A multifunctional wire twisting machine
By using technical means such as synchronous belt transmission, continuously variable transmission and pneumatic butterfly brake in the wire twister, the problems of high noise, low efficiency and difficulty in tension control of traditional wire twisters are solved, and more efficient and stable twisting is achieved Line operation and more even tension control.
Patent Information
- Application Number
- CN202110265937.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-03-11
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2041-03-11
AI Technical Summary
Traditional wire twisters have problems such as high noise, low efficiency, unstable operation, inconvenient replacement of wire coils, and difficulty in tension control.
It adopts synchronous belt transmission method, continuously variable transmission or variable speed gear box, main motor, outer shaft and inner shaft and clutch, and the torque-retardation method can be used to adjust the running angle of the basket and combine transmission with any transmission. The main brake part uses pneumatic butterfly brakes, and the twisted wire is detected and automatically adjusted by constant tension control components.
A more compact and reasonable structural design is achieved, which improves the smooth operation reliability, reduces noise, improves efficiency and speed, and ensures uniform tension and smooth transmission of the stranded wire.
Smart Images

Figure CN112885534B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of wire twisting machines, in particular to a multifunctional wire twisting machine. Background Art
[0002] Wire twisting machine is a kind of mechanical equipment that can be widely used in various soft / hard conductor wires to twist multiple single conductors into one strand to meet the process requirements of wires. Wire twisting machine can be generally divided into single twisting machine, pair twisting machine, high-speed twisting machine, back-twisting machine, cage twisting machine, frame twisting machine, tubular twisting machine and disc twisting machine according to the twisting method. Wire twisting machine is a kind of mechanical equipment that can be widely used in various soft / hard conductor wires (copper wire, enameled wire, tinned wire, copper clad steel, copper clad aluminum, etc.) and electronic wires such as power cord, headphone wire, telephone wire, PVC wire, network wire, etc., to twist multiple single conductors into one strand to meet the process requirements of wires.
[0003] However, the traditional wire twisting machine still has some shortcomings when in use. The traditional wire twisting machine uses a gear box to drive the basket frame to achieve the purpose of twisting the wire, and the angle adjustment of the basket frame is limited. There are also defects such as high noise, low efficiency and unstable operation. At the same time, most wire twisting machines need to frequently replace new wire reels when in use. When replacing, it is necessary to loosen the locking screw with a wrench and manually release the latch safety lock, which makes replacement inconvenient. When the traction device transports the stranded wire to the wire leveler, the stranded wire will be tightened due to excessive tension or loosened due to insufficient tension. Excessive tension will cause the stranded wire to break, and too little tension will cause the stranded wire to be unevenly distributed. Whether the tension is too high or too low, it will affect the normal operation of the wire twisting machine. For this reason, the present invention proposes a multifunctional wire twisting machine to solve the above problems. Summary of the invention
[0004] The purpose of the present invention is to provide a multifunctional wire stranding machine to solve the above technical problems.
[0005] In order to solve the above technical problems, the present invention adopts the following technical solutions: a multifunctional stranding machine, including a main frame, an inner shaft and a main motor, characterized in that: a transmission shaft is arranged below the main motor, wherein the transmission shaft and the main motor are connected by a main motor synchronous pulley and a transmission shaft synchronous pulley b, a continuously variable gearbox is arranged below the transmission shaft, and the front end of the continuously variable gearbox is connected by a large synchronous pulley of the continuously variable gearbox and a synchronous pulley a of the transmission shaft, the other end of the continuously variable gearbox is connected by a continuously variable gearbox pinion, and the continuously variable gearbox pinion is connected by an inner shaft transmission gear at the front end of the inner shaft, wherein the inner shaft is arranged on the main frame; An outer shaft is arranged on the outer side of the inner shaft, an electromagnetic clutch is also arranged on the outer side of the outer shaft and on one side of the inner shaft transmission gear, two groups of large main shaft bearings are also arranged on the outer side of the outer shaft and on one side of the electromagnetic clutch, wherein a brake disc is arranged between the two groups of large main shaft bearings, an inner shaft bearing is arranged on the inner side of the outer shaft and on the rear end of the inner shaft, wherein an inner shaft gear is arranged on one side of the inner shaft bearing, and a bridge gear is arranged on the outer side of the inner shaft gear, the outer end of the bridge gear is connected with a detent gear, and one side of the detent gear is connected with a basket rack; a front capstan is arranged on the outer side of the outer shaft, and one side of the basket rack is also movably connected with a basket rack bearing arranged on the front capstan through the detent gear.
