A fully automatic material dividing machine

By designing a fully automatic feeding machine, including feeding module, X-axis feeding module and YZ-axis feeding module, the shortcomings of automatic feeding and distinguishing qualified levels in the SIM card slot in the existing technology are solved, and the problem of automatic feeding and separation of qualified levels is achieved. Efficient and stable automated production and product quality control.

CN113353624BActive Publication Date: 2025-02-18INTELLIGENT AUTOMATION ZHUHAI CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202110570926.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-05-25
Publication Date
2025-02-18
Estimated Expiration
2041-05-25

AI Technical Summary

Technical Problem

In the prior art, the detection of SIM card slots mainly relies on semi-automated equipment, and lacks the function of automatic material separation and distinguishing qualified grades, resulting in low production efficiency, unstable product quality, and easy to cause quality problems caused by manual misoperation.

Method used

A fully automatic feeding machine is designed, including feeding module, X-axis feeding module and YZ-axis feeding module. The automatic pick-up and placement and classification of card slots are realized through the Z-axis material suction mechanism and the Y-axis moving mechanism. Place it to ensure that the products are placed in grades according to different quality standards.

Benefits of technology

It realizes automated production, improves production efficiency, ensures the stability of product quality, avoids quality problems caused by manual misoperation, and can be automatically classified according to different quality standards.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN113353624B_ABST
    Figure CN113353624B_ABST
Patent Text Reader

Abstract

The present invention aims to provide a fully automatic material sorting machine with reasonable design, high production efficiency, stable quality, conducive to realizing automated production, and capable of placing products in grades according to different quality standards. The present invention comprises a feeding module, an X-axis material sorting module, and a YZ-axis material shifting module, wherein the YZ-axis material shifting module comprises at least one Y-axis moving mechanism and at least one Z-axis material suction mechanism arranged on a gantry, wherein the Z-axis material suction mechanism is arranged on the moving end of the Y-axis moving mechanism and is located above the feeding module and the X-axis material sorting module, and the feeding module and the X-axis material sorting module are both matched with the Z-axis material suction mechanism. The present invention can be applied to the technical field of automated equipment.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of automation equipment, and in particular to a full-automatic material dividing machine. Background Art

[0002] With the progress and evolution of the times, mobile phones have become one of the indispensable tools for daily use in people's lives. The form of mobile phones has also been changing. The texture, fashion sense, style and other aspects have kept pace with the times. For example, the design of Apple mobile phones is very beautiful and fashionable. The functions of mobile phones are becoming more and more powerful. The excellent performance of Apple mobile phones has won it a broad market. For this reason, Apple has also continuously launched new and fashionable mobile phones. There are many parts of mobile phones, and each part plays an important role. Among them, the SIM card slot, as a carrier of the SIM card, realizes the most basic function of the mobile phone, and the top of the card slot is directly exposed to the appearance of the mobile phone. It can be said that the qualification of the SIM card slot parts directly affects the feel and appearance of the mobile phone. The detection of the appearance size, gloss, color and other parameters of the card slot has become one of the indispensable hard conditions.

[0003] At present, most of the SIM card slot inspections on the market are semi-automated equipment, and there is no centralized classification and distinction of qualified grades of materials after inspection. Manual unloading is still required, or manual re-arranging of materials after automatic unloading is required. At present, the final sorting of the card slot is mostly manual. Although there is an SOP to formulate the manual operation process, the manual error rate and quality impact are still very high, which can easily affect the stability of the overall product quality. The efficiency of the equipment inspection module is greatly affected by the manual efficiency, and it is possible that qualified products may be scratched by manual error and put into use as qualified products. In addition, the degree of automation is low, the production efficiency is low, and the economic benefits are poor, which cannot meet the requirements of fast, accurate and efficient lean industrial production. Summary of the invention

[0004] The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and provide a fully automatic material sorting machine which has a reasonable design, high production efficiency, stable quality, is conducive to realizing automated production and can grade products according to different quality standards.

