Mobile phone wireless charging intelligent training production line
By designing mobile wireless charging intelligent training production lines, using industrial automation accessories and actual products to simulate the actual assembly line production environment, solve the problem of heavy theory and practice in existing technology, and improve the efficiency and effect of training.
Patent Information
- Application Number
- CN202011616258.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-12-30
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2040-12-30
AI Technical Summary
The existing mechatronic and automated control skills training has the problem of focusing on theory and neglecting practical practice, which leads to poor teaching results and the inability to effectively conduct practical industrial application training.
Design a mobile wireless charging intelligent training production line, which uses industrial automation accessories as the core. Through actual products as a carrier, the actual assembly line production environment is simulated to improve the efficiency and effect of training. The production line includes multiple training modules, which uses PLC modules and industrial robots for collaborative control to achieve efficient collaboration between modules.
By simulating the actual industrial production environment, the authenticity and effectiveness of the training have been improved, the practical ability and teaching effect of students have been enhanced, and the problem of traditional training theory and light exercises are solved.
Smart Images

Figure CN112687176B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of training devices, and in particular relates to an intelligent training production line for wireless charging of mobile phones. Background Art
[0002] Wireless charging of mobile phones is achieved through the principle of electromagnetic induction. It is very safe because it is designed without energized contacts, so the risk of electric shock can be avoided. At present, mainstream flagship mobile phones all have wireless charging functions. As a result, the market demand for mobile phone wireless charging devices is also very large. Mobile phone wireless charging devices are currently produced using specialized production lines, which require operators familiar with mechatronics and automation control skills to operate. Traditional training of mechatronics and automation control skilled personnel has the defect of emphasizing theory and neglecting practical operation. During training, trainees cannot conduct actual industrial application training in time after learning theoretical knowledge, and the teaching effect is poor. Although trainees can sometimes get some practical training opportunities, most of the current training devices use simple indicator light simulation systems, and their teaching effect is very limited. This has caused the current mechatronics and automation control skilled personnel to have the defects of long training time and poor effect. Summary of the invention
[0003] The purpose of the present invention is to provide an intelligent training production line for mobile phone wireless charging, which uses widely used industrial automation accessories as the core and actual products as the carrier, is closer to the application in actual assembly line production, and improves the efficiency and effect of training.
[0004] The present invention is achieved through the following technical solutions:
[0005] That is, a mobile phone wireless charging intelligent training production line, characterized in that it includes a first accessory feeding and loading module, a second accessory feeding and loading module, a third robot assembly and detection module, a fourth thermometer and hygrometer assembly module, a fifth wireless charging base detection module, a sixth wireless power bank packaging module, a seventh thermometer and hygrometer packaging module and an eighth finished product storage module which are connected in sequence. The above 8 training modules are arranged and combined into a ring structure, and a ninth ring belt transport module connects the above 8 training modules.
[0006] Except for the ninth circular belt transport module, PLC modules are provided in the eight training modules of the present invention, and the model is preferably Siemens 1200PLC. The PLC module controls and feeds back signals to each module. Multiple PLC modules are connected to each other through switches (X208, ST10_X208, ST30_X208), RJ45 network ports, RF180C and other communication modules to achieve collaborative work.
[0007] Furthermore, the first accessory feeding and loading module of the present invention comprises a first control cabinet unit, a wireless charging base upper cover feeding unit, a wireless charging base lower cover feeding unit, a wireless power bank feeding unit and a rotating manipulator picking unit, a first PLC module is arranged inside the cabinet of the first control cabinet unit, a first control panel is arranged on the front side of the cabinet body, a first profile bottom plate is arranged on the upper end surface of the cabinet body, a rotating manipulator picking unit is arranged in the middle of the first mounting plate, and the wireless charging base upper cover feeding unit, the wireless charging base lower cover feeding unit and the wireless power bank feeding unit are respectively installed around the first rotating manipulator picking unit;
[0008] The wireless charging base cover feeding unit comprises a base cover feeding bracket, and the base cover feeding bracket is provided with a base cover material bin for holding the wireless charging base cover, and the base cover material bin is a cylindrical shape with a hollowed-out side, and comprises 4 columns equally distributed on the circumference, and the upper ends and lower sections of the 4 columns are provided with circular cylinder rings, and one side of the base cover material bin is provided with a base cover feeding clamping cylinder installed on the base cover feeding bracket, and the two clamping arms of the base cover feeding clamping cylinder are respectively located on both sides of the base cover material bin, and a base cover feeding positioning plate is provided below the base cover material bin, and the base cover feeding positioning plate is connected with the base cover feeding pushing cylinder, and the base cover feeding positioning plate is provided with a groove matching the wireless charging base cover, and the base cover feeding clamping cylinder and the base cover feeding pushing cylinder are both provided with magnetic proximity sensors;
[0009] The base cover feeding clamping cylinder is preferably an SMC brand MHL2-20D-M9-PZ-120 clamping cylinder.
[0010] The base cover feeding push cylinder is preferably a Festo DSNU-12-125-PPV-A round cylinder.
[0011] The magnetic proximity sensor is preferably a Festo SME-8M-DS-24V-K-2.5-OE sensor.
[0012] The depth of the groove on the base cover positioning plate of the present invention matches the thickness of the wireless charging base cover, and the two clamping arms of the base cover feeding clamping cylinder clamp the wireless charging base cover at the lowest point of the base cover material bin. When the two clamping arms of the base cover feeding clamping cylinder are released, the wireless charging base cover at the lowest point will fall into the groove of the base cover feeding positioning plate.
[0013] The wireless charging base lower cover feeding unit includes a base lower cover feeding bracket, which is a frame-shaped structure, a base lower cover material warehouse is vertically installed on the base lower cover feeding bracket, has an open upper end, and is provided with a base lower cover feeding lifting plate inside, the wireless charging base lower cover is placed on the base lower cover feeding lifting plate, a vertical base lower cover feeding screw is provided on one side of the base lower cover material warehouse, a base lower cover feeding screw nut is provided on the base lower cover feeding screw, the base lower cover feeding lifting plate and the base lower cover feeding screw nut are connected by a connecting rod, a lifting groove is provided on the side of the base lower cover material warehouse, a base lower cover feeding DC reduction motor connected to the base lower cover feeding screw is provided on the base lower cover feeding bracket, and a base lower cover material warehouse feeding photoelectric sensor is provided on one side of the upper opening of the base lower cover material warehouse.
[0014] The wireless power bank feeding unit comprises a power bank feeding bracket and a wireless power bank material warehouse. The wireless power bank material warehouse is vertically mounted on the first profile bottom plate through the power bank feeding bracket. The upper end thereof is open, and a power bank feeding lifting plate and a power bank feeding screw are arranged inside. The power bank feeding screw is provided with a power bank feeding screw nut, and the power bank feeding lifting plate is connected with the power bank feeding screw nut. The wireless power bank is placed on the power bank feeding lifting plate. A power bank feeding DC reduction motor is installed at the bottom of the wireless power bank material warehouse, and the output shaft of the power bank feeding DC reduction motor is connected with the power bank feeding screw. A power bank feeding photoelectric switch is arranged on one side of the upper end and the lower end of the wireless power bank material warehouse.
[0015] The wireless power bank of this unit is a mature commercial product in the prior art and is only used as a training carrier in the present invention.
[0016] The DC reduction motor in the feeding unit of the lower cover of the wireless charging base and the feeding unit of the wireless power bank is preferably an RS24V DC reduction motor, and the photoelectric switch is preferably a SICK GTB2S-P1331 photoelectric switch.
[0017] The rotary manipulator material picking unit includes a rotary manipulator bracket, which is a square frame structure. The bottom of a vertical rotary manipulator column is installed on the rotary manipulator bracket through a bearing. One side of the rotary manipulator column is provided with a rotary manipulator positioning cylinder installed on the rotary manipulator bracket. A rotary manipulator DC reduction motor is installed inside the rotary manipulator bracket. The output shaft of the rotary manipulator DC reduction motor is connected to the lower end of the rotary manipulator column through a synchronous belt. A horizontal rotary manipulator horizontal cylinder is provided at the upper end of the rotary manipulator column. The slider of the rotary manipulator horizontal cylinder is connected to the vertical rotary manipulator lifting cylinder. The slider of the rotary manipulator lifting cylinder is installed with a vertical rotary manipulator vacuum suction cup.
[0018] The rotary manipulator column, the rotary manipulator horizontal cylinder, the rotary manipulator lifting cylinder and the rotary manipulator vacuum suction cup of the present invention together constitute a rotary material suction manipulator.
[0019] The DC reduction motor of the rotary manipulator is a RS24V DC reduction motor.
[0020] The rotary manipulator positioning cylinder, rotary manipulator horizontal cylinder, and rotary manipulator lifting cylinder are preferably Festo DFM-10-20-PA\DGST-10-80\ADNGF-20-80-PA cylinders, respectively, and the magnetic proximity sensors on the above cylinders are preferably Festo SME-8M-DS-24V-K-2.5-OE sensors.
[0021] Furthermore, the second accessory feeding and loading module of the present invention comprises a second control cabinet unit, a second PLC module is arranged inside the cabinet of the second control cabinet unit, a second control panel is arranged outside the front side of the cabinet body, a second profile bottom plate is arranged outside the upper end surface of the cabinet body, a second transverse movable material taking unit is arranged in the middle part of the second profile bottom plate, and a thermometer upper cover feeding unit and a battery fixing plate feeding unit are arranged on both sides of the second transverse movable material taking unit,
[0022] The second transverse moving material picking unit comprises a second transverse material picking bracket, on which a horizontal second transverse material picking rodless cylinder is provided, and both sides of the slider of the second transverse material picking rodless cylinder are respectively provided with a vertical first transverse material picking vertical lifting cylinder and a second transverse material picking vertical lifting cylinder, the first transverse material picking vertical lifting cylinder is connected to the transverse material picking vacuum suction cup, the second transverse material picking vertical lifting cylinder is connected to the transverse material picking parallel air claw, the transverse material picking parallel air claw is connected to the transverse material picking clamping claw, and each cylinder is provided with a magnetic proximity sensor;
[0023] The rodless cylinder for transverse material feeding is preferably a Festo DGC-18-500-G-PPV-A rodless cylinder.
[0024] The first transverse material handling vertical lifting cylinder and the second transverse material handling vertical lifting cylinder are preferably Festo DFM-12-25-PA-GF cylinders.
[0025] The parallel air gripper for transverse material collection is preferably the Festo DHPS-16-A-NC parallel air gripper.
[0026] The lateral material taking vacuum suction cup of this unit sucks the upper cover of the thermometer and hygrometer, and the lateral material taking parallel air claw controls the lateral material taking claw to clamp the battery fixing plate and place it on the trolley of the ninth ring belt transport module.
[0027] The thermometer and hygrometer upper cover feeding unit is arranged below the horizontal material taking vacuum suction cup, and comprises a thermometer and hygrometer upper cover feeding bracket, on which a horizontal thermometer and hygrometer upper cover feeding platform is provided, and the upper end surface of the thermometer and hygrometer upper cover feeding platform is provided with an inwardly concave guide groove, inside of the guide groove a thermometer and hygrometer upper cover material warehouse is provided, inside of the thermometer and hygrometer upper cover material warehouse is provided a thermometer and hygrometer upper cover, the upper end of the thermometer and hygrometer upper cover material warehouse is opened, and a thermometer and hygrometer upper cover feeding push plate is provided on the rear side, the thermometer and hygrometer upper cover feeding push plate is connected to the thermometer and hygrometer upper cover feeding push cylinder below the thermometer and hygrometer upper cover feeding platform, and a thermometer and hygrometer upper cover feeding photoelectric sensor is provided at the bottom of the thermometer and hygrometer upper cover material warehouse.
[0028] The thermometer cover feeding push cylinder is preferably a Festo ADNGF-12-100-PA compact cylinder equipped with a Festo SME-8M-DS-24V-K-2.5-OE sensor. The thermometer cover feeding photoelectric sensor is preferably a SICK GTB2S-P1331 photoelectric switch.
[0029] This unit drives the thermometer cover feeding push plate through the thermometer cover feeding push cylinder to push the thermometer cover material warehouse forward to the bottom of the horizontal material taking vacuum suction cup, so that the horizontal material taking vacuum suction cup can go down to the inside of the thermometer cover material warehouse to grab the thermometer cover;
[0030] The battery fixing plate feeding unit is arranged below the horizontal material picking clamp, and comprises a battery fixing plate feeding bracket. The battery fixing plate material warehouse is vertically installed on the battery fixing plate feeding bracket, with an opening at the upper end and a battery fixing plate feeding lifting plate provided inside. The battery fixing plate is placed on the battery fixing plate feeding lifting plate. A vertical battery fixing plate feeding screw is provided on one side of the battery fixing plate material warehouse, and a base lower cover feeding screw nut is provided on the battery fixing plate feeding screw. The battery fixing plate feeding lifting plate and the battery fixing plate feeding screw nut are connected. A lifting groove is provided on the side of the battery fixing plate material warehouse, and a battery fixing plate feeding DC reduction motor connected to the battery fixing plate feeding screw is provided on the battery fixing plate feeding bracket.
[0031] The battery fixing plate feeding DC reduction motor is preferably a RS24V DC reduction motor.
[0032] The structure of the battery fixing plate feeding unit of this unit is the same as the structure principle of the wireless charging base lower cover feeding unit, except that its material storage is square. A feeding photoelectric sensor is set on the material storage of this unit.
[0033] This unit drives the battery fixing plate feeding lifting plate to rise through the base lower cover feeding DC reduction motor to push out the battery fixing plate for the horizontal material taking claw to grab.
[0034] The thermometer and hygrometer of the present invention is a mature commercial product of the prior art and is only used as a training carrier. After purchase, it is disassembled into an upper cover, a bottom cover and a battery fixing plate, and its internal electronic components are located in the upper cover or the bottom cover.
[0035] Furthermore, the third robot assembly and detection module of the present invention includes a third control cabinet unit, a third PLC module is provided inside the cabinet of the second control cabinet unit, a third control panel 3 is provided on the front side of the cabinet body, a third profile bottom plate is provided on the upper end surface of the cabinet body, a robot unit is installed on the third profile bottom plate, and a manipulator hand change unit, a battery feeding unit, a thermometer and hygrometer, a wireless charging base assembly unit and a flip manipulator unit are installed around the robot unit;
[0036] The robot unit comprises a six-degree-of-freedom industrial robot, which is mounted on the third profile bottom plate through a robot fixing plate, and a robot hand-changing fixture and a robot camera are mounted on the front end of the robot unit.
[0037] The six-degree-of-freedom industrial robot in this unit is an ABB six-degree-of-freedom industrial robot, model ABB120. The six-degree-of-freedom industrial robot can detect workpieces through the robot camera, and can change the robot hand through the robot hand-changing fixture;
[0038] The robot hand-changing fixture is preferably the Japanese Star Tower hand-changing fixture OX-03A.
[0039] The robot hand changing unit includes a robot hand changing bracket, on the upper side of which are provided three robot card slots with open front ends, in which are provided robot screwdrivers, robot suction devices and robot clamping devices, respectively. The robot screwdrivers, robot suction devices and robot clamping devices are all arranged vertically downward, and robot hand changing fixtures are respectively provided at the upper ends.
[0040] The three manipulator hand changing fixtures of the manipulator hand changing unit are preferably Japan Star Tower hand changing fixture OX-03A1.
[0041] The robot suction device is preferably 3 FESTO suction cups ESH-HC-3-QS,
[0042] The robot gripping device is preferably a FESTO DHPS-16-A-NC parallel air gripper and clamp.
[0043] The six-degree-of-freedom industrial robot installs various manipulators through the hand-changing fixture to complete the assembly of the workpiece and put the assembled workpiece back on the trolley.
[0044] The thermometer and wireless charging base assembly unit includes a third assembly bracket, a third assembly platform is provided on the third assembly bracket, a first assembly groove and a second assembly groove are provided on the third assembly platform, a first assembly groove notch is provided on one side of the first assembly groove, a first clamping block and a second clamping block are provided on the same side of the first assembly groove and the second assembly groove, respectively, a third clamping positioning cylinder connected to the two clamping blocks is provided at the bottom of the third assembly platform, and a third assembly platform lighting lamp is provided on one side of the upper end of the third assembly platform;
[0045] The third clamping and positioning cylinder is preferably a FESTO clamping and positioning cylinder DFM12-25-PA.
[0046] The first assembly slot notch on one side of the first assembly slot of the unit facilitates the turning robot to turn the workpiece over for back assembly.
[0047] This unit uses two clamping blocks for clamping and positioning, making it convenient for the six-degree-of-freedom industrial robot to perform assembly operations.
[0048] The flipping manipulator unit is arranged on one side of the thermometer and hygrometer and the wireless charging base assembly unit, and includes a flipping manipulator bracket, on which a horizontal flipping manipulator rodless cylinder is installed, on which a flipping manipulator lifting cylinder is provided, on which a flipping manipulator lifting cylinder is provided, on which a flipping manipulator rotating cylinder is provided, on which a flipping manipulator rotating cylinder is provided, and on which a flipping manipulator parallel air claw is provided, and at the front end of which a flipping manipulator parallel air claw is provided.
[0049] The parallel air gripper of the flip robot is preferably DHPS-16-A-NC parallel air gripper (FESTO).
[0050] The rotary cylinder of the flip robot is preferably a DRRD-16-P rotary cylinder (FESTO).
[0051] The lifting cylinder of the flip robot is preferably a DFM16-25-PA cylinder (FESTO).
[0052] The rodless cylinder of the flip robot is preferably DGC-25-100-G-PPV-A rodless cylinder (FESTO).
[0053] The flip manipulator gripper of this unit points to the first assembly slot notch of the first assembly slot on the third assembly platform.
[0054] The rotating manipulator claw of this unit extends forward to grab the wireless charging base in the first assembly slot, lift it up and flip it over, and then put it into the first assembly slot to perform the back assembly operation of the material through the six-degree-of-freedom industrial robot.
[0055] Each cylinder of this unit is equipped with a magnetic proximity sensor.
