Automatic film laminating device
By designing an automatic film coating device and automatically covering the plastic film with the transmission and film pressing mechanism, the problems of low efficiency and high labor intensity of traditional manual work are solved, and efficient mechanized film production of welding materials is achieved, which improves production efficiency and benefits.
Patent Information
- Application Number
- CN202011568510.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-12-25
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2040-12-25
AI Technical Summary
In the welding material production process, traditional manual coating efficiency is low and workers have high labor intensity, resulting in insufficient production efficiency and profit.
An automatic film coating device is designed, using parallel transmission mechanisms, film pressing mechanisms, film grabbing mechanisms and film cutting mechanisms, to automatically cover the plastic film onto the wooden rows and cut them through sensors and motor drive systems to achieve mechanized production.
The automated coating process greatly reduces workers' labor intensity, improves productivity, increases returns, and ensures the integrity and accuracy of coating.
Smart Images

Figure CN112744381B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of welding material packaging, and in particular relates to an automatic film covering device. Background Art
[0002] During the welding material production process, the rafts need to be covered with plastic film to prevent the product from getting damp. Traditionally, workers have to perform manual work, but manual work is inefficient and labor-intensive. Therefore, we need to design an automatic coating device that can drag the required film onto the designated raft and cut it off, replacing manual labor with machinery to form a production line, which not only reduces the burden on the human body, but also improves production efficiency, thereby increasing profits. Summary of the invention
[0003] In view of this, the present invention aims to provide an automatic laminating device to reduce the labor intensity of workers.
[0004] To achieve the above object, the technical solution of the present invention is achieved as follows:
[0005] An automatic film coating device comprises a first transmission mechanism and a second transmission mechanism which are arranged in parallel. A support rod, a film pressing mechanism, a connecting mechanism and a film grasping mechanism are sequentially installed between the first transmission mechanism and the second transmission mechanism from one end to the other end. A film cutting mechanism is installed above the first transmission mechanism and the second transmission mechanism. The first transmission mechanism and the second transmission mechanism have the same structure. The first transmission mechanism comprises a first U-shaped plate, a first conveyor belt mechanism and a first slide rail. A counter-shooting sensor is installed in the middle of the bottom surface of the first U-shaped plate. The first conveyor belt mechanism and the first slide rail are installed inside the first U-shaped plate, and the first slide rail is inside the first conveyor belt of the first conveyor belt mechanism. A first contact sensor and a second contact sensor are installed inside the first U-shaped plate, and the first contact sensor is located on a side of the first conveyor belt close to the connecting mechanism, and the second contact sensor is located on a side of the first conveyor belt away from the connecting mechanism. The first driving wheel of the first conveyor belt mechanism and the second driving wheel of the second transmission mechanism are fixedly connected through the connecting mechanism. The counter-shooting sensor, the first contact sensor and the second contact sensor are respectively connected to a controller by signals.
[0006] Furthermore, the first conveyor belt mechanism also includes a first driven wheel and a first connecting column. The first driving wheel and the first driven wheel are connected through a first conveyor belt. The first driven wheel is fixedly connected to the inside of the first U-shaped plate through the first connecting column. The first slide rail is located inside the first conveyor belt.
[0007] Furthermore, the connecting mechanism includes a connecting rod and a first motor, one end of the connecting rod passes through the first driving wheel and the first U-shaped plate in sequence and is fixedly connected to the first motor, and the other end passes through the second driving wheel and is fixedly connected to the second U-shaped plate of the second transmission mechanism, and the first motor signal is connected to the controller.
[0008] Furthermore, the film pressing mechanism includes an upper pressing plate, a lower pressing plate, a first cylinder and a second cylinder, one end of the lower pressing plate is fixedly connected to the first U-shaped plate, and the other end is fixedly connected to the second U-shaped plate, and is located between the support rod and the connecting rod, the telescopic rod end of the first cylinder passes through the top surface of the first U-shaped plate and is fixedly connected to one end of the lower pressing plate, the telescopic rod end of the second cylinder passes through the top surface of the second U-shaped plate and is fixedly connected to one end of the lower pressing plate, and the first cylinder is above the first U-shaped plate, and the second cylinder is above the second U-shaped plate.