[0006] Preferably, a butterfly brake is provided on the outer side of the brake disc, and the butterfly brake is fixed on the main frame, and does not affect the operation of the brake disc when not in use.
[0007] Preferably, bearing seats are provided above the two groups of large main shaft bearings, the end of the transmission shaft is movably connected to the bearing seats, and a transmission shaft synchronous pulley c is provided between the two bearing seats, and the transmission shaft synchronous pulley c is transmission-connected to the outer shaft synchronous pulley on the outside of the outer shaft.
[0008] Preferably, an elastic bushing is provided on the outer side of the inner shaft and between the electromagnetic clutch and the pinion of the continuously variable transmission.
[0009] Preferably, the elastic bushing is made of rubber or plastic.
[0010] Preferably, the basket is a cantilever U-shaped bracket, the bottom of the basket is fixedly connected with a fixing block, and the number of the fixing blocks is two, the tops of the two fixing blocks are provided with a limiting groove, the inner part of the limiting groove is slidably installed with a wire drum body, the left and right inner walls of the basket are symmetrically rotatably installed with a rotating shaft, the rotating shaft is a cavity structure, and a slide groove is provided inside the rotating shaft, a sliding shaft is slidably installed inside the slide groove, a fixing plate is installed at the end of the sliding shaft, the first electric telescopic rod is installed on the upper and lower sides of the fixing plate, a through groove is provided inside the wire drum body, the sliding shaft is slidably matched with the inside of the through groove, and a fixing groove is provided on the inner side wall of the through groove, the fixing groove cooperates with the first electric telescopic rod, a controller and a power pack are installed in the inner cavity of the sliding shaft, and a second electric telescopic rod is installed between the sliding shaft and the inner bottom of the slide groove.
[0011] Preferably, the cross sections of the slide groove, the slide shaft and the through groove are all square structures.
[0012] Preferably, the front winch is connected to the axle gear through an axle gear shaft.
[0013] Preferably, the basket frame is provided with a constant tension control assembly, including a supporting base plate, two twisted wire mounting frames are fixedly mounted on the upper end of the supporting base plate, a traction wheel and a take-up wheel are respectively mounted on the upper ends of the twisted wire mounting frames, a third electric telescopic rod is mounted at the middle position of the upper end of the supporting base plate, a buffer spring is vertically fixedly mounted on the upper end of the third electric telescopic rod, a sliding sleeve is mounted on the upper end of the buffer spring, a support rod is slidably mounted inside the sliding sleeve, a pressure detector is mounted between the lower end of the support rod and the sliding sleeve, a tensioning wheel is rotatably mounted on the upper end of the support rod, and a controller is mounted on the supporting base plate.
[0014] Preferably, the pressure detector, the third electric telescopic rod and the PLC controller are electrically connected.
[0015] Preferably, a stranded wire is wound between the traction wheel, the tension wheel and the take-up wheel.
