A terminal copper set screw riveting detection machine and its production process

Abstract

The invention discloses a riveting and pressing detection machine for copper sleeve screws of connecting terminals and a production process thereof, wherein the riveting and pressing detection machine for copper sleeve screws of connecting terminals comprises a frame, a protective cover, an automatic feeding device for #imgabs0# copper sleeves, a device for installing #imgabs1##imgabs2# copper sleeves, an automatic feeding device for #imgabs3# copper sleeves, a device for installing #imgabs4# copper sleeves, a circulating carrier device, an automatic feeding device for copper sheets, a device for installing copper sheets, an automatic feeding device for M3.0 screws, a device for installing M3.0 screws, an automatic feeding device for M2.5 screws, a device for installing M2.5 screws, a riveting and pressing device for #imgabs5# copper sleeves, a riveting and pressing device for #imgabs6# copper sleeves, a CCD detection device, an NG sorting device, a finished product device and a control device; the protective cover and all devices are arranged on the frame; the control device is electrically connected to the other devices and controls the operation of each device. The invention can automatically realize the assembly, riveting and detection of copper sleeve screws, improve production efficiency, reduce manual operation costs, and have high product uniformity.

Description

Technical Field

[0001] The invention relates to an automation device, in particular to a wiring terminal copper set screw riveting detection machine and a production process thereof. Background Art

[0002] The copper sleeve screw assembly of the terminal block is widely used in electrical appliances, mechanical equipment, etc. The existing copper sleeve screw riveting detection is completed on the assembly line by manual assembly line operation. However, with the continuous increase in labor costs, the manufacturing cost of related production enterprises has increased, the production efficiency is low, and manual operation also has the problem of poor uniformity of manufactured products. In addition, when producing copper sleeve screw assemblies of different models, the corresponding device or mold needs to be replaced at the corresponding station of the assembly line, which is inconvenient to operate. Summary of the invention

[0003] In order to solve the above technical problems, the present invention provides a terminal copper sleeve screw riveting detection machine and a production process thereof, which can realize the automated production of copper sleeve screw assemblies of different models, saving time and trouble and having high efficiency.

[0004] In order to achieve the above technical effects, the technical solution of the terminal copper set screw riveting detection machine adopted by the present invention is:

[0005] A terminal copper set screw riveting detection machine, characterized in that it includes a frame, a protective cover, Copper sleeve automatic feeding device, installation Copper sleeve device, Copper sleeve automatic feeding device, installation Copper sleeve device, circulating carrier device, copper sheet automatic feeding device, copper sheet loading device, M3.0 screw automatic feeding device, M3.0 screw loading device, M2.5 screw automatic feeding device, M2.5 screw loading device, riveting Copper sleeve device, riveting Copper sleeve device, CCD detection device, NG sorting device, finished product device, control device; the protective cover, Copper sleeve automatic feeding device, installation Copper sleeve device, Copper sleeve automatic feeding device, installation Copper sleeve device, circulating carrier device, copper sheet automatic feeding device, copper sheet loading device, M3.0 screw automatic feeding device, M3.0 screw loading device, M2.5 screw automatic feeding device, M2.5 screw loading device, riveting Copper sleeve device, riveting The copper sleeve device, CCD detection device, NG sorting device, finished product device and control device are all arranged on the frame; the control device is electrically connected Copper sleeve automatic feeding device, installation Copper sleeve device, Copper sleeve automatic feeding device, installation Copper sleeve device, circulating carrier device, copper sheet automatic feeding device, copper sheet loading device, M3.0 screw automatic feeding device, M3.0 screw loading device, M2.5 screw automatic feeding device, M2.5 screw loading device, riveting Copper sleeve device, riveting The copper sleeve device, CCD detection device, NG sorting device and finished product output device are used to control the operation of each device electrically connected to them.

[0006] Furthermore, the Copper sleeve automatic feeding device includes Copper bushing and Copper track, Copper sleeve vibration plate Copper sleeve rail docking, Copper sleeve track and installation Copper sleeve device docking, Copper sleeve vibration plate The copper sleeves are selected in the right direction and arranged in sequence into the track, and then The copper sleeve device will The copper sleeve is placed in the circulation carrier.