[0009] Furthermore, the film grabbing mechanism includes a horizontal plate, a first slider, a second slider, a film grabbing clamp, a first connecting buckle and a second connecting buckle. The side surface of the left end of the horizontal plate is fixedly connected to the first slide rail through the first slider, and the lower part of the left end is fixedly connected to the first conveyor belt through the first connecting buckle. The side surface of the right end of the horizontal plate is fixedly connected to the second slide rail of the second transmission mechanism through the second slider, and the lower part of the right end is fixedly connected to the second conveyor belt of the second conveyor belt mechanism through the second connecting buckle. A plurality of film grabbing clamps are installed behind the horizontal plate, and the horizontal plate is in front of the connecting rod. The film grabbing clamp signal is connected to the controller.
[0010] Furthermore, the film cutting mechanism includes a blade, a vertical plate, a third connecting buckle, a third conveyor belt, a third driving wheel, a third driven wheel, a second motor, a third proximity sensor and a fourth proximity sensor. The third driving wheel and the third driven wheel are connected through a third conveyor belt, the third driven wheel is installed on the top surface of the first U-shaped plate, the third driving wheel is fixedly connected to the side outer wall of the second U-shaped plate through the second motor, the top end of the blade is fixedly connected to the vertical plate, the vertical position of the blade is between the upper pressure plate and a plurality of film grasping clamps, the vertical plate is fixedly connected to the third conveyor belt through the third connecting buckle, the third proximity sensor is installed on the top surface of the first U-shaped plate and is between the third driven wheel and the first cylinder, the fourth proximity sensor is installed on the top surface of the second U-shaped plate and is between the third driving wheel and the second cylinder, and the signals of the third proximity sensor and the fourth proximity sensor are respectively connected to the controller.
[0011] Furthermore, the coating support mechanism includes a plurality of rolling rods and a third support leg, and the plurality of rolling rods are installed behind the first U-shaped plate and the second U-shaped plate, and the plurality of rolling rods are perpendicular to the second U-shaped plate and the second transmission mechanism, and a third support leg is socketed at both ends of each rolling rod.
[0012] Furthermore, the heights of the plurality of rolling rods are the same as the height of the lower pressing plate, and are all lower than the height of the supporting rods.
[0013] Furthermore, the surface of the film grasping clamp is covered with a layer of rubber sheet.
[0014] Compared with the prior art, the automatic laminating device described in the present invention has the following advantages:
[0015] (1) The automatic film coating device described in the present invention can automatically coat the wood rafts with film through a controller, the first contact sensor is used to identify whether the cross plate is close to the first contact sensor, the second contact sensor is used to identify whether the cross plate is close to the second contact sensor, the beam sensor is used to identify that a batch of wood rafts on the assembly line have arrived directly below the center position between the first U-shaped plate and the second U-shaped plate, the film cutting mechanism is used to cut the film, the film grabbing mechanism is used to grab the film and completely cover the wood rafts with the film, and the film pressing mechanism is used to press the film.
[0016] (2) In the automatic laminating device described in the present invention, the first cylinder and the second cylinder are used to adjust the horizontal position of the upper pressure plate, the film gripping clamp is used to grip the laminating film, the first slide rail and the second slide rail play a guiding role, the third proximity sensor is used to identify whether the blade is close to the third proximity sensor, and the fourth proximity sensor is used to identify whether the blade is close to the fourth proximity sensor. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The accompanying drawings constituting a part of the present invention are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the accompanying drawings:
[0018] Figure 1 A first schematic diagram of an automatic laminating device according to an embodiment of the present invention;
[0019] Figure 2 A top view of an automatic laminating device according to an embodiment of the present invention;
[0020] Figure 3 A second schematic diagram of an automatic laminating device according to an embodiment of the present invention;
[0021] Figure 4 A third schematic diagram of an automatic laminating device according to an embodiment of the present invention;
[0022] Figure 5 A is an enlarged schematic diagram of an automatic laminating device according to an embodiment of the present invention;
[0023] Figure 6 A fourth schematic diagram of an automatic laminating device according to an embodiment of the present invention;
[0024] Figure 7 It is an enlarged schematic diagram of B of an automatic laminating device described in an embodiment of the present invention.
