Split Easter eggs and Easter egg production molds and processes

Abstract

The invention discloses a split-type colored egg and a mold and process for producing colored eggs, and belongs to the technical field of colored egg products and their production process. The split-type colored egg of the invention comprises an upper half of an egg body and a lower half of an egg body, which are fixed to form a hollow egg-shaped whole by upper and lower docking in a detachable manner, wherein the upper half of the egg body is made of fragile material, and the lower half of the egg body is made of non-fragile material. The mold for producing colored eggs of the invention comprises two groups of upper half molds of the egg body. The production process of colored eggs of the invention manufactures the upper half of the egg body and the lower half of the egg body separately, and the mold can produce two upper halves of the egg body each time the mold is closed, thereby doubling the production efficiency, and the upper half of the egg body can be produced, stored, packaged and transported separately from the lower half of the egg body, thereby reducing waste, and the lower half can be recycled, thereby increasing production and production efficiency, increasing the yield rate, being very convenient for packaging and transportation, reducing the packaging volume, and greatly reducing the packaging and transportation costs, thereby having significant progress.

Description

Technical Field

[0001] The invention relates to an egg prop and a production mold and process thereof, belonging to the technical field of egg-shaped cultural and entertainment products and their production process. Background Art

[0002] At present, the colored egg or golden egg is a common prop used in various cultural and entertainment activities such as celebrations and marketing. The existing colored egg products are all egg-shaped gypsum products, which have the following disadvantages:

[0003] 1. Inconvenient to pack. The whole is an egg-shaped gypsum product, which is fragile and cannot be collided. It takes up space and is complex to pack and protect. The packaging carton is large in size and a wooden frame needs to be added to the outside of the carton for reinforcement and protection. Too much waste of cartons and wooden frames is labor-intensive and time-consuming, and it is also very inconvenient for customers to unpack.

[0004] 2. Inconvenient to transport. The existing products are egg-shaped and fragile. The packaging cartons are too large and reinforced with wooden frames. They are too heavy. Express delivery generally does not accept them. They can only be sent by logistics trucks. There are too few logistics points in most cities, and they are too far away from the delivery and collection points. Both delivery and receipt need to be self-collected at the logistics stations, which is very inconvenient.

[0005] 3. Inconvenient for production. The existing two-part Easter egg mold is formed into an overall egg shape. The overall production mold is one slot and one mold, one mold and one product. The product is made of integral gypsum material. After the mold is loaded into the machine, gypsum slurry is added and the machine is turned on and shaken until the gypsum is completely solidified and formed, about 30 minutes, and the mold is taken out after stopping. Wait for about 30 minutes or heat or blow it before manual mold removal. Since the existing mold is made of hard plastic material, the two parts form an egg shape as a whole, so it is difficult to take out the mold, easy to break, and defective products can be recycled and reused. Too much material waste, long time consumption, low efficiency, the existing mold is a single-layer plastic mold directly formed, the mold is too damaged, too much scrap, and needs to be replaced frequently, resulting in increased mold costs.

[0006] 4. Inconvenient operation and waste. When using the existing products, you need to insert the colored flowers and prize tickets from the small hole at the bottom, and then seal the small hole with a sealing sticker. Since there is only an entrance hole, there is a disadvantage that the hole is too small to put in the physical gifts; in addition, when smashing the eggs, the entire egg and the plastic colored flowers are disposable, and after smashing, they are treated as garbage and cannot be recycled, resulting in material waste and environmental pollution. Summary of the invention

[0007] In order to overcome the shortcomings of the above-mentioned prior art, the present invention provides a split Easter egg and an Easter egg production mold and process, which can reduce waste, the lower half is recyclable, and can increase output and production efficiency, improve the yield rate, facilitate packaging and transportation, reduce the packaging volume, and reduce the cost of using packaging materials.

[0008] The present invention is realized through the following technical scheme: a split colored egg, comprising an upper half of an egg body and a lower half of an egg body, wherein the upper half of the egg body is a cavity with a plane at the lower end and an opening at the lower part, and the lower half of the egg body is a cavity with a plane at the upper end and an opening at the upper part, and the upper half of the egg body and the lower half of the egg body are detachably connected and fixed up and down to form a hollow egg-shaped whole, wherein the upper half of the egg body is made of fragile material, and the lower half of the egg body is made of non-fragile material.

[0009] Furthermore, the upper half of the egg body is made of plaster, and the lower half of the egg body is made of plastic or metal.

[0010] Furthermore, a slot is provided on the upper part of the lower half of the egg body, and the upper half of the egg body is connected to the lower half of the egg body through the slot.