[0005] The technical solution adopted by the present invention is: the present invention includes a feeding module, an X-axis material dividing module and a YZ-axis material moving module, the YZ-axis material moving module includes at least one Y-axis moving mechanism and at least one Z-axis material suction mechanism arranged on a gantry, the Z-axis material suction mechanism is arranged on the moving end of the Y-axis moving mechanism and is located above the feeding module and the X-axis material dividing module, and the feeding module and the X-axis material dividing module are both coordinated with the Z-axis material suction mechanism.

[0006] Furthermore, the Z-axis material suction mechanism includes a Z-axis drive assembly, a mounting plate is provided on the action end of the Z-axis drive assembly, a plurality of nozzle cylinders and a plurality of slides are provided on the mounting plate, the slide is slidably matched with the mounting plate and is located at the lower end of the nozzle cylinder and connected to the output shaft of the nozzle cylinder, and a material picking nozzle connected to a vacuum generator is floatingly provided on the slide.

[0007] Furthermore, the feeding module includes a feeding base, an X-axis feeding linear module is arranged on the feeding base, a feeding carrier is arranged on the action end of the X-axis feeding linear module, a plurality of feeding slots are opened on the feeding carrier, and the feeding slots cooperate with the material picking nozzle.

[0008] Furthermore, the X-axis material dividing module includes a material dividing base, on which a plurality of X-axis material dividing linear modules are arranged, and on the action end of the X-axis material dividing linear module a material dividing carrier is arranged, on which a plurality of material dividing slots are opened, and the material dividing slots cooperate with the material taking suction nozzle.

[0009] Furthermore, the number of the Y-axis moving mechanisms and the Z-axis suction mechanisms is four, the number of the X-axis material distribution linear modules is four, the number of the suction nozzle cylinders and the slide seats is four, the number of the feeding slots is sixteen and arranged in rows, and the number of the material distribution slots is sixty-four and arranged in a 4X16 matrix.

[0010] Furthermore, a guide hole is provided on one side of each of the material dividing slots, and the distance between two adjacent guide holes is 20 mm. Two positioning pins that are compatible with the guide holes are provided at the lower end of the mounting plate, and the distance between the two positioning pins is 60 mm.

[0011] Furthermore, an upper limit plate and a lower limit plate are provided on the slide seat, the upper limit plate is provided with a pipe opening, the lower limit plate is provided with a suction nozzle opening, the lower end of the material picking suction nozzle passes through the suction nozzle opening and cooperates with the suction nozzle opening gap, the two ends of the upper end of the material picking suction nozzle cooperate with the end surface of the lower limit plate, two guide columns are provided between the upper limit plate and the lower limit plate, guide sleeves are provided at both ends of the material picking suction nozzle, the two guide columns pass through the two guide sleeves, a telescopic spring is sleeved on the guide sleeve, and the two ends of the telescopic spring respectively cooperate with the upper limit plate and the material picking suction nozzle.

[0012] Furthermore, a feeding induction sheet is provided at the lower end of the feeding carrier, and feeding sensors are provided at both ends of the X-axis feeding linear module, and the feeding sensors cooperate with the feeding induction sheet.

[0013] Furthermore, a material dividing induction sheet is provided at the lower end of the material dividing carrier, and material dividing sensors are provided at both ends of the X-axis material dividing linear module, and the material dividing sensors are connected to the material dividing induction sheet.

[0014] Further, the Y-axis moving mechanism includes a Y-axis linear module, the Z-axis driving assembly includes a fixed plate arranged on the moving end of the Y-axis linear module, the Z-axis linear module is vertically arranged on the fixed plate, the mounting plate is arranged on the moving end of the Z-axis linear module, the Y-axis sensing sheet is arranged on the fixed plate, both ends of the Y-axis linear module are provided with Y-axis sensors matching with the Y-axis sensing sheet, the Z-axis sensing sheet is arranged on the mounting plate, and both ends of the Z-axis linear module are provided with Z-axis sensors matching with the Z-axis sensing sheet.