[0025] Description of reference numerals:
[0026] 1-first transmission mechanism; 11-first U-shaped plate; 12-first conveyor belt mechanism; 121-first conveyor belt; 122-first driving wheel; 123-first driven wheel; 124-first connecting column; 13-first slide rail; 14-first support leg; 2-second transmission mechanism; 21-second U-shaped plate; 22-second conveyor belt mechanism; 221-second conveyor belt; 222-second driving wheel; 223-second driven wheel; 224-second connecting column; 23-second slide rail 24-second support leg; 3-film cutting mechanism; 32-vertical plate; 33 -third connecting buckle; 34-third conveyor belt; 35-third driving wheel; 36-third driven wheel; 37-second motor; 4-film pressing mechanism; 41-upper pressing plate; 42-lower pressing plate; 43-first cylinder; 44-second cylinder; 5-film coating support mechanism; 51-rolling rod; 52-third support leg; 6-support rod; 7-connecting mechanism; 71-connecting rod; 72-first motor; 8-film grasping mechanism; 81-cross plate; 82-first slider; 83-second slider; 84-film grasping clamp; 85-first connecting buckle; 86-second connecting buckle. DETAILED DESCRIPTION
[0027] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments may be combined with each other.
[0028] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and the like are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, features defined as "first", "second", and the like may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.
[0029] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.
[0030] The present invention will be described in detail below with reference to the accompanying drawings and in conjunction with embodiments.
[0031] like Figure 1-7 As shown, an automatic laminating device includes: a first transmission mechanism 1 and a second transmission mechanism 2 arranged in parallel, a support rod 6, a film pressing mechanism 4, a connecting mechanism 7, and a film grasping mechanism 8 are sequentially installed between the first transmission mechanism 1 and the second transmission mechanism 2 from one end to the other end, a laminating support mechanism 5 is installed behind the first transmission mechanism 1 and the second transmission mechanism 2, and the laminating support mechanism 5 is close to the support rod 6, a film cutting mechanism 3 is installed above the first transmission mechanism 1 and the second transmission mechanism 2, the first transmission mechanism 1 and the second transmission mechanism 2 have the same structure, the first transmission mechanism 1 includes a first U-shaped plate 11, a first conveyor belt mechanism 12, a first slide rail 13 and a first support leg 14, a counter-shooting sensor is installed in the middle of the bottom surface of the first U-shaped plate 11, a plurality of first support legs 14 are installed on the first U-shaped plate 11, a first conveyor belt mechanism 12 and a first slide rail 13 are installed inside the first U-shaped plate 11, and the first slide rail 13 is inside the first conveyor belt 121 of the first conveyor belt mechanism 12, a first contact sensor and a second contact sensor are installed inside the first U-shaped plate 11, and the first contact sensor is located at the first conveyor belt 1 21 is located on the side of the first conveyor belt 121 away from the connecting mechanism 7, the first driving wheel 122 of the first conveyor belt mechanism 12 and the second driving wheel 222 of the second transmission mechanism 2 are fixedly connected through the connecting mechanism 7, the signal of the opposing sensor, the first contact sensor and the second contact sensor are respectively connected to the controller, the controller is a PLC, the model of the controller is Siemens S7-200smart, the model of the first contact sensor and the second contact sensor are both IM30-D1NA25-L, the first contact sensor is used to identify whether the cross plate 81 is close to the first contact sensor, the second contact sensor is used to identify whether the cross plate 81 is close to the second contact sensor, the opposing sensor is a laser opposing photoelectric sensor, and the model is GJ-357, the opposing sensor is used to identify that a batch of rafts of the assembly line arrives directly below the center position between the first U-shaped plate 11 and the second U-shaped plate 21, the film cutting mechanism 3 is used to cut the film, the film grabbing mechanism 8 is used to grab the film, and the rafts are completely covered with the film, and the film pressing mechanism 4 is used to press the film.