[0007] Furthermore, the device The copper sleeve device includes a servo dislocation mechanism and a Copper sleeve mechanism; servo dislocation mechanism displaces and positions the copper sleeve, The copper sleeve mechanism will be driven by the PPU module The copper sleeve is placed in the circulating carrier, and then the circulating carrier moves the product to the copper sheet loading device. Because the servo misalignment can Different numbers of copper sleeves are misaligned and positioned, so the installation The copper sleeve device can realize the function of producing a variety of products without replacing any parts and mechanisms.

[0008] Furthermore, the circulating carrier device comprises a synchronous belt, a synchronous wheel, a servo motor, a carrier, a carrier calibration mechanism, and a carrier positioning mechanism. The synchronous belt is connected to the synchronous wheel, which is connected to the servo motor. The carrier is installed on the synchronous belt. The servo motor drives the carrier to move to the corresponding workstation when it is running. In order to ensure the accurate positioning and installation accuracy of the materials during the transportation process, the carrier positioning mechanism is respectively installed on the installation Copper sleeve device, installation The carriers are positioned at the corresponding positions of the copper sleeve device, copper sheet device, M3.0 screw device and M2.5 screw device to ensure installation accuracy. After the carrier cycles through an assembly action, the carrier calibration mechanism calibrates the carrier to ensure the next cycle assembly accuracy. The carrier includes two different sets of carriers SAKQ4.0 and SAKQ2.5, corresponding to Copper sleeve and Copper sleeve, highly flexible design can produce different types of products without changing parts and mechanisms, and the program can be switched automatically.

[0009] Furthermore, the copper sheet automatic feeding device comprises a copper sheet vibration plate and a copper sheet track; the copper sheet vibration plate is connected to the copper sheet track, and the copper sheet track is connected to the copper sheet loading device. The copper sheet vibration plate selects the copper sheets in a certain direction and arranges them into the track in sequence, and then the copper sheet loading device loads the copper sheets into the carrier and places them in the carrier. On the copper sleeve, the copper sheet vibration plate is a highly flexible copper sheet vibration plate that can meet the needs of up to 10 products. It can identify directions and has adjustable speed. The copper sheet track has a flexible material channel design. The copper sheet track includes a sensing device and a cover plate. Different cover plates are selected when producing different types of products. Different cover plates will generate different signals under the induction of the sensing device, thereby switching the program to achieve highly flexible automation.

[0010] Furthermore, the copper sheet loading device includes a sensing device, a positioning mechanism, a rotating mechanism and a copper sheet loading mechanism; the rotating mechanism is connected to the copper sheet loading mechanism; the positioning mechanism positions the copper sheet under the drive of the signal of the sensing device, the copper sheet loading mechanism grabs the copper sheet under the drive of the PPU module, and then the rotating mechanism rotates the copper sheet, and then the copper sheet loading mechanism loads the copper sheet into the carrier, and then the circulating carrier device moves the product to the M3.0 screw loading device.

[0011] Furthermore, the automatic feeding device for M3.0 screws includes an M3.0 screw vibration plate and an M3.0 screw track. The M3.0 screw vibration plate is docked with the M3.0 screw track, and the M3.0 screw track is docked with the M3.0 screw loading device. The M3.0 screw vibration plate selects the directions of the M3.0 screws and arranges them into the M3.0 screw track, and then the M3.0 screw loading device loads the screws into the carrier.

[0012] Furthermore, the M3.0 screw installation device includes an M3.0 screw servo dislocation mechanism and an M3.0 screw installation mechanism. The M3.0 screw servo dislocation mechanism servo dislocation and positioning of the M3.0 screw, and the M3.0 screw installation mechanism, driven by the PPU module, installs the M3.0 screw into the carrier through the copper sheet and inserts it. The product is then moved to the riveting press by a circulating carrier device. Copper sleeve device.

[0013] Furthermore, the riveting The copper sleeve device includes a flat belt limiting mechanism, a carrier positioning mechanism and a riveting mechanism. Due to the large riveting force and strong impact, in order to ensure the stability and high-precision positioning of the flat belt during operation, the flat belt limiting mechanism limits the flat belt within a safe range, and after the carrier positioning mechanism positions the carrier, the riveting mechanism will The copper sleeve is riveted and the riveted product is moved to the CCD detection device along with the circulating carrier device.

