A smoke removal device for a denim laser washing device
By designing a variety of components in the denim laser washing device for stirring and replacing activated carbon particles, the problem of inconvenient use and replacement of activated carbon particles is solved, and effective purification of flue gas and improvement of operating efficiency is achieved.
Patent Information
- Application Number
- CN202110352175.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-03-31
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2041-03-31
AI Technical Summary
The activated carbon particles used in the existing denim production process cannot be fully used and are inconvenient to replace, resulting in air pollution and low operating efficiency.
A smoke removal device for denim laser washing device is designed, using a barrel body, discharge pipe, limit ring, horizontal plate, filter net, feed tube, T-shaped slide rod, second cylinder body, seal ring, rotary Shafts, motors, bearings, toothed rings, mixing rods, bumps, gears, limit rings, uprights, suction fans, electric telescopic rods and U-shaped rods, stirring activated carbon particles to facilitate their full use and replacement.
It realizes full use and convenient replacement of activated carbon particles, effectively purify flue gas, protects the environment and health of staff, and improves operating efficiency and meets production needs.
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Figure CN113478071B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of laser water washing, and in particular to a smoke removal device of a denim laser water washing device. Background Art
[0002] When the laser is used to process the denim, the laser vaporizes the pigment on the denim, which will produce vaporized smoke. In the past, all companies used exhaust devices to directly discharge the smoke into the air. This practice is a great pollution to the air. In the production process of existing denim, filtering devices are used, for example, activated carbon particles are used for filtering. However, in actual use, the effect is often not ideal, and the activated carbon particles cannot be fully used. In addition, the activated carbon particles are inconvenient to replace, time-consuming and labor-intensive, and cannot meet the use needs. Summary of the invention
[0003] Therefore, the technical problem to be solved by the present invention is that the activated carbon particles in the prior art cannot be fully used, and the activated carbon particles are inconvenient, time-consuming and labor-intensive to replace, and therefore cannot meet the production needs of denim.
[0004] To this end, the present invention provides a smoke removal device for a denim laser washing device, comprising: a workbench, a plurality of vertical rods are fixedly connected to the top surface of the workbench, a slide rail is fixedly connected to the top surfaces of the plurality of vertical rods, a laser marking device is movably connected to the slide rail, a first cylinder is fixedly connected to the top surface of the slide rail, the first cylinder is funnel-shaped, a plurality of LED lights are annularly fixedly connected to the inner side wall of the first cylinder, the LED lights are electrically connected to an external controller through a line, a barrel is fixedly sleeved on the outer wall of the first cylinder, the diameter of the barrel gradually increases from bottom to top, a discharge pipe is fixedly connected to the side wall of the barrel, the discharge pipe is tilted, a cover is threadedly connected to the bottom end of the discharge pipe, an inclined plate is fixedly connected to the bottom surface of the barrel, a first limiting ring is fixedly connected to the inner side wall of the first cylinder, a horizontal plate is provided in the first cylinder for fitting and rotating, the wall thickness of the horizontal plate gradually decreases from the center to the periphery, the bottom surface of the horizontal plate fits with the top surface of the first limiting ring, and a plurality of through holes are annularly opened on the top surface of the horizontal plate, A filter screen is provided in the through hole, the filter screen is fixedly connected to the horizontal plate, a first horizontal plate is fitted on the top surface of the first cylinder, a feed pipe is fixedly connected to the top surface of the first horizontal plate, a cover body is threadedly connected to the top of the feed pipe, a plurality of T-shaped slide bars are fitted on the top surface of the first horizontal plate, the vertical bars of the T-shaped slide bars pass through the first horizontal plate and are fixedly connected to the top surface of the first cylinder, the T-shaped slide bars are slidably connected to the first horizontal plate, a second cylinder is fixedly connected to the top surface of the horizontal plate, the top surface of the second cylinder is fitted with the bottom surface of the first horizontal plate, a first sealing ring is embedded in the top surface of the second cylinder through glue annular fixation, The top surface of the first sealing ring fits with the bottom surface of the first horizontal plate, the top surface of the horizontal plate is fixedly connected to a rotating shaft, the rotating shaft is arranged in the second cylinder, the top surface of the first horizontal plate is annularly fixedly connected to a plurality of L-shaped rods, a motor is fixedly connected between the plurality of L-shaped rods and the horizontal