[0032] like Figure 4-5 As shown, the first conveyor belt mechanism 12 also includes a first driven wheel 123 and a first connecting column 124. The first conveyor belt 121 is fixedly connected to the first driven wheel 123 through the first driving wheel 122. The first driven wheel 123 is fixedly connected to the inside of the first U-shaped plate 11 through the first connecting column 124. The first conveyor belt 121 plays a transmission role, the first slide rail 13 plays a limiting and guiding role, and the first driving wheel 122 and the first driven wheel 123 are used to drive the first conveyor belt 121.
[0033] like Figure 6-7 As shown, the second transmission mechanism 2 also includes a second U-shaped plate 21, a second slide rail 23 and a second support leg 24. A plurality of second support legs 24 are installed below the second U-shaped plate 21, and a second conveyor belt mechanism 22 and a second slide rail 23 are installed inside the second conveyor belt 221 of the second conveyor belt mechanism 22. The second slide rail 23 plays a role of limiting and guiding, and the conveyor belt mechanism 22 plays a role of transmission.
[0034] The second conveyor belt mechanism 22 also includes a second driven wheel 223 and a second connecting column 224. The second driving wheel 222 and the second driven wheel 222 are connected via a second conveyor belt 221. The second driven wheel 222 is fixedly connected to the inside of the second U-shaped plate 21 via a second connecting column 224. The second conveyor belt 221 plays a transmission role. The second driving wheel 222 and the second driven wheel 222 are used to drive the second conveyor belt 221.
[0035] like Figure 1-4 As shown, the connecting mechanism 7 includes a connecting rod 71 and a first motor 72. One end of the connecting rod 71 passes through the first driving wheel 122 and the first U-shaped plate 11 in sequence and is fixedly connected to the first motor 72. The other end passes through the second driving wheel 222 and is fixedly connected to the second U-shaped plate 21 of the second transmission mechanism 2. The signal of the first motor 72 is connected to the controller. The first motor 72 is used to drive the first driving wheel 122 and the second driving wheel 222. The connecting rod 71 is used to drive the first driving wheel 122 and the second driving wheel 222.
[0036] The film pressing mechanism 4 includes an upper pressing plate 41, a lower pressing plate 42, a first cylinder 43 and a second cylinder 44. One end of the lower pressing plate 42 is fixedly connected to the first U-shaped plate 11, and the other end is fixedly connected to the second U-shaped plate 21, and is located between the support rod 6 and the connecting rod 71. The telescopic rod end of the first cylinder 43 passes through the top surface of the first U-shaped plate 11 and is fixedly connected to one end of the lower pressing plate 42. The telescopic rod end of the second cylinder 44 passes through the top surface of the second U-shaped plate 21 and is fixedly connected to one end of the lower pressing plate 42. The first cylinder 43 is located above the first U-shaped plate 11, and the second cylinder 44 is located above the second U-shaped plate 21. The models of the solenoid valves of the first cylinder 43 and the second cylinder 44 are both ZC51-15HB. The first cylinder 43 and the second cylinder 44 are used to adjust the horizontal position of the upper pressing plate 41. The upper pressing plate 41 and the lower pressing plate 42 are used to press the film.
