An automatic film pasting device for digital tubes
By designing automated digital tube diaphragm equipment, the automatic pressing and recycling of diaphragms are achieved, the problem of low manual operation efficiency is solved, production efficiency and product quality are improved, and costs are reduced.
Patent Information
- Application Number
- CN202110997587.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-08-27
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2041-08-27
AI Technical Summary
The diaphragm pasting process of digital tubes relies on manual operations, resulting in waste of manpower, inefficiency and prone to patching, which increases costs.
A digital tube automatic diaphragm sticking equipment is designed, including a diaphragm pressing mechanism, a diaphragm tearing mechanism, a diaphragm loading and unloading sliding table mechanism, a diaphragm pressing mechanism and a robot. The diaphragm pressing, tearing, diaphragm pressing and pressing process of the diaphragm is realized through an automated assembly line. The adjustable rubber roller and tension roller components are used to optimize the pressing and recycling of the diaphragm. The sliding table components improve working efficiency and realize the precise adhesion of the diaphragm through a robot.
It improves the working efficiency of digital tube diaphragm pasting, reduces labor costs, reduces waste rate, ensures smooth pressing and recycling of diaphragm, and improves product quality.
Smart Images

Figure CN113561505B_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the field of digital tube production, and in particular relates to a digital tube automatic film pasting device. Background Art
[0002] A digital tube, also known as a glow tube, is an electronic device that can display numbers and other information. The glass tube includes an anode made of a metal wire mesh and multiple cathodes. The shape of most cathodes of the digital tube is a number. The tube is filled with a low-pressure gas, usually mostly neon plus some mercury and / or argon. When a certain cathode is charged, the digital tube will emit colored light, depending on the gas in the tube, usually orange or green. A film needs to be pasted on the surface of the digital tube to form a product. At present, the work of pasting the film on the digital tube is manually completed by workers, which wastes a lot of manpower. And during the film pasting process, there are often cases of wasted film pasting, wasting the film, thus increasing the cost and being inefficient. Summary of the Invention
[0003] In view of this, the present invention aims to provide a digital tube automatic film pasting device, which completes the processes of film pressing, film tearing, film pasting, material changing, and film pressing through an automated device, greatly improving the work efficiency, improving the product quality, and saving the labor cost.
[0004] To achieve the above object, the technical solution of the present invention is realized as follows:
[0005] A digital tube automatic film pasting device includes a film pressing mechanism, a film tearing mechanism, a loading and unloading slide table mechanism, a film pressing and laminating mechanism, a manipulator, and a frame body; the film tearing bottom plate of the film tearing mechanism is fixedly installed on the frame body, and the film pressing workbench of the film pressing mechanism is fixedly connected to the first film tearing mounting plate and the second film tearing mounting plate of the film tearing mechanism to realize the cooperation between the film pressing mechanism and the film tearing mechanism. The reel mounting frame is also installed on the frame body and is arranged on one side of the film pressing mechanism. The film pressing mechanism, the film tearing mechanism, and the reel mounting frame are installed on one side of the frame body; the loading and unloading slide table mechanism and the film pressing and laminating mechanism are installed on the other side of the frame body. The slide mounting frame of the loading and unloading slide table mechanism is fixedly installed on the frame body to realize the fixed connection between the loading and unloading slide table mechanism and the frame body. The pressing bottom plate of the film pressing and laminating mechanism is fixedly connected to the slide mounting frame of the loading and unloading slide table mechanism to realize the fixed connection between the film pressing and laminating mechanism and the loading and unloading slide table mechanism; the manipulator is also fixedly installed on the frame body and is arranged between the film tearing mechanism and the loading and unloading slide table mechanism.
[0006] Further, the film pressing mechanism includes a film pressing workbench, a first film pressing mounting plate, a second film pressing mounting plate, a first lifting mechanism, a second lifting mechanism and a rubber roller body. The mutually parallel first film pressing mounting plate and the second film pressing mounting plate are fixedly installed on one side of the film pressing workbench. A first lifting mechanism and a second lifting mechanism are arranged between the first film pressing mounting plate and the second film pressing mounting plate, and the first lifting mechanism and the second lifting mechanism are respectively arranged at both ends of the first film pressing mounting plate. One end of the rubber roller body is installed on the first lifting seat of the first lifting mechanism, and the other end is installed on the second lifting seat of the second lifting mechanism.
