Production work order management control method, device, computer equipment and storage medium
By comparing the production start parameters and preset parameters of production work orders and adjusting the production sorting number, the problem of low utilization rate of production lines and machines in traditional systems is solved, improving production efficiency and reducing costs.
Patent Information
- Application Number
- CN202010974640.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-09-16
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2040-09-16
AI Technical Summary
The traditional production workshop management system lacks optimization when sorting production work orders, resulting in a reduced utilization rate of production lines and production machines, which in turn affects production efficiency and cost.
By obtaining the production opening parameters of the production work order and comparing the preset parameters, adjusting the production sorting number so that the associated production work orders are sorted in sequence, improving the utilization rate of the production line and production machine.
It improves the utilization rate of production lines and production machines, shortens production time, and reduces production costs.
Smart Images

Figure CN112200412B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of workshop production work order control, and in particular to a production work order management and control method, device, computer equipment and storage medium. Background Art
[0002] With the rapid development of artificial intelligence control technology, various production technology fields have updated production process flows, greatly optimizing production efficiency and production costs. Among them, the control of production processes between production workshops is particularly prominent. Through the management of production workshops, the coordination and cooperation between production workshops has become increasingly perfect, which is convenient for improving the efficiency of joint production between production workshops.
[0003] The traditional production workshop management system only performs simple process monitoring for the production orders of each workshop, and does not optimize the production of different production orders. For example, the traditional production workshop management system simply prioritizes each production order, that is, prioritizes the production of important production orders. Although products with higher product value can be produced first, in the actual production process, each product must go through multiple production processes before it can be produced. For products with higher product value, the number of processes and corresponding production machines required will also increase. In this way, only after the production of the highest priority product is completed can other products with lower priority be produced. In this process, the production line or production machine will be occupied alone, while other products with lower priority but some of them can be used for simultaneous production, or products that can be used for assembly with lower priority cannot be produced in time, which reduces the utilization rate of the production line or production machine, that is, some production lines or production machines are idle for too long, resulting in a batch of products in the production order taking too long to be produced, thereby reducing production efficiency and increasing production costs. Summary of the invention
[0004] The purpose of the present invention is to overcome the deficiencies in the prior art and to provide a production work order management and control method, device, computer equipment and storage medium that facilitates sorting of related production work orders to improve product production efficiency.
[0005] The objective of the present invention is achieved through the following technical solutions:
[0006] A production work order management and control method, comprising:
[0007] Get the production start parameters of the production work order;
[0008] Detecting whether the start-up parameters match the preset start-up parameters;
[0009] When the production start parameter matches the preset production start parameter, obtaining the production sequence number of the production work order according to the production start parameter;
[0010] Update the serial numbers of the production work orders between the production sequence number corresponding to the preset production start parameters and the production sequence number, and adjust the production sequence number to the next serial number of the production sequence number corresponding to the preset production start parameters, wherein the production start parameters serve as the preset production start parameters for comparison and matching of the next production work order.
[0011] In one of the embodiments, the preset start-up parameters include a first start-up parameter, and the first start-up parameter includes a production simultaneity parameter; the detecting whether the start-up parameter matches the preset start-up parameter includes: detecting whether the start-up parameter is the same as the first start-up parameter; when the start-up parameter matches the preset start-up parameter, obtaining the production sequence number of the production work order according to the start-up parameter includes: when the start-up parameter is the same as the first start-up parameter, obtaining the production sequence number of the production work order according to the start-up parameter.
[0012] In one of the embodiments, the preset start-up parameters also include second start-up parameters, and the second start-up parameters include production homogeneity parameters; the detecting whether the start-up parameters are the same as the first start-up parameters further includes: when the start-up parameters are not the same as the first start-up parameters, detecting whether the start-up parameters are the same as the second start-up parameters; when the start-up parameters are the same as the second start-up parameters, obtaining the production sorting number of the production work order according to the start-up parameters.
[0013] In one of the embodiments, the preset production start-up parameters also include a third production start-up parameter, and the third production start-up parameter includes a production continuity parameter; the detecting whether the production start-up parameter is the same as the second production start-up parameter, further includes: when the production start-up parameter is not the same as the second production start-up parameter, detecting whether the production start-up parameter is the same as the third production start-up parameter; when the production start-up parameter is the same as the third production start-up parameter, obtaining the production sequence number of the production work order according to the production start-up parameter.
[0014] In one of the embodiments, updating the serial numbers of production work orders between the production sequence number corresponding to the preset production start parameters and the production sequence number includes: incrementing the serial numbers of production work orders between the production sequence number corresponding to the preset production start parameters and the production sequence number.
[0015] In one of the embodiments, the serial numbers of the production work orders between the production sequence number corresponding to the preset production start parameters and the production sequence number are incremented, including: the serial numbers of the production work orders between the production sequence number corresponding to the preset production start parameters and the production sequence number are incremented and updated one by one.
[0016] In one of the embodiments, the updating of the production sequence number corresponding to the preset production start-up parameters to the sequence number of the production work orders between the production sequence number and the production sequence number, and adjusting the production sequence number to the next sequence number of the production sequence number corresponding to the preset production start-up parameters, also includes: detecting whether the production sequence number is the preset production sequence number; when the production sequence number is the preset production sequence number, obtaining the production work order with the next sequence number of the production sequence number, and the production parameters of the production work order with the next sequence number of the production sequence number are used as the preset production start-up parameters of the remaining production work orders.
[0017] A production work order management and control device, the device comprising:
[0018] The collection module is used to obtain the production start parameters of the production work order;
[0019] A processing module, used for detecting whether the production start parameter matches the preset production start parameter, and when the production start parameter matches the preset production start parameter, obtaining the production sequence number of the production work order according to the production start parameter;
[0020] An adjustment module is used to update the serial numbers of production orders between the production sequence number corresponding to the preset production start parameters and the production sequence number, and adjust the production sequence number to the next serial number of the production sequence number corresponding to the preset production start parameters, wherein the production start parameters are used as preset production start parameters for comparison and matching of the next production work order.