[0016] Compared with the related art, the multifunctional wire stranding machine provided by the present invention has the following beneficial effects:
[0017] The present invention provides a multifunctional wire twisting machine, which abandons the original gear box structure and adopts a synchronous belt transmission mode, a continuously variable transmission or a variable speed gear box, a main motor, an outer shaft and an inner shaft and a clutch. The back-twist mode can arbitrarily adjust the basket frame running angle combined with the transmission. The main engine braking part adopts a pneumatic butterfly brake, and the brake frame is fixed on the frame, with a double support structure. Through the setting of the fixed block and the limit groove, it can play a role in stably supporting the wire drum body. Through the mutual cooperation of the sliding shaft and the through groove, the fixing of the sliding shaft and the through groove is completed under the mutual cooperation of the fixed groove and the first electric telescopic rod, ensuring the relative position between the wire drum body and the rotating shaft. Through the setting of the constant tension control component, the tension of the stranded wire can be detected in real time, and the tension of the stranded wire can be automatically adjusted to ensure the smooth transmission of the stranded wire. The whole invention has a compact and reasonable structure, advanced technology, few parts, easy processing and assembly, stable and reliable operation, low noise, high speed and high efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a structural schematic diagram of a multifunctional wire stranding machine of the present invention;
[0019] Figure 2 It is a partial structural schematic diagram of a multifunctional wire stranding machine of the present invention;
[0020] Figure 3 This is a schematic diagram of the inner structure of the basket frame of the present invention;
[0021] Figure 4 For the present invention Figure 3 A magnified schematic diagram of the middle part;
[0022] Figure 5 is a schematic cross-sectional view of a rotating shaft of the present invention;
[0023] Figure 6 This is a structural schematic diagram of a constant tension control assembly of the present invention;
[0024] Figure 7 It is a cross-sectional view of the sliding sleeve of the present invention.
[0025] Figure numerals: 1. CVT gearbox; 2. CVT gearbox pinion; 3. Inner shaft transmission gear; 4. Butterfly brake; 5. Main frame; 6. Brake disc; 7. Electromagnetic clutch; 8. Main shaft large bearing; 9. Outer shaft; 10. Inner shaft bearing; 11. Inner shaft gear; 12. CVT large synchronous pulley; 13. Inner shaft; 14. Bridge gear; 15. Back-twist gear; 16. Basket; 17. Main motor; 18. Transmission shaft synchronous pulley a; 19. Main motor synchronous pulley; 20. Transmission shaft synchronous pulley b; 21. Transmission shaft; 22. Elastic bushing; 23. Bearing seat; 24. Transmission shaft synchronous pulley c; 25. Outer shaft synchronous pulley; 26. Bridge gear shaft ; 27. Basket bearing; 28. Front capstan; 29. Fixed block; 30. Limiting groove; 31. Reel body; 32. Rotating shaft; 33. Slide groove; 34. Sliding shaft; 35. First electric telescopic rod; 36. Through groove; 37. Fixed groove; 38. Controller; 39. Power supply group; 40. Second electric telescopic rod; 41. Constant tension control assembly; 41a. Support base plate; 41b. Stranding wire mounting frame; 41c. Traction wheel; 41d. Take-up wheel; 41e. Third electric telescopic rod; 41f. Buffer spring; 41g. Tensioning wheel; 41h. Support rod; 41i. Pressure detector; 41j. PLC controller; 41k. Sliding sleeve; 42. Fixed plate. DETAILED DESCRIPTION
[0026] In order to make the technical means, creative features, objectives and effects of the present invention easy to understand, the present invention is further described below in conjunction with specific embodiments and drawings, but the following embodiments are only preferred embodiments of the present invention, not all. Based on the embodiments in the implementation mode, other embodiments obtained by those skilled in the art without creative work are all within the scope of protection of the present invention.
[0027] The following describes the specific embodiments of the present invention in conjunction with the accompanying drawings. Figure 1 as well as Figure 2 ,in, Figure 1 It is a structural schematic diagram of a multifunctional wire stranding machine of the present invention; Figure 2 It is a partial structural schematic diagram of a multifunctional wire twisting machine of the present invention.
