A lightweight wallboard production system

Abstract

The present invention provides a lightweight wallboard production system, including a first batching mechanism, a second batching mechanism, a stirring mechanism, a molding mechanism and a curing bin, the materials output by the first batching mechanism and the second batching mechanism all enter the stirring mechanism, the stirring mechanism is also connected to a liquid inlet pump, the molding mechanism includes a traveling frame, a traveling seat is installed on the traveling frame, a grouting tank is provided on the traveling seat, a plurality of molding machines are provided below the traveling frame, a pipe threading and extraction device is provided on one side of the traveling frame, a curing bin is provided on the other side of the traveling frame, a plurality of entry and exit tracks are connected between the traveling frame and the curing bin, a transition groove is also provided between the traveling frame and the curing bin, the transition groove passes through the entry and exit tracks, a transverse track is provided in the transition groove, at least one ferry car is provided in the transition groove, the molding machine is fixed on a mobile car, and the mobile car can enter and exit the curing bin along the entry and exit tracks and the corresponding ferry car. The production system of the present invention has a compact layout, a reasonable design, a small footprint, and high production efficiency.

Description

Technical Field

[0001] The invention belongs to the technical field of wallboard production, and in particular relates to a lightweight wallboard production system. Background Art

[0002] Wall panels are widely used in building structures such as houses and are indispensable components in the construction field. With the rapid development of society, the demand for wall panels is also increasing. Among them, lightweight wall panels have the advantages of light weight, high strength, and reduced wall costs. Therefore, lightweight wall panels have been widely used. The production process of lightweight wall panels involves multiple processes, and the molding machine needs to be transferred between multiple processes by manpower, and the production efficiency is low. Therefore, there is an urgent need for a lightweight wall panel production system that can solve the above problems. Summary of the invention

[0003] The purpose of the present invention is to provide a lightweight wallboard production system in view of the deficiencies in the prior art. The production system has a compact layout and a reasonable design, which helps to improve the production efficiency of the lightweight wallboard.

[0004] The present invention provides the following technical solutions:

[0005] A lightweight wallboard production system comprises a first batching mechanism, a second batching mechanism, a stirring mechanism, a molding mechanism and a curing bin, wherein the material output by the first batching mechanism enters the stirring mechanism through a first feed port, and the material output by the second batching mechanism enters the stirring mechanism through a second feed port, the stirring mechanism is further provided with a third feed port, and the third feed port is connected to a liquid inlet pump through a pipeline, the molding mechanism comprises a traveling frame, a traveling seat capable of moving on the traveling frame is mounted on the traveling frame, a grouting tank is arranged on the traveling seat, and when the grouting tank is located below the stirring mechanism, the slurry output by the stirring mechanism can be injected into the grouting tank, a plurality of molding machines are arranged below the traveling frame, and the grouting tank can Grout is injected into the corresponding forming machine, and a pipe threading and extraction device is provided on one side of the walking frame. The number of the forming machines corresponds to the number of the pipe threading and extraction devices. The other side of the walking frame is provided with the curing bin, and a plurality of entry and exit tracks are connected between the walking frame and the curing bin. A transition groove is also provided between the walking frame and the curing bin, and the transition groove passes through the entry and exit track, and the transition groove is perpendicular to the entry and exit track. A transverse track is provided in the transition groove, and at least one ferry car is provided in the transition groove, and the ferry car can move on the transverse track. A transition track is provided on the ferry car, and the forming machine is fixed on a mobile car, and the mobile car can enter and exit the curing bin along the entry and exit track and the corresponding ferry car.

[0006] Preferably, the first batching mechanism includes a plurality of first raw material tanks, the first raw material tanks are connected to a first mixing tank, the first mixing tank is connected to the first feed port via a first auger inclined conveyor, wherein the first raw material tanks may be storage tanks for cement, coal powder, etc.

[0007] Preferably, the second batching mechanism includes a plurality of second raw material tanks, the second raw material tanks are connected to a second mixing tank, and the second mixing tank is connected to the second feed port via a second auger inclined conveyor, wherein the second raw material tanks can be storage tanks for aggregates such as expanded clay and coal slag.

[0008] Preferably, the stirring mechanism includes a stirring tank and an auger horizontal conveyor, the first feed port, the second feed port and the third feed port are all arranged on the stirring tank, and the bottom of the stirring tank is connected to the auger horizontal conveyor through a connecting pipe.

[0009] Preferably, a stirring shaft is provided in the stirring tank, the stirring shaft is connected to a stirring motor, and a spiral stirring blade and a plurality of stirring rods are provided on the stirring shaft.

[0010] Preferably, a main discharge pipe is connected to the bottom of the grouting tank, and the main discharge pipe is connected to a plurality of evenly distributed grouting conduits.

[0011] Preferably, the length of the transverse track is greater than the length of the curing bin, and at least one plate-discharging device is provided next to the curing bin, and the plate-discharging device is located on one side of the transverse track.