[0021] A computer device comprises a memory and a processor, wherein the memory stores a computer program, and when the processor executes the computer program, the following steps are implemented:
[0022] Get the production start parameters of the production work order;
[0023] Detecting whether the start-up parameters match the preset start-up parameters;
[0024] When the production start parameter matches the preset production start parameter, obtaining the production sequence number of the production work order according to the production start parameter;
[0025] Update the serial numbers of the production work orders between the production sequence number corresponding to the preset production start parameters and the production sequence number, and adjust the production sequence number to the next serial number of the production sequence number corresponding to the preset production start parameters, wherein the production start parameters serve as the preset production start parameters for comparison and matching of the next production work order.
[0026] A computer-readable storage medium stores a computer program, which, when executed by a processor, implements the following steps:
[0027] Get the production start parameters of the production work order;
[0028] Detecting whether the start-up parameters match the preset start-up parameters;
[0029] When the production start parameter matches the preset production start parameter, obtaining the production sequence number of the production work order according to the production start parameter;
[0030] Update the serial numbers of the production work orders between the production sequence number corresponding to the preset production start parameters and the production sequence number, and adjust the production sequence number to the next serial number of the production sequence number corresponding to the preset production start parameters, wherein the production start parameters serve as the preset production start parameters for comparison and matching of the next production work order.
[0031] Compared with the prior art, the present invention has at least the following advantages:
[0032] Compare the current production work order with the production work order corresponding to the preset production start parameters. By comparing the production start parameters of the two production work orders, distinguish the correlation between the two production work orders. When the production start parameters match the preset production start parameters, the two production work orders are related work orders. By adjusting the serial number of the current production work order, the current production work order and the production work order corresponding to the preset production start parameters are sorted in sequence, which facilitates the division of related production work orders into a serial number area, so that each production line or production machine can be simultaneously used for the processes corresponding to multiple related production work orders with different priorities, thereby improving the utilization rate of the production line or production machine and improving the production efficiency of the product. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments are briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without creative work.
[0034] Figure 1 This is a flow chart of a production work order management control method in one embodiment;
[0035] Figure 2 1 is a diagram of the internal structure of a computer device in one embodiment. DETAILED DESCRIPTION
[0036] In order to facilitate the understanding of the present invention, the present invention will be described more fully below with reference to the relevant drawings. The preferred embodiments of the present invention are given in the drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thoroughly understood.
[0037] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only and do not represent the only implementation method.
[0038] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.
[0039] The present invention relates to a production work order management and control method. In one embodiment, the production work order management and control method includes: obtaining the production start parameters of the production work order; detecting whether the production start parameters match the preset production start parameters; when the production start parameters match the preset production start parameters, obtaining the production sequence number of the production work order according to the production start parameters; updating the sequence number of the production work order between the production sequence number corresponding to the preset production start parameters and the production sequence number, and adjusting the production sequence number to the next sequence number of the production sequence number corresponding to the preset production start parameters, wherein the production start parameters are used as the preset production start parameters for the next production work order to be compared and matched. Compare the current production work order with the production work order corresponding to the preset production start parameters. By comparing the production start parameters of the two production work orders, distinguish the correlation between the two production work orders. When the production start parameters match the preset production start parameters, the two production work orders are related work orders. By adjusting the serial number of the current production work order, the current production work order and the production work order corresponding to the preset production start parameters are sorted in sequence, which facilitates the division of related production work orders into a serial number area, so that each production line or production machine can be simultaneously used for the processes corresponding to multiple related production work orders with different priorities, thereby improving the utilization rate of the production line or production machine and improving the production efficiency of the product.
[0040] See also Figure 1 , which is a flow chart of a production work order management control method according to an embodiment of the present invention. The production work order management control method includes part or all of the following steps.
[0041] S100: Obtain the production start parameters of the production work order.
[0042] In this embodiment, the production work order is the work order that needs to be sorted at present, and the production start parameters of the production work order include the various processes of the products to be produced and the corresponding process time, wherein each process corresponds to the time to start the current process, that is, the process start time of each process, and the production conditions such as production time, temperature and pressure corresponding to each process have different degrees of difference. Moreover, the parts produced by each production process are used to assemble or form the final product, so that different final products have the same production process or produce the same parts. In addition, the product produced by one production work order uses part of the production line or production machine, and the product produced by another production work order uses another part of the production line or production machine, and the production line or production machine required for the production of multiple production work orders is the same. In this way, by obtaining the production start parameters of the production work order, it is convenient to divide the production conditions of each production work order, and it is convenient to produce multiple production work orders associated with the production conditions simultaneously or continuously in the future, thereby improving the utilization rate of the production line or production machine.
[0043] S200: Detect whether the start-up parameters match preset start-up parameters.
[0044] In this embodiment, detecting the start-up parameters and the preset start-up parameters is to detect whether the production conditions of the current production work order are the same as the production conditions corresponding to the preset start-up parameters, wherein the production work order corresponding to the preset start-up parameters and the current production work order are work orders from the same batch. In the same batch of work orders, the preset start-up parameters are the start-up parameters corresponding to the previous production work order, that is, the current production work order is the subsequent work order of the production work order corresponding to the preset start-up parameters. In this way, the work orders of the same batch are detected in sequence, which facilitates the division of the work orders with the same start-up conditions in the same batch of work orders, thereby facilitating the subsequent sorting of the multiple production work orders in the current batch by association, and then facilitating the simultaneous or continuous production of production work orders related to the production conditions in the subsequent production process, thereby improving the utilization rate of the production line or production machine.