[0015] The beneficial effects of the present invention are as follows: the present invention includes a feeding module, an X-axis material distribution module and a YZ-axis material transfer module, the YZ-axis material transfer module includes a Y-axis moving mechanism and a Z-axis material suction mechanism, the Y-axis moving mechanism is arranged on the gantry, the Z-axis material suction mechanism is arranged on the Y-axis moving mechanism, the Y-axis moving mechanism is used to drive the Z-axis material suction mechanism to move in the Y-axis direction, the Z-axis material suction mechanism is used to move in the Z-axis direction and to pick and place the card slot products, the feeding module is used to feed the card slots after detection to ensure the continuous feeding of the Z-axis material suction mechanism, the X-axis material distribution module is used to receive the card slots sucked by the Z-axis material suction mechanism, and the Z-axis material suction mechanism places the card slots with different grades after detection at different positions of the X-axis material distribution module to achieve classified placement. As can be seen from the above, the overall structural design of the present invention is reasonable, which is conducive to realizing automated production, has high production efficiency, will not scratch the card slots due to misoperation, has stable product quality, can place products in grades according to different quality standards, and realize automatic material distribution and unloading. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional structural schematic diagram of the present invention;

[0017] Figure 2 It is a three-dimensional structural schematic diagram of the YZ axis material transfer module of the present invention;

[0018] Figure 3 yes Figure 2 A magnified view of part A;

[0019] Figure 4 It is a schematic diagram of the three-dimensional structure of the X-axis material distribution module of the present invention;

[0020] Figure 5 yes Figure 4 A magnified view of part B;

[0021] Figure 6 It is a schematic diagram of the three-dimensional structure of the feeding module of the present invention;

[0022] Figure 7 yes Figure 6 Enlarged view of part C;

[0023] Figure 8 It is a three-dimensional structural schematic diagram of a partial structure of the Z-axis material suction mechanism of the present invention;

[0024] Fig. 9 It is a three-dimensional structural schematic diagram of a partial structure of the Z-axis material suction mechanism of the present invention from another angle;

[0025] Fig.10 It is an exploded view of a part of the structure of the Z-axis suction mechanism of the present invention;

[0026] Fig.11 yes Fig.10 A magnified view of part D in the middle;

[0027] Fig.12 It is a schematic diagram illustrating the top view angle and functional division of the present invention. DETAILED DESCRIPTION

[0028] like Figures 1 to 12 As shown, in this embodiment, the present invention includes a feeding module 1, an X-axis material dividing module 2 and a YZ-axis material moving module 3, the YZ-axis material moving module 3 includes at least one Y-axis moving mechanism 31 and at least one Z-axis material suction mechanism 32 arranged on the gantry 4, the Z-axis material suction mechanism 32 is arranged on the moving end of the Y-axis moving mechanism 31 and is located above the feeding module 1 and the X-axis material dividing module 2, and the feeding module 1 and the X-axis material dividing module 2 are both matched with the Z-axis material suction mechanism 32. The present invention includes a feeding module 1, an X-axis material dividing module 2 and a YZ-axis material shifting module 3, wherein the YZ-axis material shifting module 3 includes a plurality of Y-axis moving mechanisms 31 and a plurality of Z-axis material suction mechanisms 32, wherein the Y-axis moving mechanism 31 is arranged on the gantry 4, and the Z-axis material suction mechanism 32 is arranged on the action end of the Y-axis moving mechanism 31, the Y-axis moving mechanism 31 is used to drive the Z-axis material suction mechanism 32 to move in the Y-axis direction, and the Z-axis material suction mechanism 32 is used to move in the Z-axis direction and to take and place the card slot products, the feeding module 1 is used to feed the card slots after detection to ensure the continuous feeding of the Z-axis material suction mechanism 32, the X-axis material dividing module 2 is used to receive the card slots sucked by the Z-axis material suction mechanism 32, and the Z-axis material suction mechanism 32 places the card slots with different levels after detection at different positions of the X-axis material dividing module 2 to achieve classified placement. As can be seen from the above, the overall structural design of the present invention is reasonable, which is conducive to realizing automated production, has high production efficiency, will not scratch the card slot due to misoperation, has stable product quality, and can grade products according to different quality standards to realize automatic material sorting and unloading.