[0011] A mold for producing colored eggs comprises two molds for upper half of an egg body. Each mold for upper half of an egg body is a hemispherical cavity matched with the shape of the upper half of an egg body. One end of the mold for upper half of an egg body is closed and provided with a pressing plate, while the other end of the mold for upper half of an egg body is open and provided with a circle of bottom edge plates on the outer side of the edge. The open ends and bottom edge plates of the two molds for upper half of an egg body are butted together and connected by positioning pieces to form a mold for producing two upper halves of an egg body at a time.

[0012] Furthermore, a side panel is provided in the middle of the mold shell of the upper half of the egg body, and the plane where the side panel is located is perpendicular to the bottom panel.

[0013] Furthermore, each of the upper half molds of the egg body is divided into two left and right upper half molds of the egg body, one end of the upper half mold of the egg body is provided with a pressure plate half plate, the other end of the upper half mold of the egg body is provided with a bottom plate half plate, and a circle of side half plates are provided on the outer side of the side docking part of the upper half mold of the egg body. After the two upper half molds of the egg body are docked, the adjacent pressure plate half plates are spliced ​​into the pressure plate, the adjacent bottom plate half plates are spliced ​​into the bottom plate, and the adjacent side half plates are spliced ​​into the side plates, and the side half plates on both sides are connected together by positioning members and locking members.

[0014] Furthermore, each of the upper half of the egg mold is provided with a soft inner membrane, which is a hemispherical cavity adapted to the shape of the upper half of the egg, and a flange is provided on the outer side of the opening end of the soft inner membrane.

[0015] Furthermore, the soft inner membrane is made of silicone material.

[0016] A colored egg production process comprises the steps of separately producing the upper half of an egg body and the lower half of an egg body of a colored egg product; a colored egg production mold for producing the upper half of an egg body comprises two groups of upper half egg body molds, each upper half egg body mold is a single body type or a split type, the opening ends and bottom edge plates of the two groups of upper half egg body molds are butted together and connected through positioning pieces to form a double-body integral mold; after the molds are loaded into a machine, gypsum slurry is added, the machine is turned on and shaken until the gypsum is formed, the machine is stopped to remove the mold, and then the next cycle is entered, and the molds are closed each time to produce two upper halves of the egg body.

[0017] Furthermore, each of the upper half molds of the egg body is provided with a soft inner membrane to form a soft mold, which can be taken out without waiting for the gypsum product to be completely solidified, and the machine can be loaded with the soft inner membrane to proceed to the next round of production.

[0018] The beneficial effects of the present invention are:

[0019] The present invention is a split colored egg, the upper and lower parts can be produced, packaged and transported separately, and assembled when used. The upper half of the egg body and the lower half of the egg body are fixed in a detachable manner, and the materials are replaceable. The upper half of the egg body is made of fragile materials, and the lower half of the egg body is made of non-fragile materials, which can meet the needs of egg smashing and can recycle the lower half of the egg body, reducing material waste. The lower half of the original colored egg can be made of plastic material into a recyclable bowl-shaped base, and the inside of the base can be covered with colorful flowers and can be recycled, thereby solving the problem of disposable material waste of half of the colored egg.

[0020] More importantly, the upper half of the egg body and the lower half of the egg body can be packaged and transported separately. The two parts can be put together separately with a little protection, and are not easy to break. The volume of the carton packaging is reduced by 60%, and no external wooden frame is required to reinforce the packaging, which reduces the weight by half, greatly reduces freight costs, and makes receiving and sending goods more convenient and quick.

[0021] The invention is easy to operate. When in use, one only needs to take out the upper half and the lower half of the egg body. The lower half of the egg body is provided with a slot for putting used articles. The two parts are connected to the slot. The bottom does not need to be sealed and colored flowers do not need to be added. The invention is more convenient and quick to use, more environmentally friendly, and reduces unnecessary waste and pollution.

[0022] The colored egg production mold of the present invention comprises two groups of egg body upper half molds, each egg body upper half mold is a single body type or a split type, forming a double body integral mold, and the mold can produce two egg body upper halves each time the mold is closed, thereby doubling the production efficiency. At the same time, the colored egg production mold of the present invention is a split structure, does not need to be integrally made into an egg shape, is convenient to disassemble and assemble, and the external hard mold can be used for a long time without replacement. The inner mold is a soft inner membrane made of a silicone soft material, which is not easy to damage, and the replacement cost is greatly reduced. It is more convenient and quick to take out products with the soft inner membrane, and the soft silicone is separated and separated inside, and two products are produced from one mold. Since there is a soft mold inside the plastic outer mold, it is not necessary to wait for the gypsum product to be completely solidified before taking it out, and the machine can be loaded with the soft inner mold to carry out the next round of production.