[0045] S300: When the production start parameter matches the preset production start parameter, the production sequence number of the production work order is obtained according to the production start parameter.
[0046] In this embodiment, the preset production start parameter is a work order before the current production work order, that is, the production sequence number corresponding to the preset production start parameter is before the production sequence number corresponding to the current production work order, that is, the production sequence number corresponding to the current production work order is greater than the production sequence number corresponding to the preset production start parameter. The production start parameter matches the preset production start parameter, indicating that the production conditions of the current production work order match the production conditions of the production work order corresponding to the preset production start parameter, that is, indicating that the production conditions of the current production work order are associated with the production conditions of the production work order corresponding to the preset production start parameter. In this way, when the above two production work orders are matched, in order to facilitate the division of multiple production work orders associated with production conditions, by obtaining the production sorting number, it is convenient to subsequently arrange the current production work order after the production work order corresponding to the preset production start parameters, that is, in the subsequent actual production process, the same production line or production machine produces the products of the current production order while producing the products of the production work order corresponding to the preset production start parameters, or continues to produce the products of the current production order in a seamless manner after producing the products of the production work order corresponding to the preset production start parameters, thereby improving the utilization rate of the production line or production machine and reducing the idle time of the production line or production machine.
[0047] S400: Update the serial number of the production order between the production sequence number corresponding to the preset production start parameter and the production sequence number, and adjust the production sequence number to the next serial number of the production sequence number corresponding to the preset production start parameter, wherein the production start parameter is used as the preset production start parameter for comparison and matching of the next production order.
[0048] In this embodiment, each production work order corresponds to a production sequence number, and the production sequence number is a sequence number arranged according to priority before the sorting of this method is performed. When the production start parameters match the preset production start parameters, that is, the current production work order and the production work order of the preset production start parameters are associated work orders, that is, the production conditions of the current production work order are the same as the production conditions of the production work order of the preset production start parameters. At this time, the production sequence of the current production work order is adjusted so that the sequence number of the current production work order is after the sequence number of the production work order of the preset production start parameters, so that the current production work order is adjacent to the production work order of the preset production start parameters, so that in the production process, the products required for production on the current production work order and the production work order of the preset production start parameters can be produced simultaneously or continuously. In order to avoid confusion in the arrangement of production sequence numbers, before adjusting the production sequence number of the current production work order, the sequence numbers between the current production work order and the production work order with the preset production parameters are updated. For example, the production sequence numbers from the production work order with the preset production parameters to the current production work order are all increased by 1, so that the sequence numbers between the current production work order and the production work order with the preset production parameters are all moved backward by one sequence number, so that the current production work order is arranged after the production work order with the preset production parameters, thereby forming a new production sequence, and facilitating the division of related production work orders into adjacent production sequence numbers, so as to facilitate the simultaneous or continuous production of product orders on related production orders, thereby improving the utilization rate of the production line or production machine and reducing the idle time of the production line or production machine.
[0049] In the above-mentioned production work order management and control method, the current production work order is compared with the production work order corresponding to the preset production start parameters. By comparing the production start parameters of the two production work orders, the correlation between the two production work orders is distinguished. When the production start parameters match the preset production start parameters, the two production work orders are related work orders. By adjusting the serial number of the current production work order, the current production work order and the production work order corresponding to the preset production start parameters are sorted in sequence, which facilitates the division of related production work orders into a serial number area, so that each production line or production machine can be simultaneously used for the processes corresponding to multiple related production work orders with different priorities, thereby improving the utilization rate of the production line or production machine and improving the production efficiency of the product.
[0050] In one embodiment, the preset production start parameter includes a first production start parameter, and the first production start parameter includes a production simultaneity parameter; the detection of whether the production start parameter matches the preset production start parameter includes: detecting whether the production start parameter is the same as the first production start parameter; when the production start parameter matches the preset production start parameter, obtaining the production sequence number of the production work order according to the production start parameter includes: when the production start parameter is the same as the first production start parameter, obtaining the production sequence number of the production work order according to the production start parameter. In this embodiment, the first production start parameter includes a production simultaneity parameter, that is, judging whether the current production work order and the production work order corresponding to the preset production start parameter are two work orders that can be produced at the same time, that is, judging whether the production process of the current production work order can be carried out simultaneously when executing the production process in the production work order corresponding to the preset production start parameter. In this way, by comparing the simultaneity of the current production work order with the production work order corresponding to the preset production start parameter, the simultaneity of the production conditions of the current production work order and the production work order corresponding to the preset production start parameter is compared. When the start-up parameters are the same as the first start-up parameters, it indicates that the process of the current production order can be carried out simultaneously with the process of the production order corresponding to the preset start-up parameters, which is convenient for carrying out the processes corresponding to multiple related production orders with different priorities on the same production line or production machine at the same time, thereby facilitating the production of products with different priorities on the same production line or production machine at the same time, thereby improving the utilization rate of the production line or production machine and improving the production efficiency of the product.
[0051] Furthermore, the preset production start-up parameters also include a second production start-up parameter, and the second production start-up parameter includes a production homogeneity parameter; the detection of whether the production start-up parameter is the same as the first production start-up parameter further includes: when the production start-up parameter is not the same as the first production start-up parameter, detecting whether the production start-up parameter is the same as the second production start-up parameter; when the production start-up parameter is the same as the second production start-up parameter, obtaining the production sequence number of the production work order according to the production start-up parameter. In this embodiment, the second production start-up parameter includes a production homogeneity parameter, that is, judging whether the current production work order and the production work order corresponding to the preset production start-up parameter are two work orders that can produce the same product, that is, judging whether the production process of the current production work order is the same when executing the production process in the production work order corresponding to the preset production start-up parameter. In this way, by comparing the homogeneity of the current production work order with the production work order corresponding to the preset production start-up parameter, the similarity of the production conditions of the current production work order and the production work order corresponding to the preset production start-up parameter is compared. When the start-up parameters are the same as the second start-up parameters, it indicates that the product that can be produced by the process of the current production order is the same as the product produced by the process of the production order corresponding to the preset start-up parameters, which is convenient for simultaneously carrying out the processes corresponding to multiple related production orders with different priorities on the same production line or production machine, thereby facilitating the simultaneous production of products with different priorities on the same production line or production machine, thereby improving the utilization rate of the production line or production machine and improving the production efficiency of the product.