[0029] In this embodiment, the Z-axis material suction mechanism 32 includes a Z-axis drive assembly 321, and a mounting plate 322 is provided on the action end of the Z-axis drive assembly 321. A plurality of suction nozzle cylinders 323 and a plurality of slides 324 are provided on the mounting plate 322. The slide 324 is slidably matched with the mounting plate 322 and is located at the lower end of the suction nozzle cylinder 323 and is connected to the output shaft of the suction nozzle cylinder 323. A material suction nozzle 326 connected to a vacuum generator 325 is floatingly provided on the slide 324. The Z-axis driving assembly 321 drives the mounting plate 322 to move up and down, thereby driving the multiple suction nozzle cylinders 323 and the multiple slide seats 324 to move up and down. The slide seat 324 is slidably set on the mounting plate 322 and driven by the suction nozzle cylinder 323 to achieve secondary up and down movement, thereby being able to perform material picking and discharging actions. The material picking suction nozzle 326 is connected to the vacuum generator 325 through the air nozzle and the air pipe to obtain the suction ability, thereby ensuring the smooth progress of the material suction work.

[0030] In this embodiment, the feeding module 1 includes a feeding base 101, on which an X-axis feeding linear module 102 is arranged, and a feeding carrier 103 is arranged on the action end of the X-axis feeding linear module 102, and a plurality of feeding slots 104 are provided on the feeding carrier 103, and the feeding slots 104 cooperate with the material taking suction nozzle 326. The X-axis feeding linear module 102 is arranged on the feeding base 101, and is used to drive the feeding carrier 103 to move in the X-axis direction, so that the feeding carrier 103 can be moved to the material discharging place of the detection equipment and the material taking place of the Z-axis suction mechanism 32, and the two are connected to realize automatic feeding, and the feeding slot 104 is used for placing the slot product, and the slot product is embedded in the feeding slot 104 when placed, so that the material taking suction nozzle 326 can easily suck the slot product. In addition, the lower end surface of the feeding carrier 103 is provided with a plurality of acrylic blocks corresponding to the feeding slots 104 one by one, and the acrylic blocks are provided with guide grooves, the guide grooves are aligned with the feeding slots 104, and a limiting side block is provided on one side of the acrylic block, and the limiting side block limits the guide groove. When the slot product is embedded in the feeding slot 104, the lower end of the slot product is embedded in the guide groove and will not move downward due to the limiting effect of the limiting side block, so that the material picking nozzle 326 will not move downward all the time when it is pressed down for suction, thereby preventing material picking failure.

[0031] In this embodiment, the X-axis material dividing module 2 includes a material dividing base 201, on which a plurality of X-axis material dividing linear modules 202 are arranged, and a material dividing carrier 203 is arranged on the action end of the X-axis material dividing linear module 202, and a plurality of material dividing slots 204 are provided on the material dividing carrier 203, and the material dividing slots 204 cooperate with the material taking suction nozzle 326. The material dividing base 201 is used for the installation of the X-axis material dividing linear module 202, and there are a plurality of X-axis material dividing linear modules 202. The material dividing carrier 203 is arranged at the moving end of the X-axis material dividing linear module 202, and is driven by the X-axis material dividing linear module 202 to move in the X-axis direction. The material dividing carrier 203 is provided with a plurality of material dividing slots 204, and the material dividing slots 204 are used for placing the slotted products, so as to receive the slotted products sent by the material taking suction nozzle 326. In addition, the lower end surface of the material dividing carrier 203 is also provided with a plurality of acrylic blocks corresponding to the material dividing slots 204 one by one, and a guide groove is opened on the acrylic block, and the guide groove is aligned with the material dividing slot 204. A limiting side block is provided on one side of the acrylic block, and the limiting side block limits the guide groove. When the slot product is discharged under the drive of the material picking suction nozzle 326, the lower end of the slot product is embedded in the guide groove and will not move downward due to the limiting effect of the limiting side block, so that it will not move downward all the time when the material picking suction nozzle 326 is pressed down to discharge the material, thereby preventing the discharge position from exceeding the specified distance.