[0056] The battery feeding unit comprises a battery feeding bracket, on which a vertical battery feeding material storehouse is provided, the battery feeding material storehouse is cylindrical, and round button batteries are installed inside, a battery feeding positioning plate is provided at the lower part of the battery feeding material storehouse, a groove matching the button batteries is provided on the battery feeding positioning plate, and the battery feeding positioning plate is connected to the battery feeding push cylinder;
[0057] The battery feeding push cylinder is preferably DSNU-10-60-P (FESTO).
[0058] The structural principle of the battery feeding unit of this unit is the same as that of the wireless charging base lower cover feeding unit, except that the grain storage structures of the two are slightly different, and the feeding clamping cylinder is not provided. The battery feeding push cylinder is also provided with a magnetic proximity sensor.
[0059] The battery feeding positioning plate of this unit pushes the button battery out of the battery feeding material warehouse under the push of the battery feeding push cylinder, and the six-degree-of-freedom industrial robot is equipped with a manipulator suction device to suck the button battery and place it on the battery fixing plate.
[0060] After the operation of each unit of this module is completed, the assembled workpieces are placed on the trolley of the ninth ring belt transport module through a six-degree-of-freedom industrial robot.
[0061] Further, the fourth thermometer and hygrometer assembly module of the present invention includes a fourth control cabinet unit, a fourth control panel is provided on the front side of the cabinet of the fourth control cabinet unit, a fourth profile bottom plate is provided on the upper end surface of the cabinet, a fourth transverse movable material taking unit is provided on the fourth profile bottom plate, and a thermometer and hygrometer bottom cover feeding unit and a thermometer and hygrometer bottom cover pressing unit are provided below the fourth transverse movable material taking unit;
[0062] The fourth transverse moving material picking unit comprises a fourth transverse material picking bracket, a horizontal fourth transverse material picking rodless electric cylinder is provided on the fourth transverse material picking bracket, a slider of the fourth transverse material picking rodless electric cylinder is provided with a fourth rotary suction assembly, the fourth rotary suction assembly comprises a fourth rotary suction assembly lifting cylinder, the fourth rotary suction assembly lifting cylinder is connected to the slider of the fourth transverse material picking rodless electric cylinder, the lower end of the telescopic rod thereof is connected to the fourth rotary suction assembly bracket, a fourth rotary suction assembly servo motor and a fourth rotary suction assembly reducer are provided at the upper end of the fourth rotary suction assembly bracket, a fourth rotary suction assembly suction cup bracket is provided at the lower end of the fourth rotary suction assembly bracket, a fourth rotary suction assembly vacuum suction cup is provided at the lower end of the fourth rotary suction assembly suction cup bracket, and the fourth rotary suction assembly reducer is connected to the fourth rotary suction assembly suction cup bracket via a fourth rotary suction assembly coupling;
[0063] The fourth horizontal material-feeding rodless electric cylinder stepper motor is a Reiser 42CME04 stepper motor.
[0064] The fourth transverse feeding rodless electric cylinder is preferably a Festo EGC-50-650-TB-KF-0H-GK electric cylinder.
[0065] The servo motor of the fourth rotary suction component is preferably Siemens 1FL6022-2AF21-1MA1.
[0066] The fourth rotary suction component reducer is preferably a Festo EMGA-40-P-G5-EAS-40 reducer.
[0067] The fourth rotary suction component lifting cylinder is preferably a Festo DFM-12-80-PA-GF cylinder.
[0068] The vacuum suction cup of the fourth rotary suction assembly is preferably an ESG-10-BN-HD-QS suction cup.
[0069] The vacuum suction cup of the fourth rotary suction assembly of this unit can move up and down, left and right and rotate under the action of the fourth rotary suction assembly servo motor, the fourth rotary suction assembly lifting cylinder and the fourth horizontal material-picking rodless electric cylinder, and is used to respectively grab the thermometer and humidity meter assembly sent from the upper unit and the temperature and humidity bottom cover of this unit.
[0070] The fourth thermometer and hygrometer bottom cover feeding unit is arranged below the vacuum suction cup of the fourth rotary suction assembly, including a thermometer and hygrometer bottom cover feeding bracket, a horizontal thermometer and hygrometer bottom cover feeding guide plate is arranged on the thermometer and hygrometer bottom cover feeding guide plate, a thermometer and hygrometer bottom cover material warehouse and a thermometer and hygrometer bottom cover feeding positioning plate are arranged on the thermometer and hygrometer bottom cover feeding guide plate, a gap is arranged between the lower end discharge port of the thermometer and hygrometer bottom cover material warehouse and the thermometer and hygrometer bottom cover feeding guide plate, the gap height matches the thickness of the thermometer and hygrometer bottom cover, and a thermometer and hygrometer bottom cover feeding guide plate is arranged below the thermometer and hygrometer bottom cover feeding guide plate. The hygrometer bottom cover pushing assembly comprises a hygrometer bottom cover pushing assembly bracket, a vertical hygrometer bottom cover pushing assembly lifting cylinder is provided on the hygrometer bottom cover pushing assembly bracket, a horizontal pushing cylinder of the hygrometer bottom cover pushing assembly is provided on the hygrometer bottom cover pushing assembly lifting cylinder, a vertical hygrometer bottom cover pushing assembly pushing rod is provided on the telescopic rod of the horizontal pushing cylinder of the hygrometer bottom cover pushing assembly, and a guide groove matching the hygrometer bottom cover pushing assembly pushing rod is provided on the hygrometer bottom cover feeding guide plate.
[0071] Each cylinder of the unit is provided with a magnetic proximity sensor, and the bottom of the thermometer and hygrometer bottom cover material warehouse is provided with a thermometer and hygrometer bottom cover feeding photoelectric sensor.
[0072] The lifting cylinder of the bottom cover push assembly of the thermometer and hygrometer and the horizontal push cylinder of the bottom cover push assembly of the thermometer and hygrometer are preferably Festo ADNGF-12-80-PA compact cylinder and DFM-12-25-PA cylinder, and the magnetic proximity sensor is preferably Festo SME-8M-DS-24V-K-2.5-OE sensor;
[0073] The lifting cylinder of the thermometer bottom cover pushing assembly of the thermometer bottom cover pushing assembly of this unit moves downward, and the push rod of the thermometer bottom cover pushing assembly is sent to the rear of the thermometer bottom cover material warehouse through the horizontal push cylinder of the thermometer bottom cover pushing assembly, and the lifting cylinder of the thermometer bottom cover pushing assembly moves upward, so that the push rod of the thermometer bottom cover pushing assembly enters the guide groove of the thermometer bottom cover feeding guide plate, and the horizontal push cylinder of the thermometer bottom cover pushing assembly moves forward to push the thermometer bottom cover to the thermometer bottom cover feeding positioning plate for the fourth rotary suction assembly vacuum suction cup to grab.
[0074] The thermometer and hygrometer bottom cover pressing unit comprises a thermometer and hygrometer bottom cover pressing platform, a thermometer and hygrometer bottom cover pressing cylinder bracket is provided on the thermometer and hygrometer bottom cover pressing cylinder bracket is provided with a vertical thermometer and hygrometer bottom cover pressing cylinder, a thermometer and hygrometer bottom cover pressing plate is provided at the lower end of the thermometer and hygrometer bottom cover pressing cylinder, a thermometer and hygrometer bottom cover pressing tool is provided on the thermometer and hygrometer bottom cover pressing platform, and the thermometer and hygrometer bottom cover pressing tool is connected to the thermometer and hygrometer bottom cover pressing tool push cylinder;
[0075] The thermometer and hygrometer bottom cover press-fitting cylinder is preferably Festo ADNGF20-40-PA, and the thermometer and hygrometer bottom cover press-fitting tool push cylinder is preferably Festo DFM-12-80-PA-GF).
[0076] The thermometer and hygrometer bottom cover pressing tool of this unit is placed in the thermometer upper cover and the thermometer bottom cover assembled with the battery fixing plate in sequence through the vacuum suction cup of the fourth rotary suction assembly. The push cylinder of the thermometer and hygrometer bottom cover pressing tool pushes the thermometer and hygrometer bottom cover pressing tool to the bottom of the thermometer and hygrometer bottom cover pressing plate. The thermometer and hygrometer bottom cover pressing cylinder controls the thermometer and hygrometer bottom cover pressing plate to move downward to complete the assembly of the thermometer and hygrometer. After the assembly is completed, the fourth horizontal moving material picking unit sucks the assembled thermometer and hygrometer and places it on the trolley.
[0077] Furthermore, the fifth wireless charging base detection module of the present invention includes a fifth control cabinet unit, a fifth control panel is provided on the front side of the cabinet of the fifth control cabinet unit, a fifth profile bottom plate is provided on the upper end surface of the cabinet, a fifth transverse movable material taking unit is provided on the fifth profile bottom plate, a laser marking machine is provided on one side of the fifth transverse movable material taking unit, and a fifth rotary material taking unit and a fifth detection platform are provided on the other side;
[0078] The fifth transversely movable material picking unit includes a fifth transversely movable material picking unit bracket, the upper end of the fifth transversely movable material picking unit bracket is provided with a horizontal fifth transversely movable material picking rodless cylinder, the slider of the fifth transversely movable material picking rodless cylinder is provided with a vertical fifth transversely movable material picking lifting cylinder, the lower end of the fifth transversely movable material picking lifting cylinder is connected to the fifth transversely movable material picking lifting bracket, the upper end of the fifth transversely movable material picking lifting bracket is provided with a fifth transversely movable material picking servo motor, the lower end is provided with a fifth transversely movable material picking vacuum suction cup bracket, the fifth transversely movable material picking vacuum suction cup bracket is provided with a fifth transversely movable material picking vacuum suction cup, and the fifth transversely movable material picking servo motor and the fifth transversely movable material picking vacuum suction cup bracket are connected via a coupling.
[0079] The fifth lateral moving material-collecting rodless cylinder is preferably Festo DGC-25-400-KF-YSR-A.
[0080] The fifth transverse moving material taking servo motor is preferably a Siemens 1FL6022-2AF21-1MA1 servo motor.
[0081] The fifth transversely movable material-retrieving vacuum suction cup is preferably a Festo ESG-10-BN-HD-QS suction cup.
[0082] This unit can use the fifth horizontal moving material taking vacuum suction cup to suck up the wireless charging base brought by the trolley and rotate it to the charging port.
[0083] The fifth detection platform includes a fifth detection table top, which is installed on the fifth profile bottom plate through a fifth detection platform bracket, a fifth wireless charging base positioning plate is provided on the fifth detection table top, a fifth induction circuit board bracket is provided on one side of the fifth wireless charging base positioning plate, a fifth induction circuit board bracket is provided on the fifth induction circuit board bracket, a fifth induction circuit board is provided on the fifth detection table top, a fifth induction circuit board bracket moving groove is provided on the fifth detection table, the lower end of the fifth induction circuit board bracket passes through the fifth induction circuit board bracket moving groove and is connected with the fifth induction circuit board positioning cylinder, a fifth power-on component push plate is provided on the other side of the fifth wireless charging base positioning plate, a fifth power-on component push plate is provided at the front end of the fifth power-on component push plate, a fifth power-on component push plate moving groove is provided on the fifth detection table top, and the lower end of the fifth power-on component push plate passes through the fifth power-on component push plate moving groove and is connected with the fifth power-on component upper electric cylinder.
[0084] The fifth induction circuit board positioning cylinder is preferably a Festo round cylinder DSNU-16-80.
[0085] The fifth upper electric cylinder of the upper electric component is preferably Festo DFM-12-25-PA.
[0086] The magnetic proximity sensor of the cylinder of this unit is preferably the Festo SME-8M-DS-24V-K-2.5-OE sensor.
[0087] The fifth power-on component is a USB charging plug that matches the charging port of the wireless charging base and is connected to a power source.
[0088] The fifth induction circuit board of this unit is purchased as an existing finished product, model W510, brand 3GOA.
[0089] The wireless charging base used in this unit is an existing commercially available finished product. It is only used as a training carrier and is disassembled after purchase. The internal wireless charging components are all embedded in the upper cover of the wireless charging base. The present invention is mainly used for teaching and training, focusing on assembly demonstration, and only assembling the upper cover and the lower cover.
[0090] This unit is used to power on the assembled wireless charging base and perform wireless charging detection.
[0091] The fifth rotary material picking unit comprises a fifth rotary material picking unit bracket, a fifth rotary material picking unit lifting cylinder is arranged on the fifth rotary material picking unit bracket in a vertical direction, a fifth rotary material picking unit rotating cylinder is arranged on the upper end of the fifth rotary material picking unit lifting cylinder, a fifth rotary material picking unit rotating cylinder is arranged on the fifth rotary material picking unit rotating cylinder, a fifth rotary material picking unit suction cup bracket and a fifth rotary material picking unit vacuum generator are arranged on the fifth rotary material picking unit rotating cylinder, and a fifth rotary material picking unit vacuum suction cup is arranged downward on the front end of the fifth rotary material picking unit suction cup bracket;
[0092] The fifth rotary material taking unit lifting cylinder and the fifth rotary material taking unit rotating cylinder are preferably Festo ADNGF-16-50-PA\DRRD-12-P.
[0093] The vacuum suction cup of the fifth rotary picking unit is preferably a Festo ESS-30-SN suction cup.
[0094] When the wireless charging base fails the inspection, this unit can rotate to the wireless charging base positioning, suck up the unqualified products, rotate 90 degrees to take them out, and manually check the reasons for the failure.
[0095] The laser marking machine of this unit is installed on the fifth profile bottom plate through a bracket, and a fiber laser single marking machine is used to code / mark the wireless power bank, wireless charging base, and thermometer and hygrometer on the trolley.
[0096] Further, the sixth wireless power bank packaging module of the present invention includes a sixth control cabinet unit, a sixth control panel is provided on the front side of the cabinet of the sixth control cabinet unit, a sixth profile bottom plate is provided on the upper end surface of the cabinet, and a sixth three-axis box grabbing unit and a wireless power bank paper box material storage unit are provided on the sixth profile bottom plate;
[0097] The sixth three-axis box grabbing unit includes a sixth three-axis box grabbing unit bracket, which is a square frame structure. Two sixth X-axis horizontal electric cylinders are symmetrically installed on both sides of the upper end of the sixth three-axis box grabbing unit bracket, and both ends of the sixth Y-axis horizontal electric cylinder are respectively installed on the sliders of the two sixth X-axis horizontal electric cylinders. The sixth Z-axis vertical electric cylinder is installed on the slider of the sixth Y-axis horizontal electric cylinder. The slider of the sixth Z-axis vertical electric cylinder is equipped with a sixth suction cup assembly pointing downward, and the sixth suction cup assembly includes a sixth suction cup bracket and a sixth vacuum suction cup. The Y-axis horizontal electric cylinder and the Z-axis vertical electric cylinder are respectively connected to servo motors with reducers, and the input ends of the two X-axis horizontal electric cylinders are connected to a servo motor with a reducer through a transmission shaft.
[0098] The electric cylinders of this unit are preferably FESTO electric cylinders (EGC-50-600-TB-KF-0H-GK / EGC-50-650-TB-KF-0H-GK / ELGC-BS-KF-32-300-8P).
[0099] The electric cylinders are driven by Siemens servo motors and FESTO reducers. The X-axis and Y-axis servo motors are 1FL6022-2AF21-1MA1, the Z-axis servo motor is 1FL6022-2AF21-1AG1, and the reducers are EMGA-40-P-G5-EAS-40.
[0100] The sixth suction cup assembly of this unit can move forward, backward, left, right, up and down under the action of the three-axis electric cylinder to package the wireless power bank.
[0101] The wireless power bank carton material warehouse unit includes a sixth packaging platform, on which are respectively provided a wireless power bank carton upper cover material warehouse for storing the wireless power bank carton upper cover, a wireless charging base material warehouse for storing the wireless charging base, and a wireless power bank carton lower cover material warehouse for storing the wireless power bank carton lower cover. The above three material warehouses are vertically installed on the sixth packaging platform, and a gap is provided between the lower end discharge port thereof and the sixth packaging platform, and the height of the gap matches the height of the product in the material warehouse. A sixth push cylinder assembly corresponding to the position of the three material warehouses is provided below the sixth packaging platform, and each sixth push cylinder assembly includes a sixth push cylinder assembly fixing plate, a vertical sixth push cylinder assembly lifting cylinder is provided on the sixth push cylinder assembly lifting cylinder, a sixth push cylinder assembly push cylinder is provided on the sixth push cylinder assembly push cylinder, and a sixth push cylinder assembly push plate and a sixth push cylinder assembly push plate guide rod are provided on the sixth push cylinder assembly push cylinder;
[0102] A feeding photoelectric sensor is set on one side of the bottom of the material warehouse of this unit to detect the remaining product in the material warehouse.
[0103] The sixth push cylinder assembly lifting cylinder and the sixth push cylinder assembly push cylinder of this unit are preferably FESTO round cylinder DSNU-12-200-PA and DFM-12-25-PA cylinder.
[0104] The sixth packaging platform of this unit can be an integrated structure or a split structure, that is, one material storage corresponds to one packaging platform. The sixth packaging platform is provided with a moving groove matching the push plate of the sixth push cylinder assembly.
[0105] When the sixth push cylinder assembly pushes materials, the lifting cylinder of the sixth push cylinder assembly moves downward, and the push cylinder of the sixth push cylinder assembly pushes the push plate of the sixth push cylinder assembly to the rear of the material warehouse. The lifting cylinder of the sixth push cylinder assembly moves upward, and the push plate of the sixth push cylinder assembly rises to the movable groove of the sixth packaging platform. The push cylinder of the sixth push cylinder assembly pushes the push plate of the sixth push cylinder assembly to the front of the material warehouse, and pushes the products in the material warehouse to the front side of the sixth packaging platform, and uses the sixth suction cup assembly to suck the products separately for packaging.
