Environmentally friendly blister box thermoplastic integrated molding device and method

By introducing a transmission chain and slider mechanism into the thermoplastic device, and using an annular groove to drive the mold for rapid replacement, the problem of time-consuming and labor-intensive mold replacement in the prior art is solved and the operation efficiency is improved.

CN112776227BActive Publication Date: 2025-01-10ZHONG SHAN BAOCHANG PLASTIC PROD CO LTD
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Patent Information

Application Number
CN202110147589.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-02-03
Publication Date
2025-01-10
Estimated Expiration
2041-02-03

AI Technical Summary

Technical Problem

The existing thermoplastic molding device is time-consuming and labor-intensive when replacing molds, and needs to be stopped for replacement, which is extremely inconvenient.

Method used

An environmentally friendly blister box thermoplastic integral molding device is designed, using a transmission chain and slider mechanism, and the extrusion molding mold is driven by an annular groove for rapid replacement, simplifying the mold replacement process.

Benefits of technology

It realizes rapid replacement of molds, improves operating efficiency, reduces the time and labor of replacing molds, and facilitates operators.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses an environmentally friendly thermoplastic integrated molding device and method for blister boxes, comprising a box-shaped device body, a drive coil assembly for driving a coil to pass through the device body, a heating assembly for heating the coil, a plurality of extrusion molding assemblies for extruding the heated coil, and two drive replacement assemblies for driving a plurality of the extrusion molding assemblies for replacement, wherein the drive coil assembly, the heating assembly, the extrusion molding assembly, and the drive replacement assembly are all arranged in the inner cavity of the device body, and a feed port for the coil to enter is provided at the front end of the device body, and the molds are connected respectively through a plurality of sliders. When the mold needs to be replaced, the operation of the transmission chain is controlled to drive the slider to move along the annular groove, thereby driving the mold to be replaced. The environmentally friendly thermoplastic integrated molding device and method for blister boxes provided by the present invention have the effect of facilitating the operator to quickly replace the mold.
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Description

Technical Field

[0001] The invention relates to the technical field of thermoplastic forming, and in particular to a device and method for thermoplastic integrated forming of an environmentally friendly blister box. Background Art

[0002] Thermoplastic forming device is a machine that can suck plasticized thermoplastic plastic coils such as PVC, PE, PP, PET, HIPS into various shapes of advanced packaging boxes, frames and other products. By using the vacuum suction force generated by a vacuum pump or using a mold, the heated and softened thermoplastic plastic sheets such as PVC and PET are sucked or extruded into various shapes of vacuum covers, blister trays, blister shells, etc.

[0003] The existing thermoplastic molding device is preset with a set of molds. When the required plastic product needs to be formed into other shapes, the mold needs to be replaced. Since the mold is inside the thermoplastic molding machine, each replacement is time-consuming and laborious, and the machine needs to be stopped for replacement, which is extremely inconvenient. Summary of the invention

[0004] In view of the above problems, an environmentally friendly blister box thermoplastic integrated molding device and method are now provided, aiming to facilitate the operator to quickly change the mold.

[0005] The specific technical solutions are as follows:

[0006] An environmentally friendly blister box thermoplastic integrated molding device, comprising a box-shaped device body, a drive coil assembly for driving a coil to pass through the device body, a heating assembly for heating the coil, a plurality of extrusion molding assemblies for extruding the heated coil, and a drive replacement assembly for driving a plurality of the extrusion molding assemblies for replacement, wherein the drive coil assembly, the heating assembly, the extrusion molding assembly and the drive replacement assembly are all arranged in the inner cavity of the device body, a feed inlet for the coil to enter is provided at the front end of the device body, a discharge outlet for the coil to extend is provided at the rear end of the device body, the heating assembly is arranged on the left and right sides of the feed inlet, the drive coil assembly is arranged on the upper and lower sides of the feed inlet, and extends to the upper and lower sides of the discharge outlet, an annular groove for accommodating the drive replacement assembly is provided on the side walls on the left and right sides of the inner cavity of the device body, and one end of the drive replacement assembly extending out of the annular groove is connected to the extrusion molding assembly;

