An intelligent automatic double-sided jacquard overlock sewing equipment
Through intelligent automatic double-sided jacquard sewing equipment, the use of servo motor drive cam jacquard mechanism and various other mechanisms, the problems of low automation degree of existing equipment and single sewing patterns are solved, and diversified fabric products are achieved efficiently, and the products are improved. Aesthetics and automation.
Patent Information
- Application Number
- CN202011102201.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-10-15
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2040-10-15
AI Technical Summary
The existing mechanical suture equipment has low degree of automation and the suture pattern is single, which affects the aesthetics of the product.
Design an intelligent automatic double-sided jacquard and seaming equipment, including a disc cutter mechanism, main frame, subframe, seam machine, synchronous belt conveyor, wire frame, tangent thermal adhesive mechanism, conveyor mechanism and bidding mechanism. A variety of lace sewing is achieved through the servo motor drive cam jacquard mechanism, and can adapt to fabric production of different sizes and materials.
It improves the degree of automation and can produce products of different fabrics and specifications at the same time. The fabric seam edges can achieve ordinary seam and jacquard seam, improving the aesthetics and production efficiency of the product.
Smart Images

Figure CN112391748B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of automated cloth processing equipment, and in particular to an intelligent automatic double-sided jacquard overlock sewing device. Background Art
[0002] With the rapid development of social material culture, fabrics used in daily life need to be sewn during production in order to be more beautiful and durable. Existing mechanical sewing is mostly manual sewing with a low degree of automation. In addition, the seam pattern of the fabric during sewing is relatively simple, which affects the appearance of the product. Summary of the invention
[0003] The main technical problem solved by the present invention is to provide an intelligent automatic double-sided jacquard overlock sewing device to solve the problems existing in the background technology.
[0004] In order to solve the above technical problems, a technical solution adopted by the present invention is: to provide an intelligent automatic double-sided jacquard overlock sewing device, comprising: a disc cutter mechanism, a main frame connected to the disc cutter mechanism, and auxiliary frames respectively connected to both sides of the main frame in a mirror-image arrangement, the main frame is provided with a cloth pulling assembly, the left and right ends of the main frame are respectively provided with a stepping assembly, and the front and rear ends of each auxiliary frame are respectively provided with an overlock sewing machine, a synchronous belt conveying mechanism, a thread rack and a tangent hot-melt mechanism in a mirror-image manner, the synchronous belt conveying mechanism is arranged on one side of the overlock sewing machine, the thread rack is arranged on the upper side of the overlock sewing machine, the tangent hot-melt mechanism is arranged on one side of the synchronous belt conveying mechanism, the auxiliary frame is provided with a conveying mechanism, and the conveying mechanism is arranged between two synchronous belt conveying mechanisms, the auxiliary frame is also provided with a label delivery mechanism, and the label delivery mechanism is arranged at one end close to the disc cutter mechanism;
[0005] The overlock sewing machine comprises: a machine head and a cam jacquard mechanism connected to the upper end of the machine head, the cam jacquard mechanism comprises: a servo motor, a first coupling, an output shaft, a cam, a guide post, a first spring, a second spring, a thread clamp, an adjusting rod, a mounting plate and a wire passing plate, the servo motor is connected to the output shaft through the first coupling, a plurality of cams with different angles are arranged on the output shaft, each of the cams abuts against a corresponding guide post, the first spring is sleeved on the guide post, the first spring abuts against a thread clamp at one end close to the mounting plate, a plurality of adjusting rods corresponding to the guide post are arranged on the mounting plate, the second spring is arranged in the inner hole of the adjusting rod, the second spring abuts against the thread clamp at one end close to the mounting plate, the wire passing plate is arranged at one end of the mounting plate, a top cover is arranged on the top of the machine head, a thread clamp is arranged on the top cover, and the cam jacquard mechanism is arranged in the top cover.
[0006] In a preferred embodiment of the present invention, the disc cutter mechanism comprises: a cutter frame, a cloth feed frame, a disc cutter, a cloth support plate, a cloth pressing plate, a cloth support cylinder, and a cloth pressing cylinder. The cloth feed frame is arranged horizontally at the front end of the cutter frame, the disc cutter is arranged at the upper end of the cutter frame, the cloth support plate and the cloth pressing plate are arranged correspondingly up and down and are both arranged at the rear end of the cutter frame, the two ends of the cloth pressing plate are provided with cloth pressing cylinders for controlling the cloth pressing plate to press down, and the bottom surface of the cloth support plate is provided with a cloth support cylinder for controlling the cloth support plate to rise;
[0007] The disc cutter comprises: a left fixed plate, a right fixed plate, a power motor, a synchronous power wheel, a synchronous driven wheel, a first synchronous belt, a guide rail, a guide rail slider, a rotating shaft, a first connecting shaft, a rotating cylinder, a cutter motor, a cutter motor fixing seat, a bottom knife and a circular cutter. The left fixed plate and the right fixed plate are respectively fixedly arranged on the left and right ends of the cutter frame, the power motor is fixedly arranged on the right fixed plate and connected to the synchronous power wheel, the left fixed plate is fixedly arranged with a synchronous driven wheel, the first synchronous belt is wound around the synchronous power wheel and the synchronous driven wheel, the guide rail is arranged between the left fixed plate and the right fixed plate, the guide rail slider is slidably connected to the guide rail, the guide rail slider moves left and right in a bidirectional manner within the length of the guide rail, the lower end of the guide rail slider is connected to the cutter motor fixing seat through a rotating shaft, the cutter motor is fixedly arranged on the cutter motor fixing seat, the circular cutter is connected to the cutter motor through the first connecting shaft, the bottom knife is arranged horizontally below the circular cutter, and a rotating cylinder for adjusting the angle of the circular cutter is arranged on one side of the cutter motor fixing seat.