[0012] The beneficial effects of the present invention are:

[0013] The present invention provides a production system for producing hollow lightweight wall panels, which has a compact layout, a reasonable design, a small footprint, high production efficiency, and reduces the labor intensity of workers; in the present invention, each raw material can be preliminarily mixed by a first batching mechanism and a second batching mechanism, and then enter the stirring mechanism for stirring and mixing, which helps to improve the uniform mixing of each component in the slurry; during use of the present invention, the slurry output by the stirring mechanism can be injected into a grouting tank, and the grouting tank can be moved on a walking frame under the action of a walking seat, and grouting is performed in turn in multiple molding machines, thereby improving the production efficiency of lightweight wall panels, a pipe insertion and extraction device is provided on one side of the walking frame, and the number of molding machines corresponds to the number of pipe insertion and extraction devices one by one, thereby facilitating rapid insertion and extraction of pipes on the corresponding molding machines, and in addition, the provision of entry and exit tracks, transition grooves, transverse tracks and ferry vehicles not only facilitates the molding machine to enter and exit the curing bin, but also facilitates the molding machine to be moved to the board output device by the ferry vehicle for subsequent operations. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0015] Figure 1 It is a schematic diagram of the distribution structure of the production line of the present invention;

[0016] Figure 2 It is a structural schematic diagram of the first batching mechanism, the second batching mechanism and the stirring mechanism of the present invention;

[0017] Figure 3 It is a structural schematic diagram of the forming mechanism of the present invention.

[0018] Markings in the figure are: 1. Curing bin; 2. First feed port; 3. Second feed port; 4. Third feed port; 5. Liquid feed pump; 6. Traveling frame; 7. Traveling seat; 8. Grouting tank; 9. Forming machine; 10. Pipe threading and extraction device; 11. Entry and exit track; 12. Transition trough; 13. Transverse track; 14. Ferry car; 15. Transition track; 16. Mobile car; 17. First mixing tank; 18. First auger inclined conveyor; 19. Second raw material tank; 20. Second mixing tank; 21. Second auger inclined conveyor; 22. Mixing tank; 23. Auger horizontal conveyor; 24. Grouting duct; 25. Plate discharge device; 26. Stirring shaft; 27. Stirring motor; 28. Spiral stirring blade; 29. ​​Stirring rod; 30. First raw material tank. DETAILED DESCRIPTION

[0019] like Figures 1 to 3As shown, a lightweight wallboard production system includes a first batching mechanism, a second batching mechanism, a stirring mechanism, a molding machine 9 and a curing bin 1. The material output by the first batching mechanism enters the stirring mechanism through a first feed port 2, and the material output by the second batching mechanism enters the stirring mechanism through a second feed port 3. The stirring mechanism is also provided with a third feed port 4, which is connected to a liquid feed pump 5 through a pipeline. The first batching mechanism includes a plurality of first raw material tanks 30, the first raw material tanks 30 are connected to a first mixing tank 17, and the first mixing tank 17 is connected to the first feed port 2 through a first auger inclined conveyor 18, wherein the first raw material tanks 30 It can be a storage tank for cement, coal powder, etc., which can be preliminarily mixed before entering the stirring mechanism. The second batching mechanism includes multiple second raw material tanks 19, which are connected to the second mixing tank 20. The second mixing tank 20 is connected to the second feed port 3 through a second auger inclined conveyor 21, wherein the second raw material tank 19 can be a storage tank for aggregates such as ceramsite and coal slag, which can be preliminarily mixed before entering the stirring mechanism. A transverse stirring shaft is provided in the first mixing tank 17 and the second mixing tank 20, and a spiral stirring blade is provided on the transverse stirring shaft, which rotates under the action of a driving motor. The stirring mechanism includes a stirring tank 22 and an auger horizontal conveyor 23. The first feed port 2, the second feed port 3 and the third feed port 4 are all arranged on the stirring tank 22. The bottom of the stirring tank 22 is connected to the auger horizontal conveyor 23 through a connecting pipe. A stirring shaft 26 is arranged in the stirring tank 22. The stirring shaft 26 is connected to a stirring motor 27. The stirring shaft 26 is provided with a spiral stirring blade 28 and a plurality of stirring rods 29.

[0020] The molding machine 9 includes a traveling frame 6, on which is mounted a traveling seat 7 which can move on the traveling frame 6, and on which is disposed a grouting tank 8. When the grouting tank 8 is located below the stirring mechanism, the slurry output by the auger horizontal conveyor 23 of the stirring mechanism can be injected into the grouting tank 8. A plurality of molding machines 9 are arranged below the traveling frame 6, and the grouting tank 8 can inject grout into the corresponding molding machines 9. A discharge main pipe is connected to the bottom of the grouting tank 8, and the discharge main pipe is connected to a plurality of evenly distributed grouting ducts 24, so as to facilitate rapid grouting in the molding machine 9.

