Double valve dispensing module
By designing a three-axis fine-tuning mechanism and visual module in the dual-valve dispensing equipment, the second dispensing valve accurately adjusts the position of the first dispensing valve and saves space, solving the low efficiency of the existing dual-valve dispensing equipment and the problem of unstable dispensing effect improves the efficiency and accuracy of the dispensing process.
Patent Information
- Application Number
- CN202110593653.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-05-28
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2041-05-28
AI Technical Summary
The existing double-valve dispensing equipment is inefficient and has unstable dispensing effect. The hardware design needs to meet product size adjustment and camera position switching. At the same time, the structure cannot be too heavy or too large to affect operation.
A double valve dispensing module including a mounting plate, a first dispensing valve, a second dispensing valve and a visual module is designed, and the position of the second dispensing valve to the first dispensing valve is realized through a three-axis fine-tuning mechanism. Adjustment, combining triangular slide table and screw mechanism to achieve compact space saving and precise movement, using industrial cameras and laser sensors to obtain image data and detect distances.
It improves the efficiency and accuracy of the dispensing process, saves space, reduces overall weight, and ensures efficient operation and stability of the equipment.
Smart Images

Figure CN113210204B_ABST
Abstract
Description
Technical Field
[0001] The present invention is applied to the technical field of glue dispensing mechanisms, and particularly relates to a double-valve glue dispensing module. Background Art
[0002] In the current dispensing industry, single-valve dispensing equipment is generally used. The design of the double-valve dispensing module can improve the production dispensing efficiency of the equipment. Depending on the software algorithm, the double valve can dispense the same product at the same time, or different products. In the market, double-valve dispensing equipment is relatively rarely used, and many are semi-automatic or manually controlled, with low efficiency and unstable dispensing effect. Therefore, the design of fully automatic double-valve dispensing has a broad market space. In terms of hardware, it is necessary to be able to realize the three-axis adjustment function of the position of the second set of dispensing valves relative to the first set of dispensing valves while meeting the size of most products in the industry. It is also necessary to consider the exchange of the position of the camera used to obtain the image with the first set of dispensing valves, and the structure of the entire module cannot be too heavy to affect the operation, or too large to occupy the equipment dispensing area. Summary of the invention
[0003] The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and provide a double-valve dispensing module which is small in size, flexible in control and precise in movement.
[0004] The technical solution adopted by the present invention is: the present invention includes a mounting plate, a first dispensing valve, a second dispensing valve and a visual module, the first dispensing valve and the visual module are both fixed on the mounting plate, the second dispensing valve is connected to the mounting plate through a three-axis fine-tuning mechanism, the three-axis fine-tuning mechanism includes an X-axis assembly, a Y-axis assembly and a Z-axis assembly connected in sequence, the Y-axis assembly includes an L-shaped movable frame, a Y-axis motor, a first triangular slide and a second triangular slide, the X-axis assembly drives the L-shaped movable frame to move horizontally, the Y-axis motor is fixed to the L-shaped movable frame in a vertical direction, the first triangular slide is slidably matched with the L-shaped movable frame in a vertical direction and is connected to the output shaft of the Y-axis motor, the second triangular slide is slidably matched with the L-shaped movable frame in a horizontal direction, the first triangular slide is provided with a first slide rail, the second triangular slide is provided with a second slide rail slidably matched with the first slide rail, the first slide rail is inclined to the axial setting of the Y-axis motor, and the Z-axis assembly is fixed to the second triangular slide.
[0005] As can be seen from the above scheme, the positions of the first dispensing valve and the second dispensing valve can be interchanged. By setting the three-axis fine-tuning mechanism, the position of the second dispensing valve relative to the first dispensing valve can be adjusted, so that the first dispensing valve and the second dispensing valve can be coordinated to perform dispensing of the same product, or two products can be synchronously dispensed separately, thereby improving the efficiency and accuracy of the dispensing process. The interpolation method is realized by combining the first triangular slide and the second triangular slide to realize the adjustment of the Y axis, so that the three-axis fine-tuning mechanism is more compact as a whole, which can save a lot of space and provide sufficient space for the installation of other components. At the same time, the weight of the overall mechanism is reduced to prevent the operation of the driving device from being affected. The first triangular slide and the second triangular slide are designed to be inclined to the axial setting of the Y-axis motor, so that when the Y-axis motor drives the first triangular slide forward, the first slide rail and the second slide rail are cooperated to drive the second triangular slide to drive the Z-axis assembly to move along the Y-axis direction, and there is no need to set the motor along the Y-axis direction. The first triangular slide and the second triangular slide slide slide on the two mutually perpendicular end faces of the L-shaped movable frame respectively. The Y-axis motor is a stepper motor.
[0006] A preferred solution is that the X-axis assembly includes an X-axis motor, a first screw and a first nut, the X-axis motor is fixed on the mounting plate, the first screw is rotatably engaged on the mounting plate, one end of the first screw is drivingly connected to the output shaft of the X-axis motor, the first nut is fixed on the L-shaped movable frame, the first nut is sleeved on the first screw, and when the X-axis motor drives the first screw to rotate, it drives the L-shaped movable frame to move horizontally in the horizontal direction.