[0008] In a preferred embodiment of the present invention, the cloth feeding rack includes a cloth guide rack support, cloth guide rollers and cloth stop wheels, the cloth guide rack supports are symmetrically arranged on the left and right sides of the upper end of the cutter frame, the cloth guide rollers are arranged in double rows and multiple columns between the cloth guide rack supports, and the cloth stop wheels are respectively mounted on the cloth guide rollers.
[0009] In a preferred embodiment of the present invention, the cloth pulling assembly includes: 2 cloth pulling motors, 2 second couplings, a second connecting shaft, a cloth pulling guide rail, a second synchronous belt, a pressure plate and a pressure plate cylinder. The 2 cloth pulling motors are connected by 2 second couplings and 1 second connecting shaft. A cloth pulling guide rail is arranged on one side of each of the cloth pulling motors. A second synchronous belt is arranged on the cloth pulling guide rail. The second synchronous belts are respectively connected to the corresponding cloth pulling motors in terms of transmission. The pressure plates are respectively arranged above the 2 second synchronous belts. A plurality of pressure plate cylinders for controlling the tightening of the pressure plates are arranged on the pressure plates.
[0010] In a preferred embodiment of the present invention, the moving assembly includes: a moving frame, a moving cylinder, a cross bar and a cross bar cylinder, the moving cylinder is connected to the moving frame, the cross bar is slidably set on the moving frame, the cross bar cylinder is fixedly set on the moving frame, the output end of the cross bar cylinder is connected to the cross bar, and a plurality of suction cups are set on the cross bar.
[0011] In a preferred embodiment of the present invention, the synchronous belt conveying mechanism includes: a large belt, a small belt, an integrated assembly plate, a single-groove roller, a single-groove tensioner, a double-row synchronous wheel, a double-groove tensioner, a double-groove roller, a single-groove small belt tensioner, a single-groove small belt roller and a front cloth-pressing wheel installed on the integrated assembly plate; the large belt is wound around the single-groove roller, the single-groove tensioner, the double-row synchronous wheel, the double-groove tensioner, the double-groove roller and the front cloth-pressing wheel; the small belt is wound around the single-groove small belt roller, the single-groove small belt tensioner, the double-row synchronous wheel, the double-groove tensioner, the front cloth-pressing wheel and the double-groove roller; a plurality of double-row presser feet and a plurality of single-row presser feet are arranged at the bottom of the integrated assembly plate; an active motor connected to the large belt transmission is installed at one end of the integrated assembly plate; a downward pressing cylinder for controlling the front cloth-pressing wheel to be pressed downward is arranged above the front cloth-pressing wheel.
[0012] In a preferred embodiment of the present invention, the tangent hot-melt mechanism includes: two tangent cylinders, a cutter, an alloy steel sheet, a mobile motor, a mobile motor guide wheel, a mobile motor power wheel, a third synchronous belt, a cylinder mobile motor, an ultrasonic vibrator, a tangent plate, an edge absorber, a CCD camera and an assembly plate. The cylinder mobile motor is fixedly mounted at one end of the assembly plate, and the output shaft of the cylinder mobile motor is transmission-connected to the two tangent cylinders. A cutter is mounted at the output end of each tangent cylinder, and the alloy steel sheet is fixedly mounted on the cutter. The mobile motor is mounted at the other end of the assembly plate, and the output end of the mobile motor is connected to the mobile motor power wheel. A plurality of mobile motor guide wheels are provided and are mounted on the assembly plate. The third synchronous belt is wound around the mobile motor guide wheel and the mobile motor power wheel. The tangent plate is arranged below the cutter, and the ultrasonic vibrator is arranged below the tangent plate. A CCD camera is arranged on one side of the tangent plate, and an edge absorber is arranged on the other side of the tangent plate.
[0013] In a preferred embodiment of the present invention, the conveying mechanism includes: a conveying frame, a first conveying roller, a second conveying roller, a conveying motor, a conveying driving wheel, a conveying passive wheel, a third coupling, a fourth synchronous belt and a conveying belt. A plurality of first conveying rollers are arranged at one end of the conveying frame, and a plurality of second conveying rollers corresponding to the first conveying rollers are arranged at the other end of the conveying frame. Two adjacent second conveying rollers are connected by a third coupling. A conveying motor is installed on the conveying frame and is arranged on the side of the outermost second conveying roller. A conveying driving wheel is installed at the output end of the conveying motor. The conveying passive wheel is connected to the outermost second conveying roller. The conveying driving wheel and the conveying passive wheel are connected by a fourth synchronous belt transmission. The conveying belt is arranged around the first conveying roller and the second conveying roller, and a plurality of mounting fixed seats are arranged at the bottom of the conveying frame.
