Ultrasonic wheel calibration device, system and method

By designing an ultrasonic probe wheel calibration device that is compatible with the mounting wheel film and without the mounting wheel film, the problem of long probe replacement time in the prior art is solved, and fast and efficient probe calibration is achieved.

CN112362759BActive Publication Date: 2025-02-11ZHUZHOU TIMES ELECTRONICS TECH CO LTD
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Patent Information

Application Number
CN202011362167.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-11-27
Publication Date
2025-02-11
Estimated Expiration
2040-11-27

AI Technical Summary

Technical Problem

The existing ultrasonic probe wheel calibration method requires the use of one probe wheel to calibrate multiple probes of the same type. It takes a lot of time to replace the probe before each calibration, which is very inefficient.

Method used

An ultrasonic wheel calibration device is designed, including a base, back plate, lifting mechanism, wheel mounting frame, transverse slider, longitudinal slider and guide rail. The wheel mounting frame can move in the vertical direction, transverse slider and longitudinal slider The block can slide along the guide rail to achieve flexible installation and calibration of the probe wheel.

Benefits of technology

The device is compatible with two types of wheel calibration methods: mounting wheel film and non-wheel film. It adopts liquid immersion without mounting wheel film. The probe can be replaced without disassembling and assembling wheel film. It quickly calibrates multiple probes, which is significant Improve calibration operation efficiency.

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Abstract

The present invention discloses an ultrasonic probe wheel calibration device, system and method, comprising: a base; a back plate vertically arranged on the base; a lifting mechanism arranged on the back plate; a probe wheel mounting frame arranged on the lifting mechanism and used to fix the probe wheel; a transverse slider and a transverse guide rail arranged on the base, the transverse slider can slide along the transverse guide rail; a longitudinal slider and a longitudinal guide rail arranged on the transverse slider, the longitudinal guide rail and the transverse guide rail are perpendicular to each other, and the longitudinal slider can slide along the longitudinal guide rail. The present invention can solve the technical problems existing in the existing ultrasonic probe wheel calibration method, that is, one probe wheel needs to be used to calibrate multiple probes of the same type, and a lot of time needs to be spent on replacing the probes before each calibration, which is very inefficient.
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Description

Technical Field

[0001] The invention relates to the technical field of rail engineering machinery, and in particular to an ultrasonic wheel probe calibration device, system and method for ultrasonic detection of railway rails. Background Art

[0002] As my country's railway mileage continues to grow, railway transportation speed continues to accelerate, and urban rail transit becomes more and more developed, the requirements for engineering machinery and equipment to ensure the safety of railways and urban rail transit are also getting higher and higher. Rail inspection equipment based on the principle of ultrasonic flaw detection has been widely used in railway engineering systems and urban rail transit. Rail inspection equipment based on the principle of ultrasonic flaw detection must use coupling fluid as a medium to transmit ultrasonic waves to the inside of the rails for damage detection. Wheel-type ultrasonic flaw detection technology has developed rapidly in the field of rail flaw detection due to its fast detection speed and good adaptability to the rail surface. The current wheel-type rail flaw detection vehicle has a maximum detection speed of 80km / h. As a key link in the use of ultrasonic probe wheels, the performance of the probe needs to be calibrated before using the ultrasonic probe wheel to ensure the accuracy of the ultrasonic detection operation.

[0003] The following are the existing technologies in the field of rail ultrasonic testing that are more relevant to this application:

[0004] Prior art 1 is a Chinese utility model patent applied for by Beijing Ju'an Yongye Technology Co., Ltd. on December 28, 2018 and announced on September 2, 2019, with the announcement number CN209416983U. The utility model discloses a probe wheel static calibration machine, including a base frame, a calibration specimen Y-direction moving device, a vertical mounting frame, a probe wheel X-direction moving device, a probe wheel Z-direction moving device and a screw locking and separation switching mechanism; the probe wheel X-direction moving device includes an X-direction slide rail, a vertical slider and an X-direction displacement fine-tuning handwheel; the X-direction slide rail is arranged on the vertical mounting frame along the X direction, and the vertical slider can slide along the X-direction slide rail under the push of an external force; the screw locking and separation switching mechanism includes an upper half nut, a lower half nut and a toggle device; the upper half nut and the lower half nut can slide synchronously in the same direction or opposite direction along the vertical slider under the action of the toggle device; the probe wheel Z-direction moving device includes a probe wheel mounting plate and a probe wheel Z-direction adjustment handwheel. The calibration test block is heavier than the probe wheel and has poor stability relative to the probe wheel displacement. The utility model can realize the lateral displacement of the probe wheel, match the probe wheel displacement with the actual working state of the probe wheel, and further eliminate the working state error.

[0005] Prior art 2 is a Chinese utility model patent applied by Wang Shengjie on March 20, 2017 and announced on October 20, 2017, with announcement number CN206573301U. The utility model discloses a wheel-probe detection platform, including a bracket, a guide frame arranged on the bracket, a test block arranged on the guide frame and corresponding to the shape of the guide frame, a guide rail arranged above the test block and arranged parallel to the guide frame, a slider slidably arranged on the guide rail, a wheel-probe fixing frame arranged on the slider and capable of sliding with the slider, a motor is arranged on one side of the guide rail, the motor is connected to the slider through a driving mechanism and drives the slider to slide along the guide rail, and the lower part of the wheel-probe fixing frame is used to fix the wheel to be tested and move it along the test block. The wheel-probe detection platform allows the wheel-probe to move along the test block, and the comprehensive calibration of various parameters of the wheel-probe is performed by presetting defects on the test block, so as to realize the detection of the wheel-probe sensitivity of the flaw detection vehicle.

[0006] Prior art 3 is a Chinese utility model patent with announcement number CN205665227U, which was applied for by Harbin Ruibin Waste Heat Recovery Equipment Manufacturing Plant on June 14, 2016 and announced on October 26, 2016. The utility model discloses a mobile wheel probe calibration platform, which relates to a calibration platform for detecting the sensitivity of the wheel probe of a flaw detection vehicle, solving the problem that there is currently no corresponding equipment for detecting the sensitivity of the flaw detection wheel. The utility model comprises a base, a baffle, a probe wheel moving mechanism and a rail test block moving mechanism; the base is horizontally arranged, the baffle is vertically fixed to the base, the rail test block moving mechanism is installed on the base, the existing rail test block can be detachably fixed on the rail test block moving mechanism, the rail test block moving mechanism can drive the rail test block to move in the horizontal direction along the direction parallel to the baffle and the direction perpendicular to the baffle, the probe wheel moving mechanism is installed on the baffle and is located above the rail test block moving mechanism, the existing probe wheel can be detachably fixed on the probe wheel moving mechanism, and the probe wheel moving mechanism can drive the probe wheel to move up and down to detect defects on the rail test block.