[0106] Further, the seventh thermohygrometer packaging module of the present invention includes a seventh control cabinet unit, a seventh control panel is provided on the front side of the cabinet of the seventh control cabinet unit, a seventh profile bottom plate is provided on the upper end surface of the cabinet, and a seventh lateral moving material taking unit, a thermohygrometer paper box material storage unit and a temporary suction device are provided on the seventh profile bottom plate;
[0107] The thermometer and hygrometer carton material storage unit comprises a thermometer and hygrometer carton material storage platform, on which a thermometer and hygrometer carton upper cover material storage for storing the thermometer and hygrometer carton upper cover and a thermometer and hygrometer carton bottom cover material storage for storing the thermometer and hygrometer carton bottom cover are arranged, the two material storages are arranged vertically, a gap is arranged between the lower end discharge port and the thermometer and hygrometer carton material storage platform, the height of the gap is consistent with the height of the product in the material storage, a thermometer and hygrometer carton two-way push cylinder is arranged at the bottom of the thermometer and hygrometer carton material storage platform, and a thermometer and hygrometer carton upper cover push plate and a thermometer and hygrometer carton upper cover push plate connected to the thermometer and hygrometer carton two-way push cylinder are arranged on the thermometer and hygrometer carton material storage platform A thermometer carton bottom cover push plate, a thermometer carton clamping and positioning assembly is provided below the thermometer carton material storage platform between the two material storages, the thermometer carton clamping and positioning assembly includes a seventh clamping and positioning assembly bracket, a seventh clamping bidirectional cylinder is provided on the seventh clamping and positioning bracket, a vertical seventh clamping plate bracket is provided at the outer ends of the two push rods of the seventh clamping bidirectional cylinder, a symmetrical seventh clamping plate is provided on the inner sides of the two seventh clamping plate brackets, the seventh clamping plate and the seventh clamping plate bracket are connected by a seventh clamping plate guide pin, and a seventh clamping plate guide spring is sleeved on the seventh clamping plate guide pin;
[0108] The bidirectional push cylinder for the thermometer and hygrometer carton is preferably a Festo DSNU-12-150-PA round cylinder.
[0109] The seventh clamping bidirectional cylinder is preferably an SMC clamping cylinder MHL2-10D1-78 cylinder.
[0110] All cylinder sensors in this unit are preferably Festo SME-8M-DS-24V-K-2.5-OE sensors.
[0111] The thermometer and hygrometer carton bidirectional push cylinder of this unit uses two push rods to control two push plates respectively to realize the delivery of the upper cover and the bottom cover of the thermometer and hygrometer carton in turn. After the upper cover or the lower cover is delivered, it is clamped and positioned by the thermometer and hygrometer carton clamping and positioning assembly.
[0112] A feeding photoelectric sensor is set on one side of the bottom of the material storage of this unit.
[0113] The seventh transverse movable material picking unit comprises a seventh transverse movable material picking unit bracket, the upper end of the seventh transverse movable material picking unit bracket is provided with a horizontal seventh transverse movable material picking rodless cylinder, the seventh transverse movable material picking rodless cylinder is located above the thermometer and hygrometer paper box material storage platform between the two material storages, the slider of the seventh transverse movable material picking rodless cylinder is provided with a vertical seventh transverse movable material picking electric cylinder, the lower end of the seventh transverse movable material picking electric cylinder is provided with a seventh transverse movable material picking suction cup bracket, and the lower end of the seventh transverse movable material picking suction cup bracket is provided with a seventh transverse movable material picking vacuum suction cup;
[0114] The seventh lateral moving material-collecting rodless cylinder is preferably a Festo DGC-32-400-KF-YSR-A cylinder.
[0115] The seventh transverse moving material-retrieving electric cylinder is preferably a Festo EPCO-16-100-8P-A-ST-E electric cylinder.
[0116] The servo motor of the seventh transverse moving material picking electric cylinder is preferably a Festo EMMS-ST-28-LS-SE servo motor.
[0117] The seventh transversely movable material-removing vacuum suction cup is preferably two Festo suction cups (ESG-10-BN-HD-QS).
[0118] The seventh transversely movable material-grabbing vacuum suction cup 7-2-5 of this unit is used to grab the upper cover of the thermometer and hygrometer paper box and the bottom cover of the thermometer and hygrometer paper box, and send them to the paper trolley.
[0119] The temporary suction device comprises a temporary suction device bracket, on the upper crossbeam of the temporary suction device bracket a vertical temporary suction device vertical cylinder is provided; the lower end of the temporary suction device vertical cylinder is provided with a temporary suction device horizontal cylinder; the front end of the temporary suction device horizontal cylinder is provided with a temporary suction device vacuum suction cup.
[0120] Further, the eighth finished product storage module of the present invention comprises an eighth control cabinet unit, an eighth control panel is provided on the front side of the cabinet of the eighth control cabinet unit, an eighth profile bottom plate is provided on the upper end surface of the cabinet, an eighth bracket is provided on the eighth profile bottom plate, the eighth bracket is a frame-shaped bracket with an open front side, a multi-layer storage platform plate is provided on the rear side frame of the eighth bracket, and an eighth three-axis manipulator unit is provided between the two side frames of the eighth bracket;
[0121] The eighth three-axis manipulator unit includes two eighth X-axis horizontal electric cylinders, which are symmetrically installed between the two side frames of the eighth bracket. The two ends of the vertical eighth Y-axis electric cylinder are respectively installed on the sliders of the two eighth X-axis horizontal electric cylinders. The horizontal eighth Z-axis cylinder is installed on the slider of the eighth Y-axis electric cylinder. The slider of the eighth Z-axis cylinder is equipped with an eighth manipulator parallel air claw pointing to the storage platform board, and the front end of the eighth manipulator parallel air claw is provided with an eighth manipulator clamp.
[0122] The two electric cylinders of this unit are preferably Festo EGC-50-500-TB-KF-0H-GK and Festo EGC-50-330-TB-KF-0H-GK electric cylinders, and both are driven by Reiser 57HS22 stepper motors.
[0123] The eighth Z-axis cylinder of this unit is preferably composed of a Festo DHPS-16-NO cylinder.
[0124] The eighth robot parallel air gripper of this unit is preferably a Festo DHPS-16-NO parallel air gripper.
[0125] The magnetic proximity sensors of all electric and pneumatic cylinders in this unit are preferably Festo SME-8M-DS-24V-K-2.5-OE sensors.
[0126] The eighth Y-axis electric cylinder of this unit is connected to a servo motor with a reducer, and the input ends of the two X-axis horizontal electric cylinders are connected to a servo motor with a reducer through a transmission shaft.
[0127] The eighth manipulator gripper of this unit is used to place the packaging boxes of packaged products sent by the upper module on the multi-layer storage platform for storage.
[0128] The cabinet frames of the control cabinet units of the 8 training modules of the present invention all adopt a carbon steel plate bending structure with plastic spraying treatment on the surface. The profile bottom plate is a European standard industrial aluminum profile frame splicing structure, which is convenient for the installation and adjustment of various components at any position. A Forma wheel is installed at the bottom of the cabinet frame, and the control panel panel adopts an aluminum alloy brushed panel. The buttons include start buttons, stop buttons, automatic operation start and stop buttons, and emergency stop buttons of each unit, and the buttons are directly connected to the control module; the touch screen is of Siemens brand, model KTP700, and the panel of the touch screen can be set to display the system screen. The panel of the touch screen can be set to display the system screen, and the action and operation of each workstation and the whole machine can be controlled through the touch screen.
[0129] The brackets of each unit of the present invention adopt a European standard industrial aluminum profile frame structure, and are connected by die-casting angle aluminum and high-strength bolts, so the connection is firm and reliable.
[0130] Furthermore, the ninth endless belt transport module of the present invention comprises an annular track, the track is composed of a plurality of straight track segments and four right-angle track corner segments, a track bracket is provided on the profile bottom plate of each training module, and a trolley, a trolley positioning assembly and a trolley blocking cylinder assembly are provided on the track;
[0131] The straight line segment of each track includes a straight line segment bracket, the straight line segment bracket is provided with a straight line segment driving pulley, a straight line segment transmission pulley and a straight line segment belt, the straight line segment driving pulley is connected to the straight line segment driving reduction motor, the straight line segment belt is sleeved on the straight line segment driving pulley and the straight line segment transmission pulley, the track right-angle corner segment includes a corner segment bracket, the upper end face of the corner segment bracket is provided with a horizontal corner segment large redirecting wheel, the lower end face is provided with a horizontal corner segment small redirecting wheel, both ends of the corner segment bracket are respectively provided with vertical corner segment pulleys, a corner segment belt is provided between the two corner segment pulleys, the upper section of the corner segment belt bypasses the corner segment large redirecting wheel, and the lower section bypasses the corner segment small redirecting wheel, and the outer sides of the two ends of the corner segment bracket are respectively provided with corner segment guide wheels coaxial with the corner segment pulley, the two corner segment guide wheels are connected to the straight line segment driving pulley or the straight line segment transmission pulley of the adjacent track straight line segment through belts, the inner side of the corner segment large redirecting wheel is provided with a corner segment guide piece, and the outer side of the corner segment guide piece is arc-shaped;
[0132] The linear segment drive reduction motor is preferably a precision reduction motor, model 890YS120GY22+90GKF12.5.
[0133] The corner section pulley of this unit is connected to the straight section of the track through the corner section guide wheel to provide power, drive the corner section belt to rotate, and use the corner section guide to guide the trolley so that it can smoothly pass through the right-angle corner section of the track.
[0134] Each training module is equipped with a matching trolley positioning assembly and a trolley blocking cylinder assembly at the place where the trolley grabs or absorbs the workpiece. When the trolley moves to the above position, the trolley positioning assembly positions the trolley, and the trolley blocking cylinder assembly lifts the trolley to stop it from moving, making it easier to absorb and grab the workpiece.
[0135] A trolley positioning assembly is provided at the bottom of the trolley, and the trolley positioning assembly includes a trolley positioning assembly base, on which an RFID induction reader and a vertical trolley positioning assembly lifting cylinder are provided, and the upper end of the trolley positioning assembly lifting cylinder is provided with a trolley positioning pin base plate, and the trolley positioning pin base plate is provided with a trolley positioning pin;
[0136] Trolley lifting positioning elements are provided on both sides of the track at the trolley positioning assembly; the trolley lifting positioning element is an inverted L-shaped plate; when the lifting cylinder of the trolley positioning assembly is raised, the trolley lifting positioning element presses the trolley into position.
[0137] The RFID induction reader of this module is preferably a Siemens RFID240 induction reader, which is used to read, write and record the location signal of the vehicle.
[0138] The lifting cylinder of the trolley positioning assembly is preferably a FESTO DFM12-25 cylinder.
[0139] The trolley positioning assembly is arranged at the bottom of the track where each module needs to grab or absorb the component, and is used to accurately position the trolley to facilitate the grabbing or absorption of the component.
[0140] The trolley blocking cylinder assembly comprises a trolley blocking cylinder assembly base, and a vertical trolley blocking cylinder is arranged on the trolley blocking cylinder assembly base.
[0141] The trolley blocking cylinder assembly is set at the bottom of the track where the trolley needs to stop. Its function is to block the trolley and stop it when it needs to stop. The movement of the trolley is driven by the friction between the trolley and the belt. The trolley stops moving after being lifted up by the trolley blocking cylinder, and the belt does not stop rotating.
[0142] The present invention has the advantages of reasonable structure, good teaching effect and high efficiency. The present invention adopts a ring-shaped layout structure, and 8 training modules are connected by a ninth ring-shaped belt conveyor module. Each training module is independently configured with a PLC control module. Each training module can be operated and trained separately, and can be operated and trained as a whole. The present invention uses a mobile phone wireless power bank, a mobile phone wireless charging base, and a thermometer and hygrometer as carriers to realize training operation modules such as coding, packaging and warehousing of mobile phone wireless power banks, assembly, coding, packaging and warehousing of mobile phone wireless charging bases, and assembly, coding, and packaging and warehousing of thermometers and hygrometers. It uses actual industrial accessories and sensors, is close to industrial needs, and enhances the training effect. The technical contents involved include: robot application technology, programmable controller technology, field bus technology, pneumatic training technology, sensor technology, electrical operation technology, camera application technology, electric cylinder application technology, belt drive and other technologies.
[0143] The invention is suitable for the study and practice operation of mechatronics and industrial automation majors in general colleges and universities, higher vocational colleges and secondary vocational colleges. BRIEF DESCRIPTION OF THE DRAWINGS
[0144] Figure 1 It is a structural schematic diagram of the present invention;
[0145] Figure 2 This is a structural schematic diagram of the first accessory feeding and loading module of the present invention;
[0146] Figure 3 for Figure 2 A schematic diagram of the structure of the feeding unit of the upper cover of the wireless charging base;
[0147] Figure 4 for Figure 2 A schematic diagram of the structure of the feeding unit of the wireless power bank;
[0148] Figure 5 for Figure 2 The structural diagram of the rotating manipulator picking unit;
[0149] Figure 6 for Figure 2 A schematic diagram of the structure of the feeding unit of the lower cover of the wireless charging base;
[0150] Figure 7 This is a schematic diagram of the structure of the second accessory feeding and loading module of the present invention;
[0151] Figure 8 for Figure 7 A schematic diagram of the structure of the second transversely movable material taking unit;
[0152] Fig. 9 for Figure 7 A schematic diagram of the structure of the feeding unit of the middle battery fixing plate;
[0153] Fig.10 for Figure 7 A schematic diagram of the structure of the upper cover feeding unit of the medium temperature and humidity meter;
[0154] Fig.11 It is a structural schematic diagram of the third robot assembly and detection module of the present invention;
[0155] Fig.12 for Fig.11 Schematic diagram of the structure of the robot unit;
[0156] Fig.13 for Fig.11 The structural diagram of the robot hand changing unit;
[0157] Fig.14 for Fig.11 Schematic diagram of the structure of the medium temperature hygrometer and wireless charging base assembly unit;
[0158] Fig.15 for Fig.11 The structural diagram of the middle flip robot unit;
[0159] Fig.16 for Fig.11 A schematic diagram of the structure of the battery feeding unit;
[0160] Fig.17 It is a structural schematic diagram of the fourth thermometer and hygrometer assembly module of the present invention;
[0161] Fig.18 for Fig.17 A schematic diagram of the structure of the fourth transversely movable material taking unit;
[0162] Fig.19 for Fig.18 A schematic diagram of the structure of the fourth rotating suction component;
[0163] Fig. 20 for Fig.17 Schematic diagram of the structure of the bottom cover press-fit unit of the medium temperature and humidity meter;
[0164] Fig.21 for Fig.17 Schematic diagram of the structure of the bottom cover feeding unit of the medium temperature and humidity meter;
[0165] Fig. 22 for Fig.21 Schematic diagram of the structure of the bottom cover pusher assembly of the medium temperature and humidity meter;
[0166] Fig.23 This is a structural schematic diagram of a fifth wireless charging base detection module of the present invention;
[0167] Fig.24 for Fig.23 A schematic diagram of the structure of the fifth transverse moving material taking unit;
[0168] Fig.25 for Fig.23 A schematic diagram of the structure of the fifth rotary material taking unit;
[0169] Fig.26 for Fig.23 The structural diagram of the fifth detection platform;
[0170] Fig. 27 This is a schematic structural diagram of a sixth wireless power bank packaging module of the present invention;
[0171] Fig.28 for Fig. 27 The structural diagram of the sixth three-axis box grabbing unit;
[0172] Fig.29 for Fig. 27 A schematic diagram of the structure of the paper box material storage unit of the wireless power bank;
[0173] Fig.30 for Fig.29 A schematic diagram of the structure of the sixth push cylinder assembly;
[0174] Fig.31 This is a structural schematic diagram of a seventh thermometer and hygrometer packaging module of the present invention;
[0175] Fig.32 for Fig.31 The structural diagram of the paper box storage unit of the medium temperature and humidity meter;
[0176] Fig.33 for Fig.31 The structural schematic diagram of the seventh transverse moving material taking unit;
[0177] Fig.34 for Fig.32 A schematic diagram of the structure of the carton clamping and positioning assembly of the medium temperature and humidity meter;
[0178] Fig.35 for Fig.31 A schematic diagram of the structure of the temporary suction device;
[0179] Fig.36 A schematic structural diagram of an eighth finished storage module of the present invention;
[0180] Fig.37 for Fig.36 The structural diagram of the eighth three-axis manipulator unit;
[0181] Fig.38 It is a schematic structural diagram of a ninth endless belt transport module of the present invention;
[0182] Fig.39 for Fig.38 Schematic diagram of the structure of the straight section of the middle track;
[0183] Fig.40 for Fig.38 A schematic diagram of the structure of the right-angle corner section of the middle track;
[0184] Fig.41 for Fig.40 A schematic diagram of the bottom three-dimensional structure of the right-angle corner section of the middle track;
[0185] Fig.42 for Fig.38 Schematic diagram of the structure when the small and medium-sized carriages are lifted up and clamped by the carriage positioning assembly;
[0186] Fig.43 for Fig.42 A schematic diagram of the structure of the base of the small and medium-sized vehicle positioning assembly;
[0187] Fig.44 for Fig.38 Schematic diagram of the structure of the small and medium-sized vehicle blocking cylinder assembly.