[0007] It can be seen from the above scheme that the X-axis motor drives the first screw to rotate, thereby driving the first nut to move along the axial direction of the first screw. The first screw is a tightly ground screw to provide a higher displacement precision. The X-axis motor is a stepping motor.
[0008] A preferred solution is that the L-shaped movable frame is slidably engaged on the mounting plate via a guide rail.
[0009] It can be seen from the above solution that the guide rail is provided to guide the L-shaped movable frame, thereby improving the movement accuracy of the second dispensing valve in the Y-axis direction.
[0010] A preferred solution is that the Z-axis assembly includes a Z-axis motor and a mounting block arranged parallel to the Y-axis motor, the Z-axis motor is fixed on the second triangular slide, the mounting block is slidably fitted on the second triangular slide, the second dispensing valve is fixed on the mounting block, and the Z-axis motor drives the mounting block to move up and down in the vertical direction through the cooperation of the second screw and the second nut.
[0011] It can be seen from the above solution that by adopting the Z-axis motor arranged in parallel with the Y-axis motor, each component can be made more compact.
[0012] A preferred solution is that the vision module includes an industrial camera and a laser sensor fixed on the mounting plate.
[0013] It can be seen from the above scheme that the industrial camera is used to obtain the image data required for the operation of the double-valve dispensing module, and then realize movement according to the image data, and the laser sensor is used to detect the distance between the double-valve dispensing module and the product to be dispensed.
[0014] A preferred solution is that the first dispensing valve and the second dispensing valve both include a glue cartridge, a heated glue injection head and an adjustment seat, the heated glue injection head is fixed to the movable end of the adjustment seat, and the glue cartridge is connected to the heated glue injection head via a pipeline.
[0015] As can be seen from the above scheme, the glue cylinder is used to carry glue liquid, the heated glue injection head is used to heat the glue liquid and perform glue dispensing operations, and the adjustment seat is used to adjust the height position of the heated glue injection head.
[0016] A preferred solution is that two groups of in-place sensors are arranged on the mounting plate, and the two groups of in-place sensors are respectively arranged at the end points of the movable travel of the L-shaped movable frame, and the L-shaped movable frame is provided with a sensing sheet that cooperates with the in-place sensors.
[0017] It can be seen from the above solution that by setting the in-position sensor to detect the position of the L-shaped movable frame, the L-shaped movable frame is prevented from moving beyond the limit and causing the components to collide with each other. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 is a first three-dimensional structural schematic diagram of the present invention;
[0019] Figure 2 is a second three-dimensional structural schematic diagram of the present invention;
[0020] Figure 3 is a first three-dimensional structural schematic diagram of the second dispensing valve and the three-axis fine-tuning mechanism;
[0021] Figure 4It is a second three-dimensional structural schematic diagram of the second dispensing valve and the three-axis fine-tuning mechanism. DETAILED DESCRIPTION
[0022] like Figures 1 to 4 As shown, in this embodiment, the present invention includes a mounting plate 1, a first dispensing valve 2, a second dispensing valve 3 and a visual module 4, the first dispensing valve 2 and the visual module 4 are both fixed on the mounting plate 1, the second dispensing valve 3 is connected to the mounting plate 1 through a three-axis fine-tuning mechanism 5, the three-axis fine-tuning mechanism 5 includes an X-axis assembly, a Y-axis assembly and a Z-axis assembly connected in sequence, the Y-axis assembly includes an L-shaped movable frame 501, a Y-axis motor 502, a first triangular slide 503 and a second triangular slide 504, the X-axis assembly drives the L-shaped movable frame 501 to move horizontally, and the Y The Y-axis motor 502 is fixed on the L-shaped movable frame 501 in the vertical direction, the first triangular slide 503 is slidably fitted on the L-shaped movable frame 501 in the vertical direction and is connected to the output shaft of the Y-axis motor 502, the second triangular slide 504 is slidably fitted on the L-shaped movable frame 501 in the horizontal direction, the first triangular slide 503 is provided with a first slide rail, the second triangular slide 504 is provided with a second slide rail slidably fitted with the first slide rail, the first slide rail is inclined to the axial direction of the Y-axis motor 502, and the Z-axis assembly is fixed on the second triangular slide 504.
[0023] In this embodiment, the X-axis assembly includes an X-axis motor 505, a first screw 506 and a first nut. The X-axis motor 505 is fixed on the mounting plate 1, and the first screw 506 is rotatably engaged on the mounting plate 1. One end of the first screw 506 is transmission-connected to the output shaft of the X-axis motor 505. The first nut is fixed on the L-shaped movable frame 501, and the first nut is sleeved on the first screw 506. When the X-axis motor 505 drives the first screw 506 to rotate, it drives the L-shaped movable frame 501 to move horizontally in the horizontal direction.