[0014] Furthermore, the CCD detection device uses graphic image imaging technology to detect missing copper sleeves, copper sheets and M3.0 screws and high and low position accuracy; the NG sorting device performs NG sorting on the products that have passed the CCD detection device, and defective products enter the defective product box, and good products are moved to the finished product outlet by the finished product outlet device; the finished product outlet device includes a grabbing mechanism and a conveying mechanism, and the conveying mechanism is composed of a motor and a synchronous belt. The grabbing mechanism grabs the finished product and moves it to the NG sorting device, and the good products directly enter the conveying mechanism and are conveyed to the finished product outlet.

[0015] Furthermore, the Copper sleeve automatic feeding device, installation Copper sleeve device and Copper sleeve automatic feeding device, installation Similar mechanisms with the same principle as the copper sleeve device are designed to meet the needs of different types of products; the M2.5 screw automatic feeding device and the M2.5 screw installing device are similar mechanisms with the same principle as the M3.0 screw automatic feeding device and the M3.0 screw installing device, respectively, and are designed to meet the needs of different types of products.

[0016] In order to achieve the above technical effects, the technical solution of the production process of the copper set screw riveting detection machine for the terminal block adopted by the present invention is:

[0017] A production process of a terminal copper set screw riveting detection machine, characterized in that it includes the following steps:

[0018] first step: The copper sleeve is automatically fed into the copper sleeve loading device to load the copper sleeve into the circulating carrier;

[0019] Step 2: The copper sleeve is moved to the copper sheet loading device along with the circulating carrier, and the copper sheet is loaded into the device to form a semi-finished product;

[0020] Step 3: The semi-finished product is moved with the circulating carrier to the M3.0 screw installation device to install the screws to become the finished product to be riveted;

[0021] Step 4: The finished product to be riveted is moved to the riveting press with the circulation carrier The copper sleeve device rivets the finished product to be riveted;

[0022] Step 5: The finished product is moved to the CCD detection device with the circulation carrier for missing assembly and high and low position detection;

[0023] Step 6: The finished product is moved to the finished product output device along with the circulating carrier, and the finished product output device grabs the finished product and enters the NG sorting device;

[0024] Step 7: Defective products are placed in defective product boxes, and good products are moved from the finished product output device to the conveying mechanism;

[0025] Step 8: The conveying mechanism moves the product to the finished product outlet.

[0026] Compared with the prior art, the invention has the following beneficial effects: the terminal copper set screw riveting and testing machine can automatically realize the assembly, riveting and testing of copper set screws, improve production efficiency, reduce manual operation costs and solve the problem of poor uniformity of manual operation. At the same time, it can also realize the assembly, riveting and testing of multiple models and types of products without replacing any parts and mechanisms, reducing the trouble of manual assembly line change.

[0027] The above description is only an overview of the technical solution of the present invention. In order to more clearly understand the technical means of the present invention, it can be implemented in accordance with the contents of the specification. In order to make the above and other purposes, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail in conjunction with the accompanying drawings and embodiments. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 This is a structural diagram of the terminal copper set screw riveting detection machine.

[0029] Figure 2 This is a schematic diagram of the structure of a copper set screw riveting detection machine for terminal blocks without a protective cover.

[0030] Figure 3 for Copper sleeve automatic feeding device and installation Schematic diagram of the copper sleeve device docking structure.

[0031] Figure 4 It is a structural schematic diagram of the circulating carrier device.

[0032] Figure 5 This is a schematic diagram of the structure of the riveting copper sleeve device.

[0033] Figure 6 This is a schematic diagram of the docking structure between the copper sheet automatic feeding device and the copper sheet loading device.

[0034] Figure 7 It is a schematic diagram of the connection structure of the CCD detection device, NG sorting device and finished product output device.

[0035] Figure 8 for Figure 2 Magnified view of part A.