[0052] Furthermore, the preset production start-up parameters also include a third production start-up parameter, and the third production start-up parameter includes a production continuity parameter; the detection of whether the production start-up parameter is the same as the second production start-up parameter, and then further includes: when the production start-up parameter is not the same as the second production start-up parameter, detecting whether the production start-up parameter is the same as the third production start-up parameter; when the production start-up parameter is the same as the third production start-up parameter, obtaining the production sequence number of the production work order according to the production start-up parameter. In this embodiment, the third production start-up parameter includes a production continuity parameter, that is, judging whether the current production work order and the production work order corresponding to the preset production start-up parameter are two work orders that can be seamlessly connected for production, that is, judging whether the production process of the current production work order can continue to be executed on the same production line or production machine after executing the production process in the production work order corresponding to the preset production start-up parameter. In this way, by comparing the continuity of the current production work order with the production work order corresponding to the preset production start-up parameter, the continuity of the production conditions of the current production work order and the production work order corresponding to the preset production start-up parameter is compared. When the start-up parameter is the same as the third start-up parameter, it indicates that the process of the current production order can be carried out without a time interval with the process of the production order corresponding to the preset start-up parameter, and the continued connection indicates that after the process of the production order corresponding to the preset start-up parameter is completed, the process of the current production order continues to be executed on the same production line or production machine, which is convenient for carrying out processes corresponding to multiple related production orders with different priorities on the same production line or production machine at the same time, thereby facilitating the production of products with different priorities on the same production line or production machine at the same time, thereby improving the utilization rate of the production line or production machine and improving the production efficiency of the product.
[0053] In one embodiment, the updating of the serial numbers of the production work orders between the production sequence number corresponding to the preset production start parameter and the production sequence number includes: increasing the serial numbers of the production work orders between the production sequence number corresponding to the preset production start parameter and the production sequence number. In this embodiment, in order to avoid confusion in the arrangement of the production sequence number, before adjusting the production sequence number of the current production work order, the serial numbers between the current production work order and the production work order of the preset production start parameter are updated, that is, the serial numbers of the production work orders are increased, for example, the serial numbers of the production work orders between the production sequence number corresponding to the preset production start parameter and the production sequence number are increased one by one and updated. In this way, the production sequence number in this part is adjusted and updated, so that the serial numbers between the current production work order and the production work order of the preset production start parameter are all moved backward, so that the production sequence number of the current production work order is adjusted to after the production sequence number corresponding to the preset production start parameter, so that the production work orders of different priorities are divided into adjacent production sequence numbers, so that products with different priorities are produced on the same production line or production machine at the same time, the utilization rate of the production line or production machine is improved, and the production efficiency of the product is improved.
[0054] In one of the embodiments, the updating of the production sequence number corresponding to the preset production start parameter to the sequence number of the production work order between the production sequence number and the production sequence number, and adjusting the production sequence number to the next sequence number of the production sequence number corresponding to the preset production start parameter, also includes: detecting whether the production sequence number is the preset production sequence number; when the production sequence number is the preset production sequence number, obtaining the production work order with the next sequence number of the production sequence number, and the production parameters of the production work order with the next sequence number of the production sequence number are used as the preset production parameters of the remaining production work orders. In this embodiment, the production sequence number is the sequence number of the current production work order. At this time, it is necessary to perform an end comparison on the sequence number of the current production work order to determine whether the current production work order is the last production work order in this batch of production work orders, wherein the preset production sequence number is the production work order corresponding to the last production work order in this batch of production work orders. When the production sequence number is the preset production sequence number, it indicates that a comparison has been made for each production work order of the entire batch, that is, it indicates that the production work orders associated with the production work orders corresponding to the preset production start parameters have been selected and arranged in adjacent sequence numbers, thus realizing the division of the production work orders associated with the production work orders corresponding to the preset production start parameters. At this time, the production start parameters of the remaining production work orders are different from the preset production start parameters, and the remaining production work orders need to be further divided in an associated manner, that is, the remaining production work orders continue to be divided by other different production start parameters, so that the remaining production work orders continue to be divided. In this way, the production work order with an earlier serial number among the remaining production work orders is taken as a reference standard, that is, this production work order is used as the preset production parameters for the subsequent remaining production work orders, and the production work orders related to this production work order are compared with the production work order using the production work order start parameters as the standard, so as to divide the production work orders related to this production work order, facilitate the redivision of the remaining production work orders, realize the division of the entire batch of production work orders, and facilitate the division of different related production work orders with different priorities, so as to facilitate the simultaneous production of products with different priorities on the same production line or production machine, thereby improving the utilization rate of the production line or production machine and improving the production efficiency of the product.
