A spiral unloading and lifting and conveying equipment for calcined coke

By designing the calcined coke spiral unloading and lifting conveying equipment, the problem of dust diffusion during the calcination and forming process is solved when the calcination process and the molding process are not matched, and the sealed automatic continuous unloading and dust collection and dust removal are realized, protecting the production environment .

CN112978253BActive Publication Date: 2025-02-11JINAN WANRUI CARBON +2
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Patent Information

Application Number
CN202110312090.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-03-24
Publication Date
2025-02-11
Estimated Expiration
2041-03-24

AI Technical Summary

Technical Problem

During the production process of anode carbon blocks, when the calcination process and forming process do not match, the calcined coke needs to be transferred from other processes, resulting in the diffusion of dust during the truck unloading, affecting the production environment.

Method used

A calcined coke spiral discharge lifting and conveying equipment is designed, including a calcined and molded material hopper, a spiral discharge conveying and lifting device, a dust collection device and an electrical control device. The equipment realizes sealed and automated continuous unloading of the truck's post-calcined coke through a horizontal spiral suction machine, a vertical spiral material lift and an inclined spiral material conveying device, and collects and removes dust through a dust collection device.

Benefits of technology

It realizes sealed automatic continuous unloading of the truck's calcined coke, prevents dust from spreading, effectively collects and removes dust, and protects the on-site environment of the operation process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a spiral unloading, lifting and conveying device for calcined coke. The spiral unloading, lifting and conveying device for calcined coke comprises a bucket elevator for calcined and formed materials, a spiral unloading, conveying and lifting device, a lifting device for the spiral unloading, conveying and lifting device, and a dust collecting device; the spiral unloading, conveying and lifting device comprises a horizontal spiral suction machine, a vertical spiral material elevator, and an inclined spiral material conveying device for inputting the lifting bin of the bucket elevator for calcined and formed materials, which are sequentially connected and installed; the inclined spiral material conveying device for inputting the lifting bin of the bucket elevator for calcined and formed materials comprises an upper inclined spiral material conveyor and a lower inclined spiral material conveyor. The present invention realizes the closed, automatic and continuous unloading of calcined coke from a truck, prevents the dust from spreading during the unloading process of the calcined coke from the truck, realizes the collection and removal of dust, and protects the on-site environment of the operation process.
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Description

Technical Field

[0001] The invention relates to the technical field of material transmission for anode carbon block production, and in particular to spiral unloading, lifting and conveying equipment for calcined coke. Background Art

[0002] In the production of carbon prebaked anodes, petroleum coke that has passed the high-temperature calcination is transported to the subsequent process for roller pressing and grinding. After classification, it forms aggregate calcined coke and powder calcined coke. After adding adhesive and kneading, it enters the molding production. In normal production, the calcination process and the molding process are matched. The petroleum coke is calcined at high temperature in the calcining furnace. The discharge machine is set to automatically discharge with variable frequency. The calcined coke is discharged into a closed vibration conveying system. After processing, classification and kneading, it enters the molding process to produce molded green blocks. The entire production and transportation process is fully closed. Pulse bag dust removal is set to purify the production process and protect the on-site environment of the production operation process. Dust collection ports are set at the material transportation nodes to ensure the dust removal effect. However, in the actual production process, there are production situations where the molding process and calcination process cannot be matched normally. When the calcination capacity of the corresponding calcination and molding process is lower than that of the molding process, it is necessary to purchase calcined coke from other calcination processes or outsource to meet the continuous production of the molding process. When the calcination process and the molding process cannot be matched normally, the calcined coke needs to be transported from other processes by truck. During the unloading of the calcined coke by truck, due to the large and open space, dust is everywhere, and it is difficult to form a closed space. The dust cannot be effectively collected and removed, which seriously affects the production environment. How to realize the closed and automatic continuous unloading of calcined coke by truck, prevent the dust from spreading and overflowing during the unloading process, realize the collection and removal of dust, and protect the on-site environment of the operation process is a problem that needs to be solved. Summary of the invention

[0003] The technical problem to be solved by the present invention is to provide a spiral unloading, lifting and conveying device for calcined coke. The spiral unloading, lifting and conveying device for calcined coke can realize closed, automatic and continuous unloading of calcined coke from a truck, prevent dust from spreading during the unloading process of the calcined coke from the truck, realize dust collection and dust removal, and protect the on-site environment of the operation process.