[0036] Figure ID:

[0037] 1. Frame; 2. Protective cover;

[0038] 3. Copper sleeve automatic feeding device; 31. Copper sleeve vibration plate;

[0039] 32. Copper sleeve track; 4. Copper sleeve device;

[0040] 41. Servo dislocation mechanism; 42. Copper sleeve mechanism;

[0041] 5. Copper sleeve automatic feeding device; 6. Copper sleeve device;

[0042] 7. Circulation carrier device; 71. Timing belt;

[0043] 72. Synchronous wheel; 73. Servo motor;

[0044] 74. Vehicle; 75. Vehicle calibration mechanism;

[0045] 76. Carrier positioning mechanism; 8. Copper sheet automatic feeding device;

[0046] 81. Copper vibrating plate; 82. Copper track;

[0047] 821.; Sensing device; 822. Cover plate;

[0048] 9. Copper sheet installation device; 91. Induction device;

[0049] 92. Positioning mechanism; 93. Rotation mechanism;

[0050] 94. Copper sheet loading mechanism; 10. M3.0 screw automatic feeding device;

[0051] 101.M3.0 screw vibration plate; 102.M3.0 screw track;

[0052] 11. M3.0 screw installation; 111. M3.0 screw servo misalignment mechanism;

[0053] 112. M3.0 screw installation mechanism; 12. M2.5 screw automatic feeding device;

[0054] 13. Install M2.5 screws; 14. Rivet pressing Copper sleeve device;

[0055] 141. Flat belt limiting mechanism; 142. Carrier positioning mechanism;

[0056] 143. Riveting mechanism; 15. Riveting Copper sleeve device;

[0057] 16.CCD detection device; 17.NG sorting device;

[0058] 171. Material channel; 172. Defective product box;

[0059] 173. Pneumatic mechanism; 18. Finished product device;

[0060] 181. Grasping mechanism; 182. Conveying mechanism;

[0061] 19. Control device. DETAILED DESCRIPTION

[0062] The present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0063] like Figure 1-8 As shown, a terminal copper set screw riveting detection machine according to the present invention comprises a frame 1, a protective cover 2, Copper sleeve automatic feeding device 3. Copper sleeve device 4, Copper sleeve automatic feeding device 5. Copper sleeve device 6, circulating carrier device 7, copper sheet automatic feeding device 8, copper sheet loading device 9, M3.0 screw automatic feeding device 10, M3.0 screw loading device 11, M2.5 screw automatic feeding device 12, M2.5 screw loading device 13, riveting Copper sleeve device 14, riveting Copper sleeve device 15, CCD detection device 16, NG sorting device 17, finished product device 18 and control device 19. The protective cover 2, Copper sleeve automatic feeding device 3. Copper sleeve device 4, Copper sleeve automatic feeding device 5. Copper sleeve device 6, circulating carrier device 7, copper sheet automatic feeding device 8, copper sheet loading device 9, M3.0 screw automatic feeding device 10, M3.0 screw loading device 11, M2.5 screw automatic feeding device 12, M2.5 screw loading device 13, riveting Copper sleeve device 14, riveting The copper sleeve device 15, the CCD detection device 16, the NG sorting device 17, the finished product device 18, and the control device 19 are all arranged on the frame 1. The control device is electrically connected Copper sleeve automatic feeding device 3. Copper sleeve device 4, Copper sleeve automatic feeding device 5. Copper sleeve device 6, circulating carrier device 7, copper sheet automatic feeding device 8, copper sheet loading device 9, M3.0 screw automatic feeding device 10, M3.0 screw loading device 11, M2.5 screw automatic feeding device 12, M2.5 screw loading device 13, riveting Copper sleeve device 14, riveting The copper sleeve device 15, the CCD detection device 16, the NG sorting device 17 and the finished product output device are used to control the operation of each device electrically connected thereto.

[0064] in, Copper sleeve automatic feeding device 3 includes Copper sleeve vibration plate 31 and Copper sleeve track 32, Copper sleeve vibration plate Copper sleeve rail docking, The other end of the copper sleeve track is connected to the The copper sleeve device 4 is connected to the joint. Copper sleeve vibration plate The copper sleeves are selected in the right direction and arranged in sequence into the track, and then Copper sleeve device 4 The copper sleeve is placed in a circulation carrier. The copper sleeve device 4 comprises a servo dislocation mechanism 41 and a Copper sleeve mechanism 42; servo dislocation mechanism 41 is used to displace and position the copper sleeve; The copper sleeve mechanism 42 is driven by the PPU module to The copper sleeve is placed in the circulating carrier, and then the circulating carrier device 7 moves the product to the copper sheet loading device 9. Because the servo misalignment can Different numbers of copper sleeves are misaligned and positioned, so the installation The copper sleeve device 4 can realize the function of producing a variety of products without replacing any parts and mechanisms.