[0055] It is understandable that before the products required on the production work order are produced, the specific parameters of the products are arranged by the personnel at the material receiving office, such as the output, time and corresponding number of workers of different types of products. These parameters must be given to the production personnel safely and accurately. Usually, the QR code is sprayed on the production work order. When the production personnel receive the production materials, they receive the corresponding production work order. Each production work order corresponds to various parameters of the products produced, and these parameters are displayed on the production work order in the form of a QR code, which is convenient for the production personnel to accurately obtain the production parameters on the production work order through the barcode scanning gun. However, in the actual scanning process, since the production work order is issued to the production personnel through paper cards, and there are differences in the products produced by different production workshops, when the production personnel of different production workshops receive the production work order at the material receiving office, there will be a cross-error collection situation, for example, the production work order parts of the two workshops are taken by mistake. This will result in the two workshops being unable to produce the specified products. After all, not all workshops produce products with the same process. In order to ensure the qualification rate of products, it is necessary to recollect the production work orders of all production workshops, then make new production work orders and distribute them to the corresponding production workshops one by one, which leads to a decrease in production efficiency.
[0056] In order to improve production efficiency, the following steps are also included before obtaining the production parameters of the production work order:
[0057] Obtaining a tabulated image of the production work order;
[0058] Acquire the gray value of the workshop number identification area of the production work order according to the tabulated image;
[0059] Detecting whether the grayscale value is the same as a preset grayscale value, wherein the number of each production workshop corresponds to the preset grayscale value;
[0060] When the grayscale value is the same as the preset grayscale value, step S100 is executed.
[0061] In this embodiment, the preset grayscale value is the grayscale value corresponding to the number of each production workshop. For example, when the barcode scanner obtains the grayscale value of the workshop number identification area of the production work order, the preset grayscale value built into the barcode scanner is compared with the grayscale value. The preset grayscale value of the barcode scanner in each workshop is different, and its grayscale value corresponds to the workshop number. For example, when the grayscale value is 0, the corresponding workshop is workshop 0; for another example, when the grayscale value is 255, the corresponding workshop is workshop 255. In this way, when the grayscale value obtained by the barcode scanner of each workshop is the same as its corresponding preset grayscale value, it indicates that the current production work order is the work order that needs to be executed in this workshop, that is, it indicates that the product produced by the current work order is the product that needs to be produced by this vehicle, so that each production work order is produced in the corresponding workshop.
[0062] When the grayscale value is different from the preset grayscale value, an alarm signal is sent to the monitoring system. In this embodiment, the barcode scanner is connected to the production work order management and control device, and all information obtained by the barcode scanner is shared with the production work order management and control device, so that the processing module can compare the obtained grayscale value, so that when the grayscale value is different from the preset grayscale value, an alarm instruction is sent to inform the monitoring personnel that the production work order has been sent incorrectly. In this way, only the workshop with an error in the production work order will issue an alarm, which makes it easy to know the number of workshops with errors in the production work order. It is only necessary to recycle the production work orders of the workshop that issued the alarm, and there is no need to recycle the production work orders of other production workshops, that is, other workshops without production work order errors continue to produce, ensuring that other workshops with correct production work orders can produce normally, that is, it does not affect the product production of the workshop with the correct production work order, and improves the production efficiency of each production workshop.
[0063] Furthermore, when production personnel aim the barcode scanner at the QR code on the production work order, due to sweat or oil stains on their hands, they may easily take two or more production work orders from a stack of production work orders without knowing it, resulting in the types and quantities of products actually produced not being consistent with the expected types and quantities. After all, a complete product is composed of multiple different parts, and the lack of any one of them will result in the product not being delivered on time, so it is necessary to find the missing parts again, that is, the integrity of the product is reduced, and the production cost of the product is increased.
[0064] In order to avoid the above situation, the following steps are also included before obtaining the production parameters of the production work order:
[0065] Obtaining an identification QR code of the production work order, wherein the identification QR code and the QR code corresponding to the production start parameter are both located on the production work order;
[0066] Acquire production characteristic parameters according to the identification two-dimensional code, wherein the production characteristic parameters are the production type and quantity of the product corresponding to the identification two-dimensional code;
[0067] Detecting whether the production characteristic parameter is greater than or equal to a preset parameter;
[0068] When the production characteristic parameter is greater than or equal to the preset parameter, step S100 is executed.
[0069] In this embodiment, the identification two-dimensional code is used to reflect the type and quantity of the products that need to be produced by the production work order, and the production characteristic parameters are obtained by parsing the identification two-dimensional code, that is, the identification two-dimensional code contains parameters of the type and quantity of the products. The preset parameters correspond to the total number of types and total quantity of products in a batch of production work orders. The preset parameters can be set in advance by the production personnel, or they can be built-in in the production work order management and control device. In this way, when the production characteristic parameters are greater than or equal to the preset parameters, it indicates that the types and quantities of the production work orders of this batch meet the standards, that is, it indicates that the types and quantities of the production work orders of this batch match the types and quantities corresponding to the preset parameters, that is, it indicates that the types and quantities of the production work orders of this batch are at least the types and quantities corresponding to the preset parameters, so that the number and types of the parts produced subsequently meet the requirements, so that the products assembled from the produced parts are complete, the missing rate of the products is reduced, and the integrity of the products is improved.
[0070] Moreover, in this embodiment, in order to ensure the integrity of the product, the types and quantities of the produced parts can exceed the types and quantities corresponding to the preset parameters, so that the product only has too many parts and no missing parts.
[0071] In one of the embodiments, the identification QR code is obtained according to the tabulation image, that is, the identification QR code is obtained from the tabulation image, that is, by parsing the tabulation image, the two-dimensional coded image on the tabulation image is obtained, thereby obtaining the identification QR code. In this way, after the production personnel receive the production work order, the grayscale value of the workshop number identification area is first obtained through the tabulation image, so as to detect whether the production work order is accurately issued to the corresponding workshop. After the production work order and the workshop number are accurately corresponding, in order to reduce the probability of missed scanning of the production work order, the identification QR code is obtained again through the tabulation image, so that the quantity and type of the parts produced subsequently meet the requirements, so that the products assembled from the produced parts are complete, the missing rate of the product is reduced, and the integrity of the product is improved, so as to achieve the technical effect of reducing the probability of wrong issuance and missed scanning of the production work order.
