Hearing aid debugging device and method

Abstract

The present invention discloses a debugging device and method for a hearing aid, and the technical solution thereof mainly comprises: comprising an operation box, an enclosure plate is provided on the upper surface of the operation box, a top plate is fixedly installed on the top end of the enclosure plate, a first mounting groove is provided on the lower surface of the top plate, a lateral debugging mechanism is fixedly installed in the first mounting groove, a mounting plate is fixedly installed at the lower end of the lateral debugging mechanism, a second mounting groove is provided on the lower surface of the mounting plate, a longitudinal moving mechanism is fixedly installed in the second mounting groove, a servo cylinder is fixedly installed at the lower end of the longitudinal moving mechanism, a glue dispensing seat is fixedly installed on the output shaft of the servo cylinder, a glue head is installed at the lower end of the glue dispensing seat, a lateral debugging mechanism is provided to facilitate adjusting the lateral moving direction of the glue head, a longitudinal moving mechanism adjusts the longitudinal moving direction of the glue head, the vertical moving position of the glue head is adjusted by the servo cylinder, and a heater heats the glue liquid in the glue box.

Description

Technical Field

[0001] The present invention relates to the technical field of hearing aids, and in particular to a debugging device and method for a hearing aid. Background Art

[0002] A hearing aid is a small loudspeaker that amplifies sounds that are originally inaudible, and then uses the hearing-impaired person's residual hearing to send the sounds to the auditory center of the brain, so that the sounds can be felt.

[0003] For example, the Chinese patent with authorization announcement number CN104811883A discloses that the present invention discloses an autonomous hearing aid fitting and debugging system, which includes a host computer software, a data programming line, and a hearing aid; the host computer software completes the entry of user hearing information and the reading of internal parameters in the hearing aid; the hearing aid calculates according to the received sound, converts the analog signal into a digital signal, and then converts it into an analog signal for output; the data programming line completes the communication between the host computer and the hearing aid; the host computer software is the hearing aid fitting software.

[0004] The above-mentioned hearing aid debugging system has the advantage of a simple structure for debugging the hearing aid through programming; however, the above-mentioned hearing aid debugging system still has some disadvantages, such as: it is impossible to adjust the equipment when bonding the hearing aid shell to improve the quality of glue dispensing. Summary of the invention

[0005] The object of the present invention is to provide a device and method for debugging a hearing aid to solve the problems raised in the above background technology.

[0006] To achieve the above object, the present invention provides the following technical solutions:

[0007] A debugging device and method for a hearing aid, comprising an operation box, a surrounding plate is provided on the upper surface of the operation box, a top plate is fixedly installed on the top of the surrounding plate, a first mounting groove is provided on the lower surface of the top plate, a horizontal debugging mechanism is fixedly installed in the first mounting groove, a mounting plate is fixedly installed at the lower end of the horizontal debugging mechanism, a second mounting groove is provided on the lower surface of the mounting plate, a longitudinal moving mechanism is fixedly installed in the second mounting groove, a servo cylinder is fixedly installed at the lower end of the longitudinal moving mechanism, a glue dispensing seat is fixedly installed on the output shaft of the servo cylinder, a glue head is installed at the lower end of the glue dispensing seat, a glue box is fixedly installed on the surrounding plate, a heater is fixedly installed on one side of the glue box, a glue hose is fixedly installed on the glue dispensing seat, one end of the glue hose passes through the heater and is connected to the glue box, a glue removal mechanism is fixedly installed on the upper surface of the operation box, a mounting seat is installed on one side of the glue removal mechanism, an angle adjustment mechanism is installed on the mounting seat, and a glue dispensing platform is installed on the upper end of the angle adjustment mechanism.

[0008] Preferably, the lateral debugging mechanism includes a first screw rod, a first guide rod, a first movable slider and a first servo motor, the first screw rod is rotatably installed in the first mounting groove through a bearing, the first guide rod is fixedly installed in the first mounting groove, the first movable slider is threadedly connected to the first screw rod, the first movable slider is slidably installed on the first guide rod, the first servo motor is fixedly installed on the surface of the top plate by screws, and the first servo motor is transmission connected to the first screw rod through gears.