rods, the motor is electrically connected to an external controller through a line, a bearing is fixedly sleeved on the rotating shaft, the inner ring of the bearing is fixedly connected to the rotating shaft, the bearing is fixedly embedded in the first horizontal plate, the top end of the rotating shaft passes through the first horizontal plate and is fixedly connected to the output end of the motor, a gear ring is sleeved on the rotating shaft, the top surface of the gear ring is fixedly connected to the bottom surface of the first horizontal plate, the top surface of the horizontal plate is fixedly connected to a plurality of vertical plates, and the side walls of the vertical plates are connected to the first cylinder The inner wall of the cylinder body is fitted, and the other side wall of the vertical plate is fixedly connected to the outer wall of the second cylinder body. A stirring rod is provided between the two adjacent vertical plates, and a protrusion is fixedly connected to the surface of the stirring rod. One end of the stirring rod penetrates into the second cylinder body and is fixedly connected to a gear. The stirring rod is rotatably connected to the second cylinder body with two second limiting rings fixedly sleeved on the stirring rod. The two second limiting rings are located on both sides of the second cylinder body and fit with its surface. A second sealing ring is fixedly embedded in the second limiting ring by glue, and the side wall of the second sealing ring fits with the surface of the second cylinder body. The top surface of the first horizontal plate is fixedly connected to a suction fan, and the suction fan is electrically connected to an external controller through a line. The top surface of the inclined plate is fixedly connected to a plurality of electric telescopic rods.Multiple electric telescopic rods are connected in parallel through lines, and the electric telescopic rods are electrically connected to an external controller through the lines. The output end of the electric telescopic rod is fixedly connected to a U-shaped rod, the U-shaped rod is inverted, and the other end of the U-shaped rod is fixedly connected to the top surface of the first horizontal plate.
[0005] Optionally, in the smoke removal device of the above-mentioned denim laser washing device, the horizontal plate and the rotating shaft are connected by welding.
[0006] Optionally, in the smoke removal device of the above-mentioned denim laser washing device, the protrusion is made of polyvinyl chloride material.
[0007] Optionally, in the smoke removal device of the above-mentioned denim laser washing device, the wall thickness of the second cylinder is 5mm-8mm.
[0008] The technical solution provided by the present invention has the following advantages:
[0009] The smoke removal device of the denim laser washing device provided by the present invention has a simple structure, diverse functions and strong practicality. By arranging a barrel body, a discharge pipe, a first limiting ring, a horizontal plate, a filter screen, a first horizontal plate, a feed pipe, a T-shaped slide bar, a second barrel body, a first sealing ring, a rotating shaft, an L-shaped rod, a motor, a bearing, a gear ring, a stirring rod, a bump, a gear, a second limiting ring, a second sealing ring, a vertical plate, a suction fan, an electric telescopic rod, a U-shaped rod and an inclined plate, the activated carbon particles can be fully stirred, thereby facilitating the full use of the activated carbon particles, indirectly purifying the smoke, effectively protecting the environment and the staff, and facilitating the replacement of the activated carbon particles. The operation is convenient, time-saving and labor-saving, saving time, and meeting the use requirements. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] In order to more clearly illustrate the specific implementation methods of the present invention or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0011] Figure 1 This is a schematic diagram of the structure of the smoke removal device provided in Example 1 of the present invention;
[0012] Figure 2 A partial top view of the smoke removal device provided in Example 1 of the present invention;
[0013] Figure 3 It is a schematic structural diagram of a gear ring in a smoke removal device provided in Example 1 of the present invention;
[0014] Figure 4 for Figure 1 A partial enlarged view of circle A;
[0015] Figure 5 This is a schematic diagram of the structure of the smoke removal device provided in Example 1 of the present invention during use;
[0016] Description of reference numerals:
[0017] 1- workbench, 2- vertical rod, 3- slide rail, 4- laser marking device, 5- first cylinder, 6- LED lamp, 7- barrel, 8- discharge pipe, 9- first limit ring, 10- horizontal plate, 11- filter screen, 12- first horizontal plate, 13- feed pipe, 14- T-shaped slide bar, 15- second cylinder, 16- first sealing ring, 17- rotating shaft, 18- L-shaped rod, 19- motor, 20- bearing, 21- gear ring, 22- stirring rod, 23- bump, 24- gear, 25- second limit ring, 26- second sealing ring, 27- vertical plate, 28- suction fan, 29- electric telescopic rod, 30- U-shaped rod, 31- inclined plate, 101- through hole; DETAILED DESCRIPTION
[0018] The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0019] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0020] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0021] In addition, the technical features involved in the different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.
