Coil support base and split device

Abstract

The present invention discloses a coil support base and a splitting device, which belong to the field of automated operations. The coil support base of the present invention comprises an annular plate and a drawer plate, wherein the drawer plate is composed of two C-shaped plates abutting against each other. When supporting the coil, the drawer plate is clamped between the annular plate and the coil, and the edge of the C-shaped plate is provided with a protruding mounting ear, and the mounting ear is provided with a through hole. The present invention also proposes a splitting device for splitting the coil support base, comprising a slide rail and a double-station trolley, wherein a supporting device and a drawer plate device are provided on the side of the slide rail, wherein the supporting device is used to support the drawer plate so that the annular plate falls off downward, and the drawer plate device is used to draw the C-shaped plate out from under the coil.

Description

[Technical field]

[0001] The invention relates to the field of automated operations, and in particular to a coil support base and a splitting device. [Background technology]

[0002] At present, when large coils are formed into large loose coils, the winding length increases, the coil weight gradually increases, and the coil width becomes wider. When working, the traditional three-petal hoist goes deep into the inside of the circular coil, opens the three petals to open the inside of the copper coil, and lifts the copper coil by the friction with the copper coil. However, the weight of the large loose coil reaches 750Kg and the height of the coil is nearly 1000mm, which is easy to cause damage to the pipe material during transportation. The traditional three-petal hoist is no longer suitable for lifting large loose coils.

[0003] By setting supports at the bottom of the coil, the method of directly lifting the supports with a hoist causes less damage to the pipe material, but how to remove the supports after lifting becomes a new problem. [Summary of the invention]

[0004] The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and propose a coil support base.

[0005] In order to solve the above technical problems, the present invention adopts the following technical solutions:

[0006] The coil support base includes an annular plate and a drawer plate, wherein the drawer plate is composed of two C-shaped plates abutting against each other. When supporting the coil, the drawer plate is clamped between the annular plate and the coil, and a protruding mounting ear is provided on the edge of the C-shaped plate, and a through hole is provided on the mounting ear.

[0007] A splitting device, used for splitting the above-mentioned coil support base, comprises a slide rail and a double-station trolley slidably mounted on the slide rail, the side of the slide rail is provided with a supporting device and a plate pulling device arranged along its length direction, the double-station trolley is used for transporting the coil support base and the coil placed on the coil support base, the supporting device is used for supporting the pull-out plate to make the annular plate fall downward, and the plate pulling device is used for pulling the C-shaped plate out from between the coil and the double-station trolley.

[0008] Furthermore, the double-station trolley includes a sliding seat, on which are provided an annular plate collecting rack and a supporting rack independent of each other, the annular plate collecting rack collects the annular plates dropped from the supporting device, and the supporting rack supports the drawer plate and the coil after the annular plate drops.

[0009] Furthermore, the support frame includes a support platform and a lifting device for controlling the lifting of the support platform, and the annular plate collecting frame includes a collecting platform and a plurality of limiting columns arranged on the collecting platform. After the annular plate falls, it is collected on the collecting platform and limited between the plurality of limiting columns.

[0010] Furthermore, the support platform is provided with a plurality of limiting ribs and a vibration reduction platform located between the plurality of limiting ribs, and the mounting ears protrude from the edge of the vibration reduction platform.

[0011] Furthermore, the supporting device includes a first frame arranged on both sides of the slide rail, a support plate is slidably installed on the first frame, and a semicircular notch is provided on the edge of one side of the support plate facing the slide rail, and the radius of the semicircular notch is larger than the radius of the annular plate and smaller than the radius of the C-shaped plate.

[0012] Furthermore, a first motor is disposed on the first frame, and the first motor cooperates with the support plate through a gear rack transmission.

[0013] Furthermore, the plate extraction device includes a second frame arranged on both sides of the slide rail, the extraction plate is slidably mounted on the second frame, and a latch capable of cooperating with the through hole is provided on one side edge of the extraction plate facing the slide rail.

[0014] Furthermore, a second motor is disposed on the second frame, and the second motor cooperates with the draw-out plate through a gear rack transmission.

[0015] Furthermore, the splitting device also includes a lifting mechanism, which includes a lifting frame and two tracks arranged on the lifting frame, the two tracks are arranged corresponding to the plate pulling device, and a lifting robot is slidably installed on each track. Two storage stations are provided below the lifting frame corresponding to the two tracks, and the lifting robot lifts the C-shaped plate to the storage station for storage.

[0016] Beneficial effects of the present invention:

[0017] The present invention provides a coil support base for supporting a coil, and a hoisting tool can hoist the coil by hoisting the coil support base.