[0004] The technical solution of the present invention to solve the above technical problems is: a spiral unloading and lifting and conveying equipment for calcined coke, including a bucket elevator for calcined and formed materials, the bucket elevator for calcined and formed materials has a lifting silo, and the bucket elevator for calcined and formed materials is installed on a steel-concrete platform using a machine base, and is characterized in that: it also includes a spiral unloading and conveying lifting device, a lifting device for the spiral unloading and conveying lifting device, and also includes a dust collecting device and an electrical control device;

[0005] The spiral unloading conveying and lifting device comprises a horizontal spiral suction machine, a vertical spiral material elevator, and an inclined spiral material conveying device for inputting a calcining and molding material bucket elevator lifting silo, which are sequentially connected and installed;

[0006] The vertical spiral material elevator is provided with an A lifting ring on the top surface, and a connecting seat is provided on the outer surface of the lower end of the vertical spiral material elevator. The vertical spiral material elevator is driven by a variable frequency motor, and also includes a vertical spiral material elevator lifting protection frame arranged on the lower bottom surface of the working platform;

[0007] The horizontal screw suction machine is installed on the bottom surface of the connection seat arranged on the outer surface of the lower end of the vertical screw material elevator using a horizontal screw suction machine mounting frame. The lower end of the spiral of the vertical screw material elevator extends into the material delivery pipeline of the horizontal screw suction machine. The horizontal screw suction machine is driven by a variable frequency motor.

[0008] The inclined spiral material conveying device for inputting the lifting bin of the bucket elevator for calcining and molding materials comprises an upper inclined spiral material conveyor and a lower inclined spiral material conveyor. The lower end of the upper inclined spiral material conveyor is connected to the upper end of the lower inclined spiral material conveyor by using a connecting seat. The upper end of the spiral of the upper inclined spiral material conveyor extends into the feeding pipeline of the vertical spiral material elevator. The lower inclined spiral material conveyor is connected to the lifting bin of the bucket elevator for calcining and molding materials. A B hanging ring is arranged on the upper top surface of the lower end of the lower inclined spiral material conveyor. The upper inclined spiral material conveyor is an upper inclined spiral material conveyor driven by a variable frequency motor, and the lower inclined spiral material conveyor is a lower inclined spiral material conveyor driven by a variable frequency motor. It also comprises a corrugated hose matched with the discharge port of the lower inclined spiral material conveyor. Under normal conditions, the corrugated hose is not connected with the discharge port of the lower inclined spiral material conveyor.

[0009] The lifting device of the spiral unloading conveying and lifting device includes a crane installed on two guide rails, a crane connecting platform, a working platform, and a double-drum winch, the crane connecting platform is installed on the top surface of the crane, the working platform is installed on the top surface of the crane connecting platform, and also includes a vertical spiral material elevator lifting protection frame arranged on the bottom surface of the working platform; the double-drum winch is installed on the working platform using a double-drum winch mounting seat, and the double-drum winch uses a hook installed at the end of one of its wire ropes to connect with the A lifting ring hook on the top surface of the vertical spiral material elevator; the double-drum winch uses a hook installed at the end of another wire rope to connect with the B lifting ring hook arranged on the top surface of the lower end of the lower section of the inclined spiral material conveyor; when the double-drum winch is started to lift the spiral unloading conveying and lifting device, the vertical spiral material elevator can be lifted and lowered in the vertical spiral material elevator lifting protection frame on the bottom surface of the working platform, and the inclined spiral material conveying device that inputs the calcined and formed material bucket elevator to lift the silo can be lifted and lowered at the same time;

