A photovoltaic module quick installation bracket aluminum profile structure and installation method

Abstract

The present invention discloses an aluminum profile structure and installation method for a photovoltaic module quick-install bracket. The aluminum profile structure includes an aluminum profile, a photovoltaic module, bolts, a connecting pad, a lower bracket C-shaped steel, and a blocking device. The aluminum profile is provided with a photovoltaic module bayonet and an aluminum profile fixing bayonet. The connecting pad is clamped in the aluminum profile fixing bayonet, and the bolts are sequentially passed through the lower bracket C-shaped steel and the connecting pad to fix the aluminum profile to the lower bracket C-shaped steel. The two sides of the photovoltaic module are respectively clamped in the photovoltaic module bayonet of the two aluminum profiles. The blocking devices are respectively installed at both ends of the aluminum profile to block the two ends of the photovoltaic module. A specifically shaped and precisely machined aluminum profile groove is used to achieve front and rear fixation of the photovoltaic module. By adding blocking devices at both ends, the photovoltaic module is fixed to the left and right. This achieves the purpose of rapid installation of the photovoltaic module.

Description

Technical Field

[0001] The present invention belongs to the field of photovoltaic power generation, and in particular relates to an aluminum profile structure of a photovoltaic component quick installation bracket and an installation method. Background Art

[0002] Photovoltaic power generation has grown rapidly in recent years, and power generation companies have increased their investment in photovoltaic power generation projects. A number of large-scale photovoltaic projects have emerged across the country. Ensuring faster and better construction of photovoltaic projects is a top priority for photovoltaic industry professionals. Construction accounts for a significant portion of the investment and time required for photovoltaic project construction. Photovoltaic module installation is a crucial component of project construction. Currently, photovoltaic modules are installed using a briquetting method. Each photovoltaic module requires at least four briquetting blocks. Each bracket contains approximately 26 photovoltaic modules, totaling 104 briquetting blocks. Each briquetting block requires bolts. Tightening these bolts requires controlling the tightening degree and ensuring uniform tightening. This places high demands on workers, resulting in long on-site construction times and a shortage of skilled workers during peak construction periods. Summary of the Invention

[0003] The purpose of the present invention is to provide an aluminum profile structure and an installation method for a photovoltaic module quick installation bracket, so as to solve the problems of long installation time and low efficiency of photovoltaic modules in the prior art.

[0004] In order to achieve the above purpose, the following technical solutions are adopted:

[0005] A photovoltaic module quick installation bracket aluminum profile structure, comprising an aluminum profile, a photovoltaic module, bolts, a connection pad, a lower bracket C-shaped steel, and a blocking device; the side of the aluminum profile used for mounting the photovoltaic module is provided with a photovoltaic module bayonet, and the side of the aluminum profile used for connecting to the lower bracket C-shaped steel is provided with an aluminum profile fixing bayonet;

[0006] The connecting pad is clamped in the fixing bayonet of the aluminum profile, and the bolts pass through the lower bracket C-shaped steel and the connecting pad in sequence to fix the aluminum profile on the lower bracket C-shaped steel;

[0007] The two sides of the photovoltaic module are respectively clamped in the photovoltaic module clamping holes of the two aluminum profiles;

[0008] The blocking devices are respectively installed at both ends of the aluminum profile to block the two ends of the photovoltaic module.

[0009] Preferably, the opening edges of the aluminum profile fixing bayonet extend toward each other to form a bayonet, and the connection pad is clamped in the bayonet.

[0010] Preferably, the connection pad is made of a rigid material.

[0011] Preferably, the connection pad is provided with a threaded hole matching the bolt.

[0012] Preferably, the blocking device includes a self-tapping bolt and a blocking cover;

[0013] The blocking cover is provided with a threaded hole, and both ends of the aluminum profile are respectively provided with side blocking and tightening holes;

[0014] The self-tapping bolt passes through the threaded hole of the blocking cover and is screwed into the side blocking and tightening hole.

[0015] Preferably, a rubber pad is provided on the surface of the sealing cover that contacts the end of the aluminum profile.

[0016] Preferably, the size of the blocking cover is larger than the cross-sectional size of the end portion of the aluminum profile.

[0017] Preferably, the upper side and the lower side of the aluminum profile are respectively provided with aluminum profile fixing sockets.

[0018] Preferably, photovoltaic module clips are respectively provided on the left and right sides of the aluminum profile.