[0007] The existing ultrasonic wheel probe calibration device usually calibrates the complete wheel probe with the wheel membrane installed. Due to the sealing structure of the wheel probe, it takes a long time to replace the probe of the wheel probe, and operations such as draining the wheel fluid, removing the wheel membrane, replacing the probe, installing the wheel membrane, and replenishing the wheel fluid are required. If a wheel probe needs to be used to calibrate multiple probes of the same type, it will take a lot of time to replace the probe before each calibration, which is very inefficient. Summary of the invention

[0008] In view of this, the purpose of the present invention is to provide an ultrasonic probe wheel calibration device, system and method to solve the technical problem that the existing ultrasonic probe wheel calibration method requires the use of one probe wheel to calibrate multiple probes of the same type, and it takes a lot of time to replace the probe before each calibration, which is very inefficient.

[0009] In order to achieve the above-mentioned invention object, the present invention specifically provides a technical implementation scheme of an ultrasonic wheel probe calibration device, and the ultrasonic wheel probe calibration device comprises:

[0010] Base;

[0011] A back plate vertically arranged on the base;

[0012] A lifting mechanism disposed on the back plate;

[0013] A wheel-detecting mounting frame provided on the lifting mechanism and used for fixing the wheel-detecting mounting frame, wherein the wheel-detecting mounting frame can move vertically on the lifting mechanism;

[0014] A transverse slider and a transverse guide rail are arranged on the base, and the transverse slider can slide along the transverse guide rail;

[0015] A longitudinal slide block and a longitudinal guide rail are arranged on the transverse slide block, wherein the longitudinal guide rail and the transverse guide rail are perpendicular to each other, and the longitudinal slide block can slide along the longitudinal guide rail.

[0016] Furthermore, a longitudinal guide sleeve is provided at the bottom of the longitudinal slider, and the longitudinal guide sleeve can be movably sleeved on the longitudinal guide rail, and the longitudinal guide rail is provided on the transverse slider.

[0017] Furthermore, a transverse guide sleeve is provided at the bottom of the transverse sliding block, and the transverse guide sleeve can be movably sleeved on a transverse guide rail, and the transverse guide rail is provided on a base.

[0018] Furthermore, a vertical guide column is vertically arranged on the upper edge of the lifting mechanism, and the wheel detection mounting frame is arranged on the vertical guide column, and the wheel detection mounting frame can slide up and down along the vertical guide column.

[0019] Furthermore, the lifting mechanism is arranged on the top of the back plate, and a height adjustment handle is also provided on the lifting mechanism, and the height of the probe wheel mounting frame on the vertical guide column can be adjusted by the height adjustment handle.

[0020] The present invention also specifically provides another technical implementation scheme of an ultrasonic wheel probe calibration device, the ultrasonic wheel probe calibration device comprising:

[0021] Base;

[0022] A back plate vertically arranged on the base;

[0023] A lifting mechanism disposed on the back plate;

[0024] A wheel-detecting mounting frame provided on the lifting mechanism and used for fixing the wheel-detecting mounting frame, wherein the wheel-detecting mounting frame can move vertically on the lifting mechanism;

[0025] A longitudinal slider and a longitudinal guide rail are arranged on the base, and the longitudinal slider can slide along the longitudinal guide rail;

[0026] A transverse slider and a transverse guide rail are arranged on the longitudinal slider, wherein the transverse guide rail and the longitudinal guide rail are perpendicular to each other, and the transverse slider can slide along the transverse guide rail.

[0027] Furthermore, a longitudinal guide sleeve is provided at the bottom of the longitudinal sliding block, and the longitudinal guide sleeve can be movably sleeved on a longitudinal guide rail, and the longitudinal guide rail is provided on a base.

[0028] Furthermore, a transverse guide sleeve is provided at the bottom of the transverse slider, and the transverse guide sleeve can be movably sleeved on a transverse guide rail, and the transverse guide rail is provided on the longitudinal slider.

[0029] Furthermore, a vertical guide column is vertically arranged on the upper edge of the lifting mechanism, and the wheel detection mounting frame is arranged on the vertical guide column, and the wheel detection mounting frame can slide up and down along the vertical guide column.

[0030] Furthermore, the lifting mechanism is arranged on the top of the back plate, and a height adjustment handle is also provided on the lifting mechanism, and the height of the probe wheel mounting frame on the vertical guide column can be adjusted by the height adjustment handle.

[0031] The present invention also specifically provides a technical implementation scheme of an ultrasonic wheel probe calibration system, the ultrasonic wheel probe calibration system comprising:

[0032] The first ultrasonic wheel probe calibration device as described above;

[0033] A liquid storage tank provided on the longitudinal slide block of the ultrasonic wheel probe calibration device, wherein the liquid storage tank is filled with wheel probe liquid;

[0034] A calibration test block is arranged in the liquid storage tank, wherein the calibration test block is provided with artificial damage and is used to test the performance of the probe wheel;

[0035] A sheet-like wheel membrane is arranged on the top of the calibration test block, the sheet-like wheel membrane is used to simulate the amplitude attenuation generated when the ultrasonic wave passes through the wheel membrane of the probe wheel, and the upper surface of the probe wheel liquid is submerged in the sheet-like wheel membrane;

[0036] The probe wheel installed on the probe wheel mounting frame of the ultrasonic probe wheel calibration device is a probe wheel without a wheel membrane.

[0037] The present invention also specifically provides another technical implementation scheme of an ultrasonic wheel probe calibration system, the ultrasonic wheel probe calibration system comprising:

[0038] The first ultrasonic wheel probe calibration device as described above;

[0039] A calibration test block provided on the longitudinal slide of the ultrasonic wheel probe calibration device, wherein the calibration test block is provided with artificial damage and is used to test the performance of the wheel probe;

[0040] The probe wheel installed on the probe wheel mounting frame of the ultrasonic probe wheel calibration device is a probe wheel with a wheel membrane and is pressed down on the calibration test block.

[0041] The present invention also specifically provides another technical implementation scheme of an ultrasonic wheel probe calibration system, the ultrasonic wheel probe calibration system comprising:

[0042] The second ultrasonic wheel detection calibration device as described above;

[0043] A liquid storage tank provided on the transverse slide block of the ultrasonic wheel probe calibration device, wherein the liquid storage tank is filled with wheel probe liquid;

[0044] A calibration test block is arranged in the liquid storage tank, wherein the calibration test block is provided with artificial damage and is used to test the performance of the probe wheel;

[0045] A sheet-like wheel membrane is arranged on the top of the calibration test block, the sheet-like wheel membrane is used to simulate the amplitude attenuation generated when the ultrasonic wave passes through the wheel membrane of the probe wheel, and the upper surface of the probe wheel liquid is submerged in the sheet-like wheel membrane;

[0046] The probe wheel installed on the probe wheel mounting frame of the ultrasonic probe wheel calibration device is a probe wheel without a wheel membrane.

