Color paste dispensing machine
The color paste dispensing system addresses limitations in color depth, contamination, and environmental impact by automating the preparation and storage process, ensuring standardized and efficient color paste production.
Patent Information
- Application Number
- CN202011430409.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-12-09
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2040-12-09
AI Technical Summary
The existing color machines have problems such as limiting the depth of the color paste, inaccurate formula, environmental pollution, low production efficiency and equipment pollution.
A color paste mixer is designed, which is connected by the base material distributor, the first color paste and the second color paste to realize automatic preparation and storage of color paste, reduce human intervention, and control material transportation with a flowmeter and a high-pressure ball valve to ensure stable material supply.
The standardized preparation and storage of color paste is realized, which reduces environmental pollution, improves production efficiency, avoids equipment pollution, and ensures stable quality of color paste.
Smart Images

Figure CN112452238B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of silicone rubber color paste color separation for color mixing machines, and specifically to a color paste mixing machine. Background Art
[0002] Since the intelligent color mixing machine was introduced to the market, it has solved most of the color rubber preparation work in the silicone rubber industry, greatly reducing the labor intensity of making color rubber. However, the following problems still need to be solved:
[0003] 1. Due to the limitation of the depth of the color paste, the depth and shallowness of the color rubber that can be prepared are limited in the color mixing machine.
[0004] 2. During the storage of the prepared color paste, it is subject to secondary pollution or precipitation, resulting in inaccurate formula color matching.
[0005] 3. During the process of preparing the color paste, there is human arbitrariness, and it is difficult to standardize the formula.
[0006] 4. During the process of preparing the color paste, it is necessary to wash the cylinder and change the color, causing environmental pollution.
[0007] 5. For the prepared color paste, too much or too little will affect the production efficiency, and it takes up a lot of space for storage or causes environmental pollution.
[0008] 6. When pouring the color paste from each barrel into the color cylinder of the color mixing machine, it causes pollution, the color cylinder is easily emptied, the glue making is affected, and air bubbles are formed in the pipeline. Summary of the Invention
[0009] The purpose of the present invention is to overcome the above technical problems and propose a color paste mixing machine that can solve the preparation of color paste, as well as the combination of storage and supply to the machine.
[0010] The color paste mixing machine described in the present invention includes a base material input pipe. Specifically, one path of the base material input pipe is connected to a base material distributor, the output end of the base material distributor is connected to a first color mixing machine and a second color mixing machine, a glue making recovery machine is connected between the first color mixing machine and the second color mixing machine, the base material distributor is respectively connected to a first boosting cylinder, a second boosting cylinder and a third boosting cylinder, and the other path of the base material input pipe is respectively connected to the first boosting cylinder, the second boosting cylinder and the third boosting cylinder.
[0011] Specifically further, the base material input pipe is connected to a first conveying pipe, and the first conveying pipe is connected to the base material distributor.
[0012] Specifically further, it further includes a silicone oil barrel, a white oil barrel, a first disperser, a second disperser and a third disperser. The silicone oil barrel is respectively connected to the base material distributor, the first disperser, the second disperser and the third disperser. The white oil barrel is respectively connected to the first disperser, the second disperser and the third disperser. The base material input pipe is connected with a second conveying pipe, and the second conveying pipe is respectively connected to the first disperser, the second disperser and the third disperser.
[0013] Specifically further, the first disperser is connected with a first color paste press, the third disperser is connected with a third color paste press, and the second disperser is connected with a second color paste press.
[0014] Specifically further, a first flowmeter is connected in series between the second disperser and the second color paste press, a second flowmeter is connected in series between the first disperser and the first color paste press, and a third flowmeter is connected in series between the third disperser and the third color paste press.
[0015] Specifically further, the base material distributor includes a base material nitrogen tank, a first hydraulic oil metering cylinder, a silicone oil metering cylinder, a pigment servo metering cylinder, a first pipeline high-pressure ball valve, a second pipeline high-pressure ball valve, a third pipeline high-pressure ball valve, a first injection part, a second injection part and a third injection part. The base material nitrogen tank is connected with the first hydraulic oil metering cylinder. The first hydraulic oil metering cylinder has three pipeline branches, and the three pipeline branches include a first pipeline, a second pipeline and a third pipeline. The first pipeline is connected in series with a first pipeline high-pressure ball valve and a first injection part, the second pipeline is connected in series with a second pipeline high-pressure ball valve and a second injection part, and the third pipeline is connected in series with a third pipeline high-pressure ball valve and a third injection part.