[0188] As shown in the figure: 1. First accessory feeding and loading module; 1-1. Wireless charging base cover feeding unit; 1-1-1. Base cover material bin; 1-1-2. Wireless charging base cover; 1-1-3. Base cover feeding positioning plate; 1-1-4. Base cover feeding bracket; 1-1-5. Base cover feeding push cylinder; 1-1-6. Base cover feeding clamping cylinder; 1-1-7. Magnetic proximity sensor; 1-2. Wireless power bank feeding unit; 1-2-1. Wireless power bank material bin; 1-2-2. Wireless power bank; 1-2-3. Power bank feeding photoelectric switch; 1-2-4. Power bank feeding bracket; 1-2-5. Power bank feeding DC reduction motor; 1-2-6. Power bank feeding screw; 1-2-7. Power bank feeding photoelectric switch; 1-3. Rotary manipulator picking unit; 1-3-1. Rotary manipulator lifting cylinder; 1-3-2. Rotary manipulator horizontal cylinder; 1-3-3. Rotary manipulator vacuum suction cup; 1-3-4. Rotary manipulator positioning cylinder; 1-3-5. Rotary manipulator DC reduction motor; 1-3-6. Rotary manipulator bracket; 1-3-7. Synchronous belt; 1-3-8. Synchronous pulley; 1-3-9. Rotary manipulator column; 1-3-10. Synchronous pulley; 1-4. Wireless charging base lower cover feeding unit; 1-4-1. Base lower cover feeding DC reduction motor; 1-4-2. Wireless charging base lower cover; 1-4-3. Base lower cover feeding bracket; 1-4-4. Base lower cover material storage; 1-4-5. Feed screw for base lower cover; 1-4-6. Feed photoelectric sensor for base lower cover material storage; 1-4-7. Feed screw nut for base lower cover; 1-4-8. Lifting slot; 1-5. First control cabinet unit; 1-5-1. First control panel; 1-5-2. First profile base plate; 2. Second accessory feeding and loading module; 2-1. Second lateral moving material collection unit; 2-1-1. Second lateral material collection rodless cylinder; 2-1-2. Cylinder drag chain; 2-1-3. Second lateral material collection bracket; 2-1-4. First lateral material collection vertical lifting cylinder; 2-1-5. Second lateral material collection parallel claw; 2-1-6. lateral material collection claw; 2-1-7. Second lateral material collection vertical lifting cylinder; 2-1-8. lateral material collection vacuum suction cup; 2-1-9. Magnetic proximity sensor; 2-2. Battery fixing plate feeding unit; 2-2-1. Base lower cover feeding DC reduction motor; 2-2-2. Battery fixing plate feeding bracket; 2-2-3. Thermohygrometer upper cover feeding bracket; 2-2-4. Lifting slot; 2-2-5. Base lower cover feeding screw nut; 2-2-6. Battery fixing plate feeding lifting plate; 2-2-7. Battery fixing plate material warehouse; 2-3. Thermohygrometer upper cover feeding unit; 2-3-1. Thermohygrometer upper cover material warehouse; 2-3-2. Thermohygrometer upper cover feeding platform; 2-3-3.2-3-4. Feeding cylinder for the upper cover of the thermometer and hygrometer; 2-3-5. Photoelectric sensor for feeding the upper cover of the thermometer and hygrometer; 2-3-6. Feeding push plate for the upper cover of the thermometer and hygrometer; 2-3-7. Guide plate for feeding push plate for the upper cover of the thermometer and hygrometer; 2-4. Second control cabinet unit; 2-4-1. Second control panel; 2-4-2. Second profile bottom plate 2-4-2; 3. Third robot assembly and detection module; 3-1. Robot unit; 3-1-1. Six-degree-of-freedom industrial robot; 3-1-2. Robot fixing plate; 3-1-3. Robot camera; 3-1-4. Robot hand changing fixture 3-1-4; 3-2. Robot hand changing unit; 3-2-1. Robot screwdriver 3-2-1; 3-2-2. Robot hand changing fixture 3-2-2; 3-2-3. Robot suction device; 3-2-4. Robot gripping device; 3-2-5. Robot hand changing bracket; 3-3. Thermohygrometer and wireless charging base assembly unit; 3-3-1. The third assembly platform; 3-3-2. The third assembly platform lighting; 3-3-3. The third assembly bracket; 3-3-4. The third clamping positioning cylinder; 3-3-5. The first clamping block; 3-3-6. The second clamping block; 3-3-7. The first assembly slot; 3-3-8. The second assembly slot; 3-3-9. The first assembly slot notch; 3-4. Flip robot unit; 3-4-1. Flip robot parallel claw; 3-4-2. Flip robot rotating cylinder 3-4-2; 3-4-3. Flip robot lifting cylinder 3-4-3; 3-4-4. Flip robot rodless cylinder 3-4-4; 3-4-5. Magnetic proximity sensor; 3-4-6. Flip manipulator bracket; 3-4-7. Rotating manipulator gripper; 3-4-8. Magnetic proximity sensor; 3-5. Battery feeding unit; 3-5-1. Battery feeding material warehouse; 3-5-2. Battery feeding positioning plate 3-5-2; 3-5-3. Battery feeding bracket 3-5-3; 3-5-4. Battery feeding push cylinder; 3-6. The third control cabinet unit; 3-6-1. The third control panel; 3-6-2. The third profile bottom plate; 4. The fourth thermometer and hygrometer assembly module; 4-1. The fourth lateral moving material picking unit; 4-1-1. The fourth rodless cylinder stepper motor; 4-1-2. Electric cylinder drag chain; 4-1-3. The fourth rotary suction component; 4-1-3-1. The fourth rotary suction component lifting cylinder; 4-1-3-2. The fourth rotary suction component servo motor; 4-1-3-3. The fourth rotary suction component vacuum suction cup; 4-1-3-4. Fourth rotary suction component suction cup bracket; 4-1-3-5. Fourth rotary suction component coupling; 4-1-3-6. Fourth rotary suction component reducer; 4-1-3-7. Fourth rotary suction component bracket; 4-1-4. Fourth horizontal material picking rodless electric cylinder; 4-1-5. Fourth horizontal material picking bracket; 4-2. Temperature and humidity meter bottom cover press-fit unit; 4-2-1.Thermohygrometer bottom cover press cylinder; 4-2-2. Thermohygrometer bottom cover press cylinder bracket; 4-2-3. Thermohygrometer bottom cover press tooling push cylinder; 4-2-4. Thermohygrometer bottom cover press unit bracket; 4-2-5. Magnetic proximity sensor; 4-2-6. Thermohygrometer bottom cover press plate; 4-2-7. Thermohygrometer bottom cover press tooling; 4-2-8. Thermohygrometer bottom cover press platform; 4-3. Thermohygrometer bottom cover feeding unit; 4-3-1. Thermohygrometer bottom cover material warehouse; 4-3-2. Thermohygrometer bottom cover feeding guide plate; 4-3-3. Thermohygrometer bottom cover feeding bracket; 4-3-4. Thermohygrometer bottom cover feeding push plate; 4-3-5. Thermohygrometer bottom cover push assembly; 4-3-5-1. Thermohygrometer bottom cover push assembly push rod; 4-3-5-2. Horizontal push cylinder of the bottom cover push assembly of the thermometer and hygrometer; 4-3-5-3. Magnetic proximity sensor; 4-3-5-4. Lifting cylinder of the bottom cover push assembly of the thermometer and hygrometer; 4-3-5-5. Bracket of the bottom cover push assembly of the thermometer and hygrometer; 4-4. The fourth control cabinet unit; 4-4-1. The fourth control panel; 4-4-2. The fourth profile bottom plate; 5. The fifth wireless charging base detection module; 5-1. The fifth horizontal moving material picking unit; 5-1-1. The fifth horizontal moving material picking unit bracket; 5-1-2. The fifth horizontal moving material picking rodless cylinder; 5-1-3. Cylinder drag chain; 5-1-4. The fifth horizontal moving material picking servo motor; 5-1-5. The fifth horizontal moving material picking lifting cylinder; 5-1-6. The fifth horizontal moving material picking vacuum suction cup; 5-1-7. The fifth horizontal moving material picking lifting bracket; 5-2. The fifth rotary material picking unit; 5-2-1. The fifth rotary material picking unit lifting cylinder; 5-2-2. The fifth rotary material picking unit suction cup bracket; 5-2-3. The fifth rotary material picking unit vacuum suction cup; 5-2-4. The fifth rotary material picking unit rotating cylinder; 5-2-5. The fifth rotary material picking unit bracket; 5-2-6. The fifth rotary material picking unit vacuum generator; 5-3. The fifth detection platform; 5-3-1. The fifth detection platform bracket; 5-3-2. The fifth detection table; 5-3-3. The fifth induction circuit board bracket; 5-3-4. The fifth wireless charging base positioning plate; 5-3-5. The fifth induction circuit board positioning cylinder; 5-3-6. The fifth power-on component power cylinder; 5-3-7. The fifth power-on component push plate; 5-3-8. The fifth induction circuit board; 5-3-9. The fifth optical fiber sensor; 5-4. Laser marking machine; 5-5. Fifth control cabinet unit; 5-5-1. Fifth control panel; 5-5-2. Fifth profile base plate; 6. Sixth wireless power bank packaging module; 6-1. Sixth three-axis box grabbing unit; 6-1-1. Sixth X-axis servo motor; 6-1-2. Sixth X-axis reducer; 6-1-3. Sixth X-axis electric cylinder; 6-1-4. Sixth Y-axis servo motor; 6-1-5.The sixth Y-axis electric cylinder; 6-1-6. The sixth Y-axis reducer; 6-1-7. The sixth Z-axis electric cylinder; 6-1-8 The sixth suction cup assembly; 6-1-9. The sixth three-axis box grabbing unit bracket; 6-1-10. The sixth transmission shaft; 6-11. The sixth Z-axis servo motor; 6-12. The sixth Z-axis reducer; 6-2. The wireless power bank carton material warehouse unit; 6-2-1. The wireless power bank carton lower cover material warehouse; 6-2-2. The wireless charging base material warehouse; 6-2-3. The wireless power bank carton upper cover material warehouse; 6-2-4. The sixth packaging platform; 6-2-5. The wireless power bank carton lower cover; 6-2-6. The sixth packaging platform bracket; 6-2-7. The sixth push cylinder assembly; 6-2-7-1. The push plate guide rod of the sixth push cylinder assembly; 6-2-7-2. The sixth push cylinder assembly push cylinder; 6-2-7-3. Magnetic proximity sensor; 6-2-7-4. The sixth push cylinder assembly push plate; 6-2-7-5. The sixth push cylinder assembly lifting cylinder; 6-2-7-6. The sixth push cylinder assembly fixing plate; 6-2-8. Wireless charging base; 6-2-9. Wireless power bank carton cover; 6-3. The sixth control cabinet unit; 6-3-1. The sixth control panel; 6-3-2. The sixth profile bottom plate; 6-4 temporary storage platform; 7. The seventh thermometer and hygrometer packaging module; 7-1. Thermometer and hygrometer carton material warehouse unit; 7-1-1. Thermometer and hygrometer carton cover material warehouse; 7-1-2. Thermometer and hygrometer carton bottom cover material warehouse; 7-1-3. Thermometer and hygrometer carton material warehouse platform; 7-1-4. Thermometer and hygrometer carton two-way push cylinder; 7-1-5. Thermometer and hygrometer carton clamping and positioning assembly; 7-1-5-1. Seventh clamping plate; 7-1-5-2. Seventh clamping plate bracket; 7-1-5-3. Seventh clamping bidirectional cylinder; 7-1-5-4. Seventh clamping positioning bracket; 7-1-5-5. Seventh clamping plate guide pin; 7-1-5-6. Seventh clamping plate guide spring; 7-1-6. Thermohygrometer carton material storage platform bracket; 7-1-7. Thermohygrometer carton upper cover push plate; 7-1-8. Thermohygrometer carton bottom cover push plate; 7-1-9. Thermohygrometer carton upper cover feeding photoelectric sensor; 7-1-10. Thermohygrometer carton bottom cover feeding photoelectric sensor; 7-2. Seventh lateral moving material taking unit; 7-2-1. Seventh lateral moving material taking electric cylinder servo motor; 7-2-2. Seventh lateral moving material taking rodless cylinder; 7-2-3. Seventh lateral moving material taking unit bracket; 7-2-4. Seventh transverse moving material picking electric cylinder; 7-2-5. Seventh transverse moving material picking vacuum suction cup; 7-2-6. Seventh transverse moving material picking suction cup bracket; 7-3. Seventh control cabinet unit; 7-3-1. First control panel; 7-3-2. Seventh profile bottom plate; 7-4. Temporary suction device; 7-4-1. Temporary suction device bracket; 7-4-2. Temporary suction device vertical cylinder; 7-4-3. Temporary suction device horizontal cylinder; 7-4-4.Temporary suction device vacuum suction cup; 8. Eighth finished product storage module; 8-1. Eighth three-axis manipulator unit; 8-1-1. Eighth X-axis horizontal electric cylinder servo motor; 8-1-2. Eighth X-axis horizontal electric cylinder; 8-1-3. Eighth Y-axis electric cylinder; 8-1-4. Eighth manipulator gripper; 8-1-5. Eighth manipulator parallel air claw; 8-1-6. Eighth Z-axis cylinder; 8-1-7. Magnetic proximity sensor; 8-1-8. Connecting shaft; 8-1-9. Magnetic proximity sensor; 8-1-10. Eighth Y-axis electric cylinder servo motor; 8-2. Eighth bracket; 8-3. Multi-layer storage platform board; 8-4. Eighth control cabinet unit; 8-4-1. Eighth control panel; 8-4-2. Eighth profile bottom plate; 9. Ninth endless belt transport module; 9-1. Track bracket; 9-2. Trolley; 9-3. Trolley blocking cylinder assembly; 9-3-1. Trolley blocking cylinder; 9-3-2. Trolley blocking cylinder assembly base; 9-4. Track straight section; 9-4-1. Straight section bracket; 9-4-2. Straight section drive pulley; 9-4-3. Straight section drive pulley; 9-4-4. Straight section belt; 9-4-5. Straight section drive reduction motor; 9-5. Track right-angle corner section; 9-5-1. Corner section bracket; 9-5-2. Corner section belt; 9-5-3. Corner section large redirecting wheel; 9-5-4. Corner section guide wheel; 9-5-5. Corner section guide piece; 9-5-6. Corner section pulley; 9-5-7. Corner section small redirecting wheel; 9-6. Trolley positioning assembly; 9-6-1. Trolley positioning pin; 9-6-2. Trolley positioning pin base plate; 9-6-3. RFID induction reader; 9-6-4. Trolley positioning assembly base; 9-6-5. Trolley positioning assembly lifting cylinder; 9-7. Trolley lifting positioning element. DETAILED DESCRIPTION
[0189] The embodiments of the technical solution of the present invention will be described in detail below in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present invention, and are therefore only used as examples, and the protection scope of the present invention cannot be limited thereto. It should be noted that, unless otherwise specified, the technical terms or scientific terms used in this application should be the common meanings understood by those skilled in the art to which the present invention belongs.
[0190] like Figure 1As shown: the first accessory feeding and loading module 1, the second accessory feeding and loading module 2, the third robot assembly and detection module 3, the fourth thermometer and hygrometer assembly module 4, the fifth wireless charging base detection module 5, the sixth wireless power bank packaging module 6, the seventh thermometer and hygrometer packaging module 7, and the eighth finished product storage module 8 are arranged in sequence to form a ring production line, and the ninth ring belt transport module connects the above 8 modules in sequence. PLC modules are set in the above 9 modules for control and feedback signals. Multiple PLC modules are connected to each other through switches (X208, ST10_X208, ST30_X208), RJ45 network ports, RF180C and other communication modules to achieve collaborative work.
[0191] like Figure 2 As shown: a first PLC module is provided inside the cabinet of the first control cabinet unit 1-5 of the first accessory feeding and loading module 1, a first control panel 1-5-1 is provided on the front outer side of the cabinet body, a first profile bottom plate 1-5-2 is provided on the upper end surface of the cabinet body, a rotating manipulator picking unit 1-3 is provided in the middle of the first mounting plate 1-5-2, and the wireless charging base upper cover feeding unit 1-1, the wireless charging base lower cover feeding unit 1-4 and the wireless power bank feeding unit 1-2 are respectively installed around the first rotating manipulator picking unit 1-3.
[0192] like Figure 3 As shown: a base cover feeding bracket 1-1-4 of the wireless charging base cover feeding unit 1-1 is provided with a base cover silo 1-1-1 for holding the wireless charging base cover 1-1-2. The base cover silo 1-1-1 is cylindrical in shape with a hollowed-out side, and includes 4 columns equally distributed on a circumference. The upper ends and lower sections of the 4 columns are provided with circular cylinder rings. One side of the base cover silo 1-1-1 is provided with a base cover feeding clamping cylinder 1-1-6 installed on the base cover feeding bracket 1-1-4. The two clamping arms of the base cover feeding clamping cylinder 1-1-6 are respectively located on both sides of the base cover silo 1-1-1. When the clamping arms are clamped, they can just clamp the wireless charging base cover 1-1-2 at the lowest point to prevent it from falling. A base cover feeding positioning plate 1-1-3 is provided below the base cover material bin 1-1-1. The base cover feeding positioning plate 1-1-3 is connected to the base cover feeding push cylinder 1-1-5. The base cover feeding positioning plate 1-1-3 is provided with a groove matching the wireless charging base cover 1-1-2. The depth of the groove is the same as the thickness of the wireless charging base cover 1-1-2. The base cover feeding clamping cylinder 1-1-6 and the base cover feeding push cylinder 1-1-5 are both provided with a magnetic proximity sensor 1-1-7.
[0193] This unit stores the wireless charging base cover 1-1-2 through the base cover material bin 1-1-1, positions the wireless charging base cover 1-1-2 through the circular groove of the base cover feeding positioning plate 1-1-3, pushes the base cover feeding positioning plate 1-1-3 through the base cover feeding push cylinder 1-1-5, clamps and positions the wireless charging base cover 1-1-2 through the base cover feeding clamping cylinder 1-1-6, and controls the opening and closing of the base cover feeding push cylinder 1-1-5 and the base cover feeding clamping cylinder 1-1-6 through the magnetic proximity sensor 1-1-7;
[0194] The two clamping arms of the base cover feeding clamping cylinder 1-1-6 of this unit clamp the wireless charging base cover 1-1-2 at the lowest point of the base cover material bin 1-1-1. When the two clamping arms are released, the wireless charging base cover 1-1-2 at the lowest point will fall into the groove of the base cover feeding positioning plate 1-1-3, and the base cover feeding pushing cylinder 1-1-5 will push the base cover feeding positioning plate 1-1-3 forward, so that the wireless charging base cover 1-1-2 can be taken out of the warehouse.