[0065] The circulating carrier device 7 comprises a synchronous belt 71, a synchronous wheel 72, a servo motor 73, a carrier 74, a carrier calibration mechanism 75, and a carrier positioning mechanism 76. The synchronous belt 71 is connected to the synchronous wheel 72, the synchronous wheel 72 is connected to the servo motor 73, the carrier 74 is installed on the synchronous belt 71, and the servo motor drives the carrier to move to the corresponding station. In order to ensure the accurate positioning and installation accuracy of the materials during the conveying process, the carrier positioning mechanism 76 is respectively installed at the installation Copper sleeve device 4. Installation The carrier is positioned at the corresponding positions of the copper sleeve device 6, the copper sheet installation device 9, the M3.0 screw installation device 11 and the M2.5 screw installation device 12 to ensure the installation accuracy. After the carrier cycles through an assembly action, the carrier calibration mechanism 75 calibrates the carrier to ensure the next cycle assembly accuracy. The carrier 74 includes two different carriers SAKQ4.0 and SAKQ2.5, corresponding to Copper sleeve and Copper sleeve, highly flexible design can produce different types of products without changing parts and mechanisms, and the program can be switched automatically.

[0066] The copper sheet automatic feeding device 8 comprises a copper sheet vibration plate 81 and a copper sheet track 82; the copper sheet vibration plate 81 is connected to the copper sheet track 82, and the copper sheet track 82 is connected to the copper sheet loading device 9. The copper sheet vibration plate 81 selects the direction of the copper sheets and arranges them into the track in sequence, and then the copper sheet loading device 9 loads the copper sheets into the carrier and places them in the carrier. On the copper sleeve, the highly flexible copper sheet vibration plate 81 can meet the needs of up to 10 products, can identify the direction and adjust the speed respectively. The copper sheet track 82 has a flexible material channel design. The copper sheet track 82 includes a sensing device 821 and a cover plate 822. Different cover plates are selected when producing different types of products. Different cover plates will generate different signals under the induction of the sensing device 821, thereby switching the program to achieve highly flexible automation.

[0067] The copper sheet loading device 9 comprises a sensing device 91, a positioning mechanism 92, a rotating mechanism 93 and a copper sheet loading mechanism 94; the rotating mechanism 93 is connected to the copper sheet loading mechanism 94; the positioning mechanism 92 positions the copper sheet under the drive of the signal of the sensing device 91, the copper sheet loading mechanism 94 grabs the copper sheet under the drive of the PPU module, and then the rotating mechanism 93 rotates the copper sheet, and then the copper sheet loading mechanism 94 loads the copper sheet into the carrier, and then the circulating carrier device 7 moves the product to the M3.0 screw loading device 11.

[0068] The M3.0 screw automatic feeding device 10 comprises an M3.0 screw vibration plate 101 and an M3.0 screw track 102. The M3.0 screw vibration plate 101 is connected to the M3.0 screw track 102. The M3.0 screw track 102 is connected to the M3.0 screw loading device 11. The M3.0 screw vibration plate 101 selects the directions of the M3.0 screws and arranges them into the M3.0 screw track 102. Then the M3.0 screw loading device 11 loads the screws into the carrier.

[0069] The M3.0 screw installation device 11 comprises an M3.0 screw servo dislocation mechanism 111 and an M3.0 screw installation mechanism 112. The M3.0 screw servo dislocation mechanism 111 servo dislocations and positions the M3.0 screws. The M3.0 screw installation mechanism 112 is driven by the PPU module to install the M3.0 screws into the carrier and insert them through the copper sheet. The product is then moved to the riveting press by the circulating carrier device 7. Copper sleeve device 14.