[0028] like Figure 1-2As shown, a multifunctional stranding machine includes a main frame 5, an inner shaft 13 and a main motor 17, a transmission shaft 21 is arranged below the main motor 17, wherein the transmission shaft 21 is connected to the main motor 17 through a main motor synchronous pulley 19 and a transmission shaft synchronous pulley b20, a continuously variable transmission gearbox 1 is arranged below the transmission shaft 21, and the front end of the continuously variable transmission gearbox 1 is connected to the transmission shaft synchronous pulley a18 through a large continuously variable transmission gearbox synchronous pulley 12, the other end of the continuously variable transmission gearbox 1 is connected to a continuously variable transmission gearbox pinion 2, and the continuously variable transmission gearbox pinion 2 is connected to the inner shaft transmission gear 3 at the front end of the inner shaft 13, wherein the inner shaft 13 is arranged on the main frame 5; an outer shaft 9 is arranged on the outer side of the inner shaft 13, and the outer shaft An electromagnetic clutch 7 is also provided on the outside of the outer shaft 9 and on one side of the inner shaft transmission gear 3, and two groups of main shaft large bearings 8 are also provided on the outside of the outer shaft 9 and on one side of the electromagnetic clutch 7, wherein a brake disc 6 is provided between the two groups of main shaft large bearings 8, and an inner shaft bearing 10 is provided on the inside of the outer shaft 9 and at the rear end of the inner shaft 13, wherein an inner shaft gear 11 is provided on one side of the inner shaft bearing 10, and a bridge gear 14 is provided on the outside of the inner shaft gear 11, and the outer end of the bridge gear 14 is connected to a back-twist gear 15, and one side of the back-twist gear 15 is connected to a basket 16; a front capstan 28 is provided on the outside of the outer shaft 9, and one side of the basket 16 is also movably connected to a basket bearing 27 provided on the front capstan 28 through the back-twist gear 15.
[0029] A butterfly brake 4 is arranged on the outer side of the brake disc 6 , and the butterfly brake 4 is fixed on the main frame 5 .
[0030] A bearing seat 23 is arranged above the two sets of main shaft large bearings 8, the end of the transmission shaft 21 is movably connected to the bearing seat 23, and a transmission shaft synchronous pulley c24 is arranged between the two bearing seats 23, and the transmission shaft synchronous pulley c24 is transmission-connected to the outer shaft synchronous pulley 25 outside the outer shaft 9.
[0031] Working principle:
[0032] This device is divided into two branches. One is transmitted to the transmission shaft synchronous pulley b20 through the main motor 17 and then transmitted to the outer shaft synchronous pulley 25 through the transmission shaft synchronous pulley c23, driving the outer shaft 9 to rotate, and transmitting to the front capstan 28, thereby driving the basket 16 to work; the other is transmitted to the stepless transmission gearbox 1 through the transmission shaft synchronous pulley a18, and then transmitted to the main capstan inner shaft transmission gear 3 through the stepless transmission gearbox pinion 2, thereby driving the inner shaft 13 to transmit, and then the inner shaft 13 is transmitted to the inner shaft gear 11, and further transmitted to the bridge gear 14 and the back-twist gear 15, thereby further meeting the requirements of different differential coefficients;
[0033] In order to achieve the goal of the basket 16 and the main strand to rotate in a horizontal state, the electromagnetic clutch 7 is installed on the main frame 5 and the transmission gear of the inner shaft 3 respectively. When the basket 16 and the strand are required to operate in a horizontal state, the electromagnetic clutch 7 remains in the engaged state and the stepless transmission 1 remains in the neutral state.