[0032] In this embodiment, the number of the Y-axis moving mechanism 31 and the number of the Z-axis suction mechanism 32 are both four, the number of the X-axis material distribution linear modules 202 is four, the number of the suction nozzle cylinder 323 and the number of the slide seat 324 are both four, the number of the feeding slots 104 is sixteen and arranged in a row, and the number of the material distribution slots 204 is sixty-four and arranged in a 4X16 matrix. The present invention has four Y-axis moving mechanisms 31, and one Z-axis suction mechanism 32 is arranged on each of the four Y-axis moving mechanisms 31. Each Z-axis suction mechanism 32 includes four suction nozzle cylinders 323 and four slides 324. Therefore, the entire structure has a total of sixteen suction nozzle cylinders 323, sixteen slides 324 and sixteen material picking suction nozzles 326, which can pick up sixteen slot products at a time. The number of X-axis material distribution linear modules 202 is four, that is, there are a total of four material distribution carriers 203, each of which is provided with sixty-four material distribution slots 204, which can hold sixty-four slot products. The four material distribution carriers 203 have a total of two hundred and fifty-six material distribution slots 204. 04. Therefore, in actual use, the four material dividing carriers 203 are used to place the slot products of different grades of four different qualities, namely excellent, good, qualified and unqualified, so as to realize classified unloading. The sixty-four material dividing slots on each material dividing carrier 203 are arranged in a 4X16 matrix to facilitate one-time unloading or picking up of materials. The number of the feeding slots 104 is consistent with the number of the picking suction nozzles 326, and the sixteen feeding slots 104 are arranged in a row to facilitate the picking up of materials by the picking suction nozzles 326. Since the four Y-axis moving mechanisms 31 are in a group of two and a gap is provided between the two groups, when picking up materials, the sixteen slot products on the feeding carrier 103 only need to be moved twice to be picked up, and the efficiency is relatively high.

[0033] In this embodiment, a guide hole 205 is provided on one side of each of the material dividing slots 204, and the distance between two adjacent guide holes 205 is 20 mm. Two positioning pins 327 that are compatible with the guide holes 205 are provided at the lower end of the mounting plate 322, and the distance between the two positioning pins 327 is 60 mm. Due to the processing errors of machined parts and the cumulative errors of assembly, accuracy problems will arise if the positioning is completely dependent on independent pins. For this reason, by providing a plurality of guide holes 205 on the material distribution carrier 203 and two positioning pins 327 on the mounting plate 322, the material picking suction nozzle 326 can ensure precise alignment when picking up and discharging materials, thereby meeting the accuracy requirements of material suction and discharge. When discharging materials, the two positioning pins 327 will be inserted into the two guide holes 205, and there are two guide holes 205 between the two inserted guide holes 205. Since the guide hole 205 is provided on one side of each material distribution slot 204, it is possible to perform insertion and alignment according to actual conditions to ensure accuracy.