[0021] One side of the walking frame 6 is provided with a pipe-drawing device 10 ( Figure 3(not shown), the number of forming machines 9 corresponds to the number of tube insertion and extraction devices 10, which helps to quickly insert and remove the tubes for the corresponding forming machines 9. A curing bin 1 is provided on the other side of the traveling frame 6. A plurality of entry and exit tracks 11 are connected between the traveling frame 6 and the curing bin 1. A transition groove 12 is also provided between the traveling frame 6 and the curing bin 1. The transition groove 12 passes through the entry and exit tracks 11, and the transition groove 12 is perpendicular to the entry and exit tracks 11. A transverse track 13 is provided in the transition groove 12. A ferry car 14 is provided in the transition groove 12. The ferry car 14 can move on the transverse track 13. A transition track 15 is provided on the ferry car 14. The forming machine 9 is fixed on a mobile car 16. The mobile car 16 can enter and exit the curing bin 1 along the entry and exit tracks 11 and the corresponding ferry car 14. In addition, the length of the transverse track 13 is greater than the length of the curing bin 1, and a plate discharging device 25 is provided next to the curing bin 1. The plate discharging device 25 is located on one side of the transverse track 13.

[0022] The slurry is then injected into the grouting tank 8 through the horizontal conveyor 23 of the auger. The grouting tank 8 can be moved on the traveling frame 6 under the action of the traveling seat 7, and grouting is performed in turn on multiple forming machines 9. Then, the forming machine 9 enters the curing bin 1 through the entry and exit track 11 and the ferry car 14 moved to the corresponding position for curing for a period of time. Then, the forming machine 9 exits the curing bin 1 to the bottom of the traveling frame 6, and performs the pipe pulling operation through the pipe pulling device 10. Then, the forming machine 9 continues to enter the curing bin 1 for curing for a period of time. After the curing is completed, the forming machine 9 enters the ferry car 14 in the transition trough 12 through the entry and exit track 11. Under the action of the ferry car 14, the forming machine 9 moves along the transverse track 13 to the plate output device 25 for subsequent operations.

[0023] The present embodiment provides a production system that can be used to produce hollow lightweight wall panels. The production system has a compact layout, a reasonable design, a small footprint, high production efficiency, and reduces the labor intensity of workers. In the present embodiment, each raw material can be preliminarily mixed by a first batching mechanism and a second batching mechanism, and then enter the stirring mechanism for stirring and mixing, which helps to improve the uniform mixing of each component in the slurry. During use of the present embodiment, the slurry output by the stirring mechanism can be injected into a grouting tank 8, and the grouting tank 8 can be moved on the traveling frame 6 under the action of the traveling seat 7, and grouting is performed in turn in multiple forming machines 9, thereby improving the production efficiency of lightweight wall panels.

[0024] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention is described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A lightweight wallboard production system, characterized in that: The invention comprises a first batching mechanism, a second batching mechanism, a stirring mechanism, a molding mechanism and a curing bin, wherein the material outputted by the first batching mechanism enters the stirring mechanism through a first feed port, and the material outputted by the second batching mechanism enters the stirring mechanism through a second feed port, and the stirring mechanism is further provided with a third feed port, and the third feed port is connected to a liquid inlet pump through a pipeline, and the molding mechanism comprises a traveling frame, and a traveling seat which can move on the traveling frame is installed on the traveling frame, and a grouting tank is provided on the traveling seat, and when the grouting tank is located below the stirring mechanism, the slurry outputted by the stirring mechanism can be injected into the grouting tank, and a plurality of molding machines are provided below the traveling frame, and the grouting tank can inject slurry into the corresponding Grouting in the forming machine, one side of the walking frame is provided with a pipe threading and extraction device, the number of the forming machines corresponds to the number of the pipe threading and extraction devices, the other side of the walking frame is provided with the curing bin, a plurality of entry and exit tracks are connected between the walking frame and the curing bin, a transition groove is also provided between the walking frame and the curing bin, the transition groove passes through the entry and exit track, and the transition groove is perpendicular to the entry and exit track, a transverse track is provided in the transition groove, at least one ferry car is provided in the transition groove, the ferry car can move on the transverse track, a transition track is provided on the ferry car, the forming machine is fixed on the mobile car, the mobile car can enter and exit the curing bin along the entry and exit track and the corresponding ferry car; The stirring mechanism comprises a stirring tank and an auger horizontal conveyor, the first feed port, the second feed port and the third feed port are all arranged on the stirring tank, and the bottom of the stirring tank is connected to the auger horizontal conveyor through a connecting pipe; The bottom of the grouting tank is connected with a main discharge pipe, and the main discharge pipe is connected with a plurality of evenly distributed grouting conduits; The length of the transverse track is greater than the length of the curing bin, and at least one plate-discharging device is provided next to the curing bin, and the plate-discharging device is located on one side of the transverse track.

2. A lightweight wallboard production system according to claim 1, characterized in that: The first batching mechanism includes a plurality of first raw material tanks, wherein the first raw material tanks are connected to a first mixing tank, and the first mixing tank is connected to the first feed port via a first auger inclined conveyor.

3. A lightweight wallboard production system according to claim 1, characterized in that: The second batching mechanism includes a plurality of second raw material tanks, the second raw material tanks are connected to a second mixing tank, and the second mixing tank is connected to the second feed port via a second auger inclined conveyor.

4. A lightweight wallboard production system according to claim 1, characterized in that: A stirring shaft is arranged in the stirring tank, the stirring shaft is connected to a stirring motor, and a spiral stirring blade and a plurality of stirring rods are arranged on the stirring shaft.

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