[0007] The extrusion molding assembly comprises two driving rods, two connecting plates and an extrusion molding die, one end of the two driving rods is respectively connected to one end of the two driving replacement assemblies extending out of the annular groove, the other end of the driving rod is connected to one side of the connecting plate, and the male mold and the female mold of the extrusion molding die are respectively arranged on the other side of the two connecting plates, when the two driving rods drive the two extrusion molding dies to approach each other until they are attached, the two extrusion molding dies can extrude the coil into a corresponding shape;

[0008] The drive replacement assembly includes two transmission chains and an even number of T-shaped sliders, the bottom walls of the two annular grooves are provided with accommodating grooves, the two transmission chains are respectively arranged in the two accommodating grooves, one end of the slider is in the annular groove, the other end of the slider extends out of the annular groove and is connected to one end of the driving rod, and one end surface of the slider is provided with a transmission tooth adapted to the transmission chain, when the transmission chain moves, the slider can be driven to move along the annular groove, so that the male mold and the female mold of the extrusion molding die move along the annular groove at the same time, thereby allowing a plurality of the extrusion molding dies to be replaced;

[0009] The transmission chain includes two transverse chains and two longitudinal chains, the two transverse chains are respectively arranged at the upper and lower parts of the annular groove, and the two longitudinal chains are respectively arranged at the front and rear sides of the annular groove. The transmission teeth include two transverse teeth and two longitudinal teeth, the two transverse teeth are symmetrical to each other, and the two longitudinal teeth are symmetrical to each other. When the slider is at the upper or lower part of the annular groove, the longitudinal teeth are engaged with the transverse chains, and when the slider is at the left or right side of the annular groove, the transverse teeth are engaged with the longitudinal chains.

[0010] The above-mentioned environmentally friendly blister box thermoplastic one-piece molding device also has the following characteristics: the driving coil assembly includes an upper driving part, a lower driving part and a load-bearing driving part, the upper driving part and the lower driving part are symmetrically arranged on the upper and lower sides of the feed port, and the load-bearing driving part is arranged below the lower driving part. When the coil is input from the feed port, the upper driving part and the lower driving part are frictionally connected with the upper edge and the lower edge of the coil respectively, and the lower side of the coil is on the load-bearing driving part.

[0011] The beneficial effects of the above scheme are as follows: the upper driving part and the lower driving part are respectively used to fix the upper and lower parts of the coil and drive the coil to move forward, and the bearing driving part is used to bear the coil to prevent the coil from falling downward under the action of gravity after being separated from the upper driving part and the lower driving part.

[0012] The above-mentioned environmentally friendly blister box thermoplastic integrated molding device also has the following characteristics: the upper driving part and the lower driving part are symmetrical structures, the upper driving part includes two concave fixed blocks, four telescopic rods and multiple active rollers, two fixed grooves are provided on the side walls on the front and rear sides of the device body, and the four fixed grooves are respectively located on the left and right sides of the feed port and the discharge port, the four telescopic rods are respectively arranged in the four fixed grooves, the plane sides of the two fixed blocks are respectively connected to the two telescopic rods located on the left or right side of the device body, the concave sides of the two fixed blocks are just oppositely arranged, the active rollers are evenly distributed on the concave sides of the fixed blocks, and when the coil enters the feed port, the telescopic rods on the left and right sides extend at the same time, so that the active rollers on the left and right sides approach each other until they are close to the coil.

[0013] The beneficial effect of the above solution is that the telescopic rod drives the active roller to approach or move away from the coiled material, so that coiled materials of different thicknesses can be clamped by the active roller.

[0014] The above-mentioned environmentally friendly blister box thermoplastic one-piece molding device also has the following characteristics: the load-bearing driving part includes a plurality of driven rollers, which are evenly arranged on the bottom wall of the inner cavity of the device body and extend from the feed port to the discharge port. When the coil enters from the feed port and moves toward the discharge port under the action of the upper driving part and the lower driving part, the lower side of the coil fits the driven rollers.