[0070] The riveting The copper sleeve device 14 includes a flat belt limiting mechanism 141, a carrier positioning mechanism 142 and a riveting mechanism 143; due to the large riveting force and strong impact, in order to ensure the stability and high-precision positioning of the flat belt during operation, the flat belt limiting mechanism 141 limits the flat belt within a safe range, the carrier positioning mechanism 142 positions the carrier, and the riveting mechanism 143 The copper sleeve is riveted and the riveted product is moved to the CCD detection device 16 along with the circulating carrier device 7.

[0071] The CCD detection device 16 uses graphic image imaging technology to detect the missing copper sleeves, copper sheets and M3.0 screws and the height of the position. The NG sorting device 17 performs NG sorting on the products detected by the CCD detection device 16; the NG sorting device 17 includes a pneumatic mechanism 173, a material channel 171 and a defective product box 172, wherein the material channel 171 and the defective product box 172 are arranged side by side, and the pneumatic mechanism 173 connects the material channel 171 and the defective product box 172 through a sliding component, which is used to push the material channel 171 and the defective product box 172 back and forth along the slide rail, so that the defective products enter the defective product box 172, and the good products enter the material channel 171 and are moved to the finished product outlet by the finished product outlet device 18. The finished product output device 18 includes a grabbing mechanism 181 and a conveying mechanism 182. The conveying mechanism 182 is composed of a motor and a synchronous belt. The grabbing mechanism 181 grabs the finished products (including defective products and good products) and moves them to the material channel 171 or the defective product box 172 of the NG sorting device 17. The good products then directly enter the conveying mechanism 182 from the material channel 171 and are conveyed to the finished product output port.

[0072] Said Copper sleeve automatic feeding device 5. The copper sleeve device 6 is respectively Copper sleeve automatic feeding device 3. The copper sleeve device 4 is a similar mechanism with the same principle, which is designed to meet the needs of different types of products; the M2.5 screw automatic feeding device 12 and the M2.5 screw installation device 13 are similar mechanisms with the M3.0 screw automatic feeding device 10 and the M3.0 screw installation device 11 with the same principle, which are designed to meet the needs of different types of products.

[0073] A production process of a terminal copper set screw riveting detection machine, characterized in that it includes the following steps:

[0074] first step: Copper sleeve insertion The copper sleeve vibrating plate of the copper sleeve automatic feeding device is screened by the copper sleeve vibrating plate. The copper sleeve track is automatically fed into the copper sleeve installation device, and then the servo dislocation mechanism displaces and positions the copper sleeve. The copper sleeve mechanism puts the copper sleeve into the circulation carrier;

[0075] Step 2: Under the action of the servo motor, The copper sleeve moves with the circulating carrier to the copper sheet loading station corresponding to the copper sheet loading device. The copper sheet enters the corresponding station of the copper sheet loading device through the copper sheet automatic feeding device. The copper sheet loading mechanism grabs the copper sheet and rotates it to load the copper sheet into the carrier to form a semi-finished product.

[0076] Step 3: The semi-finished product is moved with the circulating carrier to the corresponding station of the M3.0 screw installation device. After the screw is in place, the M3.0 screw installation mechanism installs the screw into the carrier and inserts it through the copper sheet. The finished product to be riveted is formed inside the copper sleeve;

[0077] Step 4: The finished product to be riveted is moved to the riveting press with the circulation carrier The copper sleeve device corresponds to the workstation, and the riveting mechanism rivets the finished product to be riveted to form the final product;

[0078] Step 5: The finished product is moved to the corresponding station of the CCD detection device along with the circulation carrier. The CCD detection device detects the missing installation and high and low position of the copper sleeve, copper sheet and M3.0 screws of the finished product;

[0079] Step 6: The finished product is moved to the corresponding station of the finished product output device along with the circulating carrier, and the grabbing mechanism grabs the finished product and moves it to the NG sorting device;

[0080] Step 7: Defective products enter the defective product box of the G sorting device, and good products directly enter the conveying mechanism through the material channel of the G sorting device;

[0081] Step 8: The conveying mechanism moves the product to the finished product outlet.