[0037] The film grasping mechanism 8 includes a transverse plate 81, a first slider 82, a second slider 83, a film grasping clamp 84, a first connecting buckle 85 and a second connecting buckle 86. The side of the left end of the transverse plate 81 is fixedly connected to the first slide rail 13 through the first slider 82, and the lower part of the left end is fixedly connected to the first conveyor belt 121 through the first connecting buckle 85. The side of the right end of the transverse plate 81 is fixedly connected to the second slide rail 23 of the second transmission mechanism 2 through the second slider 83, and the lower part of the right end is fixedly connected to the second conveyor belt 221 of the second conveyor belt mechanism 22 through the second connecting buckle 86. A plurality of film grasping clamps 84 are installed behind the transverse plate 81, and the transverse plate 81 is in front of the connecting rod 71. The signal of the film grasping clamp 84 is connected to the controller. The model of the film grasping clamp 84 is MHC2 finger cylinder. The film grasping clamp 84 is used to grasp the film, and the first slide rail 13 and the second slide rail 23 play a guiding role.
[0038] The film cutting mechanism 3 includes a blade, a vertical plate 32, a third connecting buckle 33, a third conveyor belt 34, a third driving wheel 35, a third driven wheel 36, a second motor 37, a third proximity sensor and a fourth proximity sensor. The third driving wheel 35 and the third driven wheel 36 are connected through the third conveyor belt 34. The third driven wheel 36 is installed on the top surface of the first U-shaped plate 11. The third driving wheel 35 is fixedly connected to the side outer wall of the second U-shaped plate 21 through the second motor 37. The top of the blade is fixedly connected to the vertical plate 32. The vertical position of the blade is between the upper pressure plate 41 and a plurality of film gripping clamps 84. The vertical plate 32 is fixedly connected to the third conveyor belt 34 through the third connecting buckle 33. The third proximity sensor is installed Installed to the top surface of the first U-shaped plate 11, and between the third driven wheel 36 and the first cylinder 43, the fourth proximity sensor is installed to the top surface of the second U-shaped plate 21, and between the third driving wheel 35 and the second cylinder 44, the third proximity sensor and the fourth proximity sensor are respectively connected to the controller by signal, the first motor 72 and the second motor 37 are three-phase asynchronous motors, and the model is Y2-100L24-3KW, the third proximity sensor and the fourth proximity sensor are both IM30-D1NA25-L, the third proximity sensor is used to identify whether the blade is close to the third proximity sensor, and the fourth proximity sensor is used to identify whether the blade is close to the fourth proximity sensor;
[0039] The surface of the film grabbing clamp 84 is covered with a layer of rubber sheet, and the rubber sheet can improve the friction between the film grabbing clamp 84 and the film, so as to prevent the film from being scratched by the film grabbing clamp 84 and affecting the subsequent film laminating steps;
[0040] The film support mechanism 5 includes a plurality of rolling rods 51 and a third support leg 52. The plurality of rolling rods 51 are installed behind the first U-shaped plate 11 and the second U-shaped plate 21, and the plurality of rolling rods 51 are perpendicular to the second U-shaped plate 21 and the second transmission mechanism 2. Both ends of each rolling rod 51 are sleeved with a third support leg 52. The film roll is placed above the plurality of rolling rods 51. The rolling rods 51 are used to prevent the film roll from falling when being pulled.
[0041] The heights of the plurality of rolling rods 51 are the same as that of the lower pressing plate 42 and are all lower than the height of the supporting rods 6 . This arrangement is for the convenience of pulling out the film roll.