[0022] Example 1
[0023] like Figures 1 to 5As shown, a smoke removal device for a denim laser washing device comprises a workbench 1, a plurality of vertical rods 2 are fixedly connected to the top surface of the workbench 1, a plurality of vertical rods 2 are fixedly connected to the top surfaces of the plurality of vertical rods 2, a laser marking device 4 is movably connected to the slide rail 3, a first cylinder 5 is fixedly connected to the top surface of the slide rail 3, the first cylinder 5 is funnel-shaped, a plurality of LED lights 6 are annularly fixedly connected to the inner wall of the first cylinder 5, the LED lights 6 are electrically connected to an external controller through a line, a barrel 7 is fixedly sleeved on the outer wall of the first barrel 5, the diameter of the barrel 7 gradually increases from bottom to top, a discharge pipe 8 is fixedly connected to the side wall of the barrel 7, the discharge pipe 8 is tilted, the bottom of the discharge pipe 8 is threadedly connected to a cover body, an inclined plate 31 is fixedly connected to the inner bottom surface of the barrel 7, The inner wall of the first cylinder 5 is fixedly connected to a first limiting ring 9, a transverse plate 10 is rotatably provided in the first cylinder 5, the wall thickness of the transverse plate 10 gradually decreases from the center to the periphery, the bottom surface of the transverse plate 10 is in contact with the top surface of the first limiting ring 9, a plurality of through holes 101 are annularly opened on the top surface of the transverse plate 10, a filter screen 11 is provided in the through holes 101, the filter screen 11 is fixedly connected to the transverse plate 10, a first transverse plate 12 is in contact with the top surface of the first cylinder 5, a feed pipe 13 is fixedly connected to the top surface of the feed pipe 13, a cover body is threadedly connected to the top surface of the first transverse plate 12, a plurality of T-shaped slide bars 14 are in contact with the top surface of the first cylinder 5, the T-shaped slide bars 14 are slidably connected to the first transverse plate 12, a second cylinder 15 is fixedly connected to the top surface of the transverse plate 10, the top surface of the second cylinder 15 is in contact with the bottom surface of the first transverse plate 12, The top surface of the second cylinder 15 is annularly fixed with a first sealing ring 16, and the top surface of the first sealing ring 16 is in contact with the bottom surface of the first horizontal plate 12. The top surface of the horizontal plate 10 is fixedly connected with a rotating shaft 17, and the rotating shaft 17 is arranged in the second cylinder 15. The top surface of the first horizontal plate 12 is annularly fixed with a plurality of L-shaped rods 18, and a motor 19 is fixedly connected between the plurality of L-shaped rods 18. The motor 19 is electrically connected to an external controller through a line, and a bearing is fixedly sleeved on the rotating shaft 17. 20, the inner ring of the bearing 20 is fixedly connected to the rotating shaft 17, the bearing 20 is fixedly embedded in the first horizontal plate 12, the top of the rotating shaft 17 passes through the first horizontal plate 12 and is fixedly connected to the output end of the motor 19, a gear ring 21 is sleeved on the rotating shaft 17, the top surface of the gear ring 21 is fixedly connected to the bottom surface of the first horizontal plate 12, a plurality of vertical plates 27 are fixedly connected to the top surface of the horizontal plate 10, the side wall of the vertical plate 27 is fitted with the inner wall of the first cylinder 5, and the other side wall of the vertical plate 27 is fixedly connected to the outer wall of the second cylinder 15, a stirring rod 22 is provided between two adjacent vertical plates 27, a protrusion 23 is fixedly connected to the surface of the stirring rod 22, and one end of the stirring rod 22 penetrates into the second cylinder 15 and is fixedly connected to a gear 24,The stirring rod 22 is rotatably connected to the second cylinder 15, and two second limiting rings 25 are fixedly sleeved on the stirring rod 22. The two second limiting rings 25 are located on both sides of the second cylinder 15 and fit with its surface. A second sealing ring 26 is fixedly embedded in the second limiting ring 25 by glue, and the side wall of the second sealing ring 26 fits with the surface of the second cylinder 15. The top surface of the first horizontal plate 12 is fixedly connected to a suction fan 28, and the suction fan 28 is electrically connected to an external controller through a line. The top surface of the inclined plate 31 is fixedly connected to a plurality of electric telescopic rods 29, and the plurality of electric telescopic rods 29 are connected in parallel through a line. The electric telescopic rod 29 is electrically connected to an external controller through a line. The output end of the electric telescopic rod 29 is fixedly connected to a U-shaped rod 30, and the U-shaped rod 30 is inverted, and the other end of the U-shaped rod 30 is fixedly connected to the top surface of the first horizontal plate 12.
[0024] In this embodiment, the connection between the horizontal plate 10 and the rotating shaft 17 is welding. The protrusion 23 is made of polyvinyl chloride. The wall thickness of the second cylinder 15 is 5mm-8mm.