[0195] like Figure 4 As shown: the wireless power bank material warehouse 1-2-1 of the wireless power bank feeding unit 1-2 is vertically installed on the first profile bottom plate through the power bank feeding bracket 1-2-4, half of the material rack is embedded in the cabinet, the upper end is open, and a power bank feeding lifting plate and a power bank feeding screw 1-2-6 are arranged inside, and a power bank feeding screw nut is arranged on the power bank feeding screw 1-2-6, and the power bank feeding lifting plate is connected with the power bank feeding screw nut, and the wireless power bank 1-2-2 is placed on the power bank feeding lifting plate, and a power bank feeding DC reduction motor 1-2-5 is installed at the bottom of the wireless power bank material warehouse 1-2-1, and the output shaft of the power bank feeding DC reduction motor 1-2-5 is connected with the power bank feeding screw 1-2-6, and a power bank feeding photoelectric switch 1-2-3 and a power bank feeding photoelectric switch 1-2-7 are respectively arranged on the upper and lower ends of the wireless power bank material warehouse 1-2-1.
[0196] This unit drives the charging treasure feeding lifting plate upward through the charging treasure feeding DC reduction motor 1-2-5 to realize the wireless charging treasure 1-2-2 out of the warehouse. The charging treasure feeding photoelectric switch 1-2-3 and the charging treasure feeding photoelectric switch 1-2-7 are used to detect the upper and lower limits of the material level.
[0197] like Figure 6As shown: the base lower cover material depot 1-4-4 of the wireless charging base lower cover feeding unit 1-4 is vertically installed on the base lower cover feeding bracket 1-4-3, the upper end of the material depot is open, and a base lower cover feeding lifting plate is arranged inside, the wireless charging base lower cover 1-4-2 is placed on the base lower cover feeding lifting plate, a vertical base lower cover feeding screw 1-4-5 is arranged on one side of the base lower cover material depot 1-4-4, a base lower cover feeding screw nut 1-4-7 is arranged on the base lower cover feeding screw 1-4-5, the base lower cover feeding lifting plate and the base lower cover feeding screw nut 1-4-7 are connected by a connecting rod, a lifting groove 1-4-8 is arranged on the side of the base lower cover material depot 1-4-4, a base lower cover feeding DC reduction motor 1-4-1 connected to the base lower cover feeding screw 1-4-5 is arranged on the base lower cover feeding bracket 1-4-3, and a base lower cover material depot feeding photoelectric sensor 1-4-6 is arranged on the upper end opening side of the base lower cover material depot.
[0198] This unit drives the base lower cover feeding lifting plate to rise through the base lower cover feeding DC reduction motor 1-4-1, so as to realize the wireless charging base lower cover 1-4-2 out of the warehouse. The base lower cover material warehouse feeding photoelectric sensor 1-4-6 is used to detect the upper limit of the material level.
[0199] like Figure 5 As shown: the bottom of the vertical rotating manipulator column 1-3-9 of the rotating manipulator material taking unit 1-3 is installed on the rotating manipulator bracket 1-3-6 through a bearing, and a synchronous pulley 1-3-10 is provided at the lower end thereof. A rotating manipulator positioning cylinder 1-3-4 installed on the rotating manipulator bracket 1-3-6 is provided on one side of the rotating manipulator column 1-3-9. A rotating manipulator DC reduction motor 1-3-5 is installed inside the rotating manipulator bracket 1-3-6. The rotating manipulator DC reduction motor 1 - The output shaft of 3-5 is equipped with a synchronous pulley 1-3-8, which is connected to the synchronous pulley 1-3-10 through the synchronous belt 1-3-7. The upper end of the rotary manipulator column 1-3-9 is provided with a horizontal rotary manipulator horizontal cylinder 1-3-2. The slider of the rotary manipulator horizontal cylinder 1-3-2 is connected to the vertical rotary manipulator lifting cylinder 1-3-1. The slider of the rotary manipulator lifting cylinder 1-3-1 is equipped with a vertical rotary manipulator vacuum suction cup 1-3-3.
[0200] The rotary manipulator column 1-3-9, the rotary manipulator horizontal cylinder 1-3-2, the rotary manipulator lifting cylinder 1-3-1 and the rotary manipulator vacuum suction cup 1-3-3 of this unit together constitute a rotary suction manipulator. The rotary manipulator DC reduction motor 1-3-5 can drive the rotary suction manipulator to rotate as a whole, and the rotary manipulator positioning cylinder 1-3-4 can position the entire rotary suction manipulator.
[0201] This unit drives the rotary manipulator vacuum suction cup 1-3-3 to rise or fall to absorb materials through the rotary manipulator lifting cylinder 1-3-1, and extends or retracts the rotary manipulator horizontal cylinder 1-3-2, driving the rotary manipulator lifting cylinder 1-3-1 to extend or retract.
[0202] This unit is used to grab the materials of the wireless charging base upper cover feeding unit 1-1, the wireless power bank feeding unit 1-2, and the wireless charging base lower cover feeding unit 1-4, and place them in sequence on the trolley 9-2 of the ninth circular belt transport module 9.
[0203] like Figure 7 As shown: a second PLC module is arranged inside the cabinet of the second control cabinet unit 2-4 of the second accessory feeding and loading module 2, a second control panel 2-4-1 is arranged on the front outer side of the cabinet body, a second profile bottom plate 2-4-2 is arranged on the upper end surface of the cabinet body, and a second transversely movable material picking unit 2-1 is arranged on the middle part of the second profile bottom plate 2-4-2.
[0204] like Figure 8 As shown: a horizontal second horizontal material picking rodless cylinder 2-1-1 is provided on the second horizontal material picking bracket 2-1-3 of the second horizontal moving material picking unit 2-1, and vertical first horizontal material picking vertical lifting cylinder 2-1-4 and second horizontal material picking vertical lifting cylinder 2-1-7 are respectively provided on both sides of the slider of the second horizontal material picking rodless cylinder 2-1-1, the first horizontal material picking vertical lifting cylinder 2-1-4 is connected to the horizontal material picking vacuum suction cup 2-1-8, the second horizontal material picking vertical lifting cylinder 2-1-7 is connected to the horizontal material picking parallel claw 2-1-5, the horizontal material picking parallel claw 2-1-5 is connected to the horizontal material picking clamp 2-1-6, and each cylinder is provided with a magnetic proximity sensor 2-1-9;
[0205] The second horizontal material picking rodless cylinder 2-1-1 of this unit drives the first horizontal material picking vertical lifting cylinder 2-1-4 and the second horizontal material picking vertical lifting cylinder 2-1-7 to move horizontally back and forth. The two vertical lifting cylinders respectively drive the horizontal material picking vacuum suction cup 2-1-8 and the horizontal material picking parallel air claw 2-1-5 to move up and down reciprocatingly. The horizontal material picking vacuum suction cup 2-1-8 sucks the upper cover of the thermometer and hygrometer, and the horizontal material picking parallel air claw 2-1-5 controls the horizontal material picking claw 2-1-6 to clamp the battery fixing plate and place it on the trolley 9-2 of the ninth ring belt transport module 9. Each cylinder is controlled by transmitting signals through the magnetic proximity sensor 2-1-9.
[0206] like Fig. 9As shown: the battery fixing plate feeding unit 2-2 is arranged below the horizontal material taking clamp 2-1-6, the battery fixing plate material warehouse 2-2-7 is vertically installed on the battery fixing plate feeding bracket 2-2-2, the upper end is open, and a battery fixing plate feeding lifting plate 2-2-6 is arranged inside, the battery fixing plate is placed on the battery fixing plate feeding lifting plate 2-2-6, and a vertical battery fixing plate feeding screw 2-2-3 is arranged on one side of the battery fixing plate material warehouse 2-2-7, and a base lower cover feeding screw nut 2-2-5 is arranged on the battery fixing plate feeding screw 2-2-3, the battery fixing plate feeding lifting plate 2-2-6 is connected with the battery fixing plate feeding screw nut 2-2-5, the battery fixing plate material warehouse 2-2-7 is provided with a lifting slot 2-2-5, and the battery fixing plate feeding bracket 2-2-2 is provided with a base lower cover feeding DC reduction motor 2-2-1 connected to the battery fixing plate feeding screw 2-2-3.
[0207] This unit drives the battery fixing plate feeding lifting plate 2-2-6 to rise through the base lower cover feeding DC reduction motor 2-2-1 to push out the battery fixing plate for the horizontal material taking clamp 2-1-6 to grab.
[0208] like Fig.10 As shown: the thermometer and hygrometer cover feeding unit 2-3 is arranged below the horizontal material taking vacuum suction cup 2-1-8, the thermometer and hygrometer cover feeding bracket 2-3-3 is provided with a horizontal thermometer and hygrometer cover feeding platform 2-3-2, the upper end surface of the thermometer and hygrometer cover feeding platform 2-3-2 is provided with an inwardly concave guide groove, the guide groove is provided with a thermometer and hygrometer cover material warehouse 2-3-1, the thermometer and hygrometer cover material warehouse 2-3-1 is provided with a thermometer and hygrometer cover, and the thermometer and hygrometer cover material warehouse 2-3-1 is provided with a thermometer and hygrometer cover. -3-1 has an opening at the upper end, and a thermometer and hygrometer upper cover feeding push plate 2-3-6 is provided on its rear side, and the thermometer and hygrometer upper cover feeding push plate 2-3-6 is connected to the thermometer and hygrometer upper cover feeding push cylinder 2-3-4 below the thermometer and hygrometer upper cover feeding platform 2-3-2, and a thermometer and hygrometer upper cover feeding photoelectric sensor 2-3-5 is provided at the bottom of the thermometer and hygrometer upper cover material storage 2-3-1, and a thermometer and hygrometer upper cover feeding push plate guide plate 2-3-7 is provided on the thermometer and hygrometer upper cover feeding platform 2-3-2.
[0209] This unit drives the thermometer cover feeding push plate 2-3-6 through the thermometer cover feeding push cylinder 2-3-4 to push the thermometer cover material warehouse 2-3-1 forward to the bottom of the horizontal material taking vacuum suction cup 2-1-8, so that the horizontal material taking vacuum suction cup 2-1-8 can grab the thermometer cover, and the thermometer cover feeding photoelectric sensor 2-3-5 detects the thermometer cover in the thermometer cover material warehouse 2-3-1;
[0210] like Fig.11As shown: the third robot assembly and detection module 3 includes a third control cabinet unit 3-6, a third PLC module is arranged inside the cabinet of the third control cabinet unit 3-6, a third control panel 3-6-1 is arranged on the front side of the cabinet body, a third profile bottom plate 3-6-2 is arranged on the upper end surface of the cabinet body, a robot unit 3-1 is installed on the third profile bottom plate 3-6-2, and a manipulator hand changing unit 3-2, a battery feeding unit 3-5, a thermometer and a wireless charging base assembly unit 3-3 and a flip manipulator unit 3-4 are installed around the robot unit;
[0211] like Fig.12 As shown: the six-degree-of-freedom industrial robot 3-1-1 of the robot unit 3-1 is installed on the third profile base plate 3-6-2 through the robot fixing plate 3-1-2, and a robot hand-changing fixture 3-1-4 and a robot camera 3-1-3 are installed at its front end.
[0212] The six-degree-of-freedom industrial robot 3-1-1 can detect the workpiece through the robot camera 3-1-3, and can replace the robot hand on the robot hand changing unit 3-2 through the robot hand changing fixture 3-1-4;
[0213] like Fig.13 As shown: the upper side of the manipulator hand changing bracket 3-2-5 of the manipulator hand changing unit 3-2 is provided with three manipulator card slots with open front ends, and the manipulator card slots are respectively provided with a manipulator screwdriver 3-2-1, a manipulator suction device 3-2-3 and a manipulator clamping device 3-2-4, the manipulator screwdriver 3-2-1, the manipulator suction device 3-2-3 and the manipulator clamping device 3-2-4 are all arranged vertically downward, and a manipulator hand changing fixture 3-2-2 is respectively provided at the upper end.
[0214] like Fig.14 As shown: a third assembly platform 3-3-1 is provided on the third assembly bracket 3-3-3 of the thermometer and wireless charging base assembly unit 3-3, a first assembly groove 3-3-7 and a second assembly groove 3-3-8 are provided on the third assembly platform 3-3-1, a first assembly groove notch 3-3-9 is provided on one side of the first assembly groove 3-3-7, a first clamping block 3-3-5 and a second clamping block 3-3-6 are provided on the same side inside the first assembly groove 3-3-7 and the second assembly groove 3-3-8, a third clamping positioning cylinder 3-3-4 connected to the two clamping blocks is provided at the bottom of the third assembly platform 3-3-1, and a third assembly platform lighting lamp 3-3-2 is provided on one side of the upper end of the third assembly platform 3-3-1;
[0215] like Fig.15As shown: the flip manipulator unit 3-4 is arranged on one side of the thermometer and hygrometer and wireless charging base assembly unit 3-3, including a flip manipulator bracket 3-4-6, the flip manipulator bracket 3-4-6 is installed with a horizontal flip manipulator rodless cylinder 3-4-4, the flip manipulator rodless cylinder 3-4-4 is provided with a flip manipulator lifting cylinder 3-4-3, the flip manipulator lifting cylinder 3-4-3 is provided with a flip manipulator rotating cylinder 3-4-2, the flip manipulator rotating cylinder 3-4-2 is provided with a flip manipulator parallel air claw 3-4-1, and the front end of the flip manipulator parallel air claw 3-4-1 is provided with a flip manipulator clamping claw 3-4-7.
[0216] The flip manipulator gripper 3-4-7 of this unit points to the first assembly slot notch 3-3-9 of the first assembly slot 3-3-7 on the third assembly platform 3-3-1.
[0217] like Fig.16 As shown: the battery feeding unit 3-5 includes a battery feeding bracket 3-5-3, on which a vertical battery feeding material reservoir 3-5-1 is provided, the battery feeding material reservoir 3-5-1 is cylindrical, and round button batteries are installed inside, and a battery feeding positioning plate 3-5-2 is provided at the lower part of the battery feeding material reservoir 3-5-1, and the battery feeding positioning plate 3-5-2 is provided with a groove matching the button batteries, and the battery feeding positioning plate 3-5-2 is connected to the battery feeding push cylinder 3-5-4;
[0218] The structural principle of the battery feeding unit 3-5 of this unit is the same as that of the wireless charging base lower cover feeding unit 1-1, except that the grain storage structures of the two are slightly different, and the feeding clamping cylinder is not provided. The battery feeding push cylinder is also provided with a magnetic proximity sensor.
[0219] When this module is in use, the first assembly slot 3-3-7 is used to assemble the upper cover 1-1-2 and the lower cover 1-4-2 of the wireless charging base. During assembly, put the upper cover 1-1-2 and the lower cover 1-4-2 of the wireless charging base in, use the six-degree-of-freedom industrial robot 3-1-1 to install the manipulator screwdriver 3-2-1 to assemble and install the M1.5X4 screws, rotate the manipulator gripper 3-4-7 to extend it forward, grab the assembled wireless charging base through the first assembly slot notch 3-3-9 on one side of the first assembly slot 3-3-7, lift it up and turn it over, then put it in the first assembly slot 3-3-7, and perform back assembly operations through the six-degree-of-freedom industrial robot 3-1-1 and the manipulator screwdriver 3-2-1.
[0220] The second assembly slot 3-3-8 is used to assemble the thermometer cover, battery fixing plate and button batteries. The six-degree-of-freedom industrial robot 3-1-1 installs the manipulator clamping device 3-2-4 to place the battery fixing plate and the thermometer and hygrometer cover sent by the trolley 9-2 into the second assembly slot 3-3-8. The six-degree-of-freedom industrial robot 3-1-1 changes the manipulator screwdriver 3-2-1 to install the battery fixing plate on the thermometer and hygrometer cover. The battery feeding positioning plate 3-5-2 is pushed by the battery feeding push cylinder 3-5-4 to push the button batteries out of the battery feeding material warehouse 3-5-1. The six-degree-of-freedom industrial robot 3-1-1 installs the manipulator suction device 3-2-3 to suck the button batteries and place them on the battery fixing plate.
[0221] After the operation of each unit of this module is completed, the assembled wireless charging base and the thermometer and hygrometer cover with the battery fixing plate installed are placed on the trolley 9-2 of the ninth ring belt transport module 9 through the six-degree-of-freedom industrial robot 3-1-1.
[0222] like Fig.17 As shown: the fourth control cabinet unit 4-4 of the fourth thermohygrometer assembly module 4 has a fourth control panel 4-4-1 on the front side of the cabinet, a fourth profile bottom plate 4-4-2 on the upper end face of the cabinet, a fourth transverse movable material taking unit 4-1 on the fourth profile bottom plate 4-4-2, and a thermohygrometer bottom cover feeding unit 4-3 and a thermohygrometer bottom cover pressing unit 4-2 below the fourth transverse movable material taking unit 4-1;
[0223] like Fig.18 , Fig.19 As shown: the fourth lateral material picking bracket 4-1-5 of the fourth lateral moving material picking unit 4-1 is provided with a horizontal fourth lateral material picking rodless electric cylinder 4-1-4, the slider of the fourth lateral material picking rodless electric cylinder 4-1-4 is provided with a fourth rotary suction component 4-1-3, the fourth rotary suction component 4-1-3 includes a fourth rotary suction component lifting cylinder 4-1-3-1, the fourth rotary suction component lifting cylinder 4-1-3-1 is connected to the slider of the fourth lateral material picking rodless electric cylinder 4-1-4, and the lower end of the telescopic rod is connected to the fourth rotary suction component bracket 4-1-3-7, the fourth rotary suction component lifting cylinder 4-1-3-1 is connected to the slider of the fourth lateral material picking rodless electric cylinder 4-1-4, and the lower end of the telescopic rod is connected to the fourth rotary suction component bracket 4-1-3-7. A fourth rotary suction component servo motor 4-1-3-2 and a fourth rotary suction component reducer 4-1-3-6 are provided at the upper end of the fourth rotary suction component bracket 4-1-3-7, a fourth rotary suction component suction cup bracket 4-1-3-4 is provided at the lower end of the fourth rotary suction component bracket 4-1-3-7, a fourth rotary suction component vacuum suction cup 4-1-3-3 is provided at the lower end of the fourth rotary suction component suction cup bracket 4-1-3-4, and the fourth rotary suction component reducer 4-1-3-6 is connected to the fourth rotary suction component suction cup bracket 4-1-3-4 through a fourth rotary suction component coupling 4-1-3-5;
[0224] The fourth rotary suction component vacuum suction cup 4-1-3-3 of this unit can move up and down, left and right and rotate under the action of the fourth rotary suction component servo motor 4-1-3-2, the fourth rotary suction component lifting cylinder 4-1-3-1 and the fourth horizontal material picking rodless electric cylinder 4-1-4, and is used to grab the upper cover of the thermometer and hygrometer sent from the upper unit and the bottom cover of the thermometer and hygrometer of this unit respectively.