[0014] In a preferred embodiment of the present invention, the label feeding mechanism includes: a workbench, a label plate mounting bracket, a label loosening motor, a label feeding motor, a label feeding active wheel, a label feeding passive wheel, a fifth synchronous belt, a third conveying roller, a label folding plate, a label folding plate cylinder, a label clamping rod, a label clamping rod cylinder, a movable cutter, a static cutter, a movable cutter motor, an eccentric plate, left and right label feeding cylinders, upper and lower label feeding cylinders, and front and rear label feeding cylinders. A label plate mounting bracket is installed on one side of the workbench, and a label loosening motor is arranged on the label plate mounting bracket. A label feeding motor and a movable cutter motor are installed at the bottom of the workbench, and the output end of the label feeding motor is connected to the label feeding active wheel. The third conveying roller is arranged on the other side of the workbench. One end of the three conveying rollers is connected with a passive label delivery wheel, and the label delivery active wheel and the passive label delivery wheel are connected through the fifth synchronous belt transmission. A folding label plate is arranged on one side of the third conveying roller, and the bottom of the label folding plate is connected with the output end of the label folding plate cylinder, a label clamping rod is arranged on one side of the label folding plate, one end of the label clamping rod is connected with the label clamping rod cylinder, a movable cutter is arranged on one side of the label clamping rod, and the movable cutter motor is connected to the movable cutter through the cooperation of the eccentric plate, and a static cutter is arranged correspondingly below the movable cutter, the upper end of the label clamping rod cylinder is connected with the left and right label delivery cylinders, one side of the left and right label delivery cylinders is connected with the front and rear label delivery cylinders, and the lower end of the front and rear label delivery cylinders is connected with the upper and lower label delivery cylinders.
[0015] In a preferred embodiment of the present invention, a color mark sensor is further provided on the workbench, a pressure mark plate is provided on one side of the color mark sensor, and linear bearings for guiding the movable cutter when it moves up and down are connected to both ends of the movable cutter.
[0016] The beneficial effects of the present invention are as follows: the intelligent automatic double-sided jacquard overlock sewing equipment pointed out by the present invention has a high degree of automation, can adapt to the production of fabrics of conventional product specifications and super-large specifications, and can produce products of different fabrics and specifications on both sides at the same time, and the seams of the fabrics can be either ordinary overlock sewing or jacquard overlock sewing. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative work, among which:
[0018] Figure 1 It is a structural schematic diagram of an intelligent automatic double-sided jacquard overlock sewing device of the present invention;
[0019] Figure 2 yes Figure 1 The structural diagram of the main frame;
[0020] Figure 3 yes Figure 1 The structural diagram of the middle auxiliary frame;
[0021] Figure 4 It is a schematic diagram of the structure of an overlock sewing machine;
[0022] Figure 5 yes Figure 4 A magnified view of part A;
[0023] Figure 6 It is a schematic diagram of the structure of the output shaft driven by the sewing machine motor;
[0024] Figure 7 It is a schematic diagram of the structure of the cloth;
[0025] Figure 8 It is a structural schematic diagram of the disc cutter mechanism;
[0026] Fig. 9 It is a schematic diagram of the structure of the other side of the disc cutter mechanism;
[0027] Fig.10 It is a structural schematic diagram of the cloth pulling assembly;
[0028] Fig.11 It is a structural schematic diagram of the step-by-step assembly;
[0029] Fig.12 It is a structural diagram of a synchronous belt conveying mechanism;
[0030] Fig.13 It is an exploded view of the synchronous belt conveyor mechanism;
[0031] Fig.14 It is a structural schematic diagram of the tangent hot-melt mechanism;
[0032] Fig.15 It is a structural schematic diagram of the tangent hot-melt mechanism when tangent;
[0033] Fig.16 yes Fig.15 A magnified view of part B;
[0034] Fig.17 It is a structural schematic diagram of the conveying mechanism;
[0035] Fig.18 It is a structural diagram of the bid submission organization;
[0036] Fig.19 It is a structural diagram of the wire rack. DETAILED DESCRIPTION
[0037] The technical solutions in the embodiments of the present invention are described clearly and completely below. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0038] See also Figure 1-3 , the embodiment of the present invention includes:
[0039] An intelligent automatic double-sided jacquard overlock sewing device comprises: a disc cutter mechanism 1, a main frame 2 connected to the disc cutter mechanism 1, and auxiliary frames 3 respectively connected to the two sides of the main frame 2 in a mirror-like arrangement, wherein a cloth pulling assembly 4 is arranged on the main frame 2, and stepping assemblies 5 are respectively arranged at the left and right ends of the main frame 2, and an overlock sewing machine 6, a synchronous belt conveying mechanism 7, a thread rack 8 and a tangent hot-melt mechanism 9 are respectively arranged at the front and rear ends of each of the auxiliary frames 3 in a mirror-like manner, wherein the synchronous belt conveying mechanism 7 is arranged on one side of the overlock sewing machine 6, and the thread rack 8 is arranged on the upper side of the overlock sewing machine 6, and the tangent hot-melt mechanism 9 is arranged on one side of the synchronous belt conveying mechanism 7, and a conveying mechanism 10 is arranged on the auxiliary frame 3, and the conveying mechanism 10 is arranged between the two synchronous belt conveying mechanisms 7, and a label delivery mechanism 11 is also arranged on the auxiliary frame 3, and the label delivery mechanism 11 is arranged at one end close to the disc cutter mechanism 1.
[0040] See also Figure 4-7 The overlock machine 6 includes: a machine head 601 and a cam jacquard mechanism 602 connected to the upper end of the machine head 601, wherein the cam jacquard mechanism 602 includes: a servo motor 603, a first coupling (not shown), an output shaft 604, a cam 605, a guide post 606, a first spring 607, a second spring 608, a thread clamp 609, an adjusting rod 610, a mounting plate 611 and a thread passing plate 612.