[0023] The colored egg production process of the present invention manufactures the upper half of the egg body and the lower half of the egg body of the colored egg product separately, and the mold can produce two upper halves of the egg body each time the mold is closed, thereby doubling the production efficiency. The upper halves of the egg body are produced, stored, packaged and transported separately from the lower half of the egg body, thereby further improving the production efficiency and reducing the operation cost.

[0024] The invention solves the drawbacks of existing colored egg products and colored egg production technologies, can reduce waste, the lower half can be recycled, can increase output and production efficiency, improve the rate of finished products, is very convenient for packaging and transportation, reduces the packaging volume, greatly reduces packaging and transportation costs, and has significant progress. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] The present invention is further described below with reference to the accompanying drawings and embodiments.

[0026] Figure 1 It is a schematic diagram of the external structure of the split-type Easter egg of the present invention;

[0027] Figure 2 It is a schematic diagram of the internal structure of the split-type Easter egg of the present invention;

[0028] Figure 3 It is a schematic diagram of the structure of the mold for producing colored eggs of the present invention, wherein the mold for the upper half of the egg body is a single-piece structure;

[0029] Figure 4 yes Figure 3 A top view of

[0030] Figure 5 It is a schematic diagram of the structure of the mold for producing colored eggs of the present invention, wherein the mold for the upper half of the egg body is a split structure;

[0031] Figure 6 yes Figure 5 A top view of

[0032] Figure 7 It is a cross-sectional view of the upper half of the split egg body mold;

[0033] Figure 8 It is a schematic diagram of the structure of an embodiment of the present invention with a soft inner membrane.

[0034] In the figure, 1, the upper half of the egg body, 2, the lower half of the egg body, 3, the slot, 4, the pressure plate, 41, the pressure plate half plate, 5, the upper half of the egg body mold, 51, the upper half of the egg body half mold, 6, the side plate, 61, the side half plate, 7, the bottom plate, 71, the bottom plate half plate, 8, the positioning piece, 9, the locking piece, 10, the soft inner membrane. DETAILED DESCRIPTION

[0035] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings of the specification. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. The following description of at least one exemplary embodiment is actually only illustrative and is by no means intended to limit the present invention and its application or use. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without carrying out creative work are within the scope of protection of the present invention.

[0036] Technologies, methods, and apparatus known to those skilled in the art may not be discussed in detail, but where appropriate, such technologies, methods, and apparatus should be considered part of the authorization specification.

[0037] like Figure 1-2 The split colored egg shown in the figure comprises an upper egg body half 1 and a lower egg body half 2, wherein the upper egg body half 1 is a cavity with a plane at the lower end and an opening at the lower part, and the lower egg body half 2 is a cavity with a plane at the upper end and an opening at the upper part, and the upper egg body half 1 and the lower egg body half 2 are detachably connected and fixed up and down to form a hollow egg-shaped whole, wherein the upper egg body half 1 is made of fragile material, and the lower egg body half 2 is made of non-fragile material.

[0038] Furthermore, the upper part 1 of the egg body is preferably made of gypsum material, and the lower part 2 of the egg body is preferably made of plastic material, but may also be made of metal or composite materials.

[0039] Further, such as Figure 2 As shown, a slot 3 is provided on the upper part of the lower half 2 of the egg body, and the upper half 1 of the egg body is connected to the lower half 2 of the egg body through the slot 3. The slot 3 is an inner slot, and the lower edge of the upper half 1 of the egg body is embedded in the lower half 2 of the egg body.

[0040] The present invention is a split colored egg, the upper and lower parts can be produced, packaged and transported separately, and assembled when used. The upper half of the egg body is made of fragile materials, and the lower half of the egg body is made of non-fragile materials, which can meet the needs of egg cracking and can also recycle the lower half of the egg body. The lower half of the original colored egg can be made of plastic material to make a reusable bowl-shaped base, and the inside of the base can be covered with colored flowers and can be recycled, thereby solving the waste of disposable materials of half of the colored eggs.

[0041] When packing, the upper part of the egg body and the lower part of the egg body can be packed and transported separately. Each part is packed and transported separately and put together with a little protection. It is not easy to break. The volume of the carton packaging is reduced by 60%. No external wooden frame is required to reinforce the packaging, the weight is reduced by half, the freight is greatly reduced, and the delivery and receipt is more convenient and faster.