[0047] The present invention also specifically provides a technical implementation scheme of an ultrasonic wheel probe calibration system, the ultrasonic wheel probe calibration system comprising:

[0048] The second ultrasonic wheel detection calibration device as described above;

[0049] A calibration test block provided on a transverse slide of the ultrasonic wheel probe calibration device, wherein the calibration test block is provided with artificial damage and is used to test the performance of the wheel probe;

[0050] The probe wheel installed on the probe wheel mounting frame of the ultrasonic probe wheel calibration device is a probe wheel with a wheel membrane and is pressed down on the calibration test block.

[0051] The present invention also specifically provides a technical implementation scheme of an ultrasonic wheel probe calibration method based on the first system, and the ultrasonic wheel probe calibration method comprises the following steps:

[0052] S11) When the probe wheel to be calibrated is a probe wheel without a wheel membrane, a liquid storage tank is installed on the longitudinal sliding block of the ultrasonic probe wheel calibration device;

[0053] S12) installing a calibration block in the liquid storage tank and filling it with a probe wheel liquid, wherein the calibration block is provided with artificial damage for testing the performance of the probe wheel;

[0054] S13) placing a sheet wheel membrane on the top of the calibration test block, the upper surface of the probe wheel liquid is submerged in the sheet wheel membrane, and the sheet wheel membrane is used to simulate the amplitude attenuation generated when the ultrasonic wave passes through the wheel membrane of the probe wheel;

[0055] S14) When calibrating the probe wheel, the probe wheel is mounted on the probe wheel mounting frame, and the lifting mechanism is adjusted to place the probe wheel at a suitable height so that the probe wheel liquid covers the probe of the probe wheel; at the same time, the longitudinal slider and the transverse slider are adjusted so that the calibration block moves to a position aligned with the probe, so that the ultrasonic wave generated by the probe can enter the calibration block with the probe wheel liquid as the medium;

[0056] S15) Then connect the test equipment to calibrate the probe wheel.

[0057] The present invention also specifically provides a technical implementation scheme of an ultrasonic wheel probe calibration method based on the second system, and the ultrasonic wheel probe calibration method comprises the following steps:

[0058] S21) when the probe wheel to be calibrated is a probe wheel with a wheel membrane, a calibration test block is installed on the longitudinal slider of the ultrasonic probe wheel calibration device, wherein the calibration test block is provided with artificial damage for testing the performance of the probe wheel;

[0059] S22) When calibrating the probe wheel, the probe wheel is mounted on the probe wheel mounting frame, and the longitudinal slider and the transverse slider are adjusted so that the calibration block moves to a position aligned with the probe; at the same time, the lifting mechanism is adjusted so that the probe wheel is at a suitable height position so that the probe wheel is pressed down onto the calibration block, so that the ultrasonic wave generated by the probe can enter the calibration block with the probe wheel fluid as the medium;

[0060] S23) Then connect the test equipment to calibrate the probe wheel.

[0061] The present invention further specifically provides a technical implementation scheme of an ultrasonic wheel probe calibration method based on the third system, and the ultrasonic wheel probe calibration method comprises the following steps:

[0062] S31) When the probe wheel to be calibrated is a probe wheel without a wheel membrane, a liquid storage tank is installed on a transverse slider of the ultrasonic probe wheel calibration device;

[0063] S32) installing a calibration block in the liquid storage tank and filling it with a probe wheel liquid, wherein the calibration block is provided with artificial damage for testing the performance of the probe wheel;

[0064] S33) placing a sheet wheel membrane on the top of the calibration test block, the upper surface of the probe wheel liquid is submerged in the sheet wheel membrane, and the sheet wheel membrane is used to simulate the amplitude attenuation generated when the ultrasonic wave passes through the wheel membrane of the probe wheel;

[0065] S34) When calibrating the probe wheel, the probe wheel is mounted on the probe wheel mounting frame, and the lifting mechanism is adjusted to place the probe wheel at a suitable height so that the probe wheel liquid covers the probe of the probe wheel; at the same time, the longitudinal slider and the transverse slider are adjusted so that the calibration block moves to a position aligned with the probe, so that the ultrasonic wave generated by the probe can enter the calibration block with the probe wheel liquid as the medium;

[0066] S35) Then connect the test equipment to calibrate the probe wheel.

[0067] The present invention further specifically provides a technical implementation scheme of an ultrasonic wheel probe calibration method based on the fourth system, and the ultrasonic wheel probe calibration method comprises the following steps:

[0068] S41) when the probe wheel to be calibrated is a probe wheel with a wheel membrane, a calibration test block is installed on a transverse slider of the ultrasonic probe wheel calibration device, wherein the calibration test block is provided with artificial damage for testing the performance of the probe wheel;

[0069] S42) When calibrating the probe wheel, the probe wheel is mounted on the probe wheel mounting frame, and the longitudinal slider and the transverse slider are adjusted so that the calibration block moves to a position aligned with the probe; at the same time, the lifting mechanism is adjusted so that the probe wheel is at a suitable height position so that the probe wheel is pressed down onto the calibration block, so that the ultrasonic wave generated by the probe can enter the calibration block with the probe wheel liquid as the medium;

[0070] S43) Then connect the test equipment to calibrate the probe wheel.

[0071] By implementing the technical solutions of the ultrasonic wheel calibration device, system and method provided by the present invention, the following beneficial effects are achieved:

[0072] (1) The ultrasonic probe wheel calibration device, system and method of the present invention are compatible with two probe wheel calibration methods: one with a wheel membrane installed and one without a wheel membrane installed. In the calibration method with a wheel membrane installed, the entire probe wheel can be calibrated; in the calibration method without a wheel membrane installed, a liquid immersion method is adopted, and the probe can be replaced without disassembling the wheel membrane. Multiple probes can be calibrated quickly, saving a lot of time for probe replacement and greatly improving the calibration operation efficiency;

[0073] (2) The ultrasonic probe wheel calibration device, system and method of the present invention adopts a liquid immersion form in the calibration mode without installing a wheel membrane, and sets a sheet-like flat wheel membrane on the top of the calibration test block to simulate the amplitude attenuation caused by ultrasonic waves passing through the wheel membrane, so as to accurately calibrate the probe wheel. BRIEF DESCRIPTION OF THE DRAWINGS

[0074] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the prior art descriptions. Obviously, the drawings described below are only some embodiments of the present invention, and for ordinary technicians in this field, other embodiments can be obtained based on these drawings without creative work.