[0072] In the above embodiments, the image of the two-dimensional code, the image of the code and the tabulated image are all acquired through a CCD (charge coupled device) camera.
[0073] It should be understood that although Figure 1The steps in the flowchart are shown in sequence as indicated by the arrows, but these steps are not necessarily executed in the order indicated by the arrows. Unless otherwise specified in this document, there is no strict order restriction for the execution of these steps, and these steps can be executed in other orders. Moreover, Figure 1 At least part of the steps may include multiple steps or multiple stages. These steps or stages are not necessarily performed at the same time, but can be performed at different times. The execution order of these steps or stages is not necessarily sequential, but can be performed in turn or alternately with other steps or at least part of the steps or stages in other steps.
[0074] The present application also provides a production work order management and control device, which is implemented by the production work order management and control method described in any of the above embodiments. In one embodiment, the production work order management and control device has a functional module corresponding to each step of the production work order management and control method. The production work order management and control device includes: an acquisition module, a processing module, and an adjustment module, wherein: the acquisition module is used to obtain the production start parameters of the production work order; the processing module is used to detect whether the production start parameters match the preset production start parameters, and when the production start parameters match the preset production start parameters, the production sequence number of the production work order is obtained according to the production start parameters; the adjustment module is used to update the production sequence number corresponding to the preset production start parameters to the production sequence number of the production work order, and adjust the production sequence number to the next sequence number of the production sequence number corresponding to the preset production start parameters, wherein the production start parameters are used as the preset production start parameters for the next production work order to be compared and matched.
[0075] In one embodiment, the preset production start parameter includes a first production start parameter, and the first production start parameter includes a production simultaneity parameter; the processing module is used to detect whether the production start parameter is the same as the first production start parameter; the processing module is also used to obtain the production sequence number of the production work order according to the production start parameter when the production start parameter is the same as the first production start parameter. In this embodiment, the first production start parameter includes a production simultaneity parameter, which is used by the processing module to determine whether the current production work order and the production work order corresponding to the preset production start parameter are two work orders that can be produced at the same time, that is, it is used by the processing module to determine whether the production process of the current production work order can be carried out simultaneously when executing the production process in the production work order corresponding to the preset production start parameter. In this way, the processing module compares the simultaneity of the current production work order with the production work order corresponding to the preset production start parameter, that is, the processing module compares the simultaneity of the production conditions of the current production work order with the production work order corresponding to the preset production start parameter. When the start-up parameters are the same as the first start-up parameters, it indicates that the process of the current production order can be carried out simultaneously with the process of the production order corresponding to the preset start-up parameters, which is convenient for carrying out the processes corresponding to multiple related production orders with different priorities on the same production line or production machine at the same time, thereby facilitating the production of products with different priorities on the same production line or production machine at the same time, thereby improving the utilization rate of the production line or production machine and improving the production efficiency of the product.
[0076] Furthermore, the preset production start-up parameters also include a second production start-up parameter, and the second production start-up parameter includes a production homogeneity parameter; the processing module is used to detect whether the production start-up parameter is the same as the second production start-up parameter when the production start-up parameter is different from the first production start-up parameter; the processing module is also used to obtain the production sequence number of the production work order according to the production start-up parameter when the production start-up parameter is the same as the second production start-up parameter. In this embodiment, the second production start-up parameter includes a production homogeneity parameter, that is, it is used by the processing module to determine whether the current production work order and the production work order corresponding to the preset production start-up parameter are two work orders that can produce the same product, that is, it is used by the processing module to determine whether the production process of the current production work order is the same when executing the production process in the production work order corresponding to the preset production start-up parameter. In this way, the processing module compares the homogeneity of the current production work order with the production work order corresponding to the preset production start-up parameter, that is, the processing module compares the similarity of the production conditions of the current production work order and the production work order corresponding to the preset production start-up parameter. When the start-up parameters are the same as the second start-up parameters, it indicates that the product that can be produced by the process of the current production order is the same as the product produced by the process of the production order corresponding to the preset start-up parameters, which is convenient for simultaneously carrying out the processes corresponding to multiple related production orders with different priorities on the same production line or production machine, thereby facilitating the simultaneous production of products with different priorities on the same production line or production machine, thereby improving the utilization rate of the production line or production machine and improving the production efficiency of the product.
[0077] Furthermore, the preset production start parameter also includes a third production start parameter, and the third production start parameter includes a production continuity parameter; the processing module is used to detect whether the production start parameter is the same as the third production start parameter when the production start parameter is different from the second production start parameter; the processing module is also used to obtain the production sequence number of the production work order according to the production start parameter when the production start parameter is the same as the third production start parameter. In this embodiment, the third production start parameter includes a production continuity parameter, that is, it is used for the processing module to determine whether the current production work order and the production work order corresponding to the preset production start parameter are two work orders that can be seamlessly connected for production, that is, it is used for the processing module to determine whether the production process of the current production work order can continue to be executed on the same production line or production machine after the production process in the production work order corresponding to the preset production start parameter is executed. In this way, by comparing the continuity of the current production work order with the production work order corresponding to the preset production start parameter, the processing module compares the continuity of the production conditions of the current production work order with the production work order corresponding to the preset production start parameter. When the start-up parameter is the same as the third start-up parameter, it indicates that the process of the current production order can be carried out without a time interval with the process of the production order corresponding to the preset start-up parameter, and the continued connection indicates that after the process of the production order corresponding to the preset start-up parameter is completed, the process of the current production order continues to be executed on the same production line or production machine, which is convenient for carrying out processes corresponding to multiple related production orders with different priorities on the same production line or production machine at the same time, thereby facilitating the production of products with different priorities on the same production line or production machine at the same time, thereby improving the utilization rate of the production line or production machine and improving the production efficiency of the product.