[0041] The servo motor 603 is connected to the output shaft 604 through a first coupling (not shown in the figure). The output shaft 604 is provided with a plurality of cams 605 with different angles. Each of the cams 605 abuts against a corresponding guide column 606. The guide column 606 is provided with a groove for the thread to pass through. The first spring 607 is sleeved on the guide column 606. The first spring 607 abuts against a wire clamping piece 609 at one end close to the mounting plate 611. The mounting plate 611 is provided with a plurality of adjusting rods 610 corresponding to the guide column 606. The second spring 608 is arranged in the inner hole of the adjusting rod 610. The second spring 608 abuts against the wire clamping piece 609 at one end close to the mounting plate 611. The wire passing plate 612 is arranged at one end of the mounting plate 611. A top cover 613 is arranged on the top of the machine head 601. A wire clamp 614 is arranged on the top cover 613. The cam jacquard mechanism 602 is arranged in the top cover 614.
[0042] When sewing the edge of the cloth, the thread passes through the groove of the guide post 606, and the thread passing through the guide post 606 is clamped by the force of the first spring 607 and the second spring 608 on the clamping piece 609. Because the guide post 606 abuts against the cam 605, the orientation angles of several cams 605 are designed respectively, and the cam 605 is driven by the servo motor 603, causing the corresponding several guide posts 606 to be lifted up and pressed down. When lifted up, the clamping piece 609 is clamped, and when pressed down, the clamping piece 609 is loosened, which will produce corrugated lace seams, thereby improving the overall style and appearance of the product.
[0043] In this embodiment, the output shaft 604 is driven to rotate by the servo motor 603, and the sewing machine motor a of the machine head itself can also drive the pulley b according to different speed ratios (controlled by PLC) to drive the output shaft 604 to rotate (such as Figure 6 As shown), various patterns with different pattern lengths, pattern widths and densities can be produced (such as Figure 7 as shown).
[0044] See also Figure 8-9 The disc cutter mechanism 1 includes: a cutter frame 101, a cloth feed frame 102, a disc cutter 103, a cloth supporting plate 104, a cloth pressing plate 105, a cloth supporting cylinder 106, and a cloth pressing cylinder 107. The cloth feed frame 102 is horizontally arranged at the front end of the cutter frame 101, the disc cutter 103 is arranged at the upper end of the cutter frame 101, the cloth supporting plate 104 and the cloth pressing plate 105 are arranged correspondingly up and down and are both arranged at the rear end of the cutter frame 101, and the two ends of the cloth pressing plate 15 are provided with a cloth pressing cylinder 107 for controlling the cloth pressing plate 105 to press down, and the bottom surface of the cloth supporting plate 104 is provided with a cloth supporting cylinder 106 for controlling the cloth supporting plate 104 to rise.
[0045] The disc cutter 103 includes: a left fixed plate 108, a right fixed plate 109, a power motor 110, a synchronous power wheel 111, a synchronous driven wheel 112, a first synchronous belt 113, a guide rail 114, a guide rail slider 115, a rotating shaft 116, a first connecting shaft 117, a rotating cylinder 118, a cutter motor 119, a cutter motor fixing seat 120, a bottom knife 121 and a circular cutter 122.
[0046] The left fixed plate 108 and the right fixed plate 109 are fixedly arranged at the left and right ends of the cutter frame 101 respectively, the power motor 110 is fixedly arranged on the right fixed plate 109 and connected to the synchronous power wheel 111, the left fixed plate 108 is fixedly provided with a synchronous driven wheel 112, the first synchronous belt 113 is wound around the synchronous power wheel 111 and the synchronous driven wheel 112, the guide rail 114 is arranged between the left fixed plate 108 and the right fixed plate 109, the guide rail slider 115 is slidably connected to the guide rail 114, and the guide rail slider 115 is at the guide rail 114 The guide rail slider 115 can move in both directions within the length range. The lower end of the guide rail slider 115 is connected to a cutter motor fixing seat 120 through a rotating shaft 116. A cutter motor 119 is fixedly arranged on the cutter motor fixing seat 120. The circular cutter 122 is connected to the cutter motor 119 through a first connecting shaft 117. The bottom knife 121 is arranged horizontally below the circular cutter 122. A rotating cylinder 118 for adjusting the angle of the circular cutter 122 is arranged on one side of the cutter motor fixing seat 120. By adjusting the angle of the circular cutter 122, the circular cutter 122 is always in close contact with the bottom knife 121 when the circular cutter 122 moves in both directions.
[0047] The cloth feeding frame 102 adopts a double-layer structure, and two pieces of cloth can be fed in and produced at the same time. The cloth feeding frame 102 includes a cloth guide frame support 102a, a cloth guide roller 102b and a cloth blocking wheel 102c. The cloth guide frame support 102a is symmetrically arranged on the left and right sides of the upper end of the cutter frame 101, and the cloth guide rollers 102b are arranged in double rows and multiple columns between the cloth guide frame supports 102a. The cloth blocking wheels 102c are respectively mounted on the cloth guide rollers 102b. When the cloth is fed in, the tension of the cloth is increased to prevent the cloth from deforming, thereby achieving an anti-wrinkle effect.
[0048] See also Fig.10The cloth pulling assembly 4 includes: 2 pulling motors 401, 2 second couplings 402, a second connecting shaft 403, a cloth pulling guide rail 404, a second synchronous belt 405, a pressure plate 406 and a pressure plate cylinder 407. The two pulling motors 401 are connected by two second couplings 402 and a second connecting shaft 403. A cloth pulling guide rail 404 is arranged on one side of each pulling motor 401. A second synchronous belt 405 is arranged on the cloth pulling guide rail 404. The second synchronous belt 405 is respectively connected to the corresponding pulling motor 401 in transmission. The pressure plates 406 are respectively arranged above the two second synchronous belts 405. The pressure plates 406 are provided with a plurality of pressure plate cylinders 407 for controlling the pressing of the pressure plates 406. When pulling cloth, the cloth pulling assembly 4 can adapt to unlimited width of single width within 160 cm and unlimited width of double width within 80CM. Single and double widths can be stretched to a whole cloth of 230 cm. It can also produce cloth of different widths and lengths on the left and right at the same time (such as different sizes such as 80CM wide and 120CM long on the left, and 50CM wide and 180CM long on the right).