[0042] When the present invention is used, it is only necessary to take out the upper half and the lower half of the egg body. The lower half of the egg body is provided with a slot for putting the used articles. The two parts are connected to the slot. The bottom does not need to be sealed and colored flowers do not need to be added. The use is more convenient and quick, more environmentally friendly, and reduces unnecessary waste and pollution.

[0043] like Figure 3-4 The mold for producing colored eggs shown in the figure comprises two upper half molds 5 for egg bodies, each upper half mold 5 for egg bodies is a hemispherical cavity adapted to the shape of the upper half 1 of the egg body, the hemispherical cavity here comprises various curved surface cavities such as hemispherical and semi-ellipsoidal cavities that can be configured into egg shapes, the butt joint surface of the hemispherical cavity is a plane, one end of the upper half mold 5 for egg bodies is closed and provided with a pressing plate 4, the pressing plate 4 cooperates with the pressing head of the press, the other end of the upper half mold 5 for egg bodies is open and a circle of bottom edge plate 7 is provided on the outer side of the edge, the pressing plate 4 and the bottom edge plate 7 are parallel, and both are flat plate structures, the open ends of the two upper half molds 5 for egg bodies and the bottom edge plate 7 are butt jointed together and connected by a positioning member 8, so as to form a mold for making two upper half 1 of the egg bodies at one time. The positioning member 8 adopts a positioning hole and a positioning column assembly.

[0044] Furthermore, a side panel 6 is provided in the middle of the shell of the upper half mold 5 of the egg body, and the plane where the side panel 6 is located is perpendicular to the bottom panel 7, so as to facilitate holding and increase strength.

[0045] Further, such as Figure 5-7As shown, each of the egg body upper half molds 5 is divided into two left and right egg body upper half side molds 51, one end of the egg body upper half side mold 51 is provided with a pressing plate half side plate 41, and the other end of the egg body upper half side mold 51 is provided with a bottom plate half side plate 71, and a circle of side half side plates 61 are arranged outside the side docking position of the egg body upper half side mold 51, after the two egg body upper half side molds 51 are docked, the adjacent pressing plate half side plates 41 are spliced ​​into the pressing plate 4, the adjacent bottom plate half side plates 71 are spliced ​​into the bottom side plate 7, and the adjacent side half side plates 61 are spliced ​​into the side side plates 6, and the side half side plates 61 on both sides are connected together by a positioning member 8 and a locking member 9. The locking member 9 adopts a locking groove and a locking buckle assembly. The two semicircular pressure plate half plates 41 at the top of the mold of the present invention serve as force-bearing panels, which are connected to form a circular pressure plate 4 when used in conjunction with a machine. When the machine presses down, the pressure plate overlaps with the force-bearing plate, resulting in a large force-bearing area, uniform force, and better production effect.

[0046] Further, such as Figure 8 As shown, each of the egg upper half molds 5 is provided with a soft inner membrane 10, which is a hemispherical cavity adapted to the shape of the egg upper half 1, and a flange is provided on the outer side of the opening end of the soft inner membrane 10. Further, the soft inner membrane 10 is made of silicone material.

[0047] The colored egg production mold of the present invention comprises two groups of egg body upper half molds, each egg body upper half mold is a single body type or a split type, forming a double body integral mold, and the mold can produce two egg body upper halves each time the mold is closed, thereby doubling the production efficiency. At the same time, the colored egg production mold of the present invention is a split structure, does not need to be integrally made into an egg shape, is convenient to disassemble and assemble, and the external hard mold can be used for a long time without replacement. The inner mold is a soft inner membrane made of a silicone soft material, which is not easy to damage, and the replacement cost is greatly reduced. It is more convenient and quick to take out products with the soft inner membrane, and the soft silicone is separated and separated inside, and two products are produced from one mold. Since there is a soft mold inside the plastic outer mold, it is not necessary to wait for the gypsum product to be completely solidified before taking it out, and the machine can be loaded with the soft inner mold to carry out the next round of production.

[0048] The external hard mold can be used for a long time without replacement, and the inner mold is made of silicone soft material, which is not easy to damage, and the replacement cost is greatly reduced. The soft mold is more convenient and quick to take out the product, and the yield rate is greatly improved.

[0049] A production process for colored eggs, wherein an upper half 1 and a lower half 2 of an egg body of a colored egg product are separately produced; a colored egg production mold for producing the upper half 1 of the egg body comprises two groups of upper half molds 5, each of which is a single body or split body; the opening ends and bottom edge plates 7 of the two groups of upper half molds 5 are butted together and connected through a positioning piece 8 to form a double-body integral mold; after the mold is loaded into a machine, gypsum slurry is added, the machine is turned on and shaken until the gypsum is formed, the machine is stopped to remove the mold, and then the next cycle is entered, and the mold is closed each time to produce two upper half halves 1 of the egg body.

