An automatic surface treatment mechanism for the glass of photovoltaic modules

An automated system for solar panel glass surface treatment addresses the inefficiency of manual tape removal by using a scraping and detachment mechanism, improving efficiency and quality without glass damage.

CN112517461BActive Publication Date: 2025-07-15SUZHOU JUNENG IMAGE INSPECTION TECH
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Patent Information

Application Number
CN202011585252.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-12-29
Publication Date
2025-07-15
Estimated Expiration
2040-12-29

AI Technical Summary

Technical Problem

The removal of materials such as tape on glass of existing photovoltaic modules relies on manual operations and is inefficient.

Method used

An automatic surface treatment mechanism including a scraping assembly and a peeling assembly is designed, the scraping assembly is scraped out through a blade and a cylinder system, and the peeling assembly is automatically cleaned out the material on the blade through a clamping and pushing plate system.

Benefits of technology

Automatic tape and tetrafluoro cloth removal is achieved, improving work efficiency and peeling quality, and avoiding glass damage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses an automatic surface treatment mechanism for the glass of a photovoltaic module, comprising: a scraping component for scraping up the materials on the glass surface and a peeling component for removing the materials on the scraping component, wherein the peeling component is arranged on the side of the scraping component. By the above means, the automatic surface treatment mechanism for the glass of a photovoltaic module of the present invention can not only use a scraper to scrape up materials such as tapes and PTFE cloths on the glass, but also automatically clean the materials on the scraper, improve work efficiency and peeling quality, be convenient to use, and not damage the glass.
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Description

Technical Field

[0001] The present invention relates to the field of photovoltaic module glass processing, and particularly to an automatic surface treatment mechanism for photovoltaic module glass. Background Art

[0002] During the production process of photovoltaic module glass, it is often necessary to tear off materials such as tapes or PTFE cloths attached to the glass surface. Currently, the tapes and other structures on existing photovoltaic industry components are still removed manually, resulting in low work efficiency. Summary of the Invention

[0003] The main technical problem to be solved by the present invention is to provide an automatic surface treatment mechanism for photovoltaic module glass, which has the advantages of high reliability, precise positioning, and compact structure. At the same time, it has a broad market prospect in the application and popularization of photovoltaic module glass processing.

[0004] To solve the above technical problem, one technical solution adopted by the present invention is:

[0005] Provide an automatic surface treatment mechanism for photovoltaic module glass, which includes: a scraping component for shoveling up the materials on the glass surface and a peeling component for removing the materials on the scraping component. The peeling component is arranged on the side of the scraping component.

[0006] The scraping component includes a mounting plate, a floating connection component, a scraper driving cylinder, a connecting frame, a connecting seat, a scraper seat, a scraper, a connecting shaft, a pressing column, a support block, a pushing cylinder, and a movement through groove.

[0007] The scraper driving cylinder is arranged on the bottom surface of the cylinder mounting plate. The connecting frame is connected to the scraper driving cylinder. The scraper driving cylinder is connected to the connecting seat. The scraper seat is connected to the connecting seat through the connecting shaft. The scraper is arranged at the lower part of the scraper seat. The scraper driving cylinder drives the relative movement of the scraper to shovel up the materials on the glass surface.

[0008] The support block is fixedly arranged on the connecting frame and is located between two opposite scrapers. The pushing cylinders are arranged on both sides of the connecting frame. One end of the pressing column passes through the movement through groove on the scraper seat and is movably connected to the support block. The pushing cylinder drives the pressing column to move back and forth to press the tape or PTFE cloth shoveled up by the scraper on the support block.

[0009] The stripping assembly includes a clamping cylinder, clamping jaws, a push plate cylinder, a push plate, and a base. The clamping cylinder and the push plate cylinder are arranged on the base. The push plate cylinder drives the push plate to move back and forth, and the clamping cylinder drives the clamping jaws to open and close. The clamping jaws pass through the through slots on the push plate to clamp the tape or Teflon cloth on the scraper blade.