[0078] In one embodiment, the adjustment module is used to increase the sequence number of the production work order between the production sequence number corresponding to the preset production parameter and the production sequence number. In this embodiment, in order to avoid confusion in the arrangement of the production sequence number, before the adjustment module adjusts the production sequence number of the current production work order, the adjustment module updates the sequence number between the current production work order and the production work order of the preset production parameter, that is, the adjustment module increases the sequence number of the production work order, for example, the adjustment module increases and updates the sequence number of the production work order between the production sequence number corresponding to the preset production parameter and the production sequence number one by one. In this way, the adjustment module adjusts and updates the production sequence number in this part, so that the sequence numbers between the current production work order and the production work order of the preset production parameter are all moved backward, so as to facilitate the production sequence of the current production work order to be adjusted to the production sequence number corresponding to the preset production parameter, so as to facilitate the division of production work orders of different priorities into adjacent production sequence numbers, so that products with different priorities are produced simultaneously on the same production line or production machine, thereby improving the utilization rate of the production line or production machine and improving the production efficiency of the product.
[0079] In one embodiment, the processing module is used to detect whether the production sequence number is a preset production sequence number; when the production sequence number is the preset production sequence number, the production work order of the next sequence number of the production sequence number is obtained, and the production start parameters of the production work order of the next sequence number of the production sequence number are used as the preset production start parameters of the remaining production work orders. In this embodiment, the production sequence number is the sequence number of the current production work order. At this time, the processing module needs to perform a tail comparison on the sequence number of the current production work order to determine whether the current production work order is the last production work order in this batch of production work orders. Among them, the preset production sequence number is the production work order corresponding to the last production work order in this batch of production work orders. When the processing module detects that the production sequence number is the preset production sequence number, it indicates that a comparison has been made for each production work order in the entire batch, that is, it indicates that the production work orders associated with the production work orders corresponding to the preset production start parameters have been selected and arranged in adjacent sequence numbers, thereby realizing the division of the production work orders associated with the production work orders corresponding to the preset production start parameters. At this time, the start-up parameters of the remaining production work orders are different from the preset start-up parameters, and the processing module needs to continue to divide the remaining production work orders in an associated manner, that is, the processing module continues to divide the remaining production work orders into other different start-up parameters, so that the processing module continues to divide the remaining production work orders. In this way, the processing module uses the production work orders with earlier serial numbers in the remaining production work orders as a reference standard, that is, this production work order is used as the preset start-up parameters for the subsequent remaining production work orders, and the start-up parameters of this production work order are used as the standard for comparison, thereby dividing the production work orders associated with this production work order, facilitating the redivision of the remaining production work orders, realizing the division of the entire batch of production work orders, facilitating the division of different related production work orders with different priorities, thereby facilitating the simultaneous production of products with different priorities on the same production line or production machine, improving the utilization rate of the production line or production machine, and improving the production efficiency of the product.
[0080] For the specific definition of the production work order management and control device, please refer to the definition of the production work order management and control method above, which will not be repeated here. Each module in the above-mentioned production work order management and control device can be implemented in whole or in part by software, hardware and a combination thereof. The above-mentioned modules can be embedded in or independent of the processor in the computer device in the form of hardware, or can be stored in the memory of the computer device in the form of software, so that the processor can call and execute the operations corresponding to the above modules.
[0081] In one embodiment, a computer device is provided. The computer device may be a terminal, and its internal structure diagram may be as follows: Figure 2As shown. The computer device includes a processor, a memory, a communication interface, a display screen and an input device connected through a system bus. Among them, the processor of the computer device is used to provide computing and control capabilities. The memory of the computer device includes a non-volatile storage medium and an internal memory. The non-volatile storage medium stores an operating system and a computer program. The internal memory provides an environment for the operation of the operating system and the computer program in the non-volatile storage medium. The communication interface of the computer device is used to communicate with an external terminal in a wired or wireless manner, and the wireless manner can be achieved through WIFI, an operator network, NFC (near field communication) or other technologies. When the computer program is executed by the processor, a production work order management and control method is implemented. The display screen of the computer device can be a liquid crystal display screen or an electronic ink display screen, and the input device of the computer device can be a touch layer covered on the display screen, or a button, trackball or touchpad set on the computer device housing, or an external keyboard, touchpad or mouse, etc.
[0082] Those skilled in the art will understand that Figure 2 The structure shown in the figure is only a block diagram of a part of the structure related to the solution of the present application, and does not constitute a limitation on the computer device to which the solution of the present application is applied. The specific computer device may include more or fewer components than those shown in the figure, or combine certain components, or have a different arrangement of components.
[0083] In one of the embodiments, the present application further provides a computer device, including a memory and a processor, wherein a computer program is stored in the memory, and the processor implements the steps in the above-mentioned method embodiments when executing the computer program.
[0084] In one of the embodiments, the present application further provides a computer-readable storage medium having a computer program stored thereon, and when the computer program is executed by a processor, the steps in the above-mentioned method embodiments are implemented.
[0085] Those of ordinary skill in the art can understand that all or part of the processes in the above-mentioned embodiment methods can be completed by instructing the relevant hardware through a computer program, and the computer program can be stored in a non-volatile computer-readable storage medium. When the computer program is executed, it can include the processes of the embodiments of the above-mentioned methods. Among them, any reference to memory, storage, database or other media used in the embodiments provided in this application can include at least one of non-volatile and volatile memory. Non-volatile memory can include read-only memory (ROM), magnetic tape, floppy disk, flash memory or optical memory, etc. Volatile memory can include random access memory (RAM) or external cache memory. As an illustration and not limitation, RAM can be in various forms, such as static random access memory (SRAM) or dynamic random access memory (DRAM).
