A device for eliminating the fuzz of multifilament fiber rope and its use method

Abstract

The present invention proposes a device for eliminating the fuzz of a multifilament fiber rope, comprising a box body, a humidifying component and a drying and shaping component are arranged on the front and rear sides of the box body, a dehairing component is arranged between the humidifying component and the drying and shaping component, and the humidifying component, the dehairing component and the drying and shaping component are separated by a spacer box plate; the humidifying component comprises a spray device, a first wire-passing wheel group and a wastewater collector, the spray device is fixedly installed on the top of the box body, the first wire-passing wheel group is fixed on the inner side of the box body, and the wastewater collector is fixed on the bottom of the box body; the dehairing component comprises a through pipe connected to the spacer box plate, the through pipe is connected to a plurality of hot air dehairing guns, and a combing loop is arranged in the through pipe; the drying and shaping component comprises a second wire-passing wheel group, a circulating fan and a hot air blower, the second wire-passing wheel group is fixed on the inner side of the box body, and the circulating fan and the hot air blower are both installed on the top of the box body.

Description

Technical Field

[0001] The invention relates to a device for eliminating the fuzz of a multifilament fiber rope and a use method thereof, belonging to the technical field of fiber rope production. Background Art

[0002] During the production process of ropes, due to the continuous friction and contact between the fibers and the equipment, especially in the processing and production of ultra-fine multifilament fibers, fiber hair will appear on the rope surface. The fiber hair not only affects the appearance of the product, but also brings quality risks to the next rope processing process. Therefore, the fiber hair on the rope surface must be processed.

[0003] At present, the grinding of multifilament fiber ropes is only carried out by using a hair dryer, which not only fails to ensure the quality of hair removal, but also easily damages the fiber rope body, and further affects the production efficiency. Summary of the invention

[0004] In order to solve the above-mentioned technical problems, the present invention provides a device for eliminating the fuzz of a multifilament fiber rope and a method for using the device, and the technical solution adopted is:

[0005] A device for eliminating the fuzz of a multifilament fiber rope, comprising a box body, a humidifying component and a drying and shaping component are arranged on the front and rear sides of the box body, a dehairing component is arranged between the humidifying component and the drying and shaping component, and the humidifying component, the dehairing component and the drying and shaping component are separated by a spacer box plate; the humidifying component comprises a spray device, a first wire-passing wheel group and a wastewater collector, the spray device is fixedly installed on the top of the box body, the first wire-passing wheel group is fixed on the inner side of the box body, and the wastewater collector is fixed on the bottom of the box body; the dehairing component comprises a through pipe connected to the spacer box plate, the through pipe is connected to a plurality of hot air dehairing guns, and a combing loop is arranged in the through pipe; the drying and shaping component comprises a second wire-passing wheel group, a circulating fan and a hot air blower, the second wire-passing wheel group is fixed on the inner side of the box body, and the circulating fan and the hot air blower are both installed on the top of the box body.

[0006] Preferably, the hot air hair removal guns are grouped in two and are symmetrically distributed.

[0007] Preferably, the combing loops are arranged at intervals between the hot air depilatory guns.

[0008] Preferably, the first wire-passing wheel group is made of nylon material, and the number of wire-passing wheels in the first wire-passing wheel group is adjustable.

[0009] Preferably, the second wire-passing wheel group is made of stainless steel, and the number of wire-passing wheels of the second wire-passing wheel group is adjustable.

[0010] Preferably, a traction machine for winding the fiber rope is provided at the rear end of the box.

[0011] A method for using a device for removing fuzz from a multifilament fiber rope, comprising:

[0012] S1, setting the number and position of the wire passing wheels of the first wire passing wheel group and the second wire passing wheel group, and fixing them in the box;

[0013] S2, set the number of hot air hair removal guns and set the combing loop accordingly;

[0014] S3, setting the traction speed of the traction machine, setting the spraying speed and efficiency of the spraying device or the humidity in the box corresponding to the humidifying component, setting the hot air temperature of the hot air dehairing gun, and setting the drying and setting temperature;

[0015] S4, passing the fiber rope through the humidification component, hair removal component and drying and shaping component of the device in sequence, and finally connecting it to the traction machine;

[0016] S5. Turn on the machine. The fiber rope will be treated by this device to eliminate the fuzz and obtain a qualified fiber rope.