[0034] In this embodiment, the slide seat 324 is provided with an upper limit plate 328 and a lower limit plate 329, the upper limit plate 328 is provided with a pipe opening 330, and the lower limit plate 329 is provided with a suction nozzle opening 331, the lower end of the material picking suction nozzle 326 passes through the suction nozzle opening 331 and is gap-matched with the suction nozzle opening 331, the two ends of the upper end of the material picking suction nozzle 326 are matched with the end surface of the lower limit plate 329, two guide pillars 332 are provided between the upper limit plate 328 and the lower limit plate 329, and guide sleeves 333 are provided at both ends of the material picking suction nozzle 326, the two guide pillars 332 pass through the two guide sleeves 333, and a telescopic spring 334 is sleeved on the guide sleeve 333, and the two ends of the telescopic spring 334 are respectively matched with the upper limit plate 328 and the material picking suction nozzle 326. The upper limit plate 328 and the lower limit plate 329 are arranged in parallel, the pipe opening 330 is used for the interface of the material picking nozzle 326 to connect the air pipe so as to connect the vacuum generator 325 externally, and the nozzle opening 331 is used for the material picking nozzle 326 to give way, so that the material picking nozzle 326 can obtain a certain space for movement, and the upper end of the material picking nozzle 326 is restricted by the lower limit plate 329 and cannot continue to move downward, and the material picking nozzle 326 slides with the two guide pillars 332 through the two guide sleeves 333, so as to obtain the ability to move up and down, and the telescopic spring 334 provides a floating force for the material picking nozzle 326, so that the material picking nozzle 326 obtains a floating effect, so when picking or discharging materials, the contact between the material picking nozzle 326 and the card slot product is not a hard contact, which can avoid violent impact, thereby protecting the card slot product. In addition, the pick-up nozzle 326 is a PEEK hard nozzle, so that the flatness of the contact surface will not change after tens of thousands of times of picking and placing products, ensuring the verticality of the sucked products and the success rate of material discharge, which is more stable than a soft nozzle. Moreover, after sucking the product, the soft nozzle has a strong adsorption with the product when discharging the material into the carrier, and has a high requirement for breaking the vacuum, which is prone to the phenomenon of breaking the vacuum, resulting in material discharge failure. The use of a hard nozzle made of PEEK material can solve this problem well, and the PEEK material will not scratch the product when it contacts the product, which greatly avoids the damage caused by the machine to the surface of the SIM card slot. injury; the sixteen material picking nozzles 326 of the present invention are all driven by different nozzle cylinders 323, so each of the material picking nozzles 326 can act independently to pick up and discharge materials; in addition, each of the slide seats 324 is provided with a combined sheet metal for air pipes and wiring connected to the material picking nozzles 326, so that the air pipes and wires used at the material picking nozzles 326 can be passed through the sheet metal into the vacuum generator 325 and the solenoid valve, terminal block and other components in a very small material distribution space, ensuring the neatness and beauty of the wiring, and directly avoiding the collision of other components with the air pipes and wires during relative movement due to complicated wiring.

[0035] In this embodiment, a feeding sensor sheet 105 is provided at the lower end of the feeding carrier 103, and feeding sensors 106 are provided at both ends of the X-axis feeding linear module 102, and the feeding sensors 106 cooperate with the feeding sensor sheet 105. Through the cooperation of the feeding sensor sheet 105 and the two feeding sensors 106, the movement of the X-axis feeding linear module 102 can be easily detected, so as to better control and ensure working accuracy.

[0036] In this embodiment, a material-splitting induction sheet 206 is provided at the lower end of the material-splitting carrier 203, and material-splitting sensors 207 are provided at both ends of the X-axis material-splitting linear module 202, and the material-splitting sensors 207 are connected to the material-splitting induction sheet 206. Through the cooperation of the material-splitting induction sheet 206 and the two material-splitting sensors 207, the movement of the X-axis material-splitting linear module 202 can be easily detected, so as to better control and ensure working accuracy.

[0037] In this embodiment, the Y-axis moving mechanism 31 includes a Y-axis linear module 311, and the Z-axis driving assembly 321 includes a fixed plate 3211 arranged on the moving end of the Y-axis linear module 311, and a Z-axis linear module 3212 is vertically arranged on the fixed plate 3211, and the mounting plate 322 is arranged on the moving end of the Z-axis linear module 3212, and a Y-axis sensing piece 312 is arranged on the fixed plate 3211, and both ends of the Y-axis linear module 311 are provided with a Y-axis sensor 313 that cooperates with the Y-axis sensing piece 312, and the mounting plate 322 is provided with a Z-axis sensing piece 3213, and both ends of the Z-axis linear module 3212 are provided with a Z-axis sensor 3214 that cooperates with the Z-axis sensing piece 3213. The Y-axis linear module 311 is used to drive the Z-axis driving component 321 to move in the Y-axis direction. The Z-axis driving component 321 includes the Z-axis linear module 3212. The Z-axis linear module 3212 is used to drive the mounting plate 322 to move in the Z-axis direction, so that the material picking nozzle 326 moves up and down to pick up and put away materials; the Y-axis sensing piece 312 cooperates with the two Y-axis sensors 313 to facilitate the detection of the movement of the Y-axis linear module 311, so as to facilitate better control and ensure working accuracy; the Z-axis sensing piece 3213 cooperates with the two Z-axis sensors 3214 to facilitate the detection of the movement of the Z-axis linear module 3212, so as to facilitate better control and ensure working accuracy.