[0042] Working principle of the present invention: Prefabrication preparation work: the staff first places the film roll for laminating on the top of several rolling rods 51, then draws out a layer of film and puts it on the support rod 6 and the lower pressing plate 42 in turn, the staff turns on the controller, and the controller controls the solenoid valve of the first cylinder 43 and the solenoid valve of the second cylinder 44 respectively, controls the telescopic rod end of the first cylinder 43 and the telescopic rod end of the second cylinder 44 to move downward, and the first cylinder 43 and the second cylinder 44 drive the upper pressing plate 42 to move downward, so that the lower pressing plate 41 and the upper pressing plate 42 press the film, and then the staff controls the film grabbing clamp 84 to clamp the film by operating the controller, and the preparation work is completed at this time;
[0043] In the initial state, the blade is located at one end of the third conveyor belt 34 close to the fourth proximity sensor, and the film grabbing clamp 84 is located at one end of the first conveyor belt 121 and the second conveyor belt 221 close to the lower pressing plate;
[0044] When the through-beam sensor identifies that a batch of wood rafts on the assembly line arrives just below the center position between the first U-shaped plate 11 and the second U-shaped plate 21, the through-beam sensor sends a signal to the controller, and the controller controls the solenoid valve of the first cylinder 43 and the solenoid valve of the second cylinder 44 respectively to control the telescopic rod end of the first cylinder 43 and the telescopic rod end of the second cylinder 44 to move upward, and the first cylinder 43 and the second cylinder 44 drive the upper pressing plate 42 to move upward, so as to stop pressing the film, and at the same time, the controller turns on the first motor 72, and the first motor 72 drives the first conveyor belt 121 and the second The conveyor belts 221 are all conveyed in the direction away from the lower pressing plate 42, and the film grabbing clamp 84 is driven to move in the direction away from the lower pressing plate 42 through the transverse plate 81, and the film is pulled out by the film grabbing clamp 84 and moves in the direction away from the lower pressing plate 42. When the transverse plate 81 approaches the second contact sensor, the second contact sensor sends a signal to the controller, and the controller stops the first motor 72. At this time, the first conveyor belt 121 and the second conveyor belt 221 are both stopped. At this time, the film completely covers the batch of wood rafts, and at the same time, the controller turns on the second motor 37 and controls the film grabbing clamp 84 to stop grabbing the film. 37 drives the third conveyor belt 34 to convey the blade toward the direction of the third proximity sensor, and the blade approaches the film and cuts the film. When the blade approaches the third proximity sensor, the third proximity sensor sends a signal to the controller, and the controller stops the second motor 37, so that the third conveyor belt 34 stops conveying the blade. At this time, the blade completes the film cutting work. At the same time, the controller turns on the first motor 72, and the first motor 72 drives the first conveyor belt 121 and the second conveyor belt 221 to convey in the direction close to the lower pressure plate 42. When the cross plate 81 approaches the first contact sensor, the first contact sensor sends a signal to the controller. , the controller stops the first motor 72, at which time the first conveyor belt 121 and the second conveyor belt 221 both stop, so that the film grabbing clamp 84 returns to the initial position, and at the same time the controller controls the solenoid valve of the first cylinder 43 and the solenoid valve of the second cylinder 44 respectively, so that the telescopic rod end of the first cylinder 43 and the telescopic rod end of the second cylinder 44 both move downward, and the first cylinder 43 and the second cylinder 44 drive the upper pressing plate 42 to move downward, so that the lower pressing plate 41 and the upper pressing plate 42 press the film, and at this time an automatic film coating operation is completed, and then the coated wood raft will be transported away by the assembly line for the next step;