[0049] See also Fig.11 The moving assembly 5 includes: a moving frame 501, a moving cylinder 502, a cross bar 503 and a cross bar cylinder 504, the moving cylinder 502 is connected to the moving frame 501, the cross bar 503 is slidably set on the moving frame 501, the cross bar cylinder 504 is fixedly set on the moving frame 501, the output end of the cross bar cylinder 504 is connected to the cross bar 503, and a plurality of suction cups 505 are set on the cross bar 503.
[0050] See also Figure 12-13 The synchronous belt conveying mechanism 7 includes: a large belt 701, a small belt 702, an integrated assembly plate 703, a single-groove roller 704 installed on the integrated assembly plate 703, a single-groove tensioner 705, a double-row synchronous wheel 706, a double-groove tensioner 707, a double-groove roller 708, a single-groove small belt tensioner 709, a single-groove small belt roller 710 and a front cloth pressing wheel 711.
[0051] The large belt 701 is wound around a single groove roller 704, a single groove tensioning wheel 705, a double-row synchronous wheel 706, a double-groove tensioning wheel 707, a double-groove roller 708 and a front cloth pressing wheel 711, and the small belt 702 is wound around a single groove small belt roller 710, a single groove small belt tensioning wheel 709, a double-row synchronous wheel 706, a double-groove tensioning wheel 707, a front cloth pressing wheel 711 and a double-groove roller 708. A plurality of double-row presser feet 712 and a plurality of single-row presser feet 713 are arranged at the bottom of the integrated assembly plate 703. An active motor 714 connected to the large belt 701 is installed at one end of the integrated assembly plate 703. A downward pressure cylinder 715 for controlling the downward pressure of the front cloth pressing wheel 711 is arranged above the front cloth pressing wheel 711. By arranging the large belt 701 and the small belt 702, it can adapt to the conveying and sewing of labels of different sizes and materials.
[0052] See also Figure 14-16 The tangent hot-melt mechanism 9 includes: two tangent cylinders 901, a cutter 902, an alloy steel sheet 903, a moving motor 904, a moving motor guide wheel 905, a moving motor power wheel (not shown), a third synchronous belt 906, a cylinder moving motor 907, an ultrasonic vibrator 908, a tangent plate 909, an edge absorber 910, a CCD camera 911 and an assembly plate 912.
[0053] The cylinder moving motor 907 is fixedly mounted on one end of the assembly plate 912, and the output shaft of the cylinder moving motor 907 is drivingly connected to the two tangent cylinders 901. A cutter 902 is installed at the output end of each of the tangent cylinders 901, and the alloy steel sheet 903 is fixedly mounted on the cutter 902. The moving motor 904 is mounted on the other end of the assembly plate 912, and the output end of the moving motor 904 is connected to a moving motor power wheel (not shown in the figure). A plurality of moving motor guide wheels 905 are provided and mounted on the assembly plate 912, and the third synchronous belt 906 is arranged around the moving motor guide wheel 905 and the moving motor power wheel (not shown in the figure). The tangent plate 909 is arranged below the cutter 902, and the ultrasonic vibrator 908 is arranged below the tangent plate 909. A CCD camera 911 is arranged on one side of the tangent plate 909, and an edge absorber 910 is arranged on the other side of the tangent plate 909. When entering the subsequent steps, since the edges of the two adjacent pieces of cloth c are connected by the connecting line d, the connecting line d needs to be cut by the cutter 902. When the two adjacent pieces of cloth c are transferred to the specified position of the cutting board 909, the CCD camera 911 transmits the shooting signal to the controller, and the controller controls the two cutting cylinders 901 to work separately. One of the cutting cylinders 901 pushes the cutter 902 downward, and the alloy steel sheet 903 on the cutter 902 first contacts the cloth c and presses the cloth. At the same time, the alloy steel sheet 903 causes the ultrasonic vibrator 908 below the cutter 902 to vibrate, producing a hot melt effect. The cutter 902 then cuts off one end of the connecting line d, and then uses the hot melt effect generated by the ultrasonic vibrator 908 to heat-glue the cut line. Another cutting cylinder 901 also cuts off the other end of the connecting line d through the above steps, and then uses the hot melt effect generated by the ultrasonic vibrator 908 to heat-glue the cut line. After two cuttings by the cutter 902, the connecting line d between the two adjacent pieces of cloth c is completely cut off, and the two adjacent pieces of cloth c are separated.
[0054] See also Fig.17 The conveying mechanism 10 includes: a conveying frame 1001, a first conveying roller 1002, a second conveying roller 1003, a conveying motor 1004, a conveying driving wheel 1005, a conveying driven wheel 1006, a third coupling 1007, a fourth synchronous belt 1008 and a conveying belt 1009.