[0225] like Fig.21 , Fig. 22 As shown: the fourth thermometer and hygrometer bottom cover feeding unit 4-3 is arranged below the fourth rotary suction component vacuum suction cup 4-1-3-3, the thermometer and hygrometer bottom cover feeding bracket 4-3-3 is provided with a horizontal thermometer and hygrometer bottom cover feeding guide plate 4-3-2, the thermometer and hygrometer bottom cover feeding guide plate is provided with a thermometer and hygrometer bottom cover material warehouse 4-3-1 and a thermometer and hygrometer bottom cover feeding positioning plate 4-3-4, a gap is provided between the lower end discharge port of the thermometer and hygrometer bottom cover material warehouse 4-3-1 and the thermometer and hygrometer bottom cover feeding guide plate 4-3-2, the gap height matches the thickness of the thermometer and hygrometer bottom cover, a thermometer and hygrometer bottom cover pushing component 4-3-5 is provided below the thermometer and hygrometer bottom cover feeding guide plate 4-3-2, The bottom cover pushing assembly 4-3-5 of the thermometer and hygrometer comprises a bottom cover pushing assembly bracket 4-3-5-5 of the thermometer and hygrometer, on which a vertical lifting cylinder 4-3-5-4 of the bottom cover pushing assembly of the thermometer and hygrometer is provided, on which a horizontal pushing cylinder 4-3-5-2 of the bottom cover pushing assembly of the thermometer and hygrometer is provided, the telescopic rod of the horizontal pushing cylinder 4-3-5-2 of the bottom cover pushing assembly of the thermometer and hygrometer is provided, and a vertical pushing rod 4-3-5-1 of the bottom cover pushing assembly of the thermometer and hygrometer is provided, and a guide groove matching the pushing rod 4-3-5-1 of the bottom cover pushing assembly of the thermometer and hygrometer is provided on the feeding guide plate 4-3-2 of the bottom cover of the thermometer and hygrometer.
[0226] Each cylinder of the unit is provided with a magnetic proximity sensor 4-3-5-3, and the bottom of the thermometer and hygrometer bottom cover material warehouse is provided with a thermometer and hygrometer bottom cover feeding photoelectric sensor.
[0227] The lifting cylinder 4-3-5-4 of the thermometer bottom cover pushing assembly 4-3-5 of the thermometer bottom cover pushing assembly 4-3-5 of this unit moves downward, and the thermometer bottom cover pushing assembly push rod 4-3-5-1 is sent to the rear of the thermometer bottom cover material warehouse 4-3-1 through the thermometer bottom cover pushing assembly horizontal push cylinder 4-3-5-2, and the thermometer bottom cover pushing assembly lifting cylinder 4-3-5-4 moves upward to make the thermometer bottom cover pushing assembly push rod 4-3-5-1 enter the guide groove of the thermometer bottom cover feeding guide plate 4-3-2, and the thermometer bottom cover pushing assembly horizontal push cylinder 4-3-5-2 moves forward to push the thermometer bottom cover to the thermometer bottom cover feeding positioning plate 4-3-4 for the fourth rotary suction assembly vacuum suction cup 4-1-3-3 to grab.
[0228] like Fig. 20 As shown: the thermometer and hygrometer bottom cover pressing unit 4-2 includes a thermometer and hygrometer bottom cover pressing platform 4-2-8, which is installed on the fourth profile bottom plate 4-4-2 through the thermometer and hygrometer bottom cover pressing cylinder bracket 4-2-2, and the thermometer and hygrometer bottom cover pressing platform 4-2-8 is provided with a thermometer and hygrometer bottom cover pressing cylinder bracket 4-2-2, and the thermometer and hygrometer bottom cover pressing cylinder bracket 4-2-2 is provided with a vertical thermometer and hygrometer bottom cover pressing cylinder 4-2-1, and the lower end of the thermometer and hygrometer bottom cover pressing cylinder 4-2-1 is provided with a thermometer and hygrometer bottom cover pressing plate 4-2-6, and the thermometer and hygrometer bottom cover pressing platform 4-2-8 is provided with a thermometer and hygrometer bottom cover pressing tool 4-2-7, and the thermometer and hygrometer bottom cover pressing tool 4-2-7 is connected to the thermometer and hygrometer bottom cover pressing tool push cylinder 4-2-3;
[0229] The thermometer and hygrometer bottom cover pressing tool 4-2-7 of this unit is placed in turn into the thermometer upper cover and the thermometer bottom cover assembled with the battery fixing plate through the fourth rotary suction component vacuum suction cup 4-1-3-3, and the thermometer and hygrometer bottom cover pressing tool push cylinder 4-2-3 pushes the thermometer and hygrometer bottom cover pressing tool 4-2-7 to the bottom of the thermometer and hygrometer bottom cover pressing plate 4-2-6, and the thermometer and hygrometer bottom cover pressing cylinder 4-2-1 controls the thermometer and hygrometer bottom cover pressing plate 4-2-6 to move downward, and the thermometer and hygrometer are assembled. After the assembly is completed, the fourth horizontal moving material picking unit sucks the assembled thermometer and hygrometer and places it on the trolley 9-2 of the ninth ring belt transport module 9.
[0230] like Fig.23 As shown: the fifth control cabinet unit 5-5 of the fifth wireless charging base detection module 5 has a fifth control panel 5-5-1 on the front side of the cabinet, a fifth profile bottom plate 5-5-2 on the upper end surface of the cabinet, a fifth transverse movable material taking unit 5-1 on the fifth profile bottom plate 5-5-2, a laser marking machine 5-4 on one side of the fifth transverse movable material taking unit, and a fifth rotary material taking unit 5-2 and a fifth detection platform 5-3 on the other side;
[0231] like Fig.24As shown: the fifth transverse movable material picking unit 5-1 includes a fifth transverse movable material picking unit bracket 5-1-1, the upper end of the fifth transverse movable material picking unit bracket 5-1-1 is provided with a horizontal fifth transverse movable material picking rodless cylinder 5-1-2, the slider of the fifth transverse movable material picking rodless cylinder 5-1-2 is provided with a vertical fifth transverse movable material picking lifting cylinder 5-1-5, the lower end of the fifth transverse movable material picking lifting cylinder 5-1-5 is connected to the fifth transverse movable material picking lifting bracket 5-1-7, the upper end of the fifth transverse movable material picking lifting bracket 5-1-7 is provided with a fifth transverse movable material picking servo motor 5-1-4, and the lower end is provided with a fifth transverse movable material picking vacuum suction cup bracket, the fifth transverse movable material picking vacuum suction cup bracket is provided with a fifth transverse movable material picking vacuum suction cup 5-1-6, the fifth transverse movable material picking servo motor 5-1-4 and the fifth transverse movable material picking vacuum suction cup bracket are connected by a coupling.
[0232] This unit can use the fifth transversely movable material-collecting vacuum suction cup 5-1-6 to deliver the wireless charging base delivered by the trolley 9-2 to the fifth detection platform.
[0233] like Fig.26 As shown: the fifth detection platform 5-3 includes a fifth detection table 5-3-2, which is installed on the fifth profile bottom plate 5-5-2 through a fifth detection platform bracket 5-3-1, a fifth wireless charging base positioning plate 5-3-4 is provided on the fifth detection table 5-3-2, a fifth induction circuit board bracket is provided on one side of the fifth wireless charging base positioning plate 5-3-4, a fifth induction circuit board bracket is provided on the fifth induction circuit board bracket 5-3-3, a fifth induction circuit board 5-3-8 is provided on the fifth detection table 5-3-2, a fifth induction circuit board bracket moving groove is provided, and the lower end of the fifth induction circuit board bracket 5-3-3 passes through the fifth induction circuit board bracket The frame moving groove is connected to the fifth induction circuit board positioning cylinder 5-3-5, one end of the fifth wireless charging base positioning plate 5-3-4 is provided with a fifth optical fiber sensor 5-3-9, and the fifth detection table 5-3-2 located in the same direction as the fifth optical fiber sensor 5-3-9 is provided with a fifth power-on component push plate 5-3-7, the front end of the fifth power-on component push plate 5-3-7 is provided with a fifth power-on component, and the fifth detection table 5-3-2 is provided with a fifth power-on component push plate moving groove, and the lower end of the fifth power-on component push plate 5-3-7 passes through the fifth power-on component push plate moving groove and is connected to the fifth power-on component electric cylinder 5-3-6.
[0234] The fifth power-on component is a USB charging plug that matches the charging port of the wireless charging base and is connected to a power source.
[0235] The fifth transversely movable material-collecting vacuum suction cup 5-1-6 delivers the wireless charging base delivered by the trolley 9-2 to the fifth wireless charging base positioning plate 5-3-4. Before the power-on detection, the movable material-collecting vacuum suction cup 5-1-6 slightly lifts the wireless charging base and rotates it slowly. The fifth optical fiber sensor 5-3-9 detects the charging port of the wireless charging base. Then the movable material-collecting vacuum suction cup 5-1-6 puts down the wireless charging base. The fifth power-on component upper electric cylinder 5-3-6 controls the fifth power-on component to insert forward into the charging port of the wireless charging base to complete the power-on. Then the fifth induction circuit board positioning cylinder 5-3-5 controls the fifth induction circuit board 5-3-8 to move above the wireless charging base to perform induction detection on the wireless charging base to detect whether it can work normally.
[0236] like Fig.25 As shown: the fifth rotary material picking unit 5-2 includes a fifth rotary material picking unit bracket 5-2-5, on which a vertical fifth rotary material picking unit lifting cylinder 5-2-1 is provided, and at the upper end of the fifth rotary material picking unit lifting cylinder 5-2-1, a fifth rotary material picking unit rotating cylinder 5-2-4 is provided, and on the fifth rotary material picking unit rotating cylinder 5-2-4, a horizontal fifth rotary material picking unit suction cup bracket 5-2-2 and a fifth rotary material picking unit vacuum generator 5-2-6 are provided, and at the front end of the fifth rotary material picking unit suction cup bracket 5-2-2, a downward fifth rotary material picking unit vacuum suction cup 5-2-3 is provided;
[0237] When the wireless charging base fails the inspection, the fifth rotary material picking unit rotary cylinder 5-2-4 rotates to the fifth wireless charging base positioning plate 5-3-4, the fifth rotary material picking unit lifting cylinder 5-2-1 moves downward, and the fifth rotary material picking unit vacuum suction cup 5-2-3 sucks up the unqualified products, the fifth rotary material picking unit lifting cylinder 5-2-1 moves upward, and the fifth rotary material picking unit rotary cylinder 5-2-4 rotates 90 degrees to take out the unqualified products, and the reasons for the failure can be checked manually.
[0238] The laser marking machine 5-4 is installed on the fifth profile bottom plate 5-5-2 through a bracket to mark the wireless charging base and other products that have been inspected on the trolley 9-2.
[0239] like Fig. 27 As shown: the sixth wireless power bank packaging module 6 includes a sixth control cabinet unit 6-3, a sixth control panel 6-3-1 is provided on the front side of the cabinet of the sixth control cabinet unit 6-3, a sixth profile bottom plate 6-3-2 is provided on the upper end surface of the cabinet, and a sixth three-axis box grabbing unit 6-1 and a wireless power bank paper box material storage unit 6-2 are provided on the sixth profile bottom plate 6-3-2;
[0240] like Fig.28As shown: the sixth three-axis grab box unit 6-1 includes a sixth three-axis grab box unit bracket 6-1-9, the sixth three-axis grab box unit bracket 6-1-9 is a square frame structure, two sixth X-axis horizontal electric cylinders 6-1-3 are symmetrically installed on both sides of the upper end of the sixth three-axis grab box unit bracket 6-1-9, both ends of the sixth Y-axis horizontal electric cylinder 6-1-5 are respectively installed on the sliders of the two sixth X-axis horizontal electric cylinders 6-1-3, the sixth Z-axis vertical electric cylinder 6-1-7 is installed on the slider of the sixth Y-axis horizontal electric cylinder 6-1-5, and the slider of the sixth Z-axis vertical electric cylinder 6-1-7 is installed with a sixth suction cup assembly 6-1-8 pointing downward, the sixth suction cup assembly 6-1-8 includes a sixth suction cup bracket and a sixth vacuum suction cup, the Y-axis horizontal electric cylinder 6-1-5 and the Z-axis vertical electric cylinder 6-1-7 are respectively connected to the servo motor with a reducer, and the input ends of the two X-axis horizontal electric cylinders 6-1-3 are connected to a servo motor with a reducer through a transmission shaft.
[0241] The sixth suction cup assembly 6-1-8 of this unit can move forward, backward, left, right, up and down under the action of the three-axis electric cylinder to package the wireless power bank 1-2-2.
[0242] like Fig.29 , Fig.30 As shown: the wireless power bank carton material warehouse unit 6-2 includes a sixth packaging platform, and the sixth packaging platform 6-2-4 is respectively provided with a wireless power bank carton upper cover material warehouse 6-2-3 for storing the wireless power bank carton upper cover 6-2-9, a wireless charging base material warehouse 6-2-2 for storing the wireless charging base 6-2-8, and a wireless power bank carton lower cover material warehouse 6-2-1 for storing the wireless power bank carton lower cover 6-2-5. The above three material warehouses are vertically installed on the sixth packaging platform 6-2-4, and a gap is provided between the lower end discharge port and the sixth packaging platform 6-2-4, and the gap height is the same as the height of the product in the material warehouse. Matching, a sixth push cylinder assembly 6-2-7 corresponding to the three material storage positions is provided under the sixth packaging platform 6-2-4, each sixth push cylinder assembly 6-2-7 includes a sixth push cylinder assembly fixing plate 6-2-7-6, a sixth push cylinder assembly fixing plate 6-2-7-6 is provided with a vertical sixth push cylinder assembly lifting cylinder 6-2-7-5, a sixth push cylinder assembly lifting cylinder 6-2-7-5 is provided with a sixth push cylinder assembly push cylinder 6-2-7-2, a sixth push cylinder assembly push plate 6-2-7-4 and a sixth push cylinder assembly push plate guide rod 6-2-7-1 are provided on the sixth push cylinder assembly push cylinder 6-2-7-2;
[0243] The sixth packaging platform 6-2-4 of this unit can be an integrated structure or a split structure, that is, one material storage corresponds to one packaging platform. The sixth packaging platform 6-2-4 is provided with a moving groove matching the sixth push cylinder assembly push plate 6-2-7-4.
[0244] When the sixth push cylinder assembly 6-2-7 pushes materials, the sixth push cylinder assembly lifting cylinder 6-2-7-5 moves downward, the sixth push cylinder assembly push cylinder 6-2-7-2 pushes the sixth push cylinder assembly push plate 6-2-7-4 to the rear of the material warehouse, the sixth push cylinder assembly lifting cylinder 6-2-7-5 moves upward, the sixth push cylinder assembly push plate 6-2-7-4 rises to the moving groove of the sixth packaging platform 6-2-4, the sixth push cylinder assembly push cylinder 6-2-7-2 pushes the sixth push cylinder assembly push plate 6-2-7-4 to the front of the material warehouse, pushes the products in the material warehouse to the front side of the sixth packaging platform 6-2-4, and uses the sixth suction cup assembly 6-1-8 to suck the products respectively for packaging.
[0245] The wireless charging base 6-2-8 of this unit is pre-placed for charging the wireless power bank, and is a mature commercial product.
[0246] The order of packaging is: the sixth suction cup assembly 6-1-8 first sucks the wireless power bank 1-2-2 on the trolley 9-2 to the temporary storage platform 6-4, then sucks the wireless power bank paper box lower cover 6-2-5, puts it on the trolley, then sucks the wireless power bank 1-2-2 into the wireless power bank paper box lower cover 6-2-5, and finally sucks the wireless power bank paper box upper cover 6-2-9 to cover the wireless power bank paper box lower cover 6-2-5, completing the packaging of the wireless power bank 1-2-2.
[0247] like Fig.31 As shown: the seventh control cabinet unit 7-3 of the seventh thermohygrometer packaging module 7 has a seventh control panel 7-3-1 on the front side of the cabinet, a seventh profile bottom plate 7-3-2 on the upper end surface of the cabinet, and a seventh transverse moving material taking unit 7-2 and a thermohygrometer paper box material storage unit 7-1 on the seventh profile bottom plate 7-3-2;
[0248] like Fig.32 , Fig.34As shown: the thermometer and hygrometer carton material storage unit 7-1 includes a thermometer and hygrometer carton material storage platform 7-1-3, on which a thermometer and hygrometer carton upper cover material storage 7-1-1 for storing the thermometer and hygrometer carton upper cover and a thermometer and hygrometer carton bottom cover material storage 7-1-2 for storing the thermometer and hygrometer carton bottom cover are arranged, the two material storages are arranged vertically, and a gap is arranged between the lower end discharge port and the thermometer and hygrometer carton material storage platform 7-1-3, and the gap height is consistent with the product height in the material storage, a thermometer and hygrometer carton two-way push cylinder 7-1-4 is arranged at the bottom of the thermometer and hygrometer carton material storage platform 7-1-3, and a thermometer and hygrometer carton upper cover push plate 7-1-7 and a thermometer and hygrometer carton bottom cover push plate 7-1-8 connected to the thermometer and hygrometer carton two-way push cylinder 7-1-4 are arranged on the thermometer and hygrometer carton material storage platform 7-1-3, and the temperature between the two material storages is 1-2. A thermometer carton clamping and positioning assembly 7-1-5 is provided below the hygrometer carton material storage platform 7-1-3. The thermometer carton clamping and positioning assembly 7-1-5 includes a seventh clamping and positioning assembly bracket 7-1-5-4. A seventh clamping bidirectional cylinder 7-1-5-3 is provided on the seventh clamping and positioning bracket 7-1-5-4. A vertical seventh clamping plate bracket 7-1-5-2 is provided at the outer ends of the two push rods of the seventh clamping bidirectional cylinder 7-1-5-3. A symmetrical seventh clamping plate 7-1-5-1 is provided on the inner sides of the two seventh clamping plate brackets 7-1-5-2. The seventh clamping plate 7-1-5-1 and the seventh clamping plate bracket 7-1-5-2 are connected by a seventh clamping plate guide pin 7-1-5-5. The seventh clamping plate guide spring 7-1-5-6 is sleeved on the seventh clamping plate guide pin 7-1-5-5.