[0034] When the basket 16 is required to adjust the angle during operation, the electromagnetic clutch 7 remains disengaged, and the electromagnetic clutch 7 is disengaged by installing an elastic bushing 22 on the inner shaft 13. The basket 16 can be adjusted at any angle according to the cable manufacturing process. At the same time, in order to facilitate the loading and unloading of the cable reel, the reel can be guaranteed to be 90 degrees or 180 degrees at the same time. The whole machine can be loaded and unloaded, and the electric loading and unloading reel trolley can also be used to load and unload the cable reel separately;
[0035] The inner shaft 13 drives the gear set through the electromagnetic clutch 7 fixed on the frame. The electromagnetic clutch 7 is engaged, the inner shaft 13 does not rotate, and the front capstan 28 and the basket 16 run together. The front capstan 28 and the basket 16 remain in the same state if the basket is in a horizontal state. If pre-twisting is required, the electromagnetic clutch 7 can be disengaged, because the rotation speed can be adjusted to make the rotation speeds of the inner shaft 13 and the outer shaft 9 different, so that the basket 16 can be deflected at an angle, the torque of the cable is twisted back, and then the electromagnetic clutch 7 is engaged. Keep the front capstan 28 and the basket 16 running together. Disengaging the clutch can also make the rotation speeds of the capstan and the basket different, and can be adjusted arbitrarily according to the requirements of cable manufacturing.
[0036] This solution can also achieve the functions of cable taping and armoring for the main engine at the same time. It can be arranged in multiple motor units or arranged in intervals. Through the drive of each motor and PLC operation, the cable twisting and taping and armoring can be integrated.
[0037] This case also provides constant tension control for the basket. The unwinding tension is controlled by a magnetic powder clutch. The tension can be set, displayed and modified. The tension is automatically calculated by Siemens PLC to control the speed of each motor to ensure accurate and stable pitch. It automatically tracks the diameter of the wire drum to ensure that the tension is consistent from the full wire drum to the empty wire drum, ensuring uniform and constant tension.
[0038] Example 2
[0039] like Figure 1-5As shown, a multifunctional stranding machine includes a main frame 5, an inner shaft 13 and a main motor 17, characterized in that: a transmission shaft 21 is arranged below the main motor 17, wherein the transmission shaft 21 and the main motor 17 are connected by a main motor synchronous pulley 19 and a transmission shaft synchronous pulley b20, a continuously variable transmission gearbox 1 is arranged below the transmission shaft 21, and the front end of the continuously variable transmission gearbox 1 is connected by a large continuously variable transmission gearbox synchronous pulley 12 and a transmission shaft synchronous pulley a18, the other end of the continuously variable transmission gearbox 1 is connected by a continuously variable transmission gearbox pinion 2, and the continuously variable transmission gearbox pinion 2 is connected by an inner shaft transmission gear 3 at the front end of the inner shaft 13, wherein the inner shaft 13 is arranged on the main frame 5; an outer shaft 9 is arranged on the outer side of the inner shaft 13 An electromagnetic clutch 7 is also provided on the outer side of the outer shaft 9 and on one side of the inner shaft transmission gear 3. Two groups of main shaft large bearings 8 are also provided on the outer side of the outer shaft 9 and on one side of the electromagnetic clutch 7, wherein a brake disc 6 is provided between the two groups of main shaft large bearings 8. An inner shaft bearing 10 is provided on the inner side of the outer shaft 9 and at the rear end of the inner shaft 13, wherein an inner shaft gear 11 is provided on one side of the inner shaft bearing 10, and a bridge gear 14 is provided on the outer side of the inner shaft gear 11, and a back-twist gear 15 is connected to the outer end of the back-twist gear 15, and a basket 16 is connected to one side of the back-twist gear 15; a front capstan 28 is provided on the outer side of the outer shaft 9, and one side of the basket 16 is also movably connected to a basket bearing 27 provided on the front capstan 28 through the back-twist gear 15.