[0016] Specifically further, the first injection part is connected with a first color paste storage nitrogen tank, the second injection part is connected with a second color paste storage nitrogen tank, and the third injection part is connected with a third color paste storage nitrogen tank.
[0017] Specifically further, the first color mixer includes a first color mixing nitrogen tank, a first distributor, a first color mixing output pipe, a first color mixing cylinder and a first color mixing turning head. The first color mixing nitrogen tank, the first distributor, the first color mixing output pipe, the first color mixing cylinder and the first color mixing turning head are connected in sequence;
[0018] The second color mixer includes a second color mixing nitrogen tank, a second color mixing output pipe, a second distributor, a second color mixing cylinder and a second color mixing turning head. The second color mixing nitrogen tank, the second color mixing output pipe, the second distributor, the second color mixing cylinder and the second color mixing turning head are connected in sequence;
[0019] The first color mixing turning head is connected with a glue making recovery machine, and the second color mixing turning head is connected with the glue making recovery machine.
[0020] Specifically further, the first injection member is connected to a first steering valve, the second injection member is connected to a second steering valve, and the third injection member is connected to a third steering valve.
[0021] Advantages of the present invention: By connecting the base material dispenser, the first color mixer, and the second color mixer, this structure can solve the preparation, storage, and machine supply combination of color pastes. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The above and / or additional aspects and advantages of the present invention will become apparent and be readily understood from the following description of the embodiments in conjunction with the accompanying drawings.
[0023] Figure 1 It is a schematic structural diagram of the present invention.
[0024] Figure 2 It is a schematic structural diagram of the base material dispenser of the present invention.
[0025] Figure 3 It is a schematic structural diagram of the first color paste press of the present invention.
[0026] Figure 4 It is a schematic structural diagram of the silicone oil metering cylinder of the present invention.
[0027] Figure 5 It is a schematic structural diagram of the base material nitrogen tank of the present invention.
[0028] Figure 6 It is a schematic structural diagram of the connection of the first color mixer, the glue-making recovery machine, and the second color mixer of the present invention.
[0029] Figure 7 It is a schematic structural diagram of the first oil pressure metering cylinder of the present invention.
[0030] The reference numerals are as follows:
[0031] Base material dispenser 1, base material nitrogen tank 101, first oil pressure metering cylinder 102, silicone oil metering cylinder 103, pigment servo metering cylinder 104, first pipeline high-pressure ball valve 105, second pipeline high-pressure ball valve 106, third pipeline high-pressure ball valve 107, first injection member 108, second injection member 109, third injection member 110, first color paste storage nitrogen tank 111, second color paste storage nitrogen tank 112, third color paste storage nitrogen tank 113, first steering valve 114, second steering valve 115, third steering valve 116, first boosting cylinder 2, second boosting cylinder 3, third boosting cylinder 4, first color mixer 5, glue-making recovery machine 6, second color mixer 7, first disperser 8, second delivery pipe 9, second disperser 10, first flowmeter 1001, first color paste press 11, third disperser 12, second color paste press 13, third color paste press 14, silicone oil barrel 15, white oil barrel 16, base material input pipe 17, first delivery pipe 18. Detailed implementation mode
[0032] The embodiments of the present invention will be described in detail below. The examples of the embodiments are shown in the accompanying drawings, where the same or similar reference numerals represent the same or similar elements or elements with the same or similar functions throughout. The embodiments described below by referring to the accompanying drawings are exemplary and are only used to explain the present invention and should not be construed as a limitation to the present invention.
[0033] As Figures 1 to 7 shown, a color paste dispensing machine described in the present invention includes a base material input pipe 17, wherein: one path of the base material input pipe 17 is connected to a base material dispenser 1, the output end of the base material dispenser 1 is connected to a first color mixer 5 and a second color mixer 7, a glue making and recycling machine 6 is connected between the first color mixer 5 and the second color mixer 7, and the base material dispenser 1 is respectively connected to a first booster cylinder 2, a second booster cylinder 3 and a third booster cylinder 4.