[0249] The thermometer and hygrometer carton bidirectional push cylinder 7-1-4 of this unit uses two push rods to control two push plates respectively to realize the delivery of the upper cover and the bottom cover of the thermometer and hygrometer carton in turn. After the upper cover or the lower cover is delivered, it is clamped and positioned by the thermometer and hygrometer carton clamping and positioning component 7-1-5.
[0250] A thermometer and hygrometer carton upper cover feeding photoelectric sensor 7-1-9 and a thermometer and hygrometer carton bottom cover feeding photoelectric sensor 7-1-0 are respectively arranged on one side of the bottom of the material storage of this unit.
[0251] like Fig.33As shown: the seventh transverse moving material picking unit 7-2 includes a seventh transverse moving material picking unit bracket 7-2-3, the upper end of the seventh transverse moving material picking unit bracket 7-2-3 is provided with a horizontal seventh transverse moving material picking rodless cylinder 7-2-2, the seventh transverse moving material picking rodless cylinder is located above the thermometer and hygrometer paper box material storage platform 7-1-3 between the two material storages, the slider of the seventh transverse moving material picking rodless cylinder 7-2-2 is provided with a vertical seventh transverse moving material picking electric cylinder 7-2-4, the lower end of the seventh transverse moving material picking electric cylinder 7-2-4 is provided with a seventh transverse moving material picking suction cup bracket 7-2-6, and the lower end of the seventh transverse moving material picking suction cup bracket 7-2-6 is provided with a seventh transverse moving material picking vacuum suction cup 7-2-5;
[0252] The seventh transverse moving material taking vacuum suction cup 7-2-5 of this unit is used to grab the upper cover and the bottom cover of the thermometer and hygrometer paper box, and send them to the trolley 9-2. When the trolley 9-2 reaches this station, the trolley 9-2 stops.
[0253] The temporary suction device vertical cylinder 7-4-2 of the temporary suction device 7-4 extends out, driving the temporary suction device horizontal cylinder 7-4-3 to move down, the temporary suction device horizontal cylinder 7-4-3 extends out, driving the temporary suction device vacuum suction cup 7-4-4 to extend out, the temporary suction device vacuum suction cup 7-4-4 sucks up the thermometer and hygrometer on the trolley 9-2, the temporary suction device horizontal cylinder 7-4-3 retracts, and keeps the suction cup sucking the thermometer and hygrometer, and the seventh horizontal moving material taking vacuum suction cup 7-2- 5 Suck the bottom cover of the thermometer and hygrometer carton onto the trolley 9-2, extend the temporary suction device horizontal cylinder 7-4-3, place the thermometer and hygrometer into the bottom cover of the thermometer and hygrometer carton on the trolley, then retract the temporary suction device vertical cylinder 7-4-2 and the temporary suction device horizontal cylinder 7-4-3, and the seventh horizontal moving material taking vacuum suction cup 7-2-5 sucks the thermometer and hygrometer carton upper cover from the thermometer and hygrometer carton upper cover material warehouse 7-1-1 to the top of the trolley, and put the thermometer and hygrometer carton upper cover on the thermometer and hygrometer carton bottom cover to complete the packaging.
[0254] like Fig.35 As shown: the eighth control cabinet unit 8-4 of the eighth finished product storage module 8 is provided with an eighth control panel 8-4-1 on the front side of the cabinet, an eighth profile bottom plate 8-4-2 is provided on the upper end surface of the cabinet, an eighth bracket 8-2 is provided on the eighth profile bottom plate 8-4-2, the eighth bracket 8-2 is a frame-shaped bracket with an open front side, a multi-layer storage platform plate 8-3 is provided on the rear side frame of the eighth bracket 8-2, and an eighth three-axis manipulator unit 8-1 is provided between the two side frames of the eighth bracket;
[0255] like Fig.36As shown: the eighth three-axis manipulator unit 8-1 includes two eighth X-axis horizontal electric cylinders 8-1-2, which are symmetrically installed between the two side frames of the eighth bracket 8-2, and the two ends of the vertical eighth Y-axis electric cylinder 8-1-3 are respectively installed on the sliders of the two eighth X-axis horizontal electric cylinders 8-1-2, and the horizontal eighth Z-axis cylinder 8-1-6 is installed on the slider of the eighth Y-axis electric cylinder 8-1-3. The slider of the eighth Z-axis cylinder 8-1-6 is installed with the eighth manipulator parallel air claw 8-1-5 pointing to the storage platform plate 8-3, and the front end of the eighth manipulator parallel air claw 8-1-5 is provided with the eighth manipulator gripper 8-1-4. The eighth Y-axis electric cylinder 8-1-3 is connected to the eighth Y-axis electric cylinder servo motor 8-1-10, and the input ends of the two eighth X-axis horizontal electric cylinders 8-1-2 are connected to the eighth X-axis horizontal electric cylinder servo motor 8-1-1 through a transmission shaft 8-1-8.
[0256] The eighth manipulator gripper 8-1-4 of this unit is used to place the packaging boxes of packaged products sent from the upper module on the multi-layer storage platform board 8-3 for storage.
[0257] like Fig.37 As shown: the ninth ring belt transport module 9 includes a ring track, the track is composed of a plurality of track straight segments 9-4 and four track right-angle corner segments 9-5, a track bracket 9-1 is provided on the profile bottom plate of each training module, and a trolley 9-2 and a trolley blocking cylinder assembly 9-3 are provided on the track;
[0258] like Fig.38 As shown: each track straight segment 9-4 includes a straight segment bracket 9-4-1, the straight segment bracket 9-4-1 is provided with a straight segment drive pulley 9-4-2, a straight segment transmission pulley 9-4-3 and a straight segment belt 9-4-4, the straight segment drive pulley is connected to the straight segment drive reduction motor 9-4-5, and the straight segment belt 9-4-4 is sleeved on the straight segment drive pulley 9-4-2 and the straight segment transmission pulley 9-4-3;
[0259] like Fig.39 , Fig.40As shown: the right-angle corner section 9-5 of the track includes a corner section bracket 9-5-1, and a horizontal corner section large redirecting wheel 9-5-3 and a corner section small redirecting wheel 9-5-7 are arranged on the inner side of the corner of the corner section bracket 9-5-1. The large redirecting wheel 9-5-3 of the corner section is on the top, and the small redirecting wheel 9-5-7 of the corner section is on the bottom. The inner sides of both ends of the corner section bracket 9-5-1 are respectively provided with vertical corner section pulleys 9-5-6, and a corner section belt 9-5-2 is arranged between the two corner section pulleys 9-5-6. The corner section belt 9- The upper section of 5-2 bypasses the large redirecting wheel 9-5-3 of the corner section, and the lower section bypasses the small redirecting wheel 9-5-7 of the corner section. The outer sides of the two ends of the corner section bracket 9-5-1 are respectively provided with corner section guide wheels 9-5-4; the two corner section guide wheels 9-5-4 are connected to the straight section driving pulley 9-4-2 or the straight section driving pulley 9-4-3 of the adjacent track straight section 9-4 through belts, and the inner side of the large redirecting wheel 9-5-3 of the corner section is provided with a corner section guide 9-5-5, and the outer side of the corner section guide 9-5-5 is arc-shaped;
[0260] like Fig.41 , Fig.42 , Fig.43 As shown: each training module is equipped with a matching trolley positioning assembly 9-6, a trolley lifting positioning element 9-7 and a trolley blocking cylinder assembly 9-3 for grabbing or sucking workpieces. When the trolley 9-2 moves to the above position, the trolley blocking cylinder assembly 9-3 lifts the trolley 9-2 to prevent it from moving forward, and the trolley positioning assembly 9-6 positions the trolley 9-2, lifts the trolley, and clamps the trolley through the trolley lifting positioning element 9-7 to facilitate the suction and grabbing of workpieces.
[0261] The trolley positioning assembly 9-6 includes a trolley positioning assembly base 9-6-4, on which an RFID induction reader 9-6-3 and a vertical trolley positioning assembly lifting cylinder 9-6-5 are provided, and the upper end of the trolley positioning assembly lifting cylinder 9-6-5 is provided with a trolley positioning pin base plate 9-6-2, and the trolley positioning pin base plate 9-6-2 is provided with a trolley positioning pin 9-6-1;
[0262] The RFID induction reader 9-2-3-3 at each parking position is used to read and record the position signal of the trolley; record the product information carried by the trolley, the content of the operation in the corresponding training module, the information that needs to be moved to the next module, etc. When the trolley completes a cycle, the information in the RFID induction reader 9-2-3-3 can be cleared and re-recorded.
[0263] The trolley blocking cylinder assembly 9-3 comprises a trolley blocking cylinder assembly base 9-3-2, on which a vertical trolley blocking cylinder 9-3-1 is provided.
[0264] The present invention adopts an annular arrangement structure, 8 training modules are connected by a ninth annular belt conveyor module 9, each training module is independently configured with a PLC control module, each training module can be operated and trained independently, and can be operated and trained as a whole.
[0265] Using wireless power banks, wireless charging bases and thermometers and hygrometers used in mobile phones as carriers, practical training operations such as coding and packaging of wireless power banks for warehousing, assembly, coding and packaging of mobile phone wireless charging bases for warehousing, and assembly, coding and packaging of thermometers and hygrometers for warehousing are implemented.
[0266] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that the technical solutions described in the above embodiments may still be modified, or some or all of the technical features may be replaced by equivalents. Such modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present invention, and should all be included in the scope of the claims and specification of the present invention.
Claims
1. A mobile phone wireless charging intelligent training production line, characterized in that It includes a first accessory feeding and loading module, a second accessory feeding and loading module, a third robot assembly and detection module, a fourth thermometer and hygrometer assembly module, a fifth wireless charging base detection module, a sixth wireless power bank packaging module, a seventh thermometer and hygrometer packaging module and an eighth finished product storage module, which are connected in sequence. The above 8 training modules are arranged and combined into a ring structure, and a ninth ring belt transport module connects the above 8 training modules; The first accessory feeding and loading module includes a first control cabinet unit, a wireless charging base upper cover feeding unit, a wireless charging base lower cover feeding unit, a wireless power bank feeding unit and a rotary manipulator picking unit. The first control cabinet unit is provided with a first PLC module inside the cabinet, a first control panel is provided on the front side of the cabinet body, a first profile bottom plate is provided on the upper end surface of the cabinet body, a rotary manipulator picking unit is provided in the middle of the first mounting plate, and the wireless charging base upper cover feeding unit, the wireless charging base lower cover feeding unit and the wireless power bank feeding unit are respectively installed around the first rotary manipulator picking unit; The wireless charging base cover feeding unit comprises a base cover feeding bracket, and the base cover feeding bracket is provided with a base cover material bin for holding the wireless charging base cover, and the base cover material bin is a cylindrical shape with a hollowed-out side, and comprises 4 columns equally distributed on the circumference, and the upper ends and lower sections of the 4 columns are provided with circular cylinder rings, and one side of the base cover material bin is provided with a base cover feeding clamping cylinder installed on the base cover feeding bracket, and the two clamping arms of the base cover feeding clamping cylinder are respectively located on both sides of the base cover material bin, and a base cover feeding positioning plate is provided below the base cover material bin, and the base cover feeding positioning plate is connected with the base cover feeding pushing cylinder, and the base cover feeding positioning plate is provided with a groove matching the wireless charging base cover, and the base cover feeding clamping cylinder and the base cover feeding pushing cylinder are both provided with magnetic proximity sensors; The wireless charging base lower cover feeding unit comprises a base lower cover feeding bracket, which is a frame-shaped structure, a base lower cover material warehouse is vertically installed on the base lower cover feeding bracket, with an opening at the upper end, and a base lower cover feeding lifting plate is arranged inside, the wireless charging base lower cover is placed on the base lower cover feeding lifting plate, a vertical base lower cover feeding screw is arranged on one side of the base lower cover material warehouse, a base lower cover feeding screw nut is arranged on the base lower cover feeding screw, the base lower cover feeding lifting plate and the base lower cover feeding screw nut are connected by a connecting rod, a lifting groove is arranged on the side of the base lower cover material warehouse, a base lower cover feeding DC reduction motor connected to the base lower cover feeding screw is arranged on the base lower cover feeding bracket, and a base lower cover material warehouse feeding photoelectric sensor is arranged on one side of the upper opening of the base lower cover material warehouse; The wireless power bank feeding unit comprises a power bank feeding bracket and a wireless power bank material warehouse. The wireless power bank material warehouse is vertically mounted on the first profile bottom plate through the power bank feeding bracket. The upper end thereof is open, and a power bank feeding lifting plate and a power bank feeding screw are arranged inside. The power bank feeding screw is provided with a power bank feeding screw nut, and the power bank feeding lifting plate is connected with the power bank feeding screw nut. The wireless power bank is placed on the power bank feeding lifting plate. A power bank feeding DC reduction motor is installed at the bottom of the wireless power bank material warehouse, and the output shaft of the power bank feeding DC reduction motor is connected with the power bank feeding screw. A power bank feeding photoelectric switch is arranged on one side of the upper end and the lower end of the wireless power bank material warehouse. The rotary manipulator material picking unit comprises a rotary manipulator bracket, which is a square frame structure. The bottom of a vertical rotary manipulator column is installed on the rotary manipulator bracket through a bearing. A rotary manipulator positioning cylinder installed on the rotary manipulator bracket is provided on one side of the rotary manipulator column. A rotary manipulator DC reduction motor is installed inside the rotary manipulator bracket. The output shaft of the rotary manipulator DC reduction motor is connected to the lower end of the rotary manipulator column through a synchronous belt. A horizontal rotary manipulator horizontal cylinder is provided at the upper end of the rotary manipulator column. The slider of the rotary manipulator horizontal cylinder is connected to the vertical rotary manipulator lifting cylinder. A vertical rotary manipulator vacuum suction cup is installed on the slider of the rotary manipulator lifting cylinder. The second accessory feeding and loading module includes a second control cabinet unit, a second PLC module is arranged inside the cabinet of the second control cabinet unit, a second control panel is arranged on the front side of the cabinet body, a second profile bottom plate is arranged on the upper end surface of the cabinet body, a second transverse movable material taking unit is arranged in the middle part of the second profile bottom plate, and a thermometer upper cover feeding unit and a battery fixing plate feeding unit are arranged on both sides of the second transverse movable material taking unit; The second transverse moving material picking unit comprises a second transverse material picking bracket, on which a horizontal second transverse material picking rodless cylinder is provided, and both sides of the slider of the second transverse material picking rodless cylinder are respectively provided with a vertical first transverse material picking vertical lifting cylinder and a second transverse material picking vertical lifting cylinder, the first transverse material picking vertical lifting cylinder is connected to the transverse material picking vacuum suction cup, the second transverse material picking vertical lifting cylinder is connected to the transverse material picking parallel air claw, the transverse material picking parallel air claw is connected to the transverse material picking clamping claw, and each cylinder is provided with a magnetic proximity sensor; The thermometer and hygrometer upper cover feeding unit is arranged below the horizontal material taking vacuum suction cup, and comprises a thermometer and hygrometer upper cover feeding bracket, a horizontal thermometer and hygrometer upper cover feeding platform is arranged on the thermometer and hygrometer upper cover feeding bracket, an upper end surface of the thermometer and hygrometer upper cover feeding platform is arranged with an inwardly concave guide groove, a thermometer and hygrometer upper cover material warehouse is arranged inside the guide groove, a thermometer and hygrometer upper cover material warehouse is arranged inside the thermometer and hygrometer upper cover material warehouse, the upper end of the thermometer and hygrometer upper cover material warehouse is opened, a thermometer and hygrometer upper cover feeding push plate is arranged on the rear side, the thermometer and hygrometer upper cover feeding push plate is connected to the thermometer and hygrometer upper cover feeding push cylinder below the thermometer and hygrometer upper cover feeding platform, and a thermometer and hygrometer upper cover feeding photoelectric sensor is arranged at the bottom of the thermometer and hygrometer upper cover material warehouse; The battery fixing plate feeding unit is arranged below the transverse material taking clamping claw, and comprises a battery fixing plate feeding bracket. The battery fixing plate material warehouse is vertically mounted on the battery fixing plate feeding bracket, the upper end is open, and a battery fixing plate feeding lifting plate is arranged inside. The battery fixing plate is placed on the battery fixing plate feeding lifting plate. A vertical battery fixing plate feeding screw is arranged on one side of the battery fixing plate material warehouse, and a base lower cover feeding screw nut is arranged on the battery fixing plate feeding screw. The battery fixing plate feeding lifting plate is connected to the battery fixing plate feeding screw nut. A lifting slot is arranged on the side of the battery fixing plate material warehouse, and a battery fixing plate feeding DC reduction motor connected to the battery fixing plate feeding screw is arranged on the battery fixing plate feeding bracket; The third robot assembly and detection module includes a third control cabinet unit, a third PLC module is arranged inside the cabinet of the third control cabinet unit, a third control panel is arranged on the front side of the cabinet body, a third profile bottom plate is arranged on the upper end surface of the cabinet body, a robot unit is installed on the third profile bottom plate, and a manipulator hand changing unit, a battery feeding unit, a thermometer and hygrometer, a wireless charging base assembly unit and a flip manipulator unit are installed around the robot unit; The robot unit includes a six-degree-of-freedom industrial robot, which is mounted on the third profile bottom plate through a robot fixing plate, and a robot hand-changing fixture and a robot camera are mounted on the front end of the robot; The manipulator hand changing unit comprises a manipulator hand changing bracket, and three manipulator card slots with open front ends are arranged on the upper side of the manipulator hand changing bracket, and a manipulator screwdriver, a manipulator suction device and a manipulator clamping device are respectively arranged in the manipulator card slots, and the manipulator screwdriver, the manipulator suction device and the manipulator clamping device are all arranged vertically downward, and a manipulator hand changing fixture is respectively arranged at the upper end; The thermometer and wireless charging base assembly unit includes a third assembly bracket, a third assembly platform is provided on the third assembly bracket, a first assembly groove and a second assembly groove are provided on the third assembly platform, a first assembly groove notch is provided on one side of the first assembly groove, a first clamping block and a second clamping block are provided on the same side of the first assembly groove and the second assembly groove, respectively, a third clamping positioning cylinder connected to the two clamping blocks is provided at the bottom of the third assembly platform, and a third assembly platform lighting lamp is provided on one side of the upper end of the third assembly platform; The flip manipulator unit is arranged on one side of the thermometer and the wireless charging base assembly unit, and includes a flip manipulator bracket, a flip manipulator rodless cylinder is installed on the flip manipulator bracket, a flip manipulator lifting cylinder is arranged on the flip manipulator rodless cylinder, a flip manipulator rotating cylinder is arranged on the flip manipulator lifting cylinder, a flip manipulator parallel air claw is arranged on the flip manipulator rotating cylinder, and a flip manipulator clamping claw is arranged at the front end of the flip manipulator parallel air claw; The battery feeding unit includes a battery feeding bracket, on which a vertical battery feeding reservoir is provided. The battery feeding reservoir is cylindrical and contains round button batteries. A battery feeding positioning plate is provided at the bottom of the battery feeding reservoir. The battery feeding positioning plate is provided with grooves matching the button batteries. The battery feeding positioning plate is connected to the battery feeding push cylinder.