[0019] Another technical solution provided by the present invention is:

[0020] A method for installing a photovoltaic module quick installation bracket aluminum profile structure, based on the photovoltaic module quick installation bracket aluminum profile structure, the steps are as follows:

[0021] Fix the aluminum profile to the lower bracket C-shaped steel with bolts and connection pads through the aluminum profile fixing bayonet;

[0022] Use a blocking device to block one end of the aluminum profile;

[0023] Install the photovoltaic modules along the unblocked side of the aluminum profile and along the fixing slots of the aluminum profile in sequence;

[0024] The unsealed side of the aluminum profile is sealed with a sealing device.

[0025] The beneficial effects of the present invention are as follows:

[0026] The mounting structure and method provided by the present invention utilize precisely shaped, machined aluminum profile grooves to secure the photovoltaic module front and back. Adding blocking devices at both ends allows for left and right mounting of the photovoltaic module, enabling rapid installation of the photovoltaic module.

[0027] In order to more clearly understand the technical means of the present invention, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] The accompanying drawings, which constitute part of this application, are intended to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are intended to explain the present invention and do not constitute an undue limitation of the present invention. In the accompanying drawings:

[0029] Figure 1 This is a cross-sectional view of the aluminum profile in the aluminum profile structure of the photovoltaic module quick installation bracket according to an embodiment of the present invention;

[0030] Figure 2 This is a schematic diagram of photovoltaic module installation using an aluminum profile structure of a photovoltaic module quick installation bracket according to an embodiment of the present invention;

[0031] Figure 3 It is a schematic diagram of the installation of the blocking device of the aluminum profile structure of the photovoltaic module quick installation bracket according to an embodiment of the present invention.

[0032] In the figure: 1 aluminum profile; 11 aluminum profile fixing bracket; 12 side sealing and tightening hole; 13 photovoltaic module bracket; 2 photovoltaic module; 3 bolts; 4 connection pads; 5 lower bracket C-shaped steel; 6 self-tapping bolts; 7 sealing cover; 8 rubber pad. DETAILED DESCRIPTION

[0033] The present invention will be described in detail below with reference to the accompanying drawings and in combination with embodiments. It should be noted that, unless there is a conflict, the embodiments and features in the embodiments of the present application can be combined with each other.

[0034] The following detailed description is an exemplary description, which is intended to provide further detailed description of the present invention. Unless otherwise indicated, all technical terms used in the present invention have the same meaning as those generally understood by those skilled in the art. The terms used in the present invention are only for describing specific embodiments, and are not intended to limit the exemplary embodiments according to the present invention.

[0035] The present invention provides an aluminum profile structure and installation method for a quick-installation bracket for photovoltaic modules. The structure utilizes precisely shaped, machined aluminum profile grooves to secure the photovoltaic module front and back. Sealing devices are added at both ends to secure the module left and right, thereby enabling rapid installation of photovoltaic modules.

[0036] like Figures 1 to 3 As shown, the aluminum profile structure of the photovoltaic module quick installation bracket includes an aluminum profile 1, a photovoltaic module 2, a bolt 3, a connection pad 4 made of a rigid material, a lower bracket C-shaped steel 5 and a blocking device;

[0037] The upper and lower sides of the aluminum profile 1 are each provided with an aluminum profile fixing bracket 11, and the left and right sides are each provided with a photovoltaic module bracket 13. These two sides, each with aluminum profile fixing brackets 11 and photovoltaic module brackets 13, provide greater convenience and speed. The opening edges of the aluminum profile fixing brackets 11 extend toward each other to form a bracket, into which a connection pad 4 is inserted. The connection pad 4 is provided with a threaded hole that matches the bolt 3. With the connection pad 4 inserted into the aluminum profile fixing bracket 11, the bolt 3 passes through the lower bracket C-shaped steel 5 and the connection pad 4, securing the aluminum profile 1 to the lower bracket C-shaped steel 5.

[0038] like Figure 2 As shown, both sides of the photovoltaic component 2 are respectively clamped in the photovoltaic component clamping slots 13 of the two aluminum profiles 1; the blocking devices are respectively installed at both ends of the aluminum profile 1 to block the two ends of the photovoltaic component 2 and prevent the photovoltaic component from moving left and right.

[0039] like Figure 3 As shown, in this embodiment, the blocking device includes a self-tapping bolt 6, a blocking cap 7, and a rubber pad 8. The blocking cap 7 is provided with a threaded hole, and the aluminum profile 1 is provided with a side blocking and tightening hole 12 at each end. The self-tapping bolt 6 passes through the threaded hole of the blocking cap 7 and is screwed into the side blocking and tightening hole 12, securing the blocking cap 7 to the end of the aluminum profile 1. The blocking cap 7 is larger than the cross-sectional dimension of the end of the aluminum profile 1, blocking the position of the photovoltaic module 5. The rubber pad 8 is located on the side of the blocking cap 7 that contacts the end of the aluminum profile 1 and contacts the photovoltaic module 5 to prevent damage.