[0086] The above-mentioned embodiments only express several implementation methods of the present invention, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the invention patent. It should be pointed out that, for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be subject to the attached claims.
Claims
1. A production work order management and control method, characterized in that: include: Get the tabulated image of the production work order; Acquire the gray value of the workshop number identification area of the production work order according to the tabulated image; Detecting whether the grayscale value is the same as a preset grayscale value, wherein the number of each production workshop corresponds to the preset grayscale value; When the grayscale value is the same as the preset grayscale value, the production start parameters of the production work order are obtained, and the production start parameters of the production work order include each process of the product to be produced and the process time corresponding to each process, wherein each process corresponds to the time to start the current process, and the time to start the current process is the process production start time of each process; Detecting whether the start-up parameters match the preset start-up parameters; When the production start parameter matches the preset production start parameter, the production sequence number of the production work order is obtained according to the production start parameter, wherein the production work order and the work order corresponding to the preset production start parameter are associated work orders; Update the sequence numbers of the production orders between the production sequence number corresponding to the preset production start parameters and the production sequence number, and adjust the production sequence number to the next sequence number of the production sequence number corresponding to the preset production start parameters, so that the sequence numbers between the current production work order and the production work order with the preset production start parameters are all moved backward by one sequence number, wherein the production start parameters are used as the preset production start parameters for comparison and matching of the next production work order.
2. The production work order management and control method according to claim 1, characterized in that: The preset production start-up parameters include a first production start-up parameter, and the first production start-up parameter includes a production simultaneity parameter; The detecting whether the start-up parameters match the preset start-up parameters includes: Detecting whether the start-up parameter is the same as the first start-up parameter; When the production start parameter matches the preset production start parameter, obtaining the production sequence number of the production work order according to the production start parameter includes: When the production start parameter is the same as the first production start parameter, the production sequence number of the production work order is obtained according to the production start parameter.
3. The production work order management and control method according to claim 2, characterized in that: The preset production start-up parameters also include second production start-up parameters, and the second production start-up parameters include production homogeneity parameters; The step of detecting whether the start-up parameter is the same as the first start-up parameter further includes: When the start-up parameter is different from the first start-up parameter, detecting whether the start-up parameter is the same as the second start-up parameter; When the production start parameter is the same as the second production start parameter, the production sequence number of the production work order is obtained according to the production start parameter.
4. The production work order management and control method according to claim 3 is characterized in that: The preset production start-up parameters further include a third production start-up parameter, and the third production start-up parameter includes a production continuity parameter; The step of detecting whether the production start parameter is the same as the second production start parameter further includes: When the start-up parameter is different from the second start-up parameter, detecting whether the start-up parameter is the same as the third start-up parameter; When the production start parameter is the same as the third production start parameter, the production sequence number of the production work order is obtained according to the production start parameter.
5. The production work order management and control method according to claim 1, characterized in that: The updating of the production sequence number corresponding to the preset production start parameter to the sequence number of the production work order between the production sequence number includes: The serial numbers of the production work orders between the production sequence number corresponding to the preset production start parameter and the production sequence number are incremented.
6. The production work order management and control method according to claim 5, characterized in that: The step of increasing the sequence numbers of the production work orders between the production sequence number corresponding to the preset production start parameter and the production sequence number includes: The serial numbers of the production work orders between the production sequence number corresponding to the preset production start parameter and the production sequence number are increased and updated one by one.
7. The production work order management and control method according to any one of claims 1 to 6, characterized in that: The updating of the production sequence number corresponding to the preset production start parameter to the production sequence number of the production work order between the production sequence number, and adjusting the production sequence number to the next sequence number of the production sequence number corresponding to the preset production start parameter, also includes: Detecting whether the production sequence number is a preset production sequence number; When the production sequence number is the preset production sequence number, the production work order of the next sequence number of the production sequence number is obtained, and the production start parameters of the production work order of the next sequence number of the production sequence number are used as the preset production start parameters of the remaining production work orders.
8. A production work order management and control device, characterized in that: The device comprises: An acquisition module is used to obtain a tabulated image of a production work order; obtain a grayscale value of a workshop number identification area of the production work order according to the tabulated image; detect whether the grayscale value is the same as a preset grayscale value, wherein the number of each production workshop corresponds to the preset grayscale value; when the grayscale value is the same as the preset grayscale value, obtain the production start parameters of the production work order, wherein the production start parameters of the production work order include each process of the product to be produced and the process time corresponding to each process, wherein each process corresponds to a time to start the current process, and the time to start the current process is the process production start time of each process; a processing module, configured to detect whether the production start parameter matches the preset production start parameter, and when the production start parameter matches the preset production start parameter, obtain the production sequence number of the production work order according to the production start parameter, wherein the production work order and the work order corresponding to the preset production start parameter are associated work orders; An adjustment module is used to update the serial numbers of the production orders between the production sequence number corresponding to the preset production start parameters and the production sequence number, and adjust the production sequence number to the next serial number of the production sequence number corresponding to the preset production start parameters, so that the serial numbers between the current production order and the production order with the preset production start parameters are all moved backward by one serial number, wherein the production start parameters are used as the preset production start parameters for comparison and matching of the next production order.
9. A computer device comprising a memory and a processor, wherein the memory stores a computer program, wherein: When the processor executes the computer program, the steps of the method according to any one of claims 1 to 7 are implemented.
10. A computer-readable storage medium having a computer program stored thereon, characterized in that: When the computer program is executed by a processor, the steps of the method according to any one of claims 1 to 7 are implemented.
Citation Information
Patent Citations
Dyeing and finishing production line management system and management method
CN106371409A
Data simulation method based on OPC intelligent chemical equipment
CN110347136A