[0024] In this embodiment, the L-shaped movable frame 501 is slidably fitted on the mounting plate 1 via a guide rail.
[0025] In this embodiment, the Z-axis assembly includes a Z-axis motor 507 and a mounting block 508 which are arranged parallel to the Y-axis motor 502. The Z-axis motor 507 is fixed on the second triangular slide 504. The mounting block 508 is slidably fitted on the second triangular slide 504. The second dispensing valve 3 is fixed on the mounting block 508. The Z-axis motor 507 drives the mounting block 508 to perform lifting and lowering actions in the vertical direction through the cooperation of the second screw and the second nut.
[0026] In this embodiment, the vision module 4 includes an industrial camera 401 and a laser sensor 402 fixed on the mounting plate 1 .
[0027] In this embodiment, the first dispensing valve 2 and the second dispensing valve 3 both include a glue cartridge 301, a heated glue injection head 302 and an adjustment seat 303, the heated glue injection head 302 is fixed to the movable end of the adjustment seat 303, and the glue cartridge 301 is connected to the heated glue injection head 302 via a pipeline.
[0028] In this embodiment, two groups of in-position sensors 509 are arranged on the mounting plate 1, and the two groups of in-position sensors 509 are respectively arranged at the end points of the movable stroke of the L-shaped movable frame 501. The L-shaped movable frame 501 is provided with a sensing sheet that cooperates with the in-position sensors 509.
[0029] In this embodiment, the Y-axis motor 502 , the X-axis motor 505 , and the Z-axis motor 507 are all stepper motors.
Claims
1. Double valve dispensing module, characterized by: It comprises a mounting plate (1), a first dispensing valve (2), a second dispensing valve (3) and a visual module (4); the first dispensing valve (2) and the visual module (4) are both fixed on the mounting plate (1); the second dispensing valve (3) is connected to the mounting plate (1) via a three-axis fine-tuning mechanism (5); the three-axis fine-tuning mechanism (5) comprises an X-axis assembly, a Y-axis assembly and a Z-axis assembly which are connected in sequence; the Y-axis assembly comprises an L-shaped movable frame (501), a Y-axis motor (502), a first triangular slide (503) and a second triangular slide (504); the X-axis assembly drives the L-shaped movable frame (501) to move horizontally; the Y-axis motor (502) is fixed in the vertical direction. On the L-shaped movable frame (501), the first triangular slide (503) is slidably matched with the L-shaped movable frame (501) in the vertical direction and is connected to the output shaft of the Y-axis motor (502); the second triangular slide (504) is slidably matched with the L-shaped movable frame (501) in the horizontal direction; the first triangular slide (503) is provided with a first slide rail; the second triangular slide (504) is provided with a second slide rail slidably matched with the first slide rail; the first slide rail is inclined to the axial direction of the Y-axis motor (502); the Z-axis assembly is fixed on the second triangular slide (504); the X-axis assembly includes an X-axis motor (505), a first screw (506) and a first nut, the X-axis motor (505) is fixed on the mounting plate (1), the first screw rod (506) is rotatably engaged with the mounting plate (1), one end of the first screw rod (506) is drivingly connected to the output shaft of the X-axis motor (505), the first nut is fixed on the L-shaped movable frame (501), the first nut is sleeved on the first screw rod (506), and when the X-axis motor (505) drives the first screw rod (506) to rotate, the L-shaped movable frame (501) is driven to move laterally in the horizontal direction; the Z-axis assembly comprises a Z-axis motor (507) and a mounting block (508) arranged parallel to the Y-axis motor (502), the Z-axis The motor (507) is fixed on the second triangular slide (504), the mounting block (508) is slidably fitted on the second triangular slide (504), the second dispensing valve (3) is fixed on the mounting block (508), and the Z-axis motor (507) drives the mounting block (508) to move up and down in the vertical direction through the cooperation of the second screw rod and the second nut; the first dispensing valve (2) and the second dispensing valve (3) both comprise a glue cartridge (301), a heated glue injection head (302) and an adjustment seat (303), the heated glue injection head (302) is fixed on the movable end of the adjustment seat (303), and the glue cartridge (301) is connected to the heated glue injection head (302) through a pipeline;Two groups of in-position sensors (509) are arranged on the mounting plate (1), and the two groups of in-position sensors (509) are respectively arranged at the end points of the movable travel of the L-shaped movable frame (501), and the L-shaped movable frame (501) is provided with a sensing sheet that cooperates with the in-position sensors (509). ; 2. The double valve dispensing module according to claim 1, characterized in that: The L-shaped movable frame (501) is slidably engaged on the mounting plate (1) via a guide rail.
3. The double valve dispensing module according to claim 1, characterized in that: The visual module (4) comprises an industrial camera (401) and a laser sensor (402) fixed on the mounting plate (1).
Citation Information
Patent Citations
Double-valve dispensing module
CN217120704U