[0040] The embodiment of the present invention further provides a method for installing a photovoltaic module quick installation bracket aluminum profile structure. Based on the above photovoltaic module quick installation bracket aluminum profile structure, the steps are as follows:

[0041] Step 1: Cut the aluminum profile 1 into segments with required lengths.

[0042] Step 2: Use bolts 3 and connecting pads 4 to fix the three segmented aluminum profiles 1 to the lower bracket C-shaped steel 5 through the aluminum profile fixing brackets 11. During installation, ensure that the front and rear spacing of the photovoltaic module brackets 13 meet the size requirements of the photovoltaic module 2.

[0043] Step 3: One end of the aluminum profile 1 is sealed with a sealing cover 7 with a rubber pad 8. The sealing cover is connected to the side sealing and tightening hole 12 of the aluminum profile 1 with a self-tapping bolt 6.

[0044] Step 4: Install the photovoltaic modules 2 in sequence along the aluminum profile fixing slots 13. Thus, the front and rear fixing of the photovoltaic modules is achieved.

[0045] Step 5: The other end of the aluminum profile 1 is sealed with a sealing cover 7 with a rubber pad 8. The sealing cover is connected to the side sealing and tightening hole 12 of the aluminum profile 1 with a self-tapping bolt 6.

[0046] It is understood from common technical knowledge that the present invention may be implemented by other embodiments that do not depart from its spirit or essential features. Therefore, the embodiments disclosed above are, in all respects, merely illustrative and not exclusive. All modifications within the scope of the present invention or equivalent to the scope of the present invention are intended to be encompassed by the present invention.

Claims

1. A photovoltaic module quick installation bracket aluminum profile structure, characterized in that: The invention comprises an aluminum profile (1), a photovoltaic module (2), a bolt (3), a connection pad (4), a lower bracket C-shaped steel (5), and a blocking device; a photovoltaic module bayonet (13) is provided on one side of the aluminum profile (1) for mounting the photovoltaic module (2), and an aluminum profile fixing bayonet (11) is provided on one side of the aluminum profile (1) for connecting with the lower bracket C-shaped steel (5); The connecting pad (4) is clamped in the fixing bayonet (11) of the aluminum profile, and the bolt (3) passes through the lower bracket C-shaped steel (5) and the connecting pad (4) in sequence to fix the aluminum profile (1) on the lower bracket C-shaped steel (5); the two sides of the photovoltaic module (2) are respectively clamped in the photovoltaic module bayonet (13) of the two aluminum profiles (1); the blocking devices are respectively installed at the two ends of the aluminum profile (1) to block the two ends of the photovoltaic module (2); The edges of the opening of the aluminum profile fixing bayonet (11) extend toward each other to form a bayonet, and the connecting pad (4) is clamped in the bayonet; the connecting pad (4) is made of rigid material; a threaded hole matching the bolt (3) is provided on the connecting pad (4); the blocking device comprises a self-tapping bolt (6) and a blocking cover (7); a threaded hole is provided on the blocking cover (7), and side blocking tightening holes (12) are respectively provided at both ends of the aluminum profile (1); the self-tapping bolt (6) passes through the threaded hole of the blocking cover (7) and is screwed into the side blocking tightening hole (12); a rubber pad (8) is provided on the side of the blocking cover (7) that contacts the end of the aluminum profile (1); the size of the blocking cover (7) is larger than the cross-sectional size of the end of the aluminum profile (1); the upper side and the lower side of the aluminum profile (1) are respectively provided with the aluminum profile fixing bayonet (11); the left side and the right side of the aluminum profile (1) are respectively provided with the photovoltaic module bayonet (13).

2. A method for installing a photovoltaic module quick installation bracket aluminum profile structure, based on the photovoltaic module quick installation bracket aluminum profile structure according to claim 1, characterized in that: Here are the steps: The aluminum profile (1) is fixed to the lower bracket C-shaped steel (5) through the aluminum profile fixing bayonet (11) using bolts (3) and connection pads (4); one end of the aluminum profile (1) is sealed using a sealing device; the photovoltaic components (2) are sequentially installed along the unsealed side of the aluminum profile (1) and along the aluminum profile fixing bayonet (13); and the unsealed side of the aluminum profile (1) is sealed using the sealing device.

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