[0007] Further, the first lifting mechanism and the second lifting mechanism have the same structure. The first lifting mechanism includes a first lifting connecting plate, a first left guiding column, a first right guiding seat, a first lifting seat and a first lifting cylinder. The first left guiding column is fixedly installed at the first end of the lower surface of the first lifting connecting plate, and the second left guiding column is fixedly installed at the second end of the lower surface of the first lifting connecting plate. The first lifting seat is integrally T-shaped. One end of the first lifting seat is sleeved on the first left guiding column, and the other end of the first lifting seat is sleeved on the first right guiding column to realize the up and down movement of the first lifting seat. The first lifting cylinder is installed in the middle of the lower surface of the first lifting connecting plate, and the output end of the first lifting cylinder is connected to the first lifting seat to realize the driving of the vertical movement of the first lifting seat. A fixed limiting strip is arranged on one side of the film pressing workbench, and a movable limiting strip is arranged on the other side of the film pressing workbench. Two sliding grooves are arranged on one side of the film pressing workbench close to the movable limiting strip. Bolts pass through the movable limiting strip and the two sliding grooves in sequence to realize the fixed connection between the movable limiting strip and the film pressing workbench.
[0008] Further, the film tearing mechanism includes a film tearing bottom plate, a film tearing workbench, a tension roller assembly, a driving roller assembly and a lifting roller assembly. The film tearing workbench is fixedly installed at the first end of the film tearing bottom plate. A film tearing tension roller assembly is arranged in the middle of the film tearing bottom plate, and a film tearing driving roller assembly is arranged at the second end of the film tearing bottom plate. A film tearing lifting roller assembly is also arranged on one side of the film tearing tension roller assembly close to the film tearing driving roller assembly. The tension roller assembly includes two tension roller mounting plates, a film tearing tension roller and a first transition plate. The two tension roller mounting plates are respectively installed on both sides of the film tearing bottom plate. The film tearing tension roller is installed between the two tension roller mounting plates, and the first transition plate is also installed between the two tension roller mounting plates and is arranged below the film tearing tension roller.
[0009] Furthermore, the active roller assembly includes a film tearing motor, an active film tearing roller, a first film tearing mounting plate, and a second film tearing mounting plate. The bottom parts of the first film tearing mounting plate and the second film tearing mounting plate are respectively and fixedly installed on both sides of the film tearing bottom plate, and the top parts of the first film tearing mounting plate and the second film tearing mounting plate are respectively and fixedly installed on both sides of the film pressing workbench, forming an installation area; the film tearing motor is installed on the second film tearing mounting plate, the active film tearing roller is installed between the first film tearing mounting plate and the second film tearing mounting plate, and the output end of the film tearing motor is connected to the active film tearing roller through a transmission belt to drive the active film tearing roller; a second transition plate is further provided between the first film tearing mounting plate and the second film tearing mounting plate. The second transition plate is arranged between the film tearing tension roller and the active film tearing roller. The first transition plate and the second transition plate are used in cooperation to enable the base film to pass under the active film tearing roller; the lifting roller assembly includes a third lifting mechanism, a fourth lifting mechanism, and a film tearing lifting roller. The third lifting mechanism and the fourth lifting mechanism are respectively installed on both sides of the film tearing bottom plate. One end of the film tearing lifting roller is installed on the third lifting seat of the third lifting mechanism, and the other end is installed on the fourth lifting seat of the fourth lifting mechanism to realize the lifting of the film tearing lifting roller.