[0055] A plurality of first conveying rollers 1002 are provided at one end of the conveying frame 1001, and a plurality of second conveying rollers 1003 corresponding to the first conveying rollers 1002 are provided at the other end of the conveying frame 1001, and two adjacent second conveying rollers 1003 are connected by a third coupling 1007, a conveying motor 1004 is installed on the conveying frame 1001 and is arranged on the side of the outermost second conveying roller 1003, a conveying driving wheel 1005 is installed at the output end of the conveying motor 1004, the conveying driven wheel 1006 is connected to the outermost second conveying roller 1003, the conveying driving wheel 1005 and the conveying driven wheel 1006 are connected by a fourth synchronous belt 1008, the conveying belt 1009 is arranged around the first conveying roller 1002 and the second conveying roller 1003, and a plurality of mounting fixed seats 1010 are arranged at the bottom of the conveying frame 1001.
[0056] See also Fig.18 The label delivery mechanism 11 includes: a workbench 1101, a label plate mounting bracket 1102, a label loosening motor 1103, a label delivery motor 1104, a label delivery active wheel 1105, a label delivery passive wheel 1106, a fifth synchronous belt 1107, a third conveyor roller 1108, a label folding plate 1109, a label folding plate cylinder 1110, a label clamping rod 1112, a label clamping rod cylinder 1113, a movable cutter 1114, a static cutter 1115, a movable cutter motor 1116, an eccentric plate 1117, a left and right label delivery cylinder 1118, an upper and lower label delivery cylinder 1119 and a front and rear label delivery cylinder 1120.
[0057] A label plate mounting bracket 1102 is installed on one side of the workbench 1101, and a label loosening motor 1103 is arranged on the label plate mounting bracket 1102. A label feeding motor 1104 and a movable cutter motor 1116 are installed at the bottom of the workbench 1101. The output end of the label feeding motor 1104 is connected to a label feeding active wheel 1105. The third conveying roller 1108 is arranged on the other side of the workbench 1101, and one end of the third conveying roller 1108 is connected to a label feeding passive wheel 1106. The label feeding active wheel 1105 and the label feeding passive wheel 1106 are connected by a fifth synchronous belt 1107. A label folding plate 1109 is arranged on one side of the third conveying roller 1108, and the bottom of the label folding plate 1109 is connected to the label folding plate 1109. The output end of the plate cylinder 1110 is connected, a clamping mark rod 1112 is arranged on one side of the folding mark plate 1109, one end of the clamping mark rod 1112 is connected to the clamping mark rod cylinder 1113, a movable cutter 1114 is arranged on one side of the clamping mark rod 1112, the movable cutter motor 1116 is connected to the movable cutter 1114 through the cooperation of the eccentric plate 1117, a static cutter 1115 is arranged correspondingly below the movable cutter 1114, linear bearings 1123 for guiding the movable cutter 1114 when it moves up and down are connected at both ends of the movable cutter 1114, the movable cutter motor 1116 drives the movable cutter 1114 to move along the linear bearing 1123, and cuts off the label through the cooperation of the movable cutter 1114 and the static cutter 1115.
[0058] The upper end of the clamping rod cylinder 1113 is connected to a left and right label delivery cylinder 1118, one side of the left and right label delivery cylinder 1118 is connected to a front and rear label delivery cylinder 1120, and the lower end of the front and rear label delivery cylinder 1120 is connected to an upper and lower label delivery cylinder 1119. A color mark sensor 1121 is also provided on the workbench 1101, and a label pressure plate 1122 is provided on one side of the color mark sensor 1121. The third conveying roller 1108 is driven by the label feeding motor 1104 to feed the label to the label folding plate 1109. The label folding plate cylinder 1110 pushes the label folding plate 1109 downward to press the head of the label. At this time, the label feeding motor 1104 continues to drive the third conveying roller 1108 to roll, and the label continues to be fed. Since the head of the label is pressed, the label is bent and fed, thereby forming two layers folded up and down. The label clamping rod 1112 clamps the label through the label clamping rod cylinder 1113. Since the upper end of the label clamping rod cylinder 1113 is connected to the left and right label feeding cylinders 1118, one side of the left and right label feeding cylinders 1118 is connected to the front and rear label feeding cylinders 1120, and the lower end of the front and rear label feeding cylinders 1120 is connected to the upper and lower label feeding cylinders 1119. The moving position of the label clamping rod 1112 can be controlled by the left and right label feeding cylinders 1118, the upper and lower label feeding cylinders 1119 and the front and rear label feeding cylinders 1120, so that the label can be fed to a specified position.
[0059] See also Fig.19The wire rack 8 is provided with a plurality of infrared wire break sensors 8a.
[0060] Working principle: In specific implementation, after the cloth enters the cloth feeding frame 102, the disc cutter 103 cuts off the clamped cloth, and the cloth pulling assembly 4 moves forward to pull the cut cloth and move backward. When it moves to the appropriate position, the cloth is released. At this time, the moving assembly 5 moves the released cloth to the left and right sides of the main frame 2 respectively, and moves it to the auxiliary frame 3. The label delivery mechanism 11 on the auxiliary frame 3 moves the label to the designated place on the cloth, and the conveying mechanism 10 moves the labeled cloth to the synchronous belt conveying mechanism 7. The synchronous belt conveying mechanism 7 presses and conveys the edge of the cloth to the overlock machine 6, and the overlock machine 6 then overlocks the edge of the cloth. After the overlock is completed, the cloth is moved to the tangent hot-gluing mechanism 9, and the connecting line of the two adjacent pieces of cloth is cut off by the tangent hot-gluing mechanism 9, and then the cut line on the cloth is hot-glued.
[0061] To sum up, the intelligent automatic double-sided jacquard overlocking equipment pointed out by the present invention has a high degree of automation, can adapt to the production of fabrics of conventional product specifications and oversized specifications, and can produce products of different fabrics and specifications on both sides at the same time, and the seams of the fabrics can be either ordinary overlocking or jacquard overlocking.