[0040] The basket 16 is a cantilever U-shaped bracket, and a fixed block 29 is fixedly connected to the bottom of the basket 16, and the number of the fixed blocks 29 is two. The tops of the two fixed blocks 29 are provided with a limit groove 30, and a wire drum body 31 is slidably installed inside the limit groove 30. A rotating shaft 32 is symmetrically rotated and installed on the left and right inner walls of the basket 16. The rotating shaft 32 is a cavity structure, and a slide groove 33 is arranged inside the rotating shaft 32. A sliding shaft 34 is slidably installed inside the slide groove 33. The sliding shaft 34 is A fixing plate 42 is installed at the end, and the first electric telescopic rod 35 is installed on the upper and lower sides of the fixing plate 42. A through groove 36 is opened inside the cable drum body 31, and the sliding shaft 34 slides in cooperation with the inside of the through groove 36, and a fixing groove 37 is provided on the inner side wall of the through groove 36, and the fixing groove 37 cooperates with the first electric telescopic rod 35. A controller 38 and a power supply group 39 are installed in the inner cavity of the sliding shaft 34, and a second electric telescopic rod 40 is installed between the sliding shaft 34 and the inner bottom of the slide groove 33.
[0041] Working principle:
[0042] When the cable drum body 31 needs to be replaced, first control the first electric telescopic rod 35 to retract until the end of the first electric telescopic rod 35 disengages from the fixing groove 37, and then control the second electric telescopic rod 40 to retract. The second electric telescopic rod 40 will drive the sliding shaft 34 to slide in the sliding groove 33 until the sliding shaft 34 is completely disengaged from the through groove 36. At this time, the cable drum body 31 to be replaced can be removed from the limiting groove 30, and then the new cable drum body 31 can be placed in the limiting groove 30, and the cable drum body 31 is rotated so that the through groove 36 on the cable drum body 31 is aligned with the sliding shaft 34, and then the second electric telescopic rod 40 is adjusted to extend to drive the sliding shaft 34 to insert into the through groove 36, and then the first electric telescopic rod 35 is adjusted to extend so that the end of the first electric telescopic rod 35 is inserted into the fixing groove 37, so that the new cable drum body 31 is re-fixed between the two sliding shafts 34.
[0043] Example 3
[0044] like Figure 1-2 As shown in Figures 6-7, a multifunctional stranding machine comprises a main frame 5, an inner shaft 13 and a main motor 17, characterized in that: a transmission shaft 21 is arranged below the main motor 17, wherein the transmission shaft 21 is connected to the main motor 17 through a main motor synchronous pulley 19 and a transmission shaft synchronous pulley b20, a continuously variable transmission gearbox 1 is arranged below the transmission shaft 21, and the front end of the continuously variable transmission gearbox 1 is connected to the transmission shaft synchronous pulley a18 through a large continuously variable transmission gearbox synchronous pulley 12, the other end of the continuously variable transmission gearbox 1 is connected to a continuously variable transmission gearbox pinion 2, and the continuously variable transmission gearbox pinion 2 is connected to the inner shaft transmission gear 3 at the front end of the inner shaft 13, wherein the inner shaft 13 is arranged on the main frame 5; an outer Shaft 9, an electromagnetic clutch 7 is also arranged on the outside of the outer shaft 9 and on one side of the inner shaft transmission gear 3, two groups of main shaft large bearings 8 are also arranged on the outside of the outer shaft 9 and on one side of the electromagnetic clutch 7, wherein a brake disc 6 is arranged between the two groups of main shaft large bearings 8, an inner shaft bearing 10 is arranged on the inside of the outer shaft 9 and at the rear end of the inner shaft 13, wherein an inner shaft gear 11 is arranged on one side of the inner shaft bearing 10, and a bridge gear 14 is arranged on the outside of the inner shaft gear 11, the outer end of the bridge gear 14 is connected to a back-twist gear 15, and one side of the back-twist gear 15 is connected to a basket 16; a front capstan 28 is arranged on the outside of the outer shaft 9, and one side of the basket 16 is also movably connected to a basket bearing 27 arranged on the front capstan 28 through the back-twist gear 15.