[0082] Compared with the prior art, the invention has the following beneficial effects: the terminal copper set screw riveting and testing machine can automatically realize the assembly, riveting and testing of copper set screws, improve production efficiency, reduce manual operation costs and solve the problem of poor uniformity of manual operation. At the same time, it can also realize the assembly, riveting and testing of multiple models and types of products without replacing any parts and mechanisms, reducing the trouble of manual assembly line change.

[0083] The present invention is not limited to the above-mentioned specific implementation modes. For ordinary technicians in this field, various changes made based on the above-mentioned conception without creative work all fall within the protection scope of the present invention.

Claims

1. A terminal copper set screw riveting detection machine, characterized in that: It includes a frame, a protective cover, an automatic copper sleeve feeding device, a copper sleeve installation device, an automatic copper sleeve feeding device, a copper sleeve installation device, a circulating carrier device, an automatic copper sheet feeding device, a copper sheet installation device, an M3.0 screw automatic feeding device, an M3.0 screw installation device, an M2.5 screw automatic feeding device, an M2.5 screw installation device, a copper sleeve riveting device, a copper sleeve riveting device, a CCD detection device, an NG sorting device, a finished product output device, and a control device; the protective cover, the automatic copper sleeve feeding device, the copper sleeve installation device, the automatic copper sleeve feeding device, the copper sleeve installation device, the circulating carrier device, the automatic copper sheet feeding device, the copper sheet installation device, the M3.0 screw automatic feeding device, the M3.0 screw installation device, An automatic feeding device for M2.5 screws, a device for installing M2.5 screws, a device for riveting copper sleeves, a device for riveting copper sleeves, a CCD detection device, an NG sorting device, a finished product output device, and a control device are all arranged on the frame; the control device is electrically connected to the automatic feeding device for copper sleeves, the device for installing copper sleeves, the automatic feeding device for copper sleeves, the device for installing copper sleeves, the circulating carrier device, the automatic feeding device for copper sheets, the device for installing copper sheets, the automatic feeding device for M3.0 screws, the device for installing M3.0 screws, the automatic feeding device for M2.5 screws, the device for installing M2.5 screws, the device for riveting copper sleeves, the device for riveting copper sleeves, the CCD detection device, the NG sorting device, and the finished product output device, and is used to control the operation of each device electrically connected thereto; The copper sleeve automatic feeding device comprises a copper sleeve vibration plate and a copper sleeve track, the copper sleeve vibration plate is connected to the copper sleeve track, the copper sleeve track is connected to the copper sleeve loading device, the copper sleeve vibration plate screens the copper sleeves and arranges them in sequence into the track, and then the copper sleeve loading device loads the copper sleeves into the circulation carrier; the copper sleeve loading device comprises a servo dislocation mechanism and a copper sleeve loading mechanism; the servo dislocation mechanism dislocates and positions the copper sleeve, and the copper sleeve loading mechanism loads the copper sleeve into the circulation carrier under the drive of the PPU module, and then the circulation carrier device moves the product to the copper sheet loading device; The cyclic carrier device includes a synchronous belt, a synchronous wheel, a servo motor, a carrier, a carrier calibration mechanism and a carrier positioning mechanism. The synchronous belt is connected to the synchronous wheel, the synchronous wheel is connected to the servo motor, the carrier is installed on the synchronous belt, and the servo motor drives the carrier to move to the corresponding station. The carrier positioning mechanism is respectively installed at the corresponding stations of the copper sleeve installation device, the copper sleeve installation device, the copper sheet installation device, the M3.0 screw installation device and the M2.5 screw installation device to position the carrier respectively. After the carrier cyclically runs an assembly action, the carrier is calibrated by the carrier calibration mechanism to ensure the assembly accuracy of the next cycle. The carrier includes 2 sets of different carriers SAKQ4.0 and SAKQ2.5, corresponding to the copper sleeve and copper sleeve respectively; The copper sheet automatic feeding device comprises a copper sheet vibration plate and a copper sheet track; the copper sheet vibration plate is connected to the copper sheet track, and the copper sheet track is connected to the copper sheet loading device. The copper sheet vibration plate selects the direction of the copper sheets and arranges them in sequence into the track, and then the copper sheet loading device loads the copper sheets into the carrier and places them on the copper sleeve. The copper sheet vibration plate is a highly flexible copper sheet vibration plate that can distinguish the direction and speed respectively. The copper sheet track comprises a sensing device and a cover plate. Different cover plates are selected when producing different models of products. Different cover plates will generate different signals under the induction of the sensing device; The copper sheet loading device comprises a sensing device, a positioning mechanism, a rotating mechanism and a copper sheet loading mechanism; the rotating mechanism is connected to the copper sheet loading mechanism; the positioning mechanism positions the copper sheet under the signal of the sensing device, the copper sheet loading mechanism grabs the copper sheet under the drive of the PPU module, and then the rotating mechanism rotates the copper sheet, and then the copper sheet loading mechanism loads the copper sheet into the carrier, and then the circulating carrier device moves the product to the M3.0 screw loading device; The M3.0 screw automatic feeding device includes an M3.0 screw vibration plate and an M3.0 screw track. The M3.0 screw vibration plate is connected to the M3.0 screw track, and the M3.0 screw track is connected to the M3.0 screw installation device. The M3.0 screw vibration plate selects the direction of the M3.0 screws and arranges them into the M3.0 screw track. The M3.0 screw installation device then loads the screws into the carrier; the M3.0 screw installation device includes an M3.0 screw servo dislocation mechanism and a screw installation mechanism. The M3.0 screw servo dislocation mechanism servo dislocation and positioning of the M3.0 screws. Driven by the PPU module, the M3.0 screw installation mechanism loads the M3.0 screws into the carrier, passes through the copper sheet and inserts them into the copper sleeve, and then the circulating carrier device moves the product to the riveting copper sleeve device.