[0018] The present invention also proposes a splitting device for splitting the coil support base and the coil supporting the coil, and splitting the coil support base into multiple independent parts. The double-station trolley can move synchronously with the coil and the coil support base placed on the upper side thereof. The coil and the coil support base supporting the coil pass through the supporting device and the plate pulling device in turn, and the coil support base is split into independent annular plates and C-shaped plates. The coil support base is removed from the bottom of the coil, thereby reducing damage to the coil. The equipment can be operated automatically to reduce labor input.

[0019] These features and advantages of the present invention will be disclosed in detail in the following specific embodiments and drawings.

Brief Description of the Drawings

[0020] The present invention will be further described below in conjunction with the accompanying drawings:

[0021] Figure 1 This is a schematic diagram of the structure of the coil support base in an embodiment of the present invention;

[0022] Figure 2 It is a structural schematic diagram of a splitting device in an embodiment of the present invention;

[0023] Figure 3 It is a structural schematic diagram of the disassembly device after removing the lifting mechanism in an embodiment of the present invention;

[0024] Figure 4 for Figure 3 A partial enlarged view of the middle A;

[0025] Figure 5 Schematic diagram of the structure of the lifting mechanism in the embodiment of the present invention.

[0026] Reference numerals:

[0027] Annular plate 100;

[0028] The drawer plate 200, the C-shaped plate 210, the mounting ears 220, and the through holes 230;

[0029] Slide rail 300, double-station trolley 310, annular plate collection frame 320, collection platform 321, limiting column 322, support frame 330, support platform 331, lifting device 332, vibration reduction platform 333, limiting rib 334, groove 335, sliding seat 340;

[0030] Support device 400, first frame 410, support plate 420, semicircular notch 430, first motor 440;

[0031] The plate extraction device 500, the second frame 510, the extraction plate 520, the latch 530, and the second motor 540;

[0032] Lifting mechanism 600 , lifting frame 610 , track 620 , lifting robot 630 , and storage station 640 . [Specific implementation method]

[0033] The technical solutions of the embodiments of the present invention are explained and described below in conjunction with the drawings of the embodiments of the present invention, but the following embodiments are only preferred embodiments of the present invention, not all. Based on the embodiments in the implementation mode, other embodiments obtained by those skilled in the art without creative work are all within the protection scope of the present invention.

[0034] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0035] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "plurality" means two or more, unless otherwise clearly specified.

[0036] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0037] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.

[0038] Reference Figure 1 The embodiment of the present invention proposes a coil support base for supporting a coil, including an annular plate 100 and a drawer plate 200. The drawer plate 200 is composed of two C-shaped plates 210 that abut against each other. When supporting the coil, the drawer plate 200 is clamped between the annular plate 100 and the coil. The edge of the C-shaped plate 210 is provided with a protruding mounting ear 220, and the mounting ear 220 is provided with a through hole 230.

[0039] When supporting the coil, the drawer plate 200 is clamped between the annular plate 100 and the coil, so that the two C-shaped plates 210 cannot be separated. During lifting, the lifting tool is passed through the inner circle of the annular plate 100 and the drawer plate 200 and then abutted against the bottom of the annular plate 100 to achieve lifting. During the lifting process, the C-shaped plate 210 will not fall off, and the lifting tool does not directly contact the coil, so the damage to the coil is minimal.

[0040] Reference Figures 1 to 4 The present invention also proposes a disassembly device for disassembling the above-mentioned coil support base, including a slide rail 300 and a double-station trolley 310 slidably installed on the slide rail 300. The side of the slide rail 300 is provided with a supporting device 400 and a plate extraction device 500 arranged along its length direction. The double-station trolley 310 is used to transport the coil support base and the coil placed on the coil support base. The supporting device 400 is used to support the extraction plate 200 to make the annular plate 100 fall off downward. The plate extraction device 500 is used to extract the C-shaped plate 210 from between the coil and the double-station trolley 310.

[0041] The splitting device is used to split the coil support base and the coil supporting the coil, and split the coil support base into multiple independent parts. The double-station trolley 310 can move synchronously with the coil and the coil support base placed on the upper side thereof. The coil and the coil support base supporting the coil pass through the supporting device 400 and the plate pulling device 500 in turn, and the coil support base is split into independent annular plates 100 and C-shaped plates 210. The coil support base is removed from the bottom of the coil, thereby reducing damage to the coil when splitting the coil support base. In addition, the equipment can be operated automatically to reduce labor input.