2. According to claim 1, a mobile phone wireless charging intelligent training production line is characterized in that The fourth thermometer and hygrometer assembly module includes a fourth control cabinet unit, a fourth PLC module is arranged inside the cabinet of the fourth control cabinet unit, a fourth control panel is arranged on the front side of the cabinet of the fourth control cabinet unit, a fourth profile bottom plate is arranged on the upper end surface of the cabinet, a fourth transverse movable material taking unit is arranged on the fourth profile bottom plate, and a thermometer and hygrometer bottom cover feeding unit and a thermometer and hygrometer bottom cover pressing unit are arranged below the fourth transverse movable material taking unit; The fourth transverse moving material picking unit comprises a fourth transverse material picking bracket, a horizontal fourth transverse material picking rodless electric cylinder is provided on the fourth transverse material picking bracket, a slider of the fourth transverse material picking rodless electric cylinder is provided with a fourth rotary suction assembly, the fourth rotary suction assembly comprises a fourth rotary suction assembly lifting cylinder, the fourth rotary suction assembly lifting cylinder is connected to the slider of the fourth transverse material picking rodless electric cylinder, the lower end of the telescopic rod thereof is connected to the fourth rotary suction assembly bracket, a fourth rotary suction assembly servo motor and a fourth rotary suction assembly reducer are provided at the upper end of the fourth rotary suction assembly bracket, a fourth rotary suction assembly suction cup bracket is provided at the lower end of the fourth rotary suction assembly bracket, a fourth rotary suction assembly vacuum suction cup is provided at the lower end of the fourth rotary suction assembly suction cup bracket, and the fourth rotary suction assembly reducer is connected to the fourth rotary suction assembly suction cup bracket via a fourth rotary suction assembly coupling; The fourth thermometer and hygrometer bottom cover feeding unit is arranged below the vacuum suction cup of the fourth rotary suction assembly, including a thermometer and hygrometer bottom cover feeding bracket, a horizontal thermometer and hygrometer bottom cover feeding guide plate is arranged on the thermometer and hygrometer bottom cover feeding guide plate, a thermometer and hygrometer bottom cover material warehouse and a thermometer and hygrometer bottom cover feeding positioning plate are arranged on the thermometer and hygrometer bottom cover feeding guide plate, a gap is arranged between the lower end discharge port of the thermometer and hygrometer bottom cover material warehouse and the thermometer and hygrometer bottom cover feeding guide plate, the gap height matches the thickness of the thermometer and hygrometer bottom cover, and a thermometer and hygrometer bottom cover feeding guide plate is arranged below the thermometer and hygrometer bottom cover feeding guide plate. A hygrometer bottom cover pushing assembly, the hygrometer bottom cover pushing assembly comprises a hygrometer bottom cover pushing assembly bracket, a vertical hygrometer bottom cover pushing assembly lifting cylinder is provided on the hygrometer bottom cover pushing assembly bracket, a hygrometer bottom cover pushing assembly lifting cylinder is provided with a hygrometer bottom cover pushing assembly horizontal push cylinder, a telescopic rod of the hygrometer bottom cover pushing assembly horizontal push cylinder is provided with a vertical hygrometer bottom cover pushing assembly push rod, and a guide groove matching the hygrometer bottom cover pushing assembly push rod is provided on the hygrometer bottom cover feeding guide plate; The thermometer and hygrometer bottom cover pressing unit comprises a thermometer and hygrometer bottom cover pressing platform, a thermometer and hygrometer bottom cover pressing cylinder bracket is arranged on the thermometer and hygrometer bottom cover pressing cylinder bracket is provided with a vertical thermometer and hygrometer bottom cover pressing cylinder, a thermometer and hygrometer bottom cover pressing plate is arranged at the lower end of the thermometer and hygrometer bottom cover pressing cylinder, a thermometer and hygrometer bottom cover pressing tooling is arranged on the thermometer and hygrometer bottom cover pressing platform, and the thermometer and hygrometer bottom cover pressing tooling is connected with the thermometer and hygrometer bottom cover pressing tooling push cylinder.
3. According to claim 1, a mobile phone wireless charging intelligent training production line is characterized in that The fifth wireless charging base detection module includes a fifth control cabinet unit, a fifth PLC module is arranged inside the cabinet of the fifth control cabinet unit, a fifth control panel is arranged on the front side of the cabinet of the fifth control cabinet unit, a fifth profile bottom plate is arranged on the upper end surface of the cabinet, a fifth transversely movable material taking unit is arranged on the fifth profile bottom plate, a laser marking machine is arranged on one side of the fifth transversely movable material taking unit, and a fifth rotary material taking unit and a fifth detection platform are arranged on the other side; The fifth transverse moving material picking unit comprises a fifth transverse moving material picking unit bracket, the upper end of the fifth transverse moving material picking unit bracket is provided with a horizontal fifth transverse moving material picking rodless cylinder, the slider of the fifth transverse moving material picking rodless cylinder is provided with a vertical fifth transverse moving material picking lifting cylinder, the lower end of the fifth transverse moving material picking lifting cylinder is connected to the fifth transverse moving material picking lifting bracket, the upper end of the fifth transverse moving material picking lifting bracket is provided with a fifth transverse moving material picking servo motor, the lower end is provided with a fifth transverse moving material picking vacuum suction cup bracket, the fifth transverse moving material picking vacuum suction cup bracket is provided with a fifth transverse moving material picking vacuum suction cup, and the fifth transverse moving material picking servo motor and the fifth transverse moving material picking vacuum suction cup bracket are connected via a coupling; The fifth detection platform includes a fifth detection table, which is installed on the fifth profile bottom plate through a fifth detection platform bracket, a fifth wireless charging base positioning plate is provided on the fifth detection table, a fifth induction circuit board bracket is provided on one side of the fifth wireless charging base positioning plate, a fifth induction circuit board bracket is provided on the fifth induction circuit board bracket, a fifth induction circuit board is provided on the fifth detection table, a fifth induction circuit board bracket moving groove is provided on the fifth detection table, the lower end of the fifth induction circuit board bracket passes through the fifth induction circuit board bracket moving groove and is connected to the fifth induction circuit board positioning cylinder, a fifth upper power component push plate is provided on the other side of the fifth wireless charging base positioning plate, a fifth upper power component is provided at the front end of the fifth upper power component push plate, a fifth upper power component push plate moving groove is provided on the fifth detection table, and the lower end of the fifth upper power component push plate passes through the fifth upper power component push plate moving groove and is connected to the fifth upper power component upper power cylinder; The fifth rotary material picking unit includes a fifth rotary material picking unit bracket, on which a vertical fifth rotary material picking unit lifting cylinder is provided, at the upper end of which a fifth rotary material picking unit lifting cylinder is provided, on which a fifth rotary material picking unit rotating cylinder is provided, on which a horizontal fifth rotary material picking unit suction cup bracket and a fifth rotary material picking unit vacuum generator are provided, and at the front end of which a downward fifth rotary material picking unit vacuum suction cup is provided.
4. According to claim 1, a mobile phone wireless charging intelligent training production line is characterized in that The sixth wireless power bank packaging module includes a sixth control cabinet unit, a sixth PLC module is arranged inside the cabinet of the sixth control cabinet unit, a sixth control panel is arranged on the front side of the cabinet of the sixth control cabinet unit, a sixth profile bottom plate is arranged on the upper end surface of the cabinet, and a sixth three-axis box grabbing unit and a wireless power bank paper box material storage unit are arranged on the sixth profile bottom plate; The sixth three-axis box grabbing unit includes a sixth three-axis box grabbing unit bracket, which is a square frame structure, two sixth X-axis horizontal electric cylinders are symmetrically installed on both sides of the upper end of the sixth three-axis box grabbing unit bracket, two ends of the sixth Y-axis horizontal electric cylinder are respectively installed on the sliders of the two sixth X-axis horizontal electric cylinders, the sixth Z-axis vertical electric cylinder is installed on the slider of the sixth Y-axis horizontal electric cylinder, and the slider of the sixth Z-axis vertical electric cylinder is installed with a sixth suction cup assembly pointing downward, the sixth suction cup assembly includes a sixth suction cup bracket and a sixth vacuum suction cup, the Y-axis horizontal electric cylinder and the Z-axis vertical electric cylinder are respectively connected to a servo motor with a reducer, and the input ends of the two X-axis horizontal electric cylinders are connected to a servo motor with a reducer through a transmission shaft; The wireless power bank carton material warehouse unit includes a sixth packaging platform, on which are respectively provided a wireless power bank carton upper cover material warehouse for storing the wireless power bank carton upper cover, a wireless charging base material warehouse for storing the wireless charging base, and a wireless power bank carton lower cover material warehouse for storing the wireless power bank carton lower cover. The above three material warehouses are vertically installed on the sixth packaging platform, and a gap is provided between the lower end discharge port thereof and the sixth packaging platform, and the height of the gap matches the height of the product in the material warehouse. A sixth push cylinder assembly corresponding to the position of the three material warehouses is provided under the sixth packaging platform, and each sixth push cylinder assembly includes a sixth push cylinder assembly fixing plate, a vertical sixth push cylinder assembly lifting cylinder is provided on the sixth push cylinder assembly fixing plate, a sixth push cylinder assembly push cylinder is provided on the sixth push cylinder assembly lifting cylinder, and a sixth push cylinder assembly push plate and a sixth push cylinder assembly push plate guide rod are provided on the sixth push cylinder assembly push cylinder.
5. According to claim 1, the mobile phone wireless charging intelligent training production line is characterized in that The seventh thermometer and hygrometer packaging module includes a seventh control cabinet unit, a seventh PLC module is arranged inside the cabinet of the seventh control cabinet unit, a seventh control panel is arranged on the front side of the cabinet of the seventh control cabinet unit, a seventh profile bottom plate is arranged on the upper end surface of the cabinet, and a seventh transverse moving material taking unit, a thermometer and hygrometer paper box material storage unit and a temporary suction device are arranged on the seventh profile bottom plate; The thermometer and hygrometer carton material storage unit comprises a thermometer and hygrometer carton material storage platform, on which a thermometer and hygrometer carton upper cover material storage for storing the thermometer and hygrometer carton upper cover and a thermometer and hygrometer carton bottom cover material storage for storing the thermometer and hygrometer carton bottom cover are arranged, the two material storages are arranged vertically, a gap is arranged between the lower end discharge port and the thermometer and hygrometer carton material storage platform, the height of the gap is consistent with the height of the product in the material storage, a thermometer and hygrometer carton two-way push cylinder is arranged at the bottom of the thermometer and hygrometer carton material storage platform, and a thermometer and hygrometer carton upper cover push plate and a thermometer and hygrometer carton upper cover push plate connected to the thermometer and hygrometer carton two-way push cylinder are arranged on the thermometer and hygrometer carton material storage platform A thermometer carton bottom cover push plate, a thermometer carton clamping and positioning assembly is provided below the thermometer carton material storage platform between the two material storages, the thermometer carton clamping and positioning assembly includes a seventh clamping and positioning assembly bracket, a seventh clamping bidirectional cylinder is provided on the seventh clamping and positioning bracket, a vertical seventh clamping plate bracket is provided at the outer ends of the two push rods of the seventh clamping bidirectional cylinder, a symmetrical seventh clamping plate is provided on the inner sides of the two seventh clamping plate brackets, the seventh clamping plate and the seventh clamping plate bracket are connected by a seventh clamping plate guide pin, and a seventh clamping plate guide spring is sleeved on the seventh clamping plate guide pin; The seventh transverse movable material picking unit comprises a seventh transverse movable material picking unit bracket, the upper end of the seventh transverse movable material picking unit bracket is provided with a horizontal seventh transverse movable material picking rodless cylinder, the seventh transverse movable material picking rodless cylinder is located above the thermometer and hygrometer paper box material storage platform between the two material storages, the slider of the seventh transverse movable material picking rodless cylinder is provided with a vertical seventh transverse movable material picking electric cylinder, the lower end of the seventh transverse movable material picking electric cylinder is provided with a seventh transverse movable material picking suction cup bracket, and the lower end of the seventh transverse movable material picking suction cup bracket is provided with a seventh transverse movable material picking vacuum suction cup; The temporary suction device comprises a temporary suction device bracket, on the upper crossbeam of the temporary suction device bracket a vertical temporary suction device vertical cylinder is provided; the lower end of the temporary suction device vertical cylinder is provided with a temporary suction device horizontal cylinder; the front end of the temporary suction device horizontal cylinder is provided with a temporary suction device vacuum suction cup.
6. According to claim 1, a mobile phone wireless charging intelligent training production line is characterized in that The eighth finished product storage module includes an eighth control cabinet unit, an eighth PLC module is arranged inside the cabinet of the eighth control cabinet unit, an eighth control panel is arranged on the front side of the cabinet of the eighth control cabinet unit, an eighth profile bottom plate is arranged on the upper end surface of the cabinet, an eighth bracket is arranged on the eighth profile bottom plate, the eighth bracket is a frame-shaped bracket with an open front side, a multi-layer storage platform plate is arranged on the rear side frame of the eighth bracket, and an eighth three-axis manipulator unit is arranged between the two side frames of the eighth bracket; The eighth three-axis manipulator unit includes two eighth X-axis horizontal electric cylinders, which are symmetrically installed between the two side frames of the eighth bracket. The two ends of the vertical eighth Y-axis electric cylinder are respectively installed on the sliders of the two eighth X-axis horizontal electric cylinders. The horizontal eighth Z-axis cylinder is installed on the slider of the eighth Y-axis electric cylinder. The slider of the eighth Z-axis cylinder is equipped with an eighth manipulator parallel air claw pointing to the storage platform board, and the front end of the eighth manipulator parallel air claw is provided with an eighth manipulator clamp.
7. According to claim 1, a mobile phone wireless charging intelligent training production line is characterized in that The ninth ring belt transport module includes a ring track, which is composed of multiple straight track segments and four right-angle track corner segments. A track bracket is provided on the profile bottom plate of each training module, and a trolley, a trolley positioning assembly and a trolley blocking cylinder assembly are provided on the track; The straight line segment of each track includes a straight line segment bracket, the straight line segment bracket is provided with a straight line segment driving pulley, a straight line segment transmission pulley and a straight line segment belt, the straight line segment driving pulley is connected to the straight line segment driving reduction motor, the straight line segment belt is sleeved on the straight line segment driving pulley and the straight line segment transmission pulley, the track right-angle corner segment includes a corner segment bracket, the upper end face of the corner segment bracket is provided with a horizontal corner segment large redirecting wheel, the lower end face is provided with a horizontal corner segment small redirecting wheel, both ends of the corner segment bracket are respectively provided with vertical corner segment pulleys, a corner segment belt is provided between the two corner segment pulleys, the upper section of the corner segment belt bypasses the corner segment large redirecting wheel, and the lower section bypasses the corner segment small redirecting wheel, and the outer sides of the two ends of the corner segment bracket are respectively provided with corner segment guide wheels coaxial with the corner segment pulley, the two corner segment guide wheels are connected to the straight line segment driving pulley or the straight line segment transmission pulley of the adjacent track straight line segment through belts, the inner side of the corner segment large redirecting wheel is provided with a corner segment guide piece, and the outer side of the corner segment guide piece is arc-shaped; The trolley positioning assembly includes a trolley positioning assembly base, on which an RFID induction reader and a vertical trolley positioning assembly lifting cylinder are arranged, and the upper end of the trolley positioning assembly lifting cylinder is provided with a trolley positioning pin substrate, and the trolley positioning pin substrate is provided with a trolley positioning pin; Trolley lifting positioning elements are provided on both sides of the track at the trolley positioning assembly; the trolley lifting positioning element is an inverted L-shaped plate; The trolley blocking cylinder assembly comprises a trolley blocking cylinder assembly base, and a vertical trolley blocking cylinder is arranged on the trolley blocking cylinder assembly base.
Citation Information
Patent Citations
Mobile phone wireless charging intelligent practical training production line
CN214068151U