[0015] The beneficial effect of the above scheme is that when the upper driving part and the lower driving part simultaneously drive the coil to move forward, the lower side of the coil is rollingly connected with the driven roller, so that the coil cannot fall and the friction between the two is reduced.

[0016] A method for thermoplastic integrated molding of an environmentally friendly blister box, comprising the following steps:

[0017] S1. The coil to be processed is fixed vertically in front of the feed port, one end of the coil is inserted into the feed port, and the coil moves from the feed port to the discharge port under the action of the coil driving assembly;

[0018] S2, after the coil passes through the heating assembly, the middle part of the coil is heated and softened;

[0019] S3, when the softened part of the coil reaches the extrusion molding component, the extrusion molding component causes the softened part of the coil to be extruded and shaped;

[0020] S4, the shaped coiled material passes through the discharge port and leaves the device body under the action of the coiled material driving assembly;

[0021] S5. When it is necessary to replace the extrusion molding component with a different shape, start the drive replacement component to drive the replaced extrusion molding component to leave the coil forming position, and at the same time drive the replaced extrusion molding component to move to the coil forming position.

[0022] The beneficial effect of the above scheme is that the coiled material is extruded and formed once in the device body and then output, and the subsequent cutting process continues.

[0023] In summary, the beneficial effects of this scheme are:

[0024] In the environmentally friendly blister box thermoplastic integrated molding device and method provided by the present invention, molds are respectively connected through multiple sliders. When the mold needs to be replaced, the operation of the transmission chain is controlled to drive the slider to move along the annular groove, thereby driving the mold to be replaced. The environmentally friendly blister box thermoplastic integrated molding device and method provided by the present invention have the effect of facilitating the operator to quickly replace the mold. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic diagram of the front cross-section structure of the environmentally friendly blister box thermoplastic integrated molding device of the present invention;

[0026] Figure 2 For the present invention Figure 1 The enlarged structural diagram at A in the middle;

[0027] Figure 3 It is a schematic side cross-sectional structure diagram of the environmentally friendly blister box thermoplastic integrated molding device of the present invention;

[0028] Figure 4 For the present invention Figure 3 The enlarged structural diagram at B in the middle;

[0029] Figure 5 For the present invention Figure 3 The enlarged structural diagram at C in the middle;

[0030] Figure 6 It is a front view structural schematic diagram of a slider of the environmentally friendly blister box thermoplastic integrated molding device of the present invention.

[0031] Description of the drawings: 1. Device body; 2. Heating assembly; 3. Active roller; 4. Fixed block; 5. Telescopic rod; 6. Driven roller; 7. Driving rod; 8. Connecting plate; 9. Extrusion molding die; 10. Slider; 11. Transverse chain; 12. Longitudinal chain; 13. Transverse teeth; 14. Longitudinal teeth. DETAILED DESCRIPTION

[0032] The technical solutions in the embodiments of the present invention will be described clearly and completely below in combination with the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0033] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments may be combined with each other.

[0034] The present invention will be further described below in conjunction with specific embodiments, but the present invention is not limited thereto.

[0035] Figure 1 It is a schematic diagram of the front cross-section structure of the environmentally friendly blister box thermoplastic integrated molding device of the present invention, Figure 2 For the present invention Figure 1 The enlarged structural diagram at A in the middle, Figure 3 It is a schematic diagram of the side section structure of the environmentally friendly blister box thermoplastic integrated molding device of the present invention, Figure 4 For the present invention Figure 3 The enlarged structural diagram at B in the middle, Figure 5 For the present invention Figure 3 The enlarged structural diagram at C in the middle, Figure 6 FIG. 1 is a front view structural diagram of a slider of the environmentally friendly blister box thermoplastic integrated molding device of the present invention, as shown in FIG. Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 As shown, the environmentally friendly blister box thermoplastic integrated molding device and method provided in this embodiment include: a box-shaped device body 1, a driving coil assembly for driving the coil to pass through the device body 1, a heating assembly 2 for heating the coil, multiple extrusion molding assemblies for extruding the heated coil, and a driving replacement assembly for driving multiple extrusion molding assemblies for replacement, the driving coil assembly, the heating assembly 2, the extrusion molding assembly and the driving replacement assembly are all arranged in the inner cavity of the device body 1, the front end of the device body 1 is provided with a feed inlet for the coil to enter, the rear end of the device body 1 is provided with a discharge port for the coil to extend out, the heating assembly 2 is arranged on the left and right sides of the feed inlet, the driving coil assembly is arranged on the upper and lower sides of the feed inlet, and extends to the upper and lower sides of the discharge port, the side walls on the left and right sides of the inner cavity of the device body 1 are provided with annular grooves for accommodating the driving replacement assembly, and one end of the driving replacement assembly extending out of the annular groove is connected to the extrusion molding assembly.