[0010] Furthermore, the third lifting mechanism and the fourth lifting mechanism have the same structure. The third lifting mechanism includes a third left guiding column, a third right guiding seat, a third lifting seat, and a third lifting cylinder. The third left guiding column is fixedly installed on one side of the upper surface of the film tearing bottom plate, the third right guiding column is fixedly installed on the other side of the upper surface of the film tearing bottom plate. The third lifting seat is integrally T-shaped. One end of the third lifting seat is sleeved on the third left guiding column, and the other end of the third lifting seat is sleeved on the third right guiding column to realize the up and down movement of the third lifting seat; the third lifting cylinder is installed on the upper surface of the film tearing bottom plate, and the output end of the third lifting cylinder is connected to the middle part of the third lifting seat to drive the vertical movement of the third lifting seat; the film tearing bottom plate is provided with a base film passing groove, and a third transition plate and a fourth transition plate are arranged on both sides of the base film passing groove. The third transition plate and the fourth transition plate are used in cooperation to enable the base film to pass between the active film tearing roller and the film tearing lifting roller and through the base film passing groove in sequence; the height of the film tearing workbench is equal to the height of the film pressing workbench, and a workbench gap is provided between the film tearing workbench and the film pressing workbench.
[0011] Further, the loading and unloading slide table mechanism includes a first upper guide beam, a second upper guide beam, a first lower guide beam, a second lower guide beam, a slide table mounting frame, a first rodless cylinder, a second rodless cylinder, a first slide table assembly and a second slide table assembly. The first ends of the first upper guide beam and the second upper guide beam are fixedly connected to the upper side of the first main mounting plate of the slide table mounting frame, and the second ends of the first upper guide beam and the second upper guide beam are fixedly connected to the upper side of the second main mounting plate of the slide table mounting frame. The first ends of the first lower guide beam and the second lower guide beam are fixedly connected to the lower side of the first main mounting plate, and the second ends of the first lower guide beam and the second lower guide beam are fixedly connected to the lower side of the second main mounting plate. The first rodless cylinder and the second rodless cylinder are installed on the first side mounting plate of the slide table mounting frame. The first slide table plate of the first slide table assembly is sleeved on the first upper guide beam and the second upper guide beam, and the first slide table plate is connected to the output end of the first rodless cylinder. The second slide table plate of the second slide table assembly is sleeved on the first lower guide beam and the second lower guide beam, and the second slide table plate is connected to the output end of the second rodless cylinder. The slide table mounting frame includes a first main mounting plate, a second main mounting plate, a first side mounting plate, a second side mounting plate and a top connecting frame. The first main mounting plate, the first side mounting plate, the second main mounting plate and the second side mounting plate are sequentially connected end to end to form a closed structure. The top connecting frame is installed on the top of the closed structure to make the slide table mounting frame integral. The slide table mounting frame is fixedly installed on the machine frame body to realize the fixed connection between the loading and unloading slide table mechanism and the machine frame body.
[0012] Further, the first slide table assembly includes a first slide table plate and a first product seat. A sleeve is provided at each of the four corners of the lower surface of the first slide table seat, and the sleeves are respectively sleeved on the first upper guide beam and the second upper guide beam to realize the sliding of the first slide sleeve assembly. The first product seat is fixedly installed on the upper surface of the first slide table plate and is used for fixedly storing the tray for the digital tube. The second slide table assembly includes a second slide table plate, a second slide table lifting plate, a second slide table lifting cylinder and a second product seat. A sleeve is provided at each of the four corners of the lower surface of the second slide table plate, and the sleeves are respectively sleeved on the first lower guide beam and the second lower guide beam to realize the sliding of the second slide table plate. Four guide holes are provided on the surface of the second slide table plate. The second product seat is installed on the upper surface of the second slide table lifting plate. Four slide table guide columns are provided at the bottom of the second slide table lifting plate, and the slide table guide columns are sleeved in the four guide holes to realize the up and down movement of the second slide table lifting plate relative to the second slide table plate. A cylinder hole is provided in the middle of the second slide table plate. The second slide table lifting cylinder is fixedly installed at the bottom of the second slide table plate, and the output end of the second slide table lifting cylinder passes through the cylinder hole and is connected to the second slide table lifting plate to realize the driving of the vertical movement of the second slide table lifting plate. The second slide table plate is connected to the second rodless cylinder through a connecting piece to realize the driving of the horizontal movement of the second slide table plate.
[0013] Further, the diaphragm pressing mechanism includes a pressing bottom plate, a pressing support frame, a pressing lifting cylinder, a pressing lifting plate, and a disc support assembly. The lower pressing plate of