[0010] The dust collecting device comprises a fan, a vertical dust collecting pipe, an inclined dust collecting pipe and a bag dust collector. The bag dust collector is installed on the steel-concrete platform on the left side of the calcining and forming material bucket elevator using a bag dust collector bracket. The fan is installed on the steel-concrete platform on the left side of the bag dust collector using a fan mounting seat. One end of a pipe is connected to the air intake of the fan, and the other end is connected to the air outlet on the left side of the bag dust collector. The vertical dust collecting pipe is installed on the steel-concrete platform between the calcining and forming material bucket elevator and the bag dust collector. The end of the vertical dust collecting pipe is connected to the dust collecting port on the right side of the bag dust collector. At least three through holes with sealing covers are sequentially arranged on the upper and lower sides of the vertical dust collecting pipe corresponding to the vertical spiral material elevator. The lower end of the dust collecting duct is in gap contact with the discharge port of the lower section inclined spiral material conveyor, and the upper end is sealed and connected with one of at least three through holes with sealing covers arranged in sequence on the upper and lower sides of the vertical spiral material elevator corresponding to the vertical dust collecting duct by using a seal; it also includes a semicircular dust cover, and the semicircular dust cover uses two hooks arranged at both ends to be connected with the hanging ring arranged corresponding to the upper part of the lower end of the inclined dust collecting duct and the hanging ring movable hook arranged corresponding to the upper part of the discharge port of the lower section inclined spiral material conveyor; it also includes a corrugated hose that cooperates with the feed port at the lower end of the inclined dust collecting duct. Under normal circumstances, the corrugated hose is not socketed and connected with the feed port at the lower end of the inclined dust collecting duct.

[0011] The calcining and molding material bucket elevator, horizontal spiral suction machine, vertical spiral material elevator, upper section inclined spiral material conveyor, lower section inclined spiral material conveyor, and bag dust collector all adopt existing technologies; the horizontal spiral suction machine, vertical spiral material elevator, upper section inclined spiral material conveyor, and lower section inclined spiral material conveyor are connected and installed in sequence using existing technologies; the electrical control device adopts existing technologies.

[0012] The use process of the present invention is as follows: when the calcined and formed materials do not match and the calcined coke needs to be transported by a truck, the vehicle loaded with the calcined coke drives to the lower part of the spiral unloading, conveying and lifting device of the present invention, starts the fan of the dust collecting device, and starts the bucket elevator of the calcined and formed materials; starts the upper section inclined spiral material conveyor, the lower section inclined spiral material conveyor, the vertical spiral material elevator, and the horizontal spiral suction machine. After the calcined coke material is sucked by the horizontal spiral suction machine, it enters the vertical spiral material elevator connected in sequence. After being lifted by the vertical spiral material elevator, the calcined coke material enters the upper section inclined spiral material conveyor and the lower section inclined spiral material conveyor connected in sequence and enters the lifting silo of the calcined and formed material bucket elevator. The calcined coke material is lifted by the original calcined and formed material bucket elevator to the calcined coke material storage silo for standby use; when the calcined coke material in the truck is reduced and the spiral unloading, conveying and lifting device needs to be lowered, the upper end of the inclined dust collecting pipe is adjusted to be aligned with the upper and lower ends of the vertical dust collecting pipe. At least three through holes with sealing covers are provided at a time, and one through hole with sealing covers is sealed and connected to each other, so that the inclined dust collecting pipe and the spiral unloading conveying and lifting device are synchronously lowered; the winch installed on the top platform is started to lower the spiral unloading conveying and lifting device to continue to suck the material, and the above process is repeated to lift the calcined coke material to the calcined coke material storage bin for standby use; when it is necessary to suck the material along the driving direction of the truck, the corrugated hose matching the discharge port of the lower section inclined spiral material conveyor is connected to the discharge port of the lower section inclined spiral material conveyor so that the other end of the corrugated hose is connected to the lifting bin of the calcining and forming material bucket elevator; the corrugated hose matching the lower end feed port of the inclined dust collecting pipe is connected to the lower end feed port of the inclined dust collecting pipe so that the other end of the corrugated hose is in gap contact with the discharge port of the lower section inclined spiral material conveyor; the crane is started, and the spiral unloading conveying and lifting device is driven by the crane connecting platform to move along the driving direction of the truck, and the above process is repeated to lift the calcined coke material to the calcined coke material storage bin for standby use.