[0025] The smoke removal device of the denim laser washing device in this embodiment, when it needs to perform laser processing, opens the cover at the top of the feed pipe 13, connects the device to the power supply, and then operates the controller to start the motor 19, the output end of the motor 19 drives the rotating shaft 17 to rotate, the rotating shaft 17 drives the horizontal plate 10 to rotate, the horizontal plate 10 drives the vertical plate 27 to rotate, and then the activated carbon particles are added from the top of the feed pipe 13, the activated carbon particles are gradually added to the top of the horizontal plate 10, and then the cover at the top of the feed pipe 13 is screwed, and then the denim that needs to be laser processed is placed on the workbench 1, and then the controller is operated to start the suction fan 28 and the laser marking device 4, the laser marking device 4 performs engraving on the denim, and smoke with a pungent smell is generated during the working process, the suction fan 28 works, and the smoke is sucked in from the through hole 101, and the smoke is filtered by the filter 11 and enters the horizontal plate 10 in the first cylinder 5. The flue gas is adsorbed and purified by the activated carbon particles on the horizontal plate 10 and finally discharged from the output end of the suction fan 28. The output end of the motor 19 indirectly drives the vertical plate 27 to rotate, and the vertical plate 27 drives the activated carbon particles to rotate. The output end of the motor 19 indirectly drives the horizontal plate 10 to rotate, and the horizontal plate 10 drives the second cylinder 15 to rotate. The second cylinder 15 drives the stirring rod 22 to rotate around the rotating shaft 17, and the stirring rod 22 drives the gear 24 The gear 24 rotates on the gear ring 21, and the gear ring 21 causes the gear 24 to rotate. The gear 24 drives the stirring rod 22 to rotate, and the stirring rod 22 drives the protrusion 23 to rotate, so that the activated carbon particles are stirred while rotating, so as to facilitate the full use of the activated carbon particles. When lighting is needed, the controller is operated to make the LED lamp 6 light up to provide lighting. After the denim engraving is completed, the controller is operated to stop all electrical equipment of the device. After the activated carbon is used for a long time, it is necessary to replace the new activated carbon. The controller is operated to make the electric telescopic rod 29 start working. The output end of the electric telescopic rod 29 drives the U-shaped rod 30 to move, and the U-shaped rod 30 drives the first horizontal plate 12 to slide on the T-shaped slide bar 14. The first horizontal plate 12 drives the bearing 20 to move, and the bearing 20 drives the rotating shaft 17 to move. The rotating shaft 17 drives the horizontal plate 10 to gradually move upward, and the horizontal plate 10 drives the activated carbon particles to gradually move upward. When the output end of the electric telescopic rod 29 is extended to the longest, the top surface of the first horizontal plate 12 is in contact with the bottom surface of the T-shaped slide bar 14, as shown in FIG. Figure 5 As shown, the activated carbon particles gradually slide along the horizontal plate 10 to the inclined plate 31 in the barrel body 7. After the activated carbon particles have flowed out, the controller is operated to make the electric telescopic rod 29 begin to shrink. When the output end of the electric telescopic rod 29 shrinks to the shortest distance, the bottom surface of the first horizontal plate 12 fits with the top surface of the first barrel 5, and the bottom surface of the horizontal plate 10 fits with the top surface of the first limit ring 9. Figure 1As shown, new activated carbon particles are added into the first cylinder 5 in the above-mentioned manner, and the device is put into use. The cover at the bottom end of the discharge pipe 8 is unscrewed, and the old activated carbon particles are discharged from the discharge pipe 8 along the inclined plate 31. After the activated carbon particles are discharged, the cover is screwed to the bottom end of the discharge pipe 8. The setting of the first limiting ring 9 and the second limiting ring 25 plays an effective limiting role to ensure the normal operation of the device. The setting of the first sealing ring 16 and the second sealing ring 26 plays an effective sealing role.
[0026] Obviously, the above embodiments are merely examples for the purpose of clear explanation, and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived therefrom are still within the scope of protection of the invention.