[0009] Preferably, the longitudinal moving mechanism includes a second screw rod, a second guide rod, a second movable slider and a second servo motor, the second screw rod is rotatably mounted in the second mounting groove through a bearing, the second guide rod is fixedly mounted in the second mounting groove, the second movable slider is threadedly connected to the second screw rod, the second movable slider is slidably mounted on the second guide rod, the second servo motor is fixedly mounted on the mounting plate by screws, and the second servo motor is transmission-connected to the second screw rod through a coupling.

[0010] Preferably, the glue removal mechanism includes a fixed block, a brush roller and a third servo motor, the fixed block is fixedly mounted on the upper surface of the operating box, the brush roller is rotatably mounted on the fixed block via a bearing, the third servo motor is transmission-connected to the brush roller via a coupling, and the third servo motor is fixedly mounted on the fixed block.

[0011] Preferably, the angle adjustment mechanism comprises a fourth servo motor and a rotating shaft, the fourth servo motor is fixedly mounted on the mounting seat, the rotating shaft is rotatably mounted on the mounting seat via a bearing, and the fourth servo motor is transmission-connected to the rotating shaft via a gear.

[0012] Preferably, a lighting lamp is fixedly mounted on the enclosure.

[0013] Preferably, two symmetrical switch doors are hinged on the side of the operation box, and the switch doors are provided with visual windows.

[0014] Preferably, the rubber head is a disposable rubber head.

[0015] A method for debugging a hearing aid comprises the following steps:

[0016] Step 1: Fix the hearing aid shell on the dispensing table, install the glue head on the glue head, adjust the lateral movement direction of the glue head through the lateral adjustment mechanism, adjust the longitudinal movement position of the glue head through the longitudinal movement mechanism, and determine the horizontal position of the glue head;

[0017] Step 2: Adjust the vertical moving position of the glue head by the servo cylinder, and adjust the angle of the hearing aid housing on the glue dispensing table by the angle adjustment mechanism;

[0018] Step 3: Heat the glue in the glue box through the heater, flow it into the glue dispensing seat through the glue hose, and glue the hearing aid shell with the glue head;

[0019] Step 4: After gluing, the excess glue on the surface of the glue head is removed by a glue removal mechanism.

[0020] Preferably, both the transverse debugging mechanism and the longitudinal moving mechanism are provided with positioning sensors.

[0021] Compared with the prior art, the present invention has the following beneficial effects:

[0022] In the debugging device and method for the hearing aid, a lateral debugging mechanism is provided to facilitate adjustment of the lateral movement direction of the glue head, a longitudinal movement mechanism adjusts the longitudinal movement direction of the glue head, the vertical movement position of the glue head is adjusted by a servo cylinder, a heater heats the glue liquid in the glue box, and the glue flows into the glue dispensing seat through a glue hose, the glue head glues the hearing aid shell, and the excess glue on the surface is removed by a glue removal mechanism, which is beneficial to improving the quality and efficiency of gluing the hearing aid shell. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is one of the structural schematic diagrams of the present invention;

[0024] Figure 2 This is the second structural schematic diagram of the present invention;

[0025] Figure 3 This is the third structural schematic diagram of the present invention;

[0026] Figure 4 for Figure 1 The enlarged view of point A in the middle;

[0027] Figure 5 for Figure 2 Enlarged view of point B in the middle.