[0017] The present invention uses a spray device to humidify the surface of the rope, and by controlling the spray time, it ensures that the fiber hair and the surface of the rope body are fully moistened, and then uses a hot air dehairing gun to perform hot air dehairing. Since there is less moisture on the fiber hair, it quickly dries, curls and scorches during hot air dehairing, but the rope body contains more water, and the moisture cannot be quickly evaporated during hot air dehairing, ensuring that the rope body is not burned by hot air; at the same time, the fiber hair is continuously combed by a combing brush, that is, it is ensured that all fiber hair can be exposed to the muzzle of the hot air dehairing gun, and the curled and scorched fiber hair can be combed and smoothed in time to ensure the smoothness of the rope body. Finally, the rope that has completed the dehairing treatment is dried and shaped by a drying and shaping component, which can not only remove moisture in the rope, but also use hot circulating air to shape the rope skin and core, eliminate the internal stress of the fiber, and improve the stability and adhesion of the rope. The application of this device greatly improves the dehairing efficiency of the fiber rope, while solving the problem of easy damage to the rope body during the dehairing process, and uses the shaping principle to arrange the rope, improve the rope strength, improve the rope extension and other performance, and achieve multiple goals at one stroke. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 The present invention is a schematic structural diagram of a device for eliminating fuzz on a multifilament fiber rope.

[0019] In the figure: 1. Box body; 2. Humidification component; 21. Spraying device; 22. First wire-passing wheel group; 23. Wastewater collector; 3. Drying and shaping component; 31. Second wire-passing wheel group; 32. Circulation fan; 33. Hot air blower; 4. Hair removal component; 41. Through pipe; 42. Hot air hair removal gun; 43. Combing ring; 5. Spacer box board; 6. Traction machine; 7. Fiber rope. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0021] like Figure 1 As shown, a device for eliminating the fuzz of a multifilament fiber rope comprises a box body 1, a humidifying component 2 and a drying and shaping component 3 are arranged on the front and rear sides of the box body 1, a hair removal component 4 is arranged between the humidifying component 2 and the drying and shaping component 3, the humidifying component 2, the hair removal component 4 and the drying and shaping component 3 are separated by a spacer box plate 5, and the spacer box plate 5 is fixedly sealed to prevent the loss of water or heat; the humidifying component 2 comprises a spraying device 21, a first wire passing wheel group 22 and a wastewater collector 23, the spraying device 21 is fixedly installed on the top of the box body 1, and the first wire passing wheel group 22 and the wastewater collector 23 The wire wheel group 22 is fixed on the inner side of the box body 1, and the wastewater collector 23 is fixed on the bottom of the box body 1. The wastewater collector 23 is a wastewater recovery tank in the shape of a funnel; the hair removal component 4 includes a through pipe 41 connected to the spacer box plate 5, and the through pipe 41 is connected to multiple hot air hair removal guns 42, and a combing loop 43 is provided in the through pipe 41; the drying and shaping component 3 includes a second wire wheel group 31, a circulating fan 32 and a hot air blower 33, and the second wire wheel group 31 is fixed on the inner side of the box body 1, and the circulating fan 32 and the hot air blower 33 are both installed on the top of the box body 1.

[0022] The hot air hair removal guns 42 are arranged in groups of two and are symmetrically distributed. Multiple groups can be provided as required. The combing loops 43 are arranged at intervals between the hot air hair removal guns 42. The number of the combing loops 43 is determined according to the number of the hot air hair removal guns 42. When the fiber rope enters and leaves the hair removal assembly 4, it must first pass through the combing loops 43 to ensure that the fiber hair and its heat-shrinked coke body can be combed in time.

[0023] The first wire-passing wheel group 22 is made of nylon material, and the second wire-passing wheel group 31 is made of stainless steel material. The number of wire-passing wheels in the first wire-passing wheel group 22 and the second wire-passing wheel group 31 can be adjusted. The first wire-passing wheel group 22 is detachable, and the position of each wire-passing wheel corresponding thereto can be determined according to the rope entry and exit positions and the humidification requirements, and the fiber rope passes through all the wire-passing wheels in sequence. The second wire-passing wheel group 31 is detachable, and the position of each wire-passing wheel corresponding thereto can be determined according to the rope entry and exit positions and the drying and shaping requirements, and the fiber rope passes through all the wire-passing wheels in sequence. The rear end of the box body 1 is provided with a traction machine 6 for winding the fiber rope 7. By controlling the traction speed and the number of wire-passing wheels in the first wire-passing wheel group 22 and the second wire-passing wheel group 31, the time for the fiber rope 7 to pass through each component is adjusted, thereby controlling the degree of humidification, the degree of hair removal and the drying and shaping effect.