[0036] In the above embodiment, the driving coil assembly includes an upper driving part, a lower driving part and a load-bearing driving part. The upper driving part and the lower driving part are symmetrically arranged on the upper and lower sides of the feed port, and the load-bearing driving part is arranged below the lower driving part. When the coil is input from the feed port, the upper driving part and the lower driving part are frictionally connected with the upper edge and the lower edge of the coil respectively, and the lower side of the coil is on the load-bearing driving part.

[0037] In the above embodiment, the upper driving part and the lower driving part are symmetrical structures. The upper driving part includes two concave fixed blocks 4, four telescopic rods 5 and multiple active rollers 3. Two fixed grooves are provided on the side walls on the front and rear sides of the device body 1, and the four fixed grooves are respectively located on the left and right sides of the feed port and the discharge port. The four telescopic rods 5 are respectively arranged in the four fixed grooves. The plane sides of the two fixed blocks 4 are respectively connected to the two telescopic rods 5 on the left or right side of the device body 1, and the concave sides of the two fixed blocks 4 are just oppositely arranged. The active rollers 3 are evenly distributed on the concave sides of the fixed blocks 4. When the coil enters the feed port, the telescopic rods 5 on the left and right sides extend at the same time, so that the active rollers 3 on the left and right sides approach each other until they are close to the coil.

[0038] It should be noted that the active roller 3 is driven by electricity and rotates under the drive of an external power source to drive the coil to move.

[0039] In the above embodiment, the bearing driving part includes a plurality of driven rollers 6, which are evenly arranged on the bottom wall of the inner cavity of the device body 1 and extend from the feed port to the discharge port. When the coil enters from the feed port and moves toward the discharge port under the action of the upper driving part and the lower driving part, the lower side of the coil fits the driven roller 6.

[0040] In the above embodiment, the extrusion molding assembly includes two driving rods 7, two connecting plates 8 and an extrusion molding die 9. One end of the two driving rods 7 is respectively connected to one end of the two driving replacement assemblies extending out of the annular groove, and the other end of the driving rod 7 is connected to one side of the connecting plate 8. The male mold and the female mold of the extrusion molding die 9 are respectively arranged on the other side of the two connecting plates 8. When the two driving rods 7 drive the two extrusion molding dies 9 to approach each other until they are fitted together, the two extrusion molding dies 9 can extrude the coil into a corresponding shape.

[0041] It should be noted that there are three extrusion molding dies 9, and the three extrusion molding dies 9 are all connected to the drive replacement assembly. The extrusion molding dies 9 are fixed to the connecting plate 8 by bolts. When the three molds built into the device body 1 need to be replaced, the bolts need to be removed to replace the extrusion molding dies 9.

[0042] In the above embodiment, the extrusion molding assembly includes two driving rods 7, two connecting plates 8 and an extrusion molding die 9. One end of the two driving rods 7 is respectively connected to one end of the two driving replacement assemblies extending out of the annular groove, and the other end of the driving rod 7 is connected to one side of the connecting plate 8. The male mold and the female mold of the extrusion molding die 9 are respectively arranged on the other side of the two connecting plates 8. When the two driving rods 7 drive the two extrusion molding dies 9 to approach each other until they are fitted together, the two extrusion molding dies 9 can extrude the coil into a corresponding shape.