[0034] In this structure, the base material input pipe 17 is connected to a first conveying pipe 18, and the first conveying pipe 18 is connected to the base material dispenser 1.
[0035] This structure further includes a silicone oil barrel 15, a white oil barrel 16, a first disperser 8, a second disperser 10 and a third disperser 12. The silicone oil barrel 15 is respectively connected to the base material dispenser 1, the first disperser 8, the second disperser 10 and the third disperser 12, and the white oil barrel 16 is respectively connected to the first disperser 8, the second disperser 10 and the third disperser 12. The base material input pipe 17 is connected to a second conveying pipe 9, and the second conveying pipe 9 is respectively connected to the first disperser 8, the second disperser 10 and the third disperser 12.
[0036] In this structure, the first disperser 8 is connected to a first color paste press 11, the third disperser 12 is connected to a third color paste press 14, and the second disperser 10 is connected to a second color paste press 13.
[0037] In this structure, a first flowmeter 1001 is connected in series between the second disperser 10 and the second color paste press 13, a second flowmeter is connected in series between the first disperser 8 and the first color paste press 11, and a third flowmeter is connected in series between the third disperser 12 and the third color paste press 14.
[0038] In this structure, the base material dispenser 1 includes a base material nitrogen tank 101, a first hydraulic pressure metering cylinder 102, a silicone oil metering cylinder 103, a pigment servo metering cylinder 104, a first pipeline high-pressure ball valve 105, a second pipeline high-pressure ball valve 106, a third pipeline high-pressure ball valve 107, a first injection part 108, a second injection part 109 and a third injection part 110. The base material nitrogen tank 101 is connected to the first hydraulic pressure metering cylinder 102. The first hydraulic pressure metering cylinder 102 has three pipeline branches, which include a first pipeline, a second pipeline and a third pipeline. The first pipeline is connected in series with the first pipeline high-pressure ball valve 105 and the first injection part 108, the second pipeline is connected in series with the second pipeline high-pressure ball valve 106 and the second injection part 109, and the third pipeline is connected in series with the third pipeline high-pressure ball valve 107 and the third injection part 110.
[0039] In this structure, the first injection part 108 is connected to a first color paste storage nitrogen tank 111, the second injection part 109 is connected to a second color paste storage nitrogen tank 112, and the third injection part 110 is connected to a third color paste storage nitrogen tank 113. The structures of the first injection part 108, the second injection part 109 and the third injection part 110 refer to the structures disclosed in the application number CN201610732608.2.
[0040] In this structure, the first color mixer 5 includes a first color mixing nitrogen tank 501, a first dispenser 502, a first color mixing output pipe 503, a first color mixing cylinder 504 and a first color mixing turning head 505. The first color mixing nitrogen tank 501, the first dispenser 502, the first color mixing output pipe 503, the first color mixing cylinder 504 and the first color mixing turning head 505 are connected in sequence;
[0041] The second color mixer 7 includes a second color mixing nitrogen tank 701, a second color mixing output pipe 702, a second dispenser 703, a second color mixing cylinder 704 and a second color mixing turning head 705. The second color mixing nitrogen tank 701, the second color mixing output pipe 702, the second dispenser 703, the second color mixing cylinder 704 and the second color mixing turning head 705 are connected in sequence;
[0042] The first color mixing turning head 505 is connected to the glue making and recycling machine 6, and the second color mixing turning head 705 is connected to the glue making and recycling machine 6.
[0043] In this structure, the first injection part 108 is connected to a first turning valve 114, the second injection part 109 is connected to a second turning valve 115, and the third injection part 110 is connected to a third turning valve 116.
[0044] This structure is connected by a base material dispenser 1, a first color mixer 5, a second color mixer 7, and a glue-making recycling machine 6, which can solve the preparation, storage, and combined use with the feeder of the color paste. During the manufacturing process, no manual addition is required, and it entirely depends on the interconnection and transportation among the material dispenser 1, the first color mixer 5, the second color mixer 7, and the glue-making recycling machine 6.