[0045] A constant tension control assembly 41 is provided on the basket frame 16, including a supporting base plate 41a, two stranding wire mounting frames 41b are fixedly mounted on the upper end of the supporting base plate 41a, a traction wheel 41c and a take-up wheel 41d are respectively mounted on the upper ends of the stranding wire mounting frames 41b, a third electric telescopic rod 41e is mounted in the middle position of the upper end of the supporting base plate 41a, a buffer spring 41f is vertically fixedly mounted on the upper end of the third electric telescopic rod 41e, a sliding sleeve 41k is mounted on the upper end of the buffer spring 41f, a support rod 41h is slidably mounted inside the sliding sleeve 41k, a pressure detector 41i is mounted between the lower end of the support rod 41h and the sliding sleeve 41k, a tensioning wheel 41g is rotatably mounted on the upper end of the support rod 41h, and a PLC controller 41j is mounted on the supporting base plate 41a.
[0046] Working principle:
[0047] During the normal transmission of the stranded wire, the stranded wire moves under the traction of the traction wheel 41c, the tension wheel 41g and the take-up wheel 41d. During the transmission of the stranded wire, there is a vertical downward pressure on the tension wheel 41g. At this time, the support rod 41h will move downward inside the sliding sleeve 41k, and there will be a vertical downward pressure on the pressure detector 41i. The pressure detector 41i directly transmits the detected pressure signal to the PLC controller 41j. When the pressure signal received by the PLC controller 41j is greater than the set range value, it means that the stranded wire is too tight, and the PLC controller 41j will Control the third electric telescopic rod 41e to retract until the pressure value detected by the pressure detector 41i returns to the normal range; similarly, if the pressure value detected by the pressure detector 41i is smaller than the set range, it means that the stranded wire is loose, and the PLC controller 41j will control the third electric telescopic rod 41e to extend, driving the tensioning wheel 41g upward until the pressure value detected by the pressure detector 41i returns to the normal range; during the whole process, the buffer spring 41f can always play a good buffering role to avoid large fluctuations in the detection results of the pressure detector 41i due to short-term fluctuations in the stranded wire.
[0048] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the present invention and are not intended to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A multifunctional wire stranding machine, comprising a main frame (5), an inner shaft (13) and a main motor (17), characterized in that: A transmission shaft (21) is arranged below the main motor (17), wherein the transmission shaft (21) is connected to the main motor (17) through a main motor synchronous pulley (19) and a transmission shaft synchronous pulley b (20), and a continuously variable transmission gearbox (1) is arranged below the transmission shaft (21), and the front end of the continuously variable transmission gearbox (1) is connected to the transmission shaft synchronous pulley a (18) through a continuously variable transmission gearbox large synchronous pulley (12), and the other end of the continuously variable transmission gearbox (1) is connected to a continuously variable transmission gearbox pinion (2), and the continuously variable transmission gearbox pinion (2) is connected to the inner shaft transmission gear (3) at the front end of the inner shaft (13), wherein the inner shaft (13) is arranged on the main frame (5); An outer shaft (9) is arranged on the outer side of the inner shaft (13); an electromagnetic clutch (7) is arranged on the outer side of the outer shaft (9) and on one side of the inner shaft transmission gear (3); two sets of main shaft large bearings (8) are arranged on the outer side of the outer shaft (9) and on one side of the electromagnetic clutch (7); a brake disc (6) is arranged between the two sets of main shaft large bearings (8); an inner shaft bearing (10) is arranged on the inner side of the outer shaft (9) and on the rear end of the inner shaft (13); An inner shaft gear (11) is arranged on one side of the bearing (10), and a bridge gear (14) is arranged on the outer side of the inner shaft gear (11), the outer end of the bridge gear (14) is connected to a back-twist gear (15), and one side of the back-twist gear (15) is connected to a