[0042] The above-mentioned double-station trolley 310 is provided with an annular plate collection rack 320 and a support rack 330. The annular plate collection rack 320 is used to collect the fallen annular plates 100, and the support rack 330 is used to support the coil and the drawer plate 200. The double-station trolley 310 includes a sliding seat 340 that slides with the slide rail 300. The sliding seat 340 enables the double-station trolley 310 to slide along the slide rail 300 and move the coil from the support device 400 to the drawer plate device 500.

[0043] In the above, the annular plate collection rack 320 includes a collection platform 321 and a plurality of limiting columns 322 arranged on the collection platform 321. After the annular plate 100 falls, it is collected on the collection platform 321 and limited between the plurality of limiting columns 322. In this way, a plurality of annular plates 100 can be stacked on the collection platform 321, and the lateral displacement of the annular plate 100 is limited by the plurality of limiting columns 322. Therefore, during the movement of the double-station trolley 310, it will not fall from the collection platform 321.

[0044] Specifically, the supporting device 400 includes: a first frame 410 arranged on both sides of the slide rail 300, a supporting plate 420 is slidably installed on the first frame 410, and a semicircular notch 430 is provided on the edge of the support plate 420 facing the slide rail 300, and the radius of the semicircular notch 430 is larger than the radius of the annular plate 100 and smaller than the radius of the C-shaped plate 210.

[0045] The plate extraction device 500 includes: a second frame 510 arranged on both sides of the slide rail 300, a pull-out plate 520 is slidably installed on the second frame 510, and a latch 530 that can cooperate with the through hole 230 is provided on the edge of the pull-out plate 520 facing the slide rail 300.

[0046] Each first frame 410 is provided with a support plate 420, and each second frame 510 is provided with a pull-out plate 520. After the two support plates 420 are abutted against each other, the two semicircular notches 430 can be spliced ​​into a circular notch with a radius greater than the radius of the annular plate 100 and less than the radius of the C-shaped plate 210. When disassembling, the double-station trolley 310 slides on the slide rail 300, so that the annular plate collection frame 320 moves to the bottom of the circular notch of the support device 400, and the hoist hoists the coil and the coil support base and moves them to the support device 400, and uses the support plate 420 for support. After the hoist is released, the annular plate 100 lacks support and falls from the circular notch to the annular plate collection frame 320, and then the double-station trolley 310 slides on the slide rail 300 so that the support frame 330 is located below the circular notch, and the two support plates 420 slide to both sides, so that the pull-out plate 200 and the coil fall onto the support frame 330.

[0047] In the above, the support frame 330 includes a support platform 331 and a lifting device 332 for controlling the lifting of the support platform 331. The draw plate 200 and the coil dropped from the support device 400 are received by the support platform 331. After the support platform 331 receives the draw plate 200 and the coil, the double-station trolley 310 continues to move until the support platform 331 is located below the draw plate device 500, and the draw plates 520 on both sides move a certain distance in the direction away from the slide rail 300, and the lifting device 332 drives the support platform 331 to move upward until C The height of the C-shaped plate 210 exceeds the height of the pull-out plate 520, and then the pull-out plates 520 on both sides are controlled to move toward the direction close to the slide rail 300 until the pin 530 is located under the through hole 230, and the lifting device 332 controls the support platform 331 to move downward so that the through hole 230 cooperates with the pin 530. At this time, the pull-out plates 520 on both sides move a certain distance in the direction away from the slide rail 300, and the C-shaped plate 210 can be pulled out from under the coil, and the coil falls on the support platform 331, thereby completing the disassembly of the coil support base.

[0048] Reference Figure 3 and Figure 4In another embodiment of the present invention, a vibration-damping platform 333 for supporting the coil is provided on the support platform 331, and a plurality of limiting ribs 334 are provided on the support platform 331. The limiting ribs 334 are flat on the support platform 331, and their top view shape is "L" shape. The vibration-damping platform 333 is restricted on the support platform 331 by the plurality of limiting ribs 334, and its lateral displacement is restricted, ensuring that the vibration-damping platform 333 will not change position during the movement of the double-station trolley 310, so that the positions of the coil and the C-shaped plate 210 remain unchanged, thereby facilitating the control of the movement of the double-station trolley 310.

[0049] Two grooves 335 are also provided at the bottom of the vibration-damping platform 333. When the C-shaped plate 210 under the coil is pulled out, the double-station trolley 310 moves the coil out of the range of the plate pulling device 500, and the staff can use a forklift to pass the fork of the forklift through the grooves 335 at the bottom of the vibration-damping platform 333 to move the vibration-damping platform 333 out of the double-station moving trolley together with the coil.

[0050] Reference Figures 2 to 4 In another embodiment of the present invention, the moving mode of the support plate 420 and the extraction plate 520 is specifically described:

[0051] A first motor 440 is provided on the first frame 410, a rack (not shown) is provided on the support plate 420, and a gear (not shown) meshing with the rack is provided on the output shaft of the first motor 440. The support plate 420 can be controlled to slide on the first frame 410 through the transmission cooperation of the gear and rack.