[0024] The specific usage of the device is:

[0025] S1, setting the number and position of the first wire passing wheel group 22 and the second wire passing wheel group 31, and fixing them in the box body 1;

[0026] S2, setting the number of hot air hair removal guns 42, and setting the combing loops 43 accordingly;

[0027] S3, setting the traction speed of the traction machine 6, setting the spraying speed and efficiency of the spraying device 21 or the humidity in the corresponding box 1 of the humidifying component 2, setting the hot air temperature of the hot air dehairing gun 42, and setting the drying and setting temperature;

[0028] S4, passing the fiber rope 7 through the humidifying component 2, the hair removal component 4 and the drying and shaping component 3 of the device in sequence, and finally connecting to the traction machine 6;

[0029] S5, start the machine, the fiber rope 7 will be processed by the device to eliminate the fuzz and obtain a qualified fiber rope.

[0030] When a device for removing hair from a multifilament fiber rope is used to remove hair from a 12mm polypropylene round braided rope, the operation process includes:

[0031] (1) The number of wire passing wheels of the first wire passing wheel group 22 and the second wire passing wheel group 31 are both set to 7, and they are fixed in the box body 1;

[0032] (2) The hot air depilatory guns 42 are set to 3 groups of 6, 3 in each of the upper and lower parts, and 4 combing rings 43 are provided;

[0033] (3) The speed of the traction machine 6 is set to 5 m / min, the spraying speed of the spraying device 21 is set to control the humidity of the humidifying component 2 to be maintained above 90%, the hot air temperature of the hot air dehairing gun 42 is set to 220° C., and the drying and setting temperature is set to 160° C.;

[0034] (4) The fiber rope 7 is passed through the humidifying component 2, the hair removal component 4 and the drying and shaping component 3 of the device in sequence, and finally connected to the traction machine 6;

[0035] (5) Start the machine, the fiber rope 7 will be treated by the device to eliminate the fuzz and obtain a qualified fiber rope.

[0036] The device for removing fuzz from a multifilament fiber rope proposed by the present invention can greatly improve the efficiency of removing fuzz, while solving the problem of easy damage to the rope body during the de-hairing process, and pre-treating the rope body by drying and shaping, thereby improving the stability between the skin and the core, and greatly improving the performance of the rope.

[0037] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A device for eliminating the fuzzing of a multifilament fiber rope, characterized in that: It comprises a box body, a humidifying component and a drying and shaping component are arranged on the front and rear sides of the box body, a hair removal component is arranged between the humidifying component and the drying and shaping component, and the humidifying component, the hair removal component and the drying and shaping component are separated by a spacer box plate; the humidifying component comprises a spray device, a first wire-passing wheel group and a waste water collector, the spray device is fixedly installed on the top of the box body, the first wire-passing wheel group is fixed on the inner side of the box body, and the waste water collector is fixed on the bottom of the box body; the hair removal component comprises a through pipe connected with the spacer box plate, the through pipe is connected with a plurality of hot air hair removal guns, and a combing loop is arranged in the through pipe; the drying and shaping component comprises a second wire-passing wheel group, a circulating fan and a hot air blower, the second wire-passing wheel group is fixed on the inner side of the box body, and the circulating fan and the hot air blower are both installed on the top of the box body; A traction machine for winding the fiber rope is provided at the rear end of the box. By controlling the traction speed and the number of wire wheels of the first wire wheel group and the second wire wheel group, the time for the fiber rope to pass through each component is adjusted to control the humidification degree, hair removal degree and drying and shaping effect.

2. The device for eliminating fuzz on a multifilament fiber rope according to claim 1, characterized in that: The hot air hair removal guns are arranged in groups of two and are symmetrically distributed.

3. The device for eliminating fuzz on a multifilament fiber rope according to claim 1, characterized in that: The combing loops are arranged at intervals between the hot air depilatory guns.

4. The device for eliminating fuzz on a multifilament fiber rope according to claim 1, characterized in that: The first wire-passing wheel group is made of nylon material, and the number of wire-passing wheels in the first wire-passing wheel group is adjustable.

5. The device for eliminating fuzz on a multifilament fiber rope according to claim 1, characterized in that: The second wire-passing wheel group is made of stainless steel, and the number of wire-passing wheels of the second wire-passing wheel group is adjustable.

6. A method for using the device for removing fuzz from a multifilament fiber rope according to any one of claims 1 to 5, characterized in that: include S1, setting the number and position of the wire passing wheels of the first wire passing wheel group and the second wire passing wheel group, and fixing them in the box; S2, set the number of hot air hair removal guns and set the combing loop accordingly; S3, setting the traction speed of the traction machine, setting the spraying speed and efficiency of the spraying device or the humidity in the box corresponding to the humidifying component, setting the hot air temperature of the hot air dehairing gun, and setting the drying and setting temperature; S4, passing the fiber rope through the humidification component, hair removal component and drying and shaping component of the device in sequence, and finally connecting it to the traction machine; S5. Turn on the machine. The fiber rope will be treated by this device to eliminate the fuzz and obtain a qualified fiber rope.

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