[0045] After that, when another row of rafts arrives just below the center position between the first U-shaped board 11 and the second U-shaped board 21, the beam sensor sends a signal to the controller, and the controller controls the solenoid valve of the first cylinder 43 and the solenoid valve of the second cylinder 44 respectively to control the telescopic rod end of the first cylinder 43 and the telescopic rod end of the second cylinder 44 to move upward, and the first cylinder 43 and the second cylinder 44 drive the upper pressure plate 42 to move downward and upward to stop pressing the film, and at the same time, the controller turns on the first motor 72, and the first motor 72 drives the first conveyor belt 121 and the second conveyor belt 221 to move away from the lower The film is transmitted in the direction of the pressing plate 42, and the film grabbing clamp 84 is driven by the transverse plate 81 to move in the direction away from the lower pressing plate 42, and the film is pulled out by the film grabbing clamp 84 and moves in the direction away from the lower pressing plate 42. When the transverse plate 81 approaches the second contact sensor, the second contact sensor sends a signal to the controller, and the controller stops the first motor 72. At this time, the first conveyor belt 121 and the second conveyor belt 221 are both stopped. At this time, the film completely covers the batch of wood rafts, and at the same time, the controller turns on the second motor 37 and controls the film grabbing clamp 84 to stop grabbing the film, and the second motor 37 drives the third conveyor belt 34 to the fourth conveyor belt 34. The blade is conveyed in the direction of the proximity sensor, and the blade approaches the film and cuts the film. When the blade approaches the fourth proximity sensor, the fourth proximity sensor sends a signal to the controller, and the controller stops the second motor 37, so that the third conveyor belt 34 stops conveying the blade. At this time, the blade completes the film cutting work and is in the initial position. At the same time, the controller turns on the first motor 72, and the first motor 72 drives the first conveyor belt 121 and the second conveyor belt 221 to convey in the direction close to the lower pressure plate 42. When the cross plate 81 approaches the first contact sensor, the first contact sensor sends a signal to the controller, and the controller stops the first motor 72. At this time, the first conveyor belt 121 and the second conveyor belt 221 are both stopped, so that the film grabbing clamp 84 returns to the initial position. At the same time, the controller controls the solenoid valve of the first cylinder 43 and the solenoid valve of the second cylinder 44 respectively to control the telescopic rod end of the first cylinder 43 and the telescopic rod end of the second cylinder 44 to move downward. The first cylinder 43 and the second cylinder 44 drive the upper pressure plate 42 to move downward, so that the lower pressure plate 41 and the upper pressure plate 42 press the film. At this time, an automatic film coating work is completed, and then the coated raft will be transported by the assembly line to the next step. At this time, a cycle of the invention is completed.
[0046] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. An automatic laminating device, characterized in that: The invention comprises a first transmission mechanism (1) and a second transmission mechanism (2) which are arranged in parallel. A support rod (6), a film pressing mechanism (4), a connecting mechanism (7) and a film grasping mechanism (8) are sequentially installed between the first transmission mechanism (1) and the second transmission mechanism (2) from one end to the other end. A film coating support mechanism (5) is installed behind the first transmission mechanism (1) and the second transmission mechanism (2), and the film coating support mechanism (5) is close to the support rod (6). A film cutting mechanism (3) is installed above the first transmission mechanism (1) and the second transmission mechanism (2). The first transmission mechanism (1) and the second transmission mechanism (2) have the same structure. The first transmission mechanism (1) comprises a first U-shaped plate (11), a first conveyor belt mechanism (12) and a first slide rail (13). A counter-film support mechanism (5) is installed in the middle of the bottom surface of the first U-shaped plate (11). A sensor, a first conveyor belt mechanism (12) and a first slide rail (13) are installed inside the first U-shaped plate (11), and the first slide rail (13) is located inside the first conveyor belt (121) of the first conveyor belt mechanism (12); a first contact sensor and a second contact sensor are installed inside the first U-shaped plate (11), and the first contact sensor is located on a side of the first conveyor belt (121) close to the connecting mechanism (7), and the second contact sensor is located on a side of the first conveyor belt (121) away from the connecting mechanism (7); a first driving wheel (122) of the first conveyor belt mechanism (12) and a second driving wheel (222) of the second transmission mechanism (2) are fixedly connected via the connecting mechanism (7); and signals of the corresponding sensor, the first contact sensor, and the second contact sensor are respectively connected to a controller; The film pressing mechanism (4) comprises an upper pressing plate (41), a lower pressing plate (42), a first cylinder (43) and a second cylinder (44); one end of the lower pressing plate (42) is fixedly connected to the first U-shaped plate (11), and the other end is fixedly connected to the second U-shaped plate (21), and is located between the support rod (6) and the connecting rod (71); the telescopic rod end of the first cylinder (43) passes through the top surface of the first