[0013] The beneficial effects of the present invention are as follows: since the present invention is provided with a calcined and formed material bucket elevator, a spiral unloading conveying and lifting device, and a lifting device of the spiral unloading conveying and lifting device, it also includes a dust collecting device and an electrical control device; the spiral unloading conveying and lifting device includes a horizontal spiral suction machine, a vertical spiral material elevator, and an inclined spiral material conveying device for inputting the calcined and formed material bucket elevator lifting bin, which are connected and installed in sequence; the inclined spiral material conveying device for inputting the calcined and formed material bucket elevator lifting bin includes an upper inclined spiral material conveyor and a lower inclined spiral material conveyor; the lifting device of the spiral unloading device includes a crane installed on two guide rails, a crane connecting platform, a working platform, and a double-drum winch. The present invention realizes the closed and automatic continuous unloading of truck calcined coke, prevents the dust from spreading and overflowing during the unloading process of the truck calcined coke, realizes the collection and removal of dust, and protects the on-site environment of the operation process. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The present invention is further described below in conjunction with the accompanying drawings and embodiments;

[0015] Figure 1 It is a schematic diagram of the structure of the present invention;

[0016] In the attached drawings: 1. Bucket elevator for calcining and molding materials, 2. Lifting silo, 3. Horizontal screw suction machine, 4. Vertical screw material elevator, 41.A lifting ring, 5. Connecting seat, 6. Vertical screw material elevator lifting protection frame, 7. Horizontal screw suction machine mounting frame, 8. Upper section inclined screw material conveyor, 9. Lower section inclined screw material conveyor, 10. Connecting seat, 91.B lifting ring, 11. Crane, 12. Crane connecting platform, 13. Working platform, 14. Double-drum winch, 15. Fan, 16. Vertical dust collection duct, 17. Inclined dust collection duct, 18. Bag dust collector. DETAILED DESCRIPTION

[0017] The present invention is further described in detail below through specific examples.

[0018] Example 1

[0019] like Figure 1 As shown, a spiral unloading and lifting and conveying device for calcined coke includes a bucket elevator 1 for calcined and formed materials, the bucket elevator 1 for calcined and formed materials has a lifting bin 2, and the bucket elevator 1 for calcined and formed materials is installed on a steel-concrete platform using a machine base, and is characterized in that: it also includes a spiral unloading and conveying lifting device, a lifting device for the spiral unloading and conveying lifting device, and also includes a dust collecting device and an electrical control device;

[0020] The spiral unloading conveying and lifting device comprises a horizontal spiral suction machine 3, a vertical spiral material elevator 4, and an inclined spiral material conveying device for inputting a calcining and molding material bucket elevator lifting silo, which are sequentially connected and installed;

[0021] The top surface of the vertical spiral material elevator 4 is provided with an A lifting ring 41, and the outer surface of the lower end of the vertical spiral material elevator 4 is provided with a connecting seat 5. The vertical spiral material elevator 4 is a vertical spiral material elevator driven by a variable frequency motor;

[0022] The horizontal screw suction machine 3 is installed on the lower bottom surface of the connecting seat 5 provided on the outer surface of the lower end of the vertical screw material elevator 4 using a horizontal screw suction machine mounting frame 7. The lower end of the spiral of the vertical screw material elevator 4 extends into the material delivery pipeline of the horizontal screw suction machine 3. The horizontal screw suction machine 3 is a horizontal screw suction machine driven by a variable frequency motor.

[0023] The inclined spiral material conveying device for inputting the lifting bin of the bucket elevator for calcining and molding materials comprises an upper inclined spiral material conveyor 8 and a lower inclined spiral material conveyor 9. The lower end of the upper inclined spiral material conveyor 8 is connected to the upper end of the lower inclined spiral material conveyor 9 by using a connecting seat 10. The upper end of the spiral of the upper inclined spiral material conveyor 8 extends into the feeding pipeline of the vertical spiral material elevator 4. The lower inclined spiral material conveyor 9 is connected to the lifting bin 2 of the bucket elevator for calcining and molding materials; a B hanging ring 91 is arranged on the top surface of the lower end of the lower inclined spiral material conveyor 9, the upper inclined spiral material conveyor 8 is an upper inclined spiral material conveyor driven by a variable frequency motor, and the lower inclined spiral material conveyor 9 is a lower inclined spiral material conveyor driven by a variable frequency motor; it also comprises a corrugated hose (not drawn in the drawings of the specification) matched with the discharge port of the lower inclined spiral material conveyor 9. Under normal conditions, the corrugated hose is not connected with the discharge port of the lower inclined spiral material conveyor 9 by sleeve connection;