2. The terminal copper sheath screw riveting detection machine according to claim 1 is characterized in that: The riveting copper sleeve device includes a flat belt limiting mechanism, a carrier positioning mechanism and a riveting mechanism; the flat belt limiting mechanism is used to limit the flat belt within a safe range, and after the carrier positioning mechanism positions the carrier, the riveting mechanism rivets the copper sleeve, and the riveted product is moved to the CCD detection device along with the circulating carrier device.

3. The terminal copper sheath screw riveting detection machine according to claim 1, characterized in that: The CCD detection device uses graphic image imaging technology to detect missing copper sleeves, copper sheets and M3.0 screws and high and low position accuracy; the NG sorting device performs NG sorting on products that have passed the CCD detection device, and defective products enter the defective product box, and good products are moved to the finished product outlet by the finished product outlet device; the finished product outlet device includes a gripping mechanism and a conveying mechanism, and the conveying mechanism is composed of a motor and a synchronous belt. The gripping mechanism grabs the finished product and moves it to the NG sorting device, and the good products directly enter the conveying mechanism and are conveyed to the finished product outlet.

4. The terminal copper sheath screw riveting detection machine according to claim 1, characterized in that: The copper sleeve automatic feeding device and copper sleeve installing device are mechanisms with the same principles as the copper sleeve automatic feeding device and copper sleeve installing device, respectively, and are designed to meet the needs of different models of products; the M2.5 screw automatic feeding device and M2.5 screw installing device are mechanisms with the same principles as the M3.0 screw automatic feeding device and M3.0 screw installing device, respectively.

5. A production process based on the terminal copper set screw riveting detection machine according to claim 1, characterized in that: The steps include: Step 1: The copper sleeve is automatically fed into the copper sleeve loading device and loaded into the circulating carrier; Step 2: The copper sleeve is moved to the copper sheet loading device along with the circulating carrier to load the copper sheet into the semi-finished product; Step 3: The semi-finished product is moved with the circulating carrier to the M3.0 screw installation device to install the screws to become the finished product to be riveted; Step 4: The finished product to be riveted is moved to the riveting copper sleeve device with the circulating carrier to rivet the finished product to be riveted; Step 5: The finished product is moved to the CCD detection device with the circulation carrier for missing assembly and high and low position detection; Step 6: The finished product is moved to the finished product output device along with the circulating carrier, and the finished product output device grabs the finished product and enters the NG sorting device; Step 7: Defective products are placed in defective product boxes, and good products are moved from the finished product output device to the conveying mechanism; Step 8: The conveying mechanism moves the product to the finished product outlet.

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