[0045] The description of the structure is as follows:
[0046] The operation method of this structure: The second delivery pipe 9 injects a certain proportion of the base material into the first disperser 8, the second disperser 10, and the third disperser 12 respectively;
[0047] A certain proportion of white oil and silicone oil are injected into the first disperser 8, the second disperser 10, and the third disperser 12, and the first color paste press 11, the second color paste press 13, and the third color paste press 14 input colorants of different colors. After the colorants are fully stirred, dehydrated, and evacuated, the prepared color paste is injected into the first boosting cylinder 2, the second boosting cylinder 3, and the third boosting cylinder 4. In addition, the first boosting cylinder 2, the second boosting cylinder 3, and the third boosting cylinder 4 are respectively equipped with pressure sensors. When the pressure reaches the lower limit, the preparation of the color paste starts, and the above process actions are repeated.
[0048] Second, the first boosting cylinder 2, the second boosting cylinder 3, and the third boosting cylinder 4 respectively supply the dark-colored color paste to the base material dispenser 1, the first color mixer 5, and the second color mixer 7 at a constant pressure. When feeding the first boosting cylinder 2, the second boosting cylinder 3, and the third boosting cylinder 4, the color paste pressure feeding pauses.
[0049] Third, the base material dispenser 1 is connected to the pigment servo metering cylinder 104, the first boosting cylinder 2, the second boosting cylinder 3, and the third boosting cylinder 4. The silicone oil of the pigment servo metering cylinder 104 and the first oil pressure metering cylinder 102 respectively injects the color paste into the first injection part 108, the second injection part 109, and the third injection part 110, mixes with the base material of the first oil pressure metering cylinder 102 on the pipeline, and is stored in the first color paste storage nitrogen tank 111, the second color paste storage nitrogen tank 112, and the third color paste storage nitrogen tank 113.
[0050] Fourth, the first pipeline high-pressure ball valve 105 is opened, and the second pipeline high-pressure ball valve 106 and the third pipeline high-pressure ball valve 107 are in the closed state. Among them, the second pipeline high-pressure ball valve 106 is opened, and the first pipeline high-pressure ball valve 105 and the third pipeline high-pressure ball valve 107 are in the closed state. That is, when the first pipeline high-pressure ball valve 105 is opened, any one of the second pipeline high-pressure ball valve 106 and the third pipeline high-pressure ball valve 107 is opened, and the rest are in the closed state.
[0051] The first color paste storage nitrogen tank 111, the second color paste storage nitrogen tank 112, the third color paste storage nitrogen tank 113, the first steering valve 114, the second steering valve 115 and the third steering valve 116 are respectively combined. When color paste of other formulations is needed, it can be discharged from the first steering valve 114, the second steering valve 115 and the third steering valve 116 for preparation.
[0052] 5. The base material nitrogen tank 101 can ensure stable constant-pressure feeding.
[0053] Operating method of this structure:
[0054] When manufacturing black color paste, the first disperser 8 pumps the prepared dark black paste into the first boosting cylinder 2. The first boosting cylinder 2 simultaneously feeds the first color mixer 5, the second color mixer 7 and the base material dispenser 1 at a constant pressure. The first pipeline high-pressure ball valve 105 is opened, and the second pipeline high-pressure ball valve 106 and the third pipeline high-pressure ball valve 107 are in the closed state. According to the base material quantitative standard of the first hydraulic quantitative cylinder 102, the silicone oil quantitative cylinder 103 and the pigment servo quantitative cylinder 104 are injected into the pipeline through the first injection part 108 and mixed evenly with the base material, and then stored in the first color paste storage nitrogen tank 111 until the pressure reaches the upper limit value, and the lighter black paste is modulated. The modulation of other color heads is operated in sequence according to the pressures set in the first color paste storage nitrogen tank 111, the second color paste storage nitrogen tank 112 and the third color paste storage nitrogen tank 113.
[0055] The output end of the base material dispenser 1 of this structure is not limited to the display in the drawings, and more than two groups of output ends can be added to adapt to different requirements and color changes to meet the needs of users.