[0024] The lifting device of the spiral unloading conveying and lifting device includes a crane 11 installed on two guide rails (not shown in the drawings of the specification), a crane connecting platform 12, a working platform 13, and a double-drum winch 14. The crane connecting platform 12 is installed on the top surface of the crane 11, and the working platform 13 is installed on the top surface of the crane connecting platform 12. It also includes a vertical spiral material elevator lifting protection frame 6 arranged on the bottom surface of the working platform 13; the double-drum winch 14 is installed on the working platform 13 using a double-drum winch mounting seat, and the double-drum winch 14 uses a steel wire rope end thereof to install The hook is connected to the A lifting ring 41 on the top surface of the vertical spiral material elevator 4; the double-drum hoist 14 uses the hook installed at the end of another steel wire rope to connect with the B lifting ring 91 provided on the top surface of the lower end of the lower section inclined spiral material conveyor 9; when the double-drum hoist 14 is started to lift the spiral unloading conveying and lifting device, the vertical spiral material elevator 4 can be lifted and lowered in the vertical spiral material elevator lifting protection frame 6 on the bottom surface of the working platform 13, and the inclined spiral material conveying device of the bucket elevator lifting silo for inputting calcination and molding materials can be lifted and lowered at the same time;

[0025] The dust collecting device includes a fan 15, a vertical dust collecting pipe 16, an inclined dust collecting pipe 17, and a bag dust collector 18. The bag dust collector 18 is installed on the steel-concrete platform on the left side of the calcining and molding material bucket elevator 1 using a bag dust collector bracket (the observer is facing the invention, the left side of the observer is the left side of the calcining and molding material bucket elevator, and the right side of the observer is the right side of the calcining and molding material bucket elevator). The fan 15 is installed on the steel-concrete platform on the left side of the bag dust collector 18 using a fan mounting seat. One end of a pipe is connected to the air exhaust port of the fan 15, and the other end is connected to the air outlet on the left side of the bag dust collector 18. The vertical dust collecting pipe 16 is installed on the steel-concrete platform between the calcining and molding material bucket elevator 1 and the bag dust collector 18. The end of the vertical dust collecting pipe 16 is connected to the dust collecting port on the right side of the bag dust collector 18. The vertical dust collecting pipe 16 corresponds to the vertical spiral material elevator Three through holes with sealing covers are arranged in sequence on the upper and lower sides of one side of the elevator 4. The lower end of the inclined dust collecting duct 17 is in gap contact with the discharge port of the lower section inclined spiral material conveyor 9, and the upper end is sealed and connected with one of the three through holes with sealing covers arranged in sequence on the upper and lower sides of the vertical spiral material elevator 4 corresponding to the vertical dust collecting duct 16 by a sealing member; it also includes a semicircular dust cover (not shown in the attached drawings of the specification), and the semicircular dust cover uses two hooks arranged at both ends to be connected with the hanging ring arranged corresponding to the upper part of the lower end of the inclined dust collecting duct 17 and the hanging ring movable hook arranged corresponding to the upper part of the discharge port of the lower section inclined spiral material conveyor 9; it also includes a corrugated hose (not shown in the attached drawings of the specification) that matches the feed port at the lower end of the inclined dust collecting duct 17. Under normal circumstances, the corrugated hose is not connected to the feed port at the lower end of the inclined dust collecting duct.

[0026] Through the above description, those skilled in the art can make various changes and modifications within the scope of the technical concept of the present invention without departing from the scope of the present invention. Matters not covered in the present invention belong to the common knowledge of those skilled in the art.