Claims
1. A smoke removal device for a denim laser washing device, characterized in that: The invention comprises a workbench (1), wherein the top surface of the workbench (1) is fixedly connected to a plurality of vertical rods (2), the top surfaces of the plurality of vertical rods (2) are fixedly connected to a slide rail (3), the slide rail (3) is movably connected to a laser marking device (4), the top surface of the slide rail (3) is fixedly connected to a first cylinder (5), the first cylinder (5) is funnel-shaped, the inner wall of the first cylinder (5) is annularly fixedly connected to a plurality of LED lights (6), the LED lights (6) are electrically connected to an external controller through a circuit, the outer wall of the first cylinder (5) is fixedly sleeved with a barrel (7), the diameter of the barrel (7) gradually increases from bottom to top, the side wall of the barrel (7) is fixedly connected to a discharge pipe (8), the discharge pipe (8) is inclined, and the bottom end of the discharge pipe (8) is screwed The barrel (7) is connected with a cover body, the inner bottom surface of the barrel body (7) is fixedly connected with an inclined plate (31), the inner side wall of the first cylinder (5) is fixedly connected with a first limiting ring (9), a transverse plate (10) is rotatably arranged inside the first cylinder (5), the wall thickness of the transverse plate (10) gradually decreases from the center to the periphery, the bottom surface of the transverse plate (10) is in contact with the top surface of the first limiting ring (9), a plurality of through holes (101) are annularly opened on the top surface of the transverse plate (10), a filter screen (11) is arranged in the through hole (101), the filter screen (11) is fixedly connected with the transverse plate (10), the top surface of the first cylinder (5) is in contact with a first transverse plate (12), the top surface of the first transverse plate (12) is fixedly connected with a feed pipe (13), the top of the feed pipe (13) is threaded The cover body is connected, the top surface of the first horizontal plate (12) is fitted with a plurality of T-shaped sliding rods (14), the vertical rods of the T-shaped sliding rods (14) pass through the first horizontal plate (12) and are fixedly connected to the top surface of the first cylinder (5), the T-shaped sliding rods (14) are slidably connected to the first horizontal plate (12), the top surface of the horizontal plate (10) is fixedly connected to the second cylinder (15), the top surface of the second cylinder (15) is fitted with the bottom surface of the first horizontal plate (12), the top surface of the second cylinder (15) is annularly fixed with a first sealing ring (16) by glue, the top surface of the first sealing ring (16) is fitted with the bottom surface of the first horizontal plate (12), the top surface of the horizontal plate (10) is fixedly connected to the rotating shaft (17), and the connection method between the horizontal plate (10) and the rotating shaft (17) is adopted. The rotating shaft (17) is arranged in the second cylinder (15), the top surface of the first horizontal plate (12) is annularly fixedly connected with a plurality of L-shaped rods (18), a motor (19) is fixedly connected between the plurality of L-shaped rods (18) and the horizontal rods, and the motor (19) is electrically connected to an external controller through a line, a bearing (20) is fixedly sleeved on the rotating shaft (17), the inner ring of the bearing (20) is fixedly connected to the rotating shaft (17), the bearing (20) is fixedly embedded in the first horizontal plate (12), the top end of the rotating shaft (17) passes through the first horizontal plate (12) and is fixedly connected to the output end of the motor (19), a gear ring (21) is sleeved on the rotating shaft (17), and the top surface of the gear ring (21) is fixedly connected to the bottom surface of the first horizontal plate (12),A plurality of vertical plates (27) are fixedly connected to the top surface of the horizontal plate (10), the side walls of the vertical plates (27) are in contact with the inner wall of the first cylinder (5), and the other side walls of the vertical plates (27) are fixedly connected to the outer wall of the second cylinder (15). A stirring rod (22) is provided between two adjacent vertical plates (27), and a protrusion (23) is fixedly connected to the surface of the stirring rod (22), and the protrusion (23) is made of polyvinyl chloride material. One end of the stirring rod (22) penetrates into the second cylinder (15) and is fixedly connected to a gear (24). The stirring rod (22) is rotatably connected to the second cylinder (15), and two second limiting rings (25) are fixedly sleeved on the stirring rod (22), and the two second limiting rings (25) are located on both sides of the second cylinder (15) and in contact with the surface thereof. , a second sealing ring (26) is fixedly embedded in the second limiting ring (25) by glue, and the side wall of the second sealing ring (26) is in contact with the surface of the second cylinder (15). The top surface of the first horizontal plate (12) is fixedly connected to a suction fan (28), and the suction fan (28) is electrically connected to an external controller through a circuit. The top surface of the inclined plate (31) is fixedly connected to a plurality of electric telescopic rods (29), and the plurality of electric telescopic rods (29) are connected in parallel through a circuit. The electric telescopic rods (29) are electrically connected to an external controller through a circuit. The output end of the electric telescopic rod (29) is fixedly connected to a U-shaped rod (30), and the U-shaped rod (30) is inverted, and the other end of the U-shaped rod (30) is fixedly connected to the top surface of the first horizontal plate (12). , 2. The smoke removal device of the denim laser washing device according to claim 1, characterized in that: The wall thickness of the second cylinder (15) is 5 mm-8 mm.
Citation Information
Patent Citations
Smoke removal device of denim laser washing device
CN214815694U