[0028] In the figure: 1. operation box; 2. enclosure; 3. top plate; 4. first mounting groove; 5. horizontal debugging mechanism; 51. first screw rod; 52. first guide rod; 53. first moving slide block; 54. first servo motor; 6. mounting plate; 7. second mounting groove; 8. longitudinal moving mechanism; 81. second screw rod; 82. second guide rod; 83. second moving slide block; 84. second servo motor; 9. servo cylinder; 10. dispensing seat; 11. glue head; 12. glue box; 13. heater; 14. glue removal mechanism; 141. fixing block; 142. brush roller; 143. third servo motor; 15. mounting seat; 16. angle adjustment mechanism; 161. fourth servo motor; 162. rotating shaft; 17. dispensing table; 18. lighting lamp; 19. switch door; 20. visual window; 21. rubber hose. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0030] See also Figure 1-Figure 5 The present invention provides a device and method for debugging a hearing aid, wherein the technical solution is as follows:

[0031] A hearing aid debugging device and method, comprising an operation box 1, a panel 2 is provided on the upper surface of the operation box 1, a top plate 3 is fixedly installed on the top of the panel 2, a first mounting groove 4 is provided on the lower surface of the top plate 3, a horizontal debugging mechanism 5 is fixedly installed in the first mounting groove 4, a mounting plate 6 is fixedly installed at the lower end of the horizontal debugging mechanism 5, a second mounting groove 7 is provided on the lower surface of the mounting plate 6, a longitudinal moving mechanism 8 is fixedly installed in the second mounting groove 7, a servo cylinder 9 is fixedly installed at the lower end of the longitudinal moving mechanism 8, and an output shaft of the servo cylinder 9 A glue dispensing seat 10 is fixedly installed on the upper surface, a glue head 11 is installed at the lower end of the glue dispensing seat 10, a glue box 12 is fixedly installed on the enclosure 2, a heater 13 is fixedly installed on one side of the glue box 12, a glue hose 21 is fixedly installed on the glue dispensing seat 10, one end of the glue hose 21 passes through the heater 13 and is connected to the glue box 12, a glue removal mechanism 14 is fixedly installed on the upper surface of the operating box 1, a mounting seat 15 is installed on one side of the glue removal mechanism 14, an angle adjustment mechanism 16 is installed on the mounting seat 15, and a glue dispensing platform 17 is installed on the upper end of the angle adjustment mechanism 16.

[0032] In this embodiment, preferably, the lateral debugging mechanism 5 includes a first screw rod 51, a first guide rod 52, a first movable slider 53 and a first servo motor 54. The first screw rod 51 is rotatably installed in the first mounting groove 4 through a bearing, the first guide rod 52 is fixedly installed in the first mounting groove 4, the first movable slider 53 is threadedly connected to the first screw rod 51, the first movable slider 53 is slidably installed on the first guide rod 52, the first servo motor 54 is fixedly installed on the surface of the top plate 3 through screws, the first servo motor 54 is transmission-connected to the first screw rod 51 through gears, the first servo motor 54 drives the first screw rod 51 to rotate through gears, drives the first movable slider 53 to slide on the first guide rod 52, and adjusts the lateral movement direction of the rubber head 11.

[0033] In this embodiment, preferably, the longitudinal moving mechanism 8 includes a second screw rod 81, a second guide rod 82, a second movable slider 83 and a second servo motor 84. The second screw rod 81 is rotatably installed in the second mounting groove 7 through a bearing, the second guide rod 82 is fixedly installed in the second mounting groove 7, the second movable slider 83 is threadedly connected to the second screw rod 81, the second movable slider 83 is slidably installed on the second guide rod 82, the second servo motor 84 is fixedly installed on the mounting plate 6 through screws, the second servo motor 84 is transmission-connected to the second screw rod 81 through a coupling, the second servo motor 84 drives the second screw rod 81 to rotate through the coupling, drives the second movable slider 83 to move on the second guide rod 82, and adjusts the longitudinal movement position of the rubber head 11.

[0034] In the present embodiment, preferably, the glue removal mechanism 14 includes a fixed block 141, a brush roller 142 and a third servo motor 143. The fixed block 141 is fixedly mounted on the upper surface of the operating box 1. The brush roller 142 is rotatably mounted on the fixed block 141 through a bearing. The third servo motor 143 is transmission-connected to the brush roller 142 through a coupling. The third servo motor 143 is fixedly mounted on the fixed block 141. The third servo motor 143 drives the brush roller 142 to rotate through a coupling to remove glue from the glue head 11.