Claims

1. A spiral unloading and lifting and conveying device for calcined coke, comprising a bucket elevator for calcined and formed materials, the bucket elevator for calcined and formed materials having a lifting silo, and a machine base installed on a steel-concrete platform, wherein: It also includes a spiral unloading conveying and lifting device, a lifting device for the spiral unloading conveying and lifting device, a dust collecting device, and an electrical control device; The spiral unloading conveying and lifting device comprises a horizontal spiral suction machine, a vertical spiral material elevator, and an inclined spiral material conveying device for inputting a calcining and molding material bucket elevator lifting silo, which are sequentially connected and installed; The vertical spiral material elevator is provided with an A lifting ring on the top surface, and a connecting seat is provided on the outer surface of the lower end of the vertical spiral material elevator. The vertical spiral material elevator is driven by a variable frequency motor, and also includes a vertical spiral material elevator lifting protection frame arranged on the lower bottom surface of the working platform; The horizontal screw suction machine is installed on the bottom surface of the connection seat arranged on the outer surface of the lower end of the vertical screw material elevator using a horizontal screw suction machine mounting frame. The lower end of the spiral of the vertical screw material elevator extends into the material delivery pipeline of the horizontal screw suction machine. The horizontal screw suction machine is driven by a variable frequency motor. The inclined spiral material conveying device for inputting the lifting bin of the bucket elevator for calcining and molding materials comprises an upper inclined spiral material conveyor and a lower inclined spiral material conveyor. The lower end of the upper inclined spiral material conveyor is connected to the upper end of the lower inclined spiral material conveyor by using a connecting seat. The upper end of the spiral of the upper inclined spiral material conveyor extends into the feeding pipeline of the vertical spiral material elevator. The lower inclined spiral material conveyor is connected to the lifting bin of the bucket elevator for calcining and molding materials. A B lifting ring is arranged on the top surface of the lower end of the lower inclined spiral material conveyor. The upper inclined spiral material conveyor is driven by a variable frequency motor, and the lower inclined spiral material conveyor is driven by a variable frequency motor. The lifting device of the spiral unloading conveying and lifting device includes a crane installed on two guide rails, a crane connecting platform, a working platform, and a double-drum winch, the crane connecting platform is installed on the top surface of the crane, the working platform is installed on the top surface of the crane connecting platform, and also includes a vertical spiral material elevator lifting protection frame arranged on the bottom surface of the working platform; the double-drum winch is installed on the working platform using a double-drum winch mounting seat, and the double-drum winch uses a hook installed at the end of one of its wire ropes to connect with the A lifting ring hook on the top surface of the vertical spiral material elevator; the double-drum winch uses a hook installed at the end of another wire rope to connect with the B lifting ring hook arranged on the top surface of the lower end of the lower section of the inclined spiral material conveyor; when the double-drum winch is started to lift the spiral unloading conveying and lifting device, the vertical spiral material elevator can be lifted and lowered in the vertical spiral material elevator lifting protection frame on the bottom surface of the working platform, and the inclined spiral material conveying device that inputs the calcined and formed material bucket elevator to lift the silo can be lifted and lowered at the same time; The dust collecting device comprises a fan, a vertical dust collecting pipe, an inclined dust collecting pipe, and a bag dust collector. The bag dust collector is installed on the steel-concrete platform on the left side of the calcining and forming material bucket elevator using a bag dust collector bracket. The fan is installed on the steel-concrete platform on the left side of the bag dust collector using a fan mounting seat. One end of a pipe is connected to the fan exhaust port, and the other end is connected to the air outlet on the left side of the bag dust collector. The vertical dust collecting pipe is installed on the steel-concrete platform between the calcining and forming material bucket elevator and the bag dust collector. The end of the vertical dust collecting pipe is connected to the dust collecting port on the right side of the bag dust collector. The vertical dust collecting pipe corresponds to the vertical spiral material elevator At least three through holes with sealing covers are arranged on the upper and lower sides of one side of the machine, the lower end of the inclined dust collecting pipe is in gap contact with the discharge port of the lower section inclined spiral material conveyor, and the upper end is sealed and connected with one of the at least three through holes with sealing covers arranged on the upper and lower sides of the vertical spiral material elevator corresponding to the vertical dust collecting pipe by a sealing member; it also includes a semicircular dust cover, and the semicircular dust cover is connected with the hanging ring arranged on the upper part of the lower end of the inclined dust collecting pipe and the hanging ring arranged on the upper part of the discharge port of the lower section inclined spiral material conveyor by two hooks arranged at its two ends.

Citation Information

Patent Citations

  • Spiral discharging, lifting and conveying equipment for calcined coke

    CN214827461U