[0038] The working principle of the present invention is:

[0039] Loading action: the feeding carrier 103 on the feeding module 1 is at the previous inspection station (loading area). When the previous inspection station fills the sixteen feeding card slots 104 with the inspected SIM card slot products, the X-axis feeding linear module 102 is driven to move the SIM card slot products to the bottom of the picking nozzle 326. Then the Z-axis linear module 3212 is driven to move the mounting plate 322 downward. The eight picking nozzles 326 are attached to the eight SIM card slot products. Then the nozzle cylinder 323 is started to make the picking nozzle 326 close to the SIM card slot. The vacuum generator 325 is started, the pick-up nozzle 326 picks up the SIM card slot products, the nozzle cylinder 323 and the Z-axis linear module 3212 are reset, and the eight SIM card slot products are taken away. Then the X-axis feeding linear module 102 is moved again, so that the other eight SIM card slot products are under the pick-up nozzle 326 that has not been sucked up, and then the above-mentioned action is performed again; after the pick-up nozzle 326 sucks up and lifts up all the SIM card slot products, the feeding carrier 103 is reset and returns to the initial position of the transfer station, completing the feeding function;

[0040] Material sorting action: The four rows of points on the four material sorting carriers 203 are respectively set to have the quality of the placed SIM card slot products as four specifications: excellent, good, qualified, and unqualified. After the material picking nozzle 326 picks up 16 card slots, the quality level of the SIM card slot products sucked by each material picking nozzle 326 is determined by the output information at the detection station, and they are moved to the corresponding areas of the material sorting carriers 203 to complete the material sorting function;

[0041] Unloading action: When all 16 acupuncture points on a row of a material distribution carrier 203 are filled with SIM card slot products, the material distribution carrier 203 will move to the unloading area and wait for the robot at the unloading area to take them away and put them into the unloading tray at one time, so as to realize full unloading of full trays;

[0042] The present invention realizes the material separation and unloading operation through the above three actions.

[0043] Although the embodiments of the present invention are described with practical solutions, they do not constitute limitations on the meaning of the present invention. For those skilled in the art, it is obvious to modify the implementation scheme and combine it with other solutions based on this description.

Claims

1. A fully automatic material dividing machine, characterized by: It comprises a feeding module (1), an X-axis material distribution module (2) and a YZ-axis material transfer module (3); the YZ-axis material transfer module (3) comprises at least one Y-axis moving mechanism (31) and at least one Z-axis material suction mechanism (32) arranged on a gantry (4); the Z-axis material suction mechanism (32) is arranged on the moving end of the Y-axis moving mechanism (31) and is located above the feeding module (1) and the X-axis material distribution module (2); the feeding module (1) and the X-axis material distribution module (2) are both connected to the Z-axis material suction mechanism (32). The Z-axis suction mechanism (32) comprises a Z-axis driving assembly (321), a mounting plate (322) is provided on the action end of the Z-axis driving assembly (321), a plurality of suction nozzle cylinders (323) and a plurality of slide seats (324) are provided on the mounting plate (322), the slide seats (324) are slidably matched with the mounting plate (322) and are located at the lower end of the suction nozzle cylinder (323) and are connected to the output shaft of the suction nozzle cylinder (323), and the slide seats (324) are connected to the output shaft of the suction nozzle cylinder (323). ) is provided with a material taking suction nozzle (326) connected to the vacuum generator (325) in a floating manner; an upper limit plate (328) and a lower limit plate (329) are provided on the slide seat (324); a pipe opening (330) is provided on the upper limit plate (328), and a suction nozzle opening (331) is provided on the lower limit plate (329); the lower end of the material taking suction nozzle (326) passes through the suction nozzle opening (331) and is gap-matched with the suction nozzle opening (331); the two ends of the upper end of the material taking suction nozzle (326) are connected to the suction nozzle opening (331); The end surfaces of the lower limit plate (329) are matched, two guide pillars (332) are arranged between the upper limit plate (328) and the lower limit plate (329), guide sleeves (333) are arranged at both ends of the material taking suction nozzle (326), the two guide pillars (332) pass through the two guide sleeves (333), and a telescopic spring (334) is sleeved on the guide sleeve (333), and the two ends of the telescopic spring (334) are respectively matched with the upper limit plate (328) and the material taking suction nozzle (326).