U-shaped plate (11) and is fixedly connected to one end of the lower pressing plate (42); the telescopic rod end of the second cylinder (44) passes through the top surface of the second U-shaped plate (21) and is fixedly connected to one end of the lower pressing plate (42); the first cylinder (43) is located above the first U-shaped plate (11), and the second cylinder (44) is located above the second U-shaped plate (21); The film cutting mechanism (3) comprises a blade, a vertical plate (32), a third connecting buckle (33), a third conveyor belt (34), a third driving wheel (35), a third driven wheel (36), a second motor (37), a third proximity sensor and a fourth proximity sensor. The third driving wheel (35) and the third driven wheel (36) are connected via a third conveyor belt (34). The third driven wheel (36) is mounted on the top surface of the first U-shaped plate (11). The third driving wheel (35) is fixedly connected to the side outer wall of the second U-shaped plate (21) via the second motor (37). The top of the blade is fixedly connected to the second U-shaped plate (21). The vertical plate (32) is connected to the vertical plate (32), the vertical position of the blade is between the upper pressure plate (41) and a plurality of film gripping clamps (84), the vertical plate (32) is fixedly connected to the third conveyor belt (34) through a third connecting buckle (33), the third proximity sensor is installed on the top surface of the first U-shaped plate (11) and is located between the third driven wheel (36) and the first cylinder (43), the fourth proximity sensor is installed on the top surface of the second U-shaped plate (21) and is located between the third driving wheel (35) and the second cylinder (44), and the signals of the third proximity sensor and the fourth proximity sensor are respectively connected to the controller.
2. The automatic laminating device according to claim 1, characterized in that: The first conveyor belt mechanism (12) further comprises a first driven wheel (123) and a first connecting column (124); the first driving wheel (122) and the first driven wheel (123) are connected via a first conveyor belt (121); and the first driven wheel (123) is fixedly connected to the inside of the first U-shaped plate (11) via a first connecting column (124).
3. The automatic laminating device according to claim 1, characterized in that: The connecting mechanism (7) comprises a connecting rod (71) and a first motor (72); one end of the connecting rod (71) passes through a first driving wheel (122) and a first U-shaped plate (11) in sequence and is then fixedly connected to the first motor (72); the other end of the connecting rod (71) passes through a second driving wheel (222) and is then fixedly connected to a second U-shaped plate (21) of a second transmission mechanism (2); and a signal of the first motor (72) is connected to a controller.
4. The automatic laminating device according to claim 3, characterized in that: The film grasping mechanism (8) comprises a transverse plate (81), a first slider (82), a second slider (83), a film grasping clamp (84), a first connecting buckle (85) and a second connecting buckle (86); the side surface of the left end of the transverse plate (81) is fixedly connected to the first slide rail (13) through the first slider (82); the lower part of the left end is fixedly connected to the first conveyor belt (121) through the first connecting buckle (85); the side surface of the right end of the transverse plate (81) is fixedly connected to the second slide rail (23) of the second transmission mechanism (2) through the second slider (83); the lower part of the right end is fixedly connected to the second conveyor belt (221) of the second conveyor belt mechanism (22) through the second connecting buckle (86); a plurality of film grasping clamps (84) are installed behind the transverse plate (81), and the transverse plate (81) is located in front of the connecting rod (71); the signal of the film grasping clamp (84) is connected to the controller; the model of the film grasping clamp (84) is MHC2 finger cylinder.
5. The automatic laminating device according to claim 1, characterized in that: The coating support mechanism (5) comprises a plurality of rolling rods (51) and a third support leg (52). The plurality of rolling rods (51) are installed behind the first U-shaped plate (11) and the second U-shaped plate (21), and the plurality of rolling rods (51) are perpendicular to the second U-shaped plate (21) and the second transmission mechanism (2). Both ends of each rolling rod (51) are sleeved with a third support leg (52).
6. The automatic laminating device according to claim 5, characterized in that: The heights of the plurality of rolling rods (51) are the same as the height of the lower pressing plate (42), and are all lower than the height of the supporting rod (6).
7. The automatic laminating device according to claim 4, characterized in that: The surface of the film grasping clamp (84) is covered with a layer of rubber sheet.
Citation Information
Patent Citations
Film covering device for welding material production
CN214397373U