[0035] In this embodiment, preferably, the angle adjustment mechanism 16 includes a fourth servo motor 161 and a rotating shaft 162. The fourth servo motor 161 is fixedly mounted on the mounting base 15. The rotating shaft 162 is rotatably mounted on the mounting base 15 through a bearing. The fourth servo motor 161 is connected to the rotating shaft 162 through gears. The fourth servo motor 161 drives the rotating shaft 162 through gears to facilitate the rotation of the dispensing table 17.

[0036] In this embodiment, preferably, a lighting lamp 18 is fixedly mounted on the enclosure 2 to improve the brightness of the working environment.

[0037] In this embodiment, preferably, two symmetrical switch doors 19 are hinged on the side of the operation box 1 , and a visual window 20 is provided on the switch door 19 . The provided visual window 20 facilitates observation of the internal conditions of the operation box 1 .

[0038] In this embodiment, preferably, the rubber head 11 is a disposable rubber head, which has a low cost and is easy to replace.

[0039] A method for debugging a hearing aid comprises the following steps:

[0040] Step 1: fix the hearing aid housing on the glue dispensing table 17, install the glue head 11 on the glue head 11, adjust the lateral movement direction of the glue head 11 through the lateral adjustment mechanism 5, adjust the longitudinal movement position of the glue head 11 through the longitudinal movement mechanism 8, and determine the horizontal position of the glue head 11;

[0041] Step 2: adjusting the vertical moving position of the glue head 11 by the servo cylinder 9, and adjusting the angle of the hearing aid housing on the glue dispensing platform 17 by the angle adjustment mechanism 16;

[0042] Step 3: The glue liquid in the glue box 12 is heated by the heater 13, flows into the glue dispensing seat 10 through the glue hose 21, and the hearing aid housing is glued by the glue head 11;

[0043] Step 4: After gluing, the glue head 11 is removed from the surface by the glue removal mechanism 14 .

[0044] In this embodiment, preferably, both the lateral adjustment mechanism 5 and the longitudinal movement mechanism 8 are provided with positioning sensors, and the positioning sensors are prior art, and a laser positioning sensor of model LK-G3000 is adopted.

[0045] The working principle and use process of the present invention:

[0046] The first servo motor 54 drives the first screw rod 51 to rotate through the gear, drives the first movable slider 53 to slide on the first guide rod 52, and adjusts the lateral movement direction of the glue head 11. The second servo motor 84 drives the second screw rod 81 to rotate through the coupling, drives the second movable slider 83 to move on the second guide rod 82, and adjusts the longitudinal movement position of the glue head 11. The vertical movement position of the glue head 11 is adjusted by the servo cylinder 9. The heater 13 heats the glue in the glue box 12, and flows into the glue dispensing seat 10 through the glue hose 21. The glue head 11 glues the hearing aid shell. The fourth servo motor 161 drives the rotating shaft 162 to transmit through the gear, which facilitates the rotation of the glue dispensing table 17. The third servo motor 143 drives the brush roller 142 to rotate through the coupling to remove the glue from the glue head 11, which is beneficial to improving the quality and efficiency of the gluing of the hearing aid shell.