[0052] A second motor 540 is provided on the second frame 510, a rack (not shown in the figure) is provided on the pull-out plate 520, and a gear (not shown in the figure) meshing with the rack is provided on the output shaft of the second motor 540. The sliding of the pull-out plate 520 on the second frame 510 can be controlled by the transmission cooperation of the gear and rack.

[0053] Reference Figure 2 and 5Based on the above embodiment, in another embodiment of the present invention, the splitting device further includes a lifting mechanism 600, the lifting mechanism 600 includes a lifting frame 610 and two rails 620 arranged on the lifting frame 610, the two rails 620 are arranged corresponding to the plate extraction device 500, the two rails 620 respectively correspond to the second frames 510 on both sides of the slide rail 300 and are located above the second frames 510, a lifting robot 630 is slidably installed on each rail 620, and a storage station 630 is also provided under each rail 620. 40. After the plate extraction device 500 extracts the C-shaped plate 210, each extracted plate 520 is attached with a C-shaped plate 210. The lifting robot 630 moves to the top of the C-shaped plate 210 and then moves downward, fixes the C-shaped plate 210 by adsorption, and transports the C-shaped plate 210 to the storage station 640 for storage. The C-shaped plates 210 stored in the storage stations 640 on both sides and the annular plates 100 collected in the annular plate collection rack 320 are taken out and stored uniformly, and are spliced ​​to form a coil support base.

[0054] The above is only a specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Those skilled in the art should understand that the present invention includes but is not limited to the contents described in the drawings and the above specific embodiments. Any modification that does not deviate from the functional and structural principles of the present invention will be included in the scope of the claims.

Claims

1. A splitting device, used for splitting a coil support base, wherein the coil support base comprises an annular plate and a draw plate, wherein the draw plate is composed of two C-shaped plates abutting against each other, and when supporting the coil, the draw plate is clamped between the annular plate and the coil, and a protruding mounting ear is provided on the edge of the C-shaped plate, and a through hole is provided on the mounting ear, wherein: It comprises a slide rail and a double-station trolley slidably mounted on the slide rail, the side of the slide rail is provided with a supporting device and a plate-pulling device arranged along its length direction, the double-station trolley is used to transport the coil support base and the coil placed on the coil support base, the supporting device is used to support the plate-pulling device to make the annular plate fall downward, and the plate-pulling device is used to pull out the C-shaped plate from between the coil and the double-station trolley; The supporting device includes a first frame arranged on both sides of the slide rail, a supporting plate is slidably mounted on the first frame, and a semicircular notch is provided on the edge of the support plate facing the slide rail, and the radius of the semicircular notch is larger than the radius of the annular plate and smaller than the radius of the C-shaped plate; the plate pulling device includes a second frame arranged on both sides of the slide rail, a pull-out plate is slidably mounted on the second frame, and a latch that can cooperate with the through hole is provided on the edge of the pull-out plate facing the slide rail.

2. The splitting device according to claim 1, characterized in that: The double-station trolley includes a sliding seat, on which are provided an annular plate collecting rack and a supporting rack independent of each other. The annular plate collecting rack collects the annular plates dropped from the supporting device, and the supporting rack supports the draw plate and the coil after the annular plates drop.

3. The splitting device according to claim 2, characterized in that: The support frame includes a support platform and a lifting device for controlling the lifting of the support platform. The annular plate collecting frame includes a collecting platform and a plurality of limiting columns arranged on the collecting platform. After falling, the annular plate is collected on the collecting platform and limited between the plurality of limiting columns.

4. The splitting device according to claim 3, characterized in that: The support platform is provided with a plurality of limiting ribs and a vibration reduction platform located between the plurality of limiting ribs, and the mounting ears protrude from the edge of the vibration reduction platform.

5. The splitting device according to claim 1, characterized in that: The first frame is provided with a first motor, and the first motor cooperates with the support plate through a gear rack transmission.

6. The splitting device according to claim 1, characterized in that: The second frame is provided with a second motor, and the second motor cooperates with the draw-out plate through a gear rack transmission.

7. The separation device according to any one of claims 1 to 6, characterized in that: The splitting device also includes a lifting mechanism, which includes a lifting frame and two tracks arranged on the lifting frame. The two tracks are arranged corresponding to the plate pulling device. A lifting robot is slidably installed on each track. Two storage stations are provided below the lifting frame corresponding to the two tracks. The lifting robot lifts the C-shaped plate to the storage station for storage.

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