[0075] Figure 1 It is a schematic front view of the structure of a specific embodiment of the ultrasonic wheel detection calibration device of the present invention after removing some structures;

[0076] Figure 2 It is a schematic side view of the structure of a specific embodiment of the ultrasonic wheel detection calibration device of the present invention after removing part of the structure;

[0077] Figure 3 It is a schematic diagram of the longitudinal cross-sectional structure of a specific embodiment of the ultrasonic wheel detection calibration device of the present invention after removing part of the structure;

[0078] Figure 4 It is a schematic top view of the structure of a specific embodiment of the ultrasonic wheel detection calibration device of the present invention after removing some structures;

[0079] Figure 5 It is a structural schematic diagram of a specific embodiment of a probe wheel used in the ultrasonic probe wheel calibration device of the present invention;

[0080] Figure 6 It is a structural schematic diagram of a specific embodiment of a probe wheel used in the ultrasonic probe wheel calibration device of the present invention from another perspective;

[0081] Figure 7 It is a schematic front view of the three-dimensional structure of a specific embodiment of the ultrasonic wheel detection calibration device of the present invention after removing some structures;

[0082] Figure 8 It is a schematic diagram of the three-dimensional structure of a specific embodiment of the ultrasonic wheel detection calibration device of the present invention after removing part of the structure from another perspective;

[0083] Fig. 9 It is a three-dimensional structural schematic diagram of a specific embodiment of the ultrasonic wheel detection calibration device of the present invention;

[0084] Fig.10 It is a schematic diagram of the longitudinal cross-section structure of a specific embodiment of the ultrasonic wheel detection calibration device of the present invention;

[0085] Fig.11 It is a three-dimensional structural schematic diagram of another specific embodiment of the ultrasonic wheel detection calibration device of the present invention;

[0086] Fig.12 It is a schematic diagram of the longitudinal cross-section structure of another specific embodiment of the ultrasonic wheel detection calibration device of the present invention;

[0087] Fig.13 It is a three-dimensional structural schematic diagram of a specific embodiment of the ultrasonic wheel probe calibration system of the present invention;

[0088] Fig.14 It is a schematic diagram of the three-dimensional structure of a specific embodiment of the ultrasonic wheel probe calibration system of the present invention after removing part of the liquid storage tank;

[0089] Fig.15 It is a three-dimensional structural schematic diagram of another specific embodiment of the ultrasonic wheel detection calibration system of the present invention;

[0090] Fig.16 It is a schematic diagram of the three-dimensional structure of another specific embodiment of the ultrasonic wheel probe calibration system of the present invention after removing part of the liquid storage tank;

[0091] In the figure: 1-base, 2-back plate, 3-lifting mechanism, 4-probe wheel mounting frame, 5-longitudinal slider, 6-lateral slider, 7-longitudinal guide rail, 8-lateral guide rail, 9-longitudinal guide sleeve, 10-lateral guide sleeve, 11-height adjustment handle, 12-liquid storage tank, 13-probe wheel liquid, 14-sheet wheel membrane, 15-calibration test block, 16-vertical guide column, 20-probe wheel, 21-probe wheel frame, 22-wheel membrane, 23-wheel axle, 24-mounting bracket, 25-probe, 100-ultrasonic probe wheel calibration device. DETAILED DESCRIPTION

[0092] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0093] It should be noted that when an element is referred to as being "fixed on" or "set on" another element, it can be directly on the other element or indirectly set on the other element; when an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.

[0094] It should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0095] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, "multiple" and "several" mean two or more, unless otherwise clearly and specifically defined.

[0096] It should be noted that the structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification for people familiar with this technology to understand and read, and are not used to limit the conditions under which this application can be implemented. Therefore, they have no substantive technical significance. Any structural modification, change in proportional relationship or adjustment of size should still fall within the scope of the technical content disclosed in this application without affecting the effects and purposes that can be achieved by this application.

[0097] As attached Figure 1 To Attachment Fig.16 As shown, specific embodiments of the ultrasonic wheel detection calibration device, system and method of the present invention are given, and the present invention is further described below in conjunction with the drawings and specific embodiments.

[0098] Example 1

[0099] As attached Figure 1 To Attachment Figure 4 , 7 8, an embodiment of an ultrasonic wheel calibration device 100 of the present invention, the device specifically comprises:

[0100] Base 1;

[0101] A back plate 2 vertically arranged on the base 1;

[0102] A lifting mechanism 3 disposed on the back plate 2;

[0103] The detection wheel mounting frame 4 is arranged on the lifting mechanism 3 and is used to fix the detection wheel 20. The detection wheel mounting frame 4 can be arranged on the lifting mechanism 3 along the vertical direction (such as the attached Figure 1 To Attachment Figure 3 , 7, 8 H direction) moves; as a typical specific embodiment of the present invention, the wheel probe 20 can be further mounted in the dovetail groove of the wheel probe mounting frame 4;

[0104] The transverse slider 6 and the transverse guide rail 8 are arranged on the base 1. The transverse slider 6 can be arranged on the transverse guide rail 8 in a transverse direction (such as the attached Figure 1 , 4 , 7, and 8) slide in the direction indicated by W;

[0105] The longitudinal slider 5 and the longitudinal guide rail 7 are arranged on the transverse slider 6. The longitudinal guide rail 7 and the transverse guide rail 8 are perpendicular to each other. The longitudinal slider 5 can be arranged on the longitudinal guide rail 7 along the longitudinal direction (such as the attached Figure 2 To Attachment Figure 4 , 7 , slide in the direction indicated by L in 8).

[0106] The bottom of the longitudinal slider 5 is further provided with a longitudinal guide sleeve 9, which is movably sleeved on the longitudinal guide rail 7, which is arranged on the transverse slider 6. The bottom of the transverse slider 6 is further provided with a transverse guide sleeve 10, which is movably sleeved on the transverse guide rail 8, which is arranged on the base 1.

[0107] A vertical guide column 16 is further disposed vertically on the lifting mechanism 3 , and the wheel detection mounting frame 4 is disposed on the vertical guide column 16 . The wheel detection mounting frame 4 can slide up and down along the vertical guide column 16 .

[0108] The lifting mechanism 3 is arranged on the top of the back plate 2, and a height adjustment handle 11 is further arranged on the lifting mechanism 3, through which the height of the wheel detection mounting frame 4 on the vertical guide column 16 can be adjusted. The height adjustment handle 11 further adopts a height adjustment screw structure, and the height adjustment handle 11 is inserted into the wheel detection mounting frame 4, and the wheel detection mounting frame 4 is provided with an internal thread matching the external thread of the height adjustment handle 11.