[0043] In the above embodiment, the transmission chain includes two transverse chains 11 and two longitudinal chains 12, the two transverse chains 11 are respectively arranged at the upper and lower parts of the annular groove, and the two longitudinal chains 12 are respectively arranged at the front and rear sides of the annular groove, and the transmission teeth include two transverse teeth 13 and two longitudinal teeth 14, the two transverse teeth 13 are symmetrical to each other, and the two longitudinal teeth 14 are symmetrical to each other. When the slider 10 is at the upper or lower part of the annular groove, the longitudinal teeth 14 are engaged with the transverse chains 11, and when the slider 10 is at the left or right side of the annular groove, the transverse teeth 13 are engaged with the longitudinal chains 12.

[0044] It should be noted that before the slider 10 reaches the angular position at the upper right part of the annular groove, the two transverse teeth 13 are meshed with the longitudinal chain 12. As the slider 10 rises, the upper transverse tooth 13 first disengages from the longitudinal chain 12, and a longitudinal tooth 14 begins to contact with the transverse chain 11 until it meshes. When the slider 10 is at the upper right corner of the annular groove, a transverse tooth 13 and a longitudinal tooth 14 are respectively meshed with the longitudinal chain 12 and the transverse chain 11. When the transverse chain 11 drives the slider 10 to move to the right, the transverse tooth 13 gradually disengages from the longitudinal chain 12 until the other longitudinal tooth 14 meshes with the transverse chain 11. The two transverse teeth 13 are disengaged from the longitudinal chain 12, so that the above process is repeated each time the slider 10 passes the angular position of the annular groove.

[0045] In the embodiments provided by the present invention,

[0046] S1. The coil to be processed is fixed vertically in front of the feed port, one end of the coil is inserted into the feed port, and the coil moves from the feed port to the discharge port under the action of the coil driving assembly;

[0047] S2, after the coil passes through the heating component 2, the middle part of the coil is heated and softened;

[0048] S3, when the softened part of the coil reaches the extrusion molding component, the extrusion molding component causes the softened part of the coil to be extruded and shaped;

[0049] S4, the shaped coiled material passes through the discharge port and leaves the device body 1 under the action of the coiled material driving assembly;

[0050] S5. When it is necessary to replace an extrusion molding component of a different shape, start the drive replacement component to drive the replaced extrusion molding component to leave the coil forming position, and at the same time drive the replaced extrusion molding component to move to the coil forming position.

[0051] The above are only preferred embodiments of the present invention, and are not intended to limit the implementation methods and protection scope of the present invention. Those skilled in the art should be aware that all solutions obtained by equivalent substitutions and obvious changes made using the contents of the specification of the present invention should be included in the protection scope of the present invention.