[0050] Furthermore, each of the upper half molds 5 of the egg body is provided with a soft inner membrane 10 to form a soft mold, which can be taken out without waiting for the gypsum product to be completely solidified, and the machine can be loaded with the soft inner membrane 10 to proceed to the next round of production.

[0051] As an embodiment, the mold for producing and processing colored eggs of the present invention is composed of four separate molds and two silicone inner molds on the outside. During production, the two molds are integrated into one, the silicone inner mold is placed therein, connected with a buckle, and placed in a machine, and the stirred gypsum slurry is poured into the mold. Then the other two molds and the silicone inner mold are installed with buckles, and docked with the two molds on the machine. The machine is started and rotated for about 15 minutes. The machine can be stopped when the gypsum solidifies, and the mold is taken out from the machine. The machine can be loaded with the mold again to carry out the next round of production. The taken out mold is separated into upper and lower parts to form two colored egg products at one time, which doubles the efficiency. The taken out mold can be disassembled to take out the colored egg product, and then it can be dried, colored, packaged, etc. at a later stage. When in use, the colored egg is taken out and buckled together with another bowl-shaped base.

[0052] The main idea of ​​the present invention is to use mold splitting, product splitting, and material replacement. The present invention separates the original overall egg shape from the material, and the upper half is processed into an independent partial product using the mold of the present invention and gypsum material. The lower half of the original colored egg is made of plastic material to form a recyclable bowl-shaped base, and the inside of the base is covered with colorful flowers and can be recycled, which solves the problem of disposable material waste of half of the colored egg. The present invention solves the drawbacks of existing colored egg products and colored egg production technologies, can reduce waste, the lower half is recyclable, can increase production and production efficiency, improve the yield rate, is very convenient for packaging and transportation, and greatly reduces packaging and transportation costs.

[0053] The above description is only an exemplary embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A mold for producing colored eggs, characterized in that: The invention comprises two egg upper half molds (5), each of which is a hemispherical cavity that matches the shape of the egg upper half (1); one end of the egg upper half mold (5) is closed and provided with a pressing plate (4); the other end of the egg upper half mold (5) is open and provided with a bottom edge plate (7) on the outer side of the edge; the open ends and the bottom edge plates (7) of the two egg upper half molds (5) are butt-jointed together and connected via a positioning piece (8), thereby forming a mold for making two egg upper halves (1) at one time; A side plate (6) is provided in the middle of the outer shell of the upper half mold (5) of the egg body, and the plane where the side plate (6) is located is perpendicular to the bottom plate (7); Each of the egg body upper half molds (5) is divided into two left and right egg body upper half side molds (51), one end of the egg body upper half mold (51) is provided with a pressure plate half side plate (41), and the other end of the egg body upper half mold (51) is provided with a bottom plate half side plate (71), and a circle of side half side plates (61) are provided on the outer side of the side joint of the egg body upper half mold (51). After the two egg body upper half molds (51) are butt-jointed, the adjacent pressure plate half side plates (41) are spliced ​​into the pressure plate (4), the adjacent bottom plate half side plates (71) are spliced ​​into the bottom side plate (7), and the adjacent side half side plates (61) are spliced ​​into the side side plates (6), and the side half side plates (61) on both sides are connected together by positioning members (8) and locking members (9).

2. The colored egg production mold according to claim 1, characterized in that: Each of the egg upper half molds (5) is provided with a soft inner membrane (10), which is a hemispherical cavity that matches the shape of the egg upper half (1), and a flange is provided on the outer side of the opening end of the soft inner membrane (10).

3. The colored egg production mold according to claim 2, characterized in that: The soft inner membrane (10) is made of silica gel material.

4. A colored egg production process, characterized in that: The upper half (1) and the lower half (2) of the egg product are produced separately; the production mold for producing the upper half (1) includes two sets of upper half molds (5), each of which is a single-piece or split type. The open ends and bottom plates (7) of the two sets of upper half molds (5) are butted together and connected via positioning pieces (8) to form a double-body integral mold. After the mold is loaded into the machine, gypsum slurry is added, the machine is turned on and shaken until the gypsum is formed, the machine is stopped to remove the mold, and then the next cycle is entered. The mold is closed each time to produce two upper halves (1) of the egg.

5. The colored egg production process according to claim 4, characterized in that: Each of the upper half molds (5) of the egg body is provided with a soft inner membrane (10) to form a soft mold. The gypsum product can be taken out without waiting for it to completely solidify. The machine can be loaded with the soft inner membrane (10) to proceed to the next round of production.

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