[0109] Example 2

[0110] Another embodiment of the ultrasonic wheel calibration device 100 of the present invention specifically includes:

[0111] Base 1;

[0112] A back plate 2 vertically arranged on the base 1;

[0113] A lifting mechanism 3 disposed on the back plate 2;

[0114] A wheel-detecting mounting frame 4 is arranged on the lifting mechanism 3 and is used to fix the wheel-detecting mounting frame 4 of the wheel-detecting mounting frame 4, and the wheel-detecting mounting frame 4 can move vertically on the lifting mechanism 3; as a typical specific embodiment of the present invention, the wheel-detecting mounting frame 4 can be further mounted in the dovetail groove of the wheel-detecting mounting frame 4;

[0115] A longitudinal slide block 5 and a longitudinal guide rail 7 are arranged on the base 1, and the longitudinal slide block 5 can slide along the longitudinal guide rail 7;

[0116] The transverse slider 6 and the transverse guide rail 8 are arranged on the longitudinal slider 5 . The transverse guide rail 8 and the longitudinal guide rail 7 are perpendicular to each other. The transverse slider 6 can slide along the transverse guide rail 8 .

[0117] The bottom of the longitudinal slider 5 is further provided with a longitudinal guide sleeve 9, which is movably sleeved on the longitudinal guide rail 7, which is provided on the base 1. The bottom of the transverse slider 6 is further provided with a transverse guide sleeve 10, which is movably sleeved on the transverse guide rail 8, which is provided on the longitudinal slider 5.

[0118] A vertical guide column 16 is further disposed vertically on the lifting mechanism 3 , and the wheel detection mounting frame 4 is disposed on the vertical guide column 16 . The wheel detection mounting frame 4 can slide up and down along the vertical guide column 16 .

[0119] The lifting mechanism 3 is arranged on the top of the back plate 2, and a height adjustment handle 11 is further arranged on the lifting mechanism 3, through which the height of the wheel detection mounting frame 4 on the vertical guide column 16 can be adjusted. The height adjustment handle 11 further adopts a height adjustment screw structure, and the height adjustment handle 11 is inserted into the wheel detection mounting frame 4, and the wheel detection mounting frame 4 is provided with an internal thread matching the external thread of the height adjustment handle 11.

[0120] The above-mentioned embodiments 1 and 2 specifically provide an ultrasonic probe wheel calibration device 100, which can calibrate both the complete probe wheel 20 and the probe wheel 20 without the wheel membrane 22. In the calibration mode without the wheel membrane 22, after the calibration of the probe wheel 20 is completed, the probe 25 can be quickly replaced without disassembling the wheel membrane 22, and multiple probes 25 can be calibrated efficiently and accurately.

[0121] Example 3

[0122] As attached Fig. 9 and attached Fig.10 As shown, an embodiment of the ultrasonic wheel probe calibration system of the present invention, the system specifically comprises:

[0123] The ultrasonic wheel calibration device 100 as described in Example 1;

[0124] A liquid storage tank 12 is arranged on the longitudinal slider 5 of the ultrasonic wheel probe calibration device 100, and the liquid storage tank 12 is filled with a wheel probe liquid 13;

[0125] A calibration test block 15 is disposed in the liquid storage tank 12, and an artificial damage is provided in the calibration test block 15, and is used to test the performance of the probe wheel 20; the liquid storage tank 12 and the calibration test block 15 are both detachable;

[0126] A sheet-like wheel membrane 14 is arranged on the top of the calibration test block 15. The sheet-like wheel membrane 14 is used to simulate the amplitude attenuation generated when the ultrasonic wave passes through the wheel membrane 22 of the probe wheel 20. The upper surface of the probe wheel liquid 13 is submerged in the sheet-like wheel membrane 14.

[0127] The probe wheel 20 mounted on the probe wheel mounting frame 4 of the ultrasonic probe wheel calibration device 100 is a probe wheel without a wheel membrane.

[0128] The schematic diagram after removing the two side walls of the liquid storage tank 12 is shown in the attached figure. Fig.14 shown.

[0129] If multiple probes 25 need to be tested at one time, it is only necessary to remove the probe wheel 20 from the ultrasonic probe wheel calibration device 100, and then the next test can be carried out after replacing the probe 25, which can save a lot of time for disassembling and installing the wheel membrane. In the specific embodiment of the present invention, the probe 25 of the probe wheel 20 without a wheel membrane is immersed in the probe wheel liquid 13 in the liquid storage tank 12, and the ultrasonic wave generated in the probe 25 can enter the calibration block 15 with the probe wheel liquid 13 as the medium. The sheet wheel membrane 14 set on the top of the calibration block 15 can simulate the amplitude attenuation generated when the ultrasonic wave passes through the wheel membrane 22.

[0130] Example 4

[0131] As attached Fig.11 and attached Fig.12 As shown, another embodiment of the ultrasonic wheel detection calibration system of the present invention, the system specifically comprises:

[0132] The ultrasonic wheel calibration device 100 as described in Example 1;

[0133] A calibration test block 15 is provided on the longitudinal slide block 5 of the ultrasonic wheel probe calibration device 100, and an artificial damage is provided in the calibration test block 15, and is used to test the performance of the wheel probe 20;

[0134] The probe wheel 20 mounted on the probe wheel mounting frame 4 of the ultrasonic probe wheel calibration device 100 is a probe wheel with a wheel membrane and is pressed down on the calibration test block 15 .

[0135] The complete probe wheel 20 is calibrated as shown in the attached Figure 5 and attached Figure 6 As shown. Among them, the wheel membrane 22 of the probe wheel 20 is used to store the probe wheel liquid 13, and the wheel membrane 22 and the probe wheel liquid 13 are both propagation media of ultrasonic waves. A wheel axle 23 is arranged at the center of the probe wheel 20, and the probe wheel 20 is mounted on the probe wheel mounting frame 4 through the probe wheel frame 21. A mounting bracket 24 is arranged inside the probe wheel 20, and a probe 25 is arranged on the mounting bracket 24. If the wheel membrane 22 is removed, the ultrasonic wave generated in the probe 25 cannot enter the object to be measured, and detection cannot be performed.