[0062] The above descriptions are merely embodiments of the present invention and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. An intelligent automatic double-sided jacquard overlock sewing device, characterized in that: include: A disc cutter mechanism, a main frame connected to the disc cutter mechanism, and auxiliary frames respectively connected to the two sides of the main frame in a mirror-image arrangement, the main frame is provided with a cloth pulling assembly, the left and right ends of the main frame are respectively provided with a stepping assembly, the front and rear ends of each auxiliary frame are respectively provided with a sewing machine, a synchronous belt conveying mechanism, a thread rack and a tangent hot-melt mechanism in a mirror-image arrangement, the synchronous belt conveying mechanism is arranged on one side of the sewing machine, the thread rack is arranged on the upper side of the sewing machine, the tangent hot-melt mechanism is arranged on one side of the synchronous belt conveying mechanism, the auxiliary frame is provided with a conveying mechanism, and the conveying mechanism is arranged between two synchronous belt conveying mechanisms, the auxiliary frame is also provided with a label delivery mechanism, and the label delivery mechanism is arranged at one end close to the disc cutter mechanism; The overlock sewing machine comprises: a machine head and a cam jacquard mechanism connected to the upper end of the machine head, the cam jacquard mechanism comprises: a servo motor, a first coupling, an output shaft, a cam, a guide post, a first spring, a second spring, a thread clamp, an adjusting rod, a mounting plate and a thread passing plate, the servo motor is connected to the output shaft through the first coupling, a plurality of cams with different angles are arranged on the output shaft, each of the cams abuts against a corresponding guide post, the first spring is sleeved on the guide post, the first spring abuts against a thread clamp at one end close to the mounting plate, a plurality of adjusting rods corresponding to the guide post are arranged on the mounting plate, the second spring is arranged in the inner hole of the adjusting rod, the second spring abuts against the thread clamp at one end close to the mounting plate, the thread passing plate is arranged at one end of the mounting plate, a top cover is arranged on the top of the machine head, a thread clamp is arranged on the top cover, and the cam jacquard mechanism is arranged in the top cover; The disc cutter mechanism comprises: a cutter frame, a cloth feed frame, a disc cutter, a cloth supporting plate, a cloth pressing plate, a cloth supporting cylinder, and a cloth pressing cylinder. The cloth feed frame is arranged horizontally at the front end of the cutter frame, the disc cutter is arranged at the upper end of the cutter frame, the cloth supporting plate and the cloth pressing plate are arranged correspondingly up and down and are both arranged at the rear end of the cutter frame, the two ends of the cloth pressing plate are provided with cloth pressing cylinders for controlling the cloth pressing plate to press down, and the bottom surface of the cloth supporting plate is provided with a cloth supporting cylinder for controlling the cloth supporting plate to rise; The disc cutter comprises: a left fixed plate, a right fixed plate, a power motor, a synchronous power wheel, a synchronous driven wheel, a first synchronous belt, a guide rail, a guide rail slider, a rotating shaft, a first connecting shaft, a rotating cylinder, a cutter motor, a cutter motor fixing seat, a bottom knife and a circular cutter, wherein the left fixed plate and the right fixed plate are fixedly arranged at the left and right ends of the cutter frame respectively, the power motor is fixedly arranged on the right fixed plate and connected to the synchronous power wheel, a synchronous driven wheel is fixedly arranged on the left fixed plate, the first synchronous belt is wound around the synchronous power wheel and the synchronous driven wheel, the guide rail is arranged between the left fixed plate and the right fixed plate, the guide rail slider is slidably connected to the guide rail, the guide rail slider moves left and right in a length range of the guide rail, the lower end of the guide rail slider is connected to the cutter motor fixing seat through a rotating shaft, the cutter motor is fixedly arranged on the cutter motor fixing seat, the circular cutter is connected to the cutter motor through the first connecting shaft, the bottom knife is arranged horizontally below the circular cutter, and a rotating cylinder for adjusting the angle of the circular cutter is arranged on one side of the cutter motor fixing seat; The tangent hot-melt mechanism comprises: two tangent cylinders, a cutter, an alloy steel sheet, a mobile motor, a mobile motor guide wheel, a mobile motor power wheel, a third synchronous belt, a cylinder mobile motor, an ultrasonic vibrator, a tangent plate, an edge absorber, a CCD camera and an assembly plate. The cylinder mobile motor is fixedly mounted at one end of the assembly plate, and the output shaft of the cylinder mobile motor is drivingly connected to the two tangent cylinders. A cutter is mounted at the output end of each tangent cylinder, the alloy steel sheet is fixedly mounted on the cutter, the mobile motor is mounted at the other end of the assembly plate, the output end of the mobile motor is connected to the mobile motor power wheel, a plurality of mobile motor guide wheels are provided and are mounted on the assembly plate, the third synchronous belt is wound around the mobile motor guide wheel and the mobile motor power wheel, the tangent plate is arranged below the cutter, the ultrasonic vibrator is arranged below the tangent plate, a CCD camera is arranged on one side of the tangent plate, and an edge absorber is arranged on the other side of the tangent plate.
2. The intelligent automatic double-sided jacquard overlock sewing equipment according to claim 1 is characterized in that: The cloth feeding rack includes a cloth guide rack support, a cloth guide roller and a cloth blocking wheel. The cloth guide rack support is symmetrically arranged on the left and right sides of the upper end of the cutter frame, the cloth guide rollers are arranged in double rows and multiple columns between the cloth guide rack supports, and the cloth blocking wheels are respectively mounted on the cloth guide rollers.