[0056] The above are only the preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements or improvements made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. Color paste dispensing machine, including a base material input pipe (17), characterized in that: One path of the base material input pipe (17) is connected to a base material distributor (1). The output end of the base material distributor (1) is connected to a first color mixer (5) and a second color mixer (7). A glue making and recycling machine (6) is connected between the first color mixer (5) and the second color mixer (7). The base material distributor (1) is respectively connected to a first booster cylinder (2), a second booster cylinder (3) and a third booster cylinder (4). The base material input pipe (17) is connected to a first delivery pipe (18), and the first delivery pipe (18) is connected to the base material distributor (1). It also includes a silicone oil barrel (15), a white oil barrel (16), a first disperser (8), a second disperser (10) and a third disperser (12). The silicone oil barrel (15) is respectively connected to the base material distributor (1), the first disperser (8), the second disperser (10) and the third disperser (12). The white oil barrel (16) is respectively connected to the first disperser (8), the second disperser (10) and the third disperser (12). The base material input pipe (17) is connected to a second delivery pipe (9), and the second delivery pipe (9) is respectively connected to the first disperser (8), the second disperser (10) and the third disperser (12). The first disperser (8) is connected to a first color paste press (11), the third disperser (12) is connected to a third color paste press (14), and the second disperser (10) is connected to a second color paste press (13). The base material distributor (1) includes a base material nitrogen tank (101), a first oil pressure metering cylinder (102), a silicone oil metering cylinder (103), a pigment servo metering cylinder (104), a first pipeline high-pressure ball valve (105), a second pipeline high-pressure ball valve (106), a third pipeline high-pressure ball valve (107), a first injection part (108), a second injection part (109) and a third injection part (110). The base material nitrogen tank (101) is connected to the first oil pressure metering cylinder (102). The first oil pressure metering cylinder (102) has three paths of pipelines, and the three paths of pipelines include a first pipeline, a second pipeline and a third pipeline. The first pipeline is connected in series with a first pipeline high-pressure ball valve (105) and a first injection part (108), the second pipeline is connected in series with a second pipeline high-pressure ball valve (106) and a second injection part (109), and the third pipeline is connected in series with a third pipeline high-pressure ball valve (107) and a third injection part (110). The first injection part (108) is connected to a first color paste storage nitrogen tank (111), the second injection part (109) is connected to a second color paste storage nitrogen tank (112), and the third injection part (110) is connected to a third color paste storage nitrogen tank (113). The silicone oil metering cylinder (103) is respectively connected to the first injection part (108), the second injection part (109) and the third injection part (110). The pigment servo metering cylinder (104) is respectively connected to the first injection part (108), the second injection part (109) and the third injection part (110).
2. The color paste dispensing machine according to claim 1, wherein: A first flowmeter (1001) is connected in series between the second disperser (10) and the second color paste press (13), a second flowmeter is connected in series between the first disperser (8) and the first color paste press (11), and a third flowmeter is connected in series between the third disperser (12) and the third color paste press (14).
3. The color paste dispensing machine according to claim 1, characterized in that: The first color mixer (5) includes a first color mixing nitrogen tank (501), a first distributor (502), a first color mixing output pipe (503), a first color mixing cylinder (504) and a first color mixing swivel head (505), and the first color mixing nitrogen tank (501), the first distributor (502), the first color mixing output pipe (503), the first color mixing cylinder (504) and the first color mixing swivel head (505) are connected in sequence; The second color mixer (7) includes a second color mixing nitrogen tank (701), a second color mixing output pipe (702), a second distributor (703), a second color mixing cylinder (704) and a second color mixing swivel head (705), and the second color mixing nitrogen tank (701), the second color mixing output pipe (702), the second distributor (703), the second color mixing cylinder (704) and the second color mixing swivel head (705) are connected in sequence; The first color mixing swivel head (505) is connected to a glue making recovery machine (6), and the second color mixing swivel head (705) is connected to the glue making recovery machine (6).
4. The color paste dispensing machine according to claim 1, characterized in that: The first injection member (108) is connected to a first turning valve (114), the second injection member (109) is connected to a second turning valve (115), and the third injection member (110) is connected to a third turning valve (116).
Citation Information
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