[0136] Example 5

[0137] Another embodiment of the ultrasonic wheel probe calibration system of the present invention specifically comprises:

[0138] The ultrasonic wheel calibration device 100 as described in Example 2;

[0139] A liquid storage tank 12 is arranged on the transverse slider 6 of the ultrasonic wheel probe calibration device 100, and the liquid storage tank 12 is filled with a wheel probe liquid 13;

[0140] A calibration test block 15 is disposed in the liquid storage tank 12, and an artificial damage is provided in the calibration test block 15, and is used to test the performance of the probe wheel 20; the liquid storage tank 12 and the calibration test block 15 are both detachable;

[0141] A sheet-like wheel membrane 14 is arranged on the top of the calibration test block 15. The sheet-like wheel membrane 14 is used to simulate the amplitude attenuation generated when the ultrasonic wave passes through the wheel membrane 22 of the probe wheel 20. The upper surface of the probe wheel liquid 13 is submerged in the sheet-like wheel membrane 14.

[0142] The probe wheel 20 mounted on the probe wheel mounting frame 4 of the ultrasonic probe wheel calibration device 100 is a probe wheel without a wheel membrane.

[0143] Example 6

[0144] Another embodiment of the ultrasonic wheel probe calibration system of the present invention specifically includes:

[0145] The ultrasonic wheel calibration device 100 as described in Example 2;

[0146] A calibration test block 15 is provided on the transverse slide block 6 of the ultrasonic wheel probe calibration device 100, and an artificial damage is provided in the calibration test block 15, and is used to test the performance of the wheel probe 20;

[0147] The probe wheel 20 mounted on the probe wheel mounting frame 4 of the ultrasonic probe wheel calibration device 100 is a probe wheel with a wheel membrane and is pressed down on the calibration test block 15 .

[0148] Example 7

[0149] As attached Fig.13 and attached Fig.14 As shown, an embodiment of the ultrasonic wheel calibration method of the present invention based on the system described in Example 3, the method specifically includes the following steps:

[0150] S11) When the probe wheel 20 to be calibrated is a probe wheel without a wheel membrane, a liquid storage tank 12 is installed on the longitudinal slider 5 of the ultrasonic probe wheel calibration device 100;

[0151] S12) installing a calibration block 15 in the liquid storage tank 12 and filling it with the wheel probe liquid 13, wherein the calibration block 15 is provided with artificial damage for testing the performance of the wheel probe 20;

[0152] S13) placing a sheet wheel membrane 14 on the top of the calibration test block 15, the upper surface of the probe wheel liquid 13 is submerged in the sheet wheel membrane 14, and the sheet wheel membrane 14 is used to simulate the amplitude attenuation generated when the ultrasonic wave passes through the wheel membrane 22 of the probe wheel 20;

[0153] S14) When calibrating the probe wheel 20, the probe wheel 20 is mounted on the dovetail groove of the probe wheel mounting frame 4, and the lifting mechanism 3 is adjusted to make the probe wheel 20 at a suitable height position, so that the probe wheel liquid 13 is submerged over the probe 25 of the probe wheel 20; at the same time, the longitudinal slider 5 and the transverse slider 6 are adjusted to move the calibration block 15 to a position aligned with the probe 25, so that the ultrasonic wave generated by the probe 25 can enter the calibration block 15 with the probe wheel liquid 13 as the medium;

[0154] S15) Then connect the test equipment to calibrate the probe wheel 20.

[0155] Example 8

[0156] As attached Fig.15 and attached Fig.16 As shown, an embodiment of the ultrasonic wheel calibration method of the present invention based on the system described in Example 4, the method specifically includes the following steps:

[0157] S21) When the probe wheel 20 to be calibrated is a probe wheel with a wheel membrane, a calibration test block 15 is installed on the longitudinal slider 5 of the ultrasonic probe wheel calibration device 100, and an artificial damage is provided in the calibration test block 15 for testing the performance of the probe wheel 20;

[0158] S22) When calibrating the probe wheel 20, the probe wheel 20 is mounted on the dovetail groove of the probe wheel mounting frame 4, and the longitudinal slider 5 and the transverse slider 6 are adjusted so that the calibration block 15 moves to a position aligned with the probe 25; at the same time, the lifting mechanism 3 is adjusted so that the probe wheel 20 is at a suitable height position, so that the probe wheel 20 is pressed down onto the calibration block 15, so that the ultrasonic wave generated by the probe 25 can enter the calibration block 15 with the probe wheel liquid 13 as the medium;

[0159] S23) Then connect the test equipment to calibrate the probe wheel 20.

[0160] Example 9

[0161] An embodiment of the ultrasonic wheel calibration method of the present invention based on the system described in Example 5, the method specifically comprises the following steps:

[0162] S31) When the probe wheel 20 to be calibrated is a probe wheel without a wheel membrane, a liquid storage tank 12 is installed on the transverse slider 6 of the ultrasonic probe wheel calibration device 100;

[0163] S32) installing a calibration block 15 in the liquid storage tank 12 and filling it with the wheel probe liquid 13, wherein the calibration block 15 is provided with artificial damage for testing the performance of the wheel probe 20;

[0164] S33) placing a sheet wheel membrane 14 on the top of the calibration test block 15, the upper surface of the probe wheel liquid 13 is submerged in the sheet wheel membrane 14, and the sheet wheel membrane 14 is used to simulate the amplitude attenuation generated when the ultrasonic wave passes through the wheel membrane 22 of the probe wheel 20;

[0165] S34) When calibrating the probe wheel 20, the probe wheel 20 is mounted on the dovetail groove of the probe wheel mounting frame 4, and the lifting mechanism 3 is adjusted to make the probe wheel 20 at a suitable height position, so that the probe wheel liquid 13 is submerged over the probe 25 of the probe wheel 20; at the same time, the longitudinal slider 5 and the transverse slider 6 are adjusted to move the calibration block 15 to a position aligned with the probe 25, so that the ultrasonic wave generated by the probe 25 can enter the calibration block 15 with the probe wheel liquid 13 as the medium;

[0166] S35) Then connect the test equipment to calibrate the probe wheel 20.

[0167] If multiple probes 25 need to be tested at one time, it is only necessary to remove the probe wheel 20 from the ultrasonic probe wheel calibration device 100, and then the next test can be carried out after replacing the probe 25, which can save a lot of time for disassembling and assembling the wheel membrane.

[0168] Example 10

[0169] An embodiment of the ultrasonic wheel calibration method of the present invention based on the system described in Example 6, the method specifically comprises the following steps:

[0170] S41) When the probe wheel 20 to be calibrated is a probe wheel with a wheel membrane, a calibration test block 15 is installed on the transverse slider 6 of the ultrasonic probe wheel calibration device 100, and an artificial damage is provided in the calibration test block 15 for testing the performance of the probe wheel 20;

[0171] S42) When calibrating the probe wheel 20, the probe wheel 20 is mounted on the dovetail groove of the probe wheel mounting frame 4, and the longitudinal slider 5 and the transverse slider 6 are adjusted so that the calibration block 15 moves to a position aligned with the probe 25; at the same time, the lifting mechanism 3 is adjusted so that the probe wheel 20 is at a suitable height position, so that the probe wheel 20 is pressed down onto the calibration block 15, so that the ultrasonic wave generated by the probe 25 can enter the calibration block 15 with the probe wheel liquid 13 as the medium;

[0172] S43) Then connect the test equipment to calibrate the probe wheel 20.