2. The fully automatic material dividing machine according to claim 1, characterized in that: The feeding module (1) comprises a feeding base (101), an X-axis feeding linear module (102) is arranged on the feeding base (101), a feeding carrier (103) is arranged on the action end of the X-axis feeding linear module (102), and a plurality of feeding slots (104) are provided on the feeding carrier (103), and the feeding slots (104) cooperate with the material taking suction nozzle (326).

3. The fully automatic material dividing machine according to claim 2 is characterized in that: The X-axis material dividing module (2) comprises a material dividing base (201), a plurality of X-axis material dividing linear modules (202) are arranged on the material dividing base (201), a material dividing carrier (203) is arranged on the action end of the X-axis material dividing linear module (202), a plurality of material dividing slots (204) are opened on the material dividing carrier (203), and the material dividing slots (204) cooperate with the material taking suction nozzle (326).

4. The fully automatic material dividing machine according to claim 3 is characterized in that: The number of the Y-axis moving mechanisms (31) and the number of the Z-axis material suction mechanisms (32) are both four, the number of the X-axis material distribution linear modules (202) is four, the number of the suction nozzle cylinders (323) and the number of the slide seats (324) are both four, the number of the feeding slots (104) is sixteen and arranged in a row, and the number of the material distribution slots (204) is sixty-four and arranged in a 4X16 matrix.

5. The fully automatic material dividing machine according to claim 4, characterized in that: A guide hole (205) is provided on one side of each of the material dividing slots (204), and the distance between two adjacent guide holes (205) is 20 mm. Two positioning pins (327) are provided at the lower end of the mounting plate (322), both of which are compatible with the guide holes (205), and the distance between the two positioning pins (327) is 60 mm.

6. The fully automatic material dividing machine according to claim 2, characterized in that: A feeding induction sheet (105) is provided at the lower end of the feeding carrier (103), and feeding sensors (106) are provided at both ends of the X-axis feeding linear module (102), and the feeding sensors (106) cooperate with the feeding induction sheet (105).

7. The fully automatic material dividing machine according to claim 3 is characterized in that: A material dividing induction sheet (206) is provided at the lower end of the material dividing carrier (203), and material dividing sensors (207) are provided at both ends of the X-axis material dividing linear module (202), and the material dividing sensors (207) are connected to the material dividing induction sheet (206).

8. The fully automatic material dividing machine according to claim 1, characterized in that: The Y-axis moving mechanism (31) comprises a Y-axis linear module (311); the Z-axis driving assembly (321) comprises a fixed plate (3211) arranged on the moving end of the Y-axis linear module (311); a Z-axis linear module (3212) is vertically arranged on the fixed plate (3211); the mounting plate (322) is arranged on the moving end of the Z-axis linear module (3212); a Y-axis sensing sheet (312) is arranged on the fixed plate (3211); both ends of the Y-axis linear module (311) are provided with a Y-axis sensor (313) matching the Y-axis sensing sheet (312); the mounting plate (322) is provided with a Z-axis sensing sheet (3213); and both ends of the Z-axis linear module (3212) are provided with a Z-axis sensor (3214) matching the Z-axis sensing sheet (3213).

Citation Information

Patent Citations

  • Full-automatic material distributing machine table

    CN215557177U