basket (16); a front capstan (28) is arranged on the outer side of the outer shaft (9), and one side of the basket (16) is also movably connected to a basket bearing (27) arranged on the front capstan (28) through the back-twist gear (15); A butterfly brake (4) is arranged on the outer side of the brake disc (6), and the butterfly brake (4) is fixed on the main frame (5); The basket frame (16) is a cantilever U-shaped bracket, the bottom of the basket frame (16) is fixedly connected with a fixing block (29), and the number of the fixing blocks (29) is two, and the tops of the two fixing blocks (29) are provided with a limiting groove (30), and the inside of the limiting groove (30) is slidably installed with a wire drum body (31), and the left and right inner side walls of the basket frame (16) are symmetrically rotatably installed with a rotating shaft (32), the rotating shaft (32) is a cavity structure, and the inside of the rotating shaft (32) is provided with a sliding groove (33), and the inside of the sliding groove (33) is slidably installed with a sliding shaft (34), and the end of the sliding shaft (34) is installed A fixing plate (42) is installed, and a first electric telescopic rod (35) is installed on both upper and lower sides of the fixing plate (42); a through slot (36) is provided inside the cable drum body (31); the sliding shaft (34) is slidably matched with the inside of the through slot (36); a fixing slot (37) is provided on the inner side wall of the through slot (36); the fixing slot (37) and the first electric telescopic rod (35) are matched with each other; a controller (38) and a power supply group (39) are installed in the inner cavity of the sliding shaft (34); and a second electric telescopic rod (40) is installed between the sliding shaft (34) and the inner bottom of the sliding slot (33); The basket frame (16) is provided with a constant tension control assembly (41), comprising a support bottom plate (41a), two twisted wire mounting frames (41b) are fixedly mounted on the upper end of the support bottom plate (41a), a traction wheel (41c) and a take-up wheel (41d) are respectively mounted on the upper ends of the twisted wire mounting frames (41b), a third electric telescopic rod (41e) is mounted in the middle of the upper end of the support bottom plate (41a), and the upper end of the third electric telescopic rod (41e) is vertically fixedly mounted. A buffer spring (41f) is installed, a sliding sleeve (41k) is installed on the upper end of the buffer spring (41f), a support rod (41h) is slidably installed inside the sliding sleeve (41k), a pressure detector (41i) is installed between the lower end of the support rod (41h) and the sliding sleeve (41k), a tensioning wheel (41g) is rotatably installed on the upper end of the support rod (41h), and a PLC controller (41j) is installed on the support base plate (41a).
2. A multifunctional wire stranding machine according to claim 1, characterized in that: A bearing seat (23) is arranged above the two groups of main shaft large bearings (8), the end of the transmission shaft (21) is movably connected to the bearing seat (23), and a transmission shaft synchronous pulley c (24) is arranged between the two bearing seats (23), and the transmission shaft synchronous pulley c (24) is transmission-connected to the outer shaft synchronous pulley (25) outside the outer shaft (9).
3. A multifunctional wire stranding machine according to claim 1, characterized in that: An elastic bushing (22) is arranged outside the inner shaft (13) and between the electromagnetic clutch (7) and the continuously variable transmission pinion (2).
4. A multifunctional wire stranding machine according to claim 1, characterized in that: The front winch (28) is transmission-connected to the axle gear (14) via the axle gear shaft (26).
5. A multifunctional wire stranding machine according to claim 1, characterized in that: The cross sections of the sliding groove (33), the sliding shaft (34) and the through groove (36) are all square structures.
6. A multifunctional wire stranding machine according to claim 1, characterized in that: The pressure detector (41i), the third electric telescopic rod (41e) and the PLC controller (41j) are electrically connected.
7. A multifunctional wire stranding machine according to claim 1, characterized in that: A twisted wire is wound between the traction wheel (41c), the tension wheel (41g) and the take-up wheel (41d).
Citation Information
Patent Citations
Novel multifunctional stranding machine
CN214505137U