[0173] In the above-mentioned embodiments 1-10, the combination of the slider and the guide rail (the transverse slider 6 and the transverse guide rail 8, and the longitudinal slider 5 and the longitudinal guide rail 7) can further adopt the combination of the guide sleeve and the guide column, and the combination of the gear and the rack and other alternative structures to realize the function of the moving pair. The combination of the wheel-detecting mounting frame 4 and the vertical guide column 16 can further adopt the combination of the guide rail and the slider, and the combination of the gear and the rack and other alternative structures to realize the function of the moving pair. The longitudinal, transverse and vertical driving mechanisms can be specifically driven by manual, oil cylinder, air cylinder, electric cylinder or motor.

[0174] By implementing the technical solution of the ultrasonic wheel calibration device described in the specific embodiment of the present invention, the following technical effects can be achieved:

[0175] (1) The ultrasonic probe wheel calibration device, system and method described in the specific embodiments of the present invention are compatible with two probe wheel calibration methods: one with a wheel membrane installed and one without a wheel membrane installed. In the calibration method with a wheel membrane installed, the entire probe wheel can be calibrated; in the calibration method without a wheel membrane installed, a liquid immersion method is adopted, and the probe can be replaced without disassembling the wheel membrane. Multiple probes can be calibrated quickly, saving a lot of time for probe replacement and greatly improving the calibration operation efficiency;

[0176] (2) The ultrasonic probe wheel calibration device, system and method described in the specific embodiments of the present invention adopt a liquid immersion form in the calibration mode without installing a wheel membrane, and set a sheet-like flat wheel membrane on the top of the calibration test block to simulate the amplitude attenuation caused by the ultrasonic wave passing through the wheel membrane, so as to accurately calibrate the probe wheel.

[0177] The various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the various embodiments can be referenced to each other.

[0178] The above is only a preferred embodiment of the present invention and does not limit the present invention in any form. Although the present invention has been disclosed as above in the preferred embodiment, it is not used to limit the present invention. Any technician familiar with the art can make many possible changes and modifications to the technical solution of the present invention by using the methods and technical contents disclosed above without departing from the spirit and technical solution of the present invention, or modify it into an equivalent embodiment of equivalent changes. Therefore, any simple modification, equivalent replacement, equivalent change and modification made to the above embodiments according to the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the scope of protection of the technical solution of the present invention.

Claims

1. An ultrasonic wheel probe calibration system, characterized in that: include: Ultrasonic wheel probe calibration device (100); A liquid storage tank (12) disposed on the longitudinal slider (5) of the ultrasonic wheel probe calibration device (100), wherein the liquid storage tank (12) is filled with wheel probe liquid (13); A calibration test block (15) disposed in the liquid storage tank (12), wherein the calibration test block (15) is provided with artificial damage and is used to test the performance of the probe wheel (20); A sheet-like wheel membrane (14) is arranged on the top of the calibration test block (15), and the upper surface of the probe wheel fluid (13) is submerged in the sheet-like wheel membrane (14); A probe wheel (20) mounted on a probe wheel mounting frame (4) of the ultrasonic probe wheel calibration device (100), wherein the probe wheel (20) is a probe wheel without a wheel membrane; The ultrasonic wheel probe calibration device (100) further comprises: Base (1); A back plate (2) vertically arranged on the base (1); A lifting mechanism (3) disposed on the back plate (2); A wheel detection mounting frame (4) is arranged on the lifting mechanism (3) and is used to fix the wheel detection frame (20), and the wheel detection mounting frame (4) can move vertically on the lifting mechanism (3); A transverse slider (6) and a transverse guide rail (8) are arranged on the base (1), and the transverse slider (6) can slide along the transverse guide rail (8); A longitudinal slider (5) and a longitudinal guide rail (7) are arranged on the transverse slider (6), wherein the longitudinal guide rail (7) and the transverse guide rail (8) are perpendicular to each other, and the longitudinal slider (5) can slide along the longitudinal guide rail (7); A wheel axle (23) is arranged at the center of the probe wheel (20), and the probe wheel (20) is mounted on the probe wheel mounting frame (4) through the probe wheel frame (21); a mounting bracket (24) is arranged inside the probe wheel (20), and a probe (25) is arranged on the mounting bracket (24); the probe (25) of the probe wheel without wheel membrane (20) is immersed in the probe wheel liquid (13) in the liquid storage tank (12), and the ultrasonic wave generated by the probe (25) enters the calibration block (15) with the probe wheel liquid (13) as the medium, and the sheet wheel membrane (14) is used to simulate the amplitude attenuation generated when the ultrasonic wave passes through the wheel membrane (22) of the probe wheel (20); if it is necessary to test multiple probes (25) at one time, the probe wheel (20) is removed from the ultrasonic probe wheel calibration device (100), and the probe (25) is replaced before the next test can be carried out.

2. The ultrasonic wheel calibration device according to claim 1, characterized in that: A longitudinal guide sleeve (9) is provided at the bottom of the longitudinal slider (5), and the longitudinal guide sleeve (9) is movably sleeved on a longitudinal guide rail (7), and the longitudinal guide rail (7) is provided on the transverse slider (6).

3. The ultrasonic wheel calibration device according to claim 2, characterized in that: A transverse guide sleeve (10) is provided at the bottom of the transverse sliding block (6), and the transverse guide sleeve (10) can be movably sleeved on a transverse guide rail (8), and the transverse guide rail (8) is provided on the base (1).

4. The ultrasonic wheel calibration device according to claim 1, 2 or 3, characterized in that: A vertical guide column (16) is vertically arranged on the upper side of the lifting mechanism (3), and the wheel detection mounting frame (4) is arranged on the vertical guide column (16). The wheel detection mounting frame (4) can slide up and down along the vertical guide column (16).

5. The ultrasonic wheel calibration device according to claim 4, characterized in that: The lifting mechanism (3) is arranged on the top of the back plate (2), and a height adjustment handle (11) is also arranged on the lifting mechanism (3), and the height of the wheel detection mounting frame (4) on the vertical guide column (16) can be adjusted by the height adjustment handle (11).