Claims

1. An environmentally friendly blister box thermoplastic integrated molding device, characterized in that: The invention comprises a box-shaped device body (1), a coil driving component for driving a coil to pass through the device body (1), a heating component (2) for heating the coil, a plurality of extrusion molding components for extruding the heated coil, and a drive replacement component for driving the plurality of extrusion molding components for replacement, wherein the coil driving component, the heating component (2), the extrusion molding component and the drive replacement component are all arranged in the inner cavity of the device body (1), the front end of the device body (1) is provided with a feed inlet for the coil to enter, the rear end of the device body (1) is provided with a discharge port for the coil to extend, the heating component (2) is arranged on the left and right sides of the feed inlet, the coil driving component is arranged on the upper and lower sides of the feed inlet and extends to the upper and lower sides of the discharge port, the side walls on the left and right sides of the inner cavity of the device body (1) are provided with annular grooves for accommodating the drive replacement components, and one end of the drive replacement component extending out of the annular groove is connected to the extrusion molding component; The coil driving assembly comprises an upper driving part, a lower driving part and a bearing driving part, wherein the upper driving part and the lower driving part are symmetrically arranged at the upper and lower sides of the feed port, and the bearing driving part is arranged below the lower driving part. When the coil is input from the feed port, the upper driving part and the lower driving part are frictionally connected with the upper edge and the lower edge of the coil respectively, and the lower side surface of the coil is on the bearing driving part; The extrusion molding assembly comprises two driving rods (7), two connecting plates (8) and an extrusion molding die (9), one end of the two driving rods (7) is respectively connected to one end of the two driving replacement assemblies extending out of the annular groove, the other end of the driving rod (7) is connected to one side of the connecting plate (8), and the male mold and the female mold of the extrusion molding die (9) are respectively arranged on the other side of the two connecting plates (8), when the two driving rods (7) drive the two extrusion molding dies (9) to approach each other until they are attached to each other, the two extrusion molding dies (9) can extrude the coil into a corresponding shape; The drive replacement assembly comprises two transmission chains and an even number of T-shaped sliders (10), the bottom walls of the two annular grooves are provided with accommodating grooves, the two transmission chains are respectively arranged in the two accommodating grooves, one end of the slider (10) is in the annular groove, the other end of the slider (10) extends out of the annular groove and is connected to one end of the driving rod (7), and one end surface of the slider (10) is provided with a transmission tooth adapted to the transmission chain. When the transmission chain moves, the slider (10) can be driven to move along the annular groove, so that the male mold and the female mold of the extrusion molding die (9) move along the annular groove at the same time, thereby allowing a plurality of the extrusion molding dies (9) to be replaced; The transmission chain comprises two transverse chains (11) and two longitudinal chains (12), the two transverse chains (11) are respectively arranged at the upper part and the lower part of the annular groove, and the two longitudinal chains (12) are respectively arranged at the front side and the rear side of the annular groove. The transmission teeth comprise two transverse teeth (13) and two longitudinal teeth (14), the two transverse teeth (13) are symmetrical to each other, and the two longitudinal teeth (14) are symmetrical to each other. When the slider (10) is located at the upper part or the lower part of the annular groove, the longitudinal teeth (14) are meshed with the transverse chains (11), and when the slider (10) is located at the left side or the right side of the annular groove, the transverse teeth (13) are meshed with the longitudinal chains (12).

2. The environmentally friendly thermoplastic integrated forming device of claim 1, characterized in that: The upper driving part and the lower driving part are symmetrical structures. The upper driving part comprises two concave fixed blocks (4), four telescopic rods (5) and a plurality of active rollers (3). Two fixed grooves are provided on the side walls on the front and rear sides of the device body (1), and the four fixed grooves are respectively located on the left and right sides of the feed port and the discharge port. The four telescopic rods (5) are respectively arranged in the four fixed grooves. The plane sides of the two fixed blocks (4) are respectively connected to the two telescopic rods (5) located on the left or right side of the device body (1). The concave sides of the two fixed blocks (4) are arranged opposite to each other. The active rollers (3) are evenly distributed on the concave sides of the fixed blocks (4). When the coil enters the feed port, the telescopic rods (5) on the left and right sides extend at the same time, so that the active rollers (3) on the left and right sides approach each other until they are in close contact with the coil.

3. The environmentally friendly thermoplastic integrated forming device of claim 1, characterized in that: The load-bearing driving part comprises a plurality of driven rollers (6), and the driven rollers (6) are evenly arranged on the bottom wall of the inner cavity of the device body (1), and extend from the feed port to the discharge port. When the coil enters from the feed port and moves toward the discharge port under the action of the upper driving part and the lower driving part, the lower side of the coil is in contact with the driven rollers (6).

4. A method for thermoplastic integrated molding of an environmentally friendly blister box, characterized in that: The thermoplastic treatment is performed using the environmentally friendly blister box thermoplastic integrated molding device according to any one of claims 1 to 3, comprising the following steps: S1. The coil to be processed is fixed vertically in front of the feed port, one end of the coil is inserted into the feed port, and the coil moves from the feed port to the discharge port under the action of the coil driving assembly; S2, after the coil passes through the heating assembly (2), the middle part of the coil is heated and softened; S3, when the softened part of the coil reaches the extrusion molding component, the extrusion molding component causes the softened part of the coil to be extruded and shaped; S4, the shaped coiled material passes through the discharge port and leaves the device body (1) under the action of the coiled material driving assembly; S5. When it is necessary to replace the extrusion molding component with a different shape, start the drive replacement component to drive the replaced extrusion molding component to leave the coil forming position, and at the same time drive the replaced extrusion molding component to move to the coil forming position.

Citation Information

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