3. The intelligent automatic double-sided jacquard overlock sewing equipment according to claim 1 is characterized in that: The cloth pulling assembly includes: 2 cloth pulling motors, 2 second couplings, 2 cloth pulling guides, a second connecting shaft, a second synchronous belt, a pressure plate and a pressure plate cylinder. The 2 cloth pulling motors are connected by 2 second couplings and 1 second connecting shaft. A cloth pulling guide is arranged on one side of each of the cloth pulling motors. A second synchronous belt is arranged on the cloth pulling guide. The second synchronous belts are respectively connected to the corresponding cloth pulling motors in terms of transmission. The pressure plates are respectively arranged above the 2 second synchronous belts. A plurality of pressure plate cylinders for controlling the tightening of the pressure plates are arranged on the pressure plates.
4. The intelligent automatic double-sided jacquard overlock sewing equipment according to claim 1 is characterized in that: The moving assembly includes: a moving frame, a moving cylinder, a cross bar and a cross bar cylinder, the moving cylinder is connected to the moving frame, the cross bar is slidably arranged on the moving frame, the cross bar cylinder is fixedly arranged on the moving frame, the output end of the cross bar cylinder is connected to the cross bar, and a plurality of suction cups are arranged on the cross bar.
5. The intelligent automatic double-sided jacquard overlock sewing equipment according to claim 1 is characterized in that: The synchronous belt conveying mechanism includes: a large belt, a small belt, an integrated assembly plate, a single-groove roller, a single-groove tensioner, a double-row synchronous wheel, a double-groove tensioner, a double-groove roller, a single-groove small belt tensioner, a single-groove small belt roller and a front cloth-pressing wheel installed on the integrated assembly plate; the large belt is wound around the single-groove roller, the single-groove tensioner, the double-row synchronous wheel, the double-groove tensioner, the double-groove roller and the front cloth-pressing wheel; the small belt is wound around the single-groove small belt roller, the single-groove small belt tensioner, the double-row synchronous wheel, the double-groove tensioner, the front cloth-pressing wheel and the double-groove roller; a plurality of double-row presser feet and a plurality of single-row presser feet are arranged at the bottom of the integrated assembly plate; an active motor connected to the large belt transmission is installed at one end of the integrated assembly plate; a downward pressing cylinder for controlling the front cloth-pressing wheel to press downward is arranged above the front cloth-pressing wheel.
6. The intelligent automatic double-sided jacquard overlock sewing equipment according to claim 1 is characterized in that: The conveying mechanism includes: a conveying frame, a first conveying roller, a second conveying roller, a conveying motor, a conveying driving wheel, a conveying driven wheel, a third coupling, a fourth synchronous belt and a conveying belt. One end of the conveying frame is provided with a plurality of first conveying rollers, and the other end of the conveying frame is provided with a plurality of second conveying rollers corresponding to the first conveying rollers. Two adjacent second conveying rollers are connected by a third coupling. A conveying motor is installed on the conveying frame and is arranged on the side of the outermost second conveying roller. A conveying driving wheel is installed on the output end of the conveying motor. The conveying driven wheel is connected to the outermost second conveying roller. The conveying driving wheel and the conveying driven wheel are connected by a fourth synchronous belt transmission. The conveying belt is arranged around the first conveying roller and the second conveying roller. A plurality of mounting fixed seats are arranged at the bottom of the conveying frame.
7. The intelligent automatic double-sided jacquard overlock sewing equipment according to claim 1 is characterized in that: The label feeding mechanism includes: a workbench, a label plate mounting bracket, a label loosening motor, a label feeding motor, a label feeding active wheel, a label feeding passive wheel, a fifth synchronous belt, a third conveying roller, a label folding plate, a label folding plate cylinder, a label clamping rod, a label clamping rod cylinder, a movable cutter, a static cutter, a movable cutter motor, an eccentric plate, left and right label feeding cylinders, upper and lower label feeding cylinders, and front and rear label feeding cylinders. A label plate mounting bracket is installed on one side of the workbench, and a label loosening motor is arranged on the label plate mounting bracket. A label feeding motor and a movable cutter motor are installed at the bottom of the workbench. The output end of the label feeding motor is connected to the label feeding active wheel. The third conveying roller is arranged on the other side of the workbench. One end of the third conveying roller is connected to A passive label delivery wheel is connected, and the active label delivery wheel and the passive label delivery wheel are connected through a fifth synchronous belt transmission. A label folding plate is arranged on one side of the third conveying roller, and the bottom of the label folding plate is connected to the output end of the label folding plate cylinder. A label clamping rod is arranged on one side of the label folding plate, and one end of the label clamping rod is connected to the label clamping rod cylinder. A movable cutter is arranged on one side of the label clamping rod, and the movable cutter motor is connected to the movable cutter through the cooperation of an eccentric plate, and a static cutter is arranged correspondingly below the movable cutter. The upper end of the label clamping rod cylinder is connected to the left and right label delivery cylinders, and one side of the left and right label delivery cylinders is connected to the front and rear label delivery cylinders, and the lower ends of the front and rear label delivery cylinders are connected to the upper and lower label delivery cylinders.
8. The intelligent automatic double-sided jacquard overlock sewing equipment according to claim 7 is characterized in that: The workbench is also provided with a color mark sensor, a pressure mark plate is provided on one side of the color mark sensor, and both ends of the movable cutter are connected with linear bearings for guiding the movable cutter when it moves up and down.