6. An ultrasonic wheel calibration method based on the system according to any one of claims 1 to 5, characterized in that: The following steps are involved: S11) when the probe wheel (20) to be calibrated is a probe wheel without a wheel membrane, a liquid storage tank (12) is installed on the longitudinal slider (5) of the ultrasonic probe wheel calibration device (100); S12) installing a calibration test block (15) in the liquid storage tank (12) and filling it with a wheel-probing liquid (13), wherein the calibration test block (15) is provided with artificial damage for testing the performance of the wheel-probing liquid (20); S13) placing a sheet wheel membrane (14) on the top of the calibration test block (15), the upper surface of the probe wheel fluid (13) is submerged in the sheet wheel membrane (14), and the sheet wheel membrane (14) is used to simulate the amplitude attenuation generated when the ultrasonic wave passes through the wheel membrane (22) of the probe wheel (20); S14) When calibrating the probe wheel (20), the probe wheel (20) is mounted on the probe wheel mounting frame (4), and the lifting mechanism (3) is adjusted to place the probe wheel (20) at a suitable height so that the probe wheel fluid (13) covers the probe (25) of the probe wheel (20); at the same time, the longitudinal slider (5) and the transverse slider (6) are adjusted so that the calibration block (15) moves to a position aligned with the probe (25), so that the ultrasonic wave generated by the probe (25) can enter the calibration block (15) with the probe wheel fluid (13) as the medium; S15) Connect the test equipment and calibrate the probe wheel (20).

7. An ultrasonic wheel calibration system, characterized in that: include: Ultrasonic wheel probe calibration device (100); A liquid storage tank (12) disposed on a transverse slider (6) of the ultrasonic wheel probe calibration device (100), wherein the liquid storage tank (12) is filled with wheel probe liquid (13); A calibration test block (15) disposed in the liquid storage tank (12), wherein the calibration test block (15) is provided with artificial damage and is used to test the performance of the probe wheel (20); A sheet-like wheel membrane (14) is arranged on the top of the calibration test block (15), and the upper surface of the probe wheel fluid (13) is submerged in the sheet-like wheel membrane (14); A probe wheel (20) mounted on a probe wheel mounting frame (4) of the ultrasonic probe wheel calibration device (100), wherein the probe wheel (20) is a probe wheel without a wheel membrane; The ultrasonic wheel probe calibration device (100) further comprises: Base (1); A back plate (2) vertically arranged on the base (1); A lifting mechanism (3) disposed on the back plate (2); A wheel detection mounting frame (4) is arranged on the lifting mechanism (3) and is used to fix the wheel detection frame (20), and the wheel detection mounting frame (4) can move vertically on the lifting mechanism (3); A longitudinal slide block (5) and a longitudinal guide rail (7) are arranged on the base (1), and the longitudinal slide block (5) can slide along the longitudinal guide rail (7); A transverse slider (6) and a transverse guide rail (8) are arranged on the longitudinal slider (5), wherein the transverse guide rail (8) and the longitudinal guide rail (7) are perpendicular to each other, and the transverse slider (6) can slide along the transverse guide rail (8); A wheel axle (23) is arranged at the center of the probe wheel (20), and the probe wheel (20) is mounted on the probe wheel mounting frame (4) through the probe wheel frame (21); a mounting bracket (24) is arranged inside the probe wheel (20), and a probe (25) is arranged on the mounting bracket (24); the probe (25) of the probe wheel without wheel membrane (20) is immersed in the probe wheel liquid (13) in the liquid storage tank (12), and the ultrasonic wave generated by the probe (25) enters the calibration block (15) with the probe wheel liquid (13) as the medium, and the sheet wheel membrane (14) is used to simulate the amplitude attenuation generated when the ultrasonic wave passes through the wheel membrane (22) of the probe wheel (20); if it is necessary to test multiple probes (25) at one time, the probe wheel (20) is removed from the ultrasonic probe wheel calibration device (100), and the probe (25) is replaced before the next test can be carried out.

8. The ultrasonic wheel calibration device according to claim 7, characterized in that: A longitudinal guide sleeve (9) is provided at the bottom of the longitudinal sliding block (5), and the longitudinal guide sleeve (9) is movably sleeved on a longitudinal guide rail (7), and the longitudinal guide rail (7) is provided on the base (1).

9. The ultrasonic wheel calibration device according to claim 8, characterized in that: A transverse guide sleeve (10) is provided at the bottom of the transverse slider (6), and the transverse guide sleeve (10) can be movably sleeved on a transverse guide rail (8), and the transverse guide rail (8) is provided on the longitudinal slider (5).

10. The ultrasonic wheel calibration device according to claim 7, 8 or 9, characterized in that: A vertical guide column (16) is vertically arranged on the upper side of the lifting mechanism (3), and the wheel detection mounting frame (4) is arranged on the vertical guide column (16). The wheel detection mounting frame (4) can slide up and down along the vertical guide column (16).

11. The ultrasonic wheel calibration device according to claim 10, characterized in that: The lifting mechanism (3) is arranged on the top of the back plate (2), and a height adjustment handle (11) is also arranged on the lifting mechanism (3), and the height of the wheel detection mounting frame (4) on the vertical guide column (16) can be adjusted by the height adjustment handle (11).

12. An ultrasonic wheel calibration method based on the system according to any one of claims 7 to 11, characterized in that: The following steps are involved: S31) when the probe wheel (20) to be calibrated is a probe wheel without a wheel membrane, a liquid storage tank (12) is installed on a transverse slider (6) of the ultrasonic probe wheel calibration device (100); S32) installing a calibration test block (15) in the liquid storage tank (12) and filling it with a wheel-probing liquid (13), wherein the calibration test block (15) is provided with artificial damage for testing the performance of the wheel-probing liquid (20); S33) placing a sheet wheel membrane (14) on the top of the calibration test block (15), the upper surface of the probe wheel liquid (13) is submerged in the sheet wheel membrane (14), and the sheet wheel membrane (14) is used to simulate the amplitude attenuation generated when the ultrasonic wave passes through the wheel membrane (22) of the probe wheel (20); S34) When calibrating the probe wheel (20), the probe wheel (20) is mounted on the probe wheel mounting frame (4), and the lifting mechanism (3) is adjusted to place the probe wheel (20) at a suitable height so that the probe wheel fluid (13) covers the probe (25) of the probe wheel (20); at the same time, the longitudinal slider (5) and the transverse slider (6) are adjusted so that the calibration block (15) moves to a position aligned with the probe (25), so that the ultrasonic wave generated by the probe (25) can enter the calibration block (15) with the probe wheel fluid (13) as the medium; S35) Then connect the test equipment and calibrate the probe wheel (20).

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