[0047] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A hearing aid debugging device, comprising an operating box (1), characterized in that: The upper surface of the operating box (1) is provided with a panel (2), the top of the panel (2) is fixedly mounted with a top plate (3), the lower surface of the top plate (3) is provided with a first mounting groove (4), a lateral adjustment mechanism (5) is fixedly mounted in the first mounting groove (4), a mounting plate (6) is fixedly mounted at the lower end of the lateral adjustment mechanism (5), a second mounting groove (7) is provided on the lower surface of the mounting plate (6), a longitudinal movement mechanism (8) is fixedly mounted in the second mounting groove (7), a servo cylinder (9) is fixedly mounted at the lower end of the longitudinal movement mechanism (8), a glue dispensing seat (10) is fixedly mounted on the output shaft of the servo cylinder (9), and a glue head (11) is mounted at the lower end of the glue dispensing seat (10), A glue box (12) is fixedly mounted on the enclosure (2), a heater (13) is fixedly mounted on one side of the glue box (12), a glue hose (21) is fixedly mounted on the glue dispensing seat (10), one end of the glue hose (21) passes through the heater (13) and is connected to the glue box (12), a glue removal mechanism (14) is fixedly mounted on the upper surface of the operation box (1), a mounting seat (15) is mounted on one side of the glue removal mechanism (14), an angle adjustment mechanism (16) is mounted on the mounting seat (15), a glue dispensing platform (17) is mounted on the upper end of the angle adjustment mechanism (16), and the lateral adjustment mechanism (5) comprises a first screw rod (51), a first guide rod (52), and a first movable slider (53). and a first servo motor (54), the first screw rod (51) is rotatably mounted in the first mounting groove (4) through a bearing, the first guide rod (52) is fixedly mounted in the first mounting groove (4), the first movable slider (53) is threadedly connected to the first screw rod (51), the first movable slider (53) is slidably mounted on the first guide rod (52), the first servo motor (54) is fixedly mounted on the surface of the top plate (3) through screws, the first servo motor (54) is transmission-connected to the first screw rod (51) through a gear, and the longitudinal moving mechanism (8) comprises a second screw rod (81), a second guide rod (82), a second movable slider (83) and a second servo motor (84) The second screw rod (81) is rotatably mounted in the second mounting groove (7) through a bearing, the second guide rod (82) is fixedly mounted in the second mounting groove (7), the second movable slider (83) is threadedly connected to the second screw rod (81), the second movable slider (83) is slidably mounted on the second guide rod (82), the second servo motor (84) is fixedly mounted on the mounting plate (6) through screws, the second servo motor (84) is transmission-connected to the second screw rod (81) through a coupling, the angle adjustment mechanism (16) comprises a fourth servo motor (161) and a rotating shaft (162), the fourth servo motor (161) is fixedly mounted on the mounting seat (15),The rotating shaft (162) is rotatably mounted on the mounting seat (15) via a bearing, and the fourth servo motor (161) is transmission-connected to the rotating shaft (162) via a gear.

2. The debugging device for a hearing aid according to claim 1, characterized in that: The glue removal mechanism (14) comprises a fixed block (141), a brush roller (142) and a third servo motor (143); the fixed block (141) is fixedly mounted on the upper surface of the operation box (1); the brush roller (142) is rotatably mounted on the fixed block (141) via a bearing; the third servo motor (143) is transmission-connected to the brush roller (142) via a coupling; and the third servo motor (143) is fixedly mounted on the fixed block (141).

3. The debugging device for a hearing aid according to claim 1, characterized in that: A lighting lamp (18) is fixedly mounted on the enclosure plate (2).

4. The debugging device for a hearing aid according to claim 1, characterized in that: Two symmetrical switch doors (19) are hinged on the side of the operation box (1), and the switch doors (19) are provided with visual windows (20).

5. The debugging device for a hearing aid according to claim 1, characterized in that: The rubber head (11) is a disposable rubber head.

6. The method for using the debugging device for a hearing aid according to claim 1, characterized in that: The following steps are involved: Step 1: fix the hearing aid housing on the glue dispensing table (17), install the glue head (11) on the glue head (11), adjust the lateral movement direction of the glue head (11) through the lateral adjustment mechanism (5), adjust the longitudinal movement position of the glue head (11) through the longitudinal movement mechanism (8), and determine the horizontal position of the glue head (11); Step 2: adjusting the vertical movement position of the glue head (11) by means of the servo cylinder (9), and adjusting the angle of the hearing aid housing on the glue dispensing platform (17) by means of the angle adjustment mechanism (16); Step 3: The glue liquid in the glue box (12) is heated by the heater (13), flows into the glue dispensing seat (10) through the glue hose (21), and is glued to the hearing aid housing by the glue head (11); Step 4: The glue head (11) after gluing is removed from the surface by a glue removal mechanism (14).

Images