[0010] In a preferred embodiment of the present invention, a torsion spring for driving the scraper blade to float up and down is arranged on the connecting shaft.

[0011] In a preferred embodiment of the present invention, the floating connection assembly includes a fixed mounting seat, a spring, a guide shaft, and a bearing. The bearing is arranged on the fixed mounting seat. One end of the guide shaft is fixed to the cylinder mounting plate, and the other end is movably connected to the bearing. The spring is arranged between the bearing and the cylinder mounting plate to play a role of floating limit.

[0012] In a preferred embodiment of the present invention, two of the pressing columns are movably connected to each scraper blade seat.

[0013] In a preferred embodiment of the present invention, the pushing cylinder is located outside the scraper blade.

[0014] In a preferred embodiment of the present invention, the scraper blade is detachably arranged at the lower part of the scraper blade seat.

[0015] The beneficial effects of the present invention are as follows: It can not only use the scraper blade to shovel materials such as tape and Teflon cloth on the glass, but also automatically clean the materials on the scraper blade, improve work efficiency and stripping quality, be convenient to use, and not damage the glass. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the following drawings are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained according to these drawings, where:

[0017] Figure 1 is a schematic structural diagram of the scraping assembly in a preferred embodiment of an automatic surface treatment mechanism for photovoltaic module glass of the present invention;

[0018] Figure 2 is a schematic structural diagram of the stripping assembly in a preferred embodiment of an automatic surface treatment mechanism for photovoltaic module glass of the present invention;

[0019] Figure 3 is a schematic combined structural diagram of a preferred embodiment of an automatic surface treatment mechanism for photovoltaic module glass of the present invention. Detailed implementation manners

[0020] The technical solutions in the embodiments of the present invention will be clearly and completely described below. Apparently, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0021] Please refer to Figures 1-3 , the embodiments of the present invention include:

[0022] An automatic surface treatment mechanism for the glass of a photovoltaic module, the structure of which includes: a scraping component for scraping the surface material of the glass and a peeling component for removing the material on the scraping component, and the peeling component is arranged on the side of the scraping component.

[0023] The scraping component includes a mounting plate 1, a floating connection component 2, a scraper driving cylinder 3, a connecting frame 4, a connecting seat 5, a scraper seat 6, a scraper 7, a connecting shaft 8, a pressing column 9, a support block 10, a pushing cylinder 11, and a movement through groove.

[0024] The scraper driving cylinder is arranged on the bottom surface of the cylinder mounting plate, the connecting frame is connected to the scraper driving cylinder, the output end of the scraper driving cylinder is connected to the connecting seat, the scraper seat is connected to the connecting seat through the connecting shaft, and the scraper is detachably arranged at the lower part of the scraper seat. The scraper driving cylinder drives a group (including two or more) of the scrapers to move relatively to scrape the tape or Teflon cloth on the glass surface.

[0025] In order to prevent the scraper from scratching the glass, a torsion spring for driving the scraper to float up and down is arranged on the connecting shaft, and the scraper is closely attached to the glass surface, and the tape (or Teflon cloth) is completely scraped off with the glass as the positioning surface.

[0026] The support block is fixedly arranged on the connecting frame and is located between two opposite scrapers. The pushing cylinder is arranged on both sides of the connecting frame. The output end of the pushing cylinder is connected to the pressing column. The other end of the pressing column passes through the movement through groove on the scraper seat and is movably connected to the support block. The pushing cylinder drives the pressing column to move back and forth to press the tape or Teflon cloth scraped up by the scraper on the support block.

[0027] The floating connection component includes a fixed mounting seat, a spring, a guide shaft, and a bearing. The bearing is arranged on the fixed mounting seat. One end of the guide shaft is fixed on the cylinder mounting plate, and the other end is movably connected to the bearing. The spring is arranged between the bearing and the cylinder mounting plate to play a role of floating limit and reduce the damage to the glass.

[0028] The stripping assembly includes a clamping cylinder 12, clamping jaws 13, a push plate cylinder 14, a push plate 15, and a base 16. The base can be fixed on a workbench. The clamping cylinder and the push plate cylinder are arranged on the base. The push plate cylinder drives the push plate to move back and forth, and the clamping cylinder drives the clamping jaws to open and close. Moreover, the clamping jaws pass through the through slots on the push plate to clamp the tape or Teflon cloth on the blade.

[0029] The clamping cylinder first drives the clamping jaws to open. When the blade with the tape moves to the middle of the clamping jaws, the clamping cylinder first drives the clamping jaws to close and clamp, so as to clamp and lift the tape pressed on the support block. The blade withdraws outward, so that the tape or Teflon cloth is separated from the blade and the support block. The push plate cylinder drives the push plate to move forward, and the movement of the push plate pushes the tape or Teflon cloth away from the jaws to remove the tape.

[0030] The beneficial effects of an automatic surface treatment mechanism for the glass of a photovoltaic module according to the present invention are as follows: It can not only use the blade to shovel up materials such as tape and Teflon cloth on the glass, but also automatically clean the materials on the blade, improving the work efficiency and stripping quality, being convenient to use and not damaging the glass.

[0031] The above are only the embodiments of the present invention, and thus do not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the content of the specification of the present invention, or directly or indirectly applied to other related technical fields, shall be equally included in the patent protection scope of the present invention.

Claims

1. An automatic surface treatment mechanism for the glass of a photovoltaic module, characterized in that, Comprising: A scraping component for scraping the surface material of the glass and a peeling component for removing the material on the scraping component, wherein the peeling component is arranged on the side of the scraping component. The scraping component includes a mounting plate, a floating connection component, a scraper driving cylinder, a connecting frame, a connecting seat, a scraper seat, a scraper, a connecting shaft, a pressing column, a supporting block, a pushing cylinder, and a movement through groove. The scraper driving cylinder is arranged on the bottom surface of the mounting plate. The connecting frame is connected to the scraper driving cylinder. The scraper driving cylinder is connected to the connecting seat. The scraper seat is connected to the connecting seat through the connecting shaft. The scraper is arranged at the lower part of the scraper seat. The scraper driving cylinder drives the relative movement of the scraper to scrape the material on the glass surface. The supporting block is fixedly arranged on the connecting frame and is located between two opposite scrapers. The pushing cylinder is arranged on both sides of the connecting frame. One end of the pressing column passes through the movement through groove on the scraper seat and is movably connected to the supporting block. The pushing cylinder drives the pressing column to move back and forth to press the tape or Teflon cloth scraped up by the scraper against the supporting block. The peeling component includes a clamping cylinder, clamping jaws, a push plate cylinder, a push plate, and a base. The clamping cylinder and the push plate cylinder are arranged on the base. The push plate cylinder drives the push plate to move back and forth. The clamping cylinder drives the clamping jaws to open and close, and the clamping jaws pass through the through groove on the push plate to clamp the tape or Teflon cloth on the scraper.

2. The automatic surface treatment mechanism for the glass of a photovoltaic module according to claim 1, characterized in that, A torsion spring for driving the scraper to float up and down is arranged on the connecting shaft.

3. The automatic surface treatment mechanism for the glass of a photovoltaic module according to claim 1, characterized in that, The floating connection component includes a fixed mounting seat, a spring, a guide shaft, and a bearing. The bearing is arranged on the fixed mounting seat. One end of the guide shaft is fixed on the mounting plate, and the other end is movably connected to the bearing. The spring is arranged between the bearing and the mounting plate to play a role of floating limit.

4. An automatic surface treatment mechanism for the glass of a photovoltaic module according to claim 1, characterized in that, Two of the pressing columns are movably connected to each scraper seat.

5. The automatic surface treatment mechanism for the glass of a photovoltaic module according to claim 1, wherein, The pushing cylinder is located outside the scraper.

6. The automatic surface treatment mechanism for the glass of a photovoltaic module according to claim 1, characterized in that, The scraper is detachably arranged at the lower part of the scraper seat.

Citation Information

Patent Citations

  • Automatic surface treatment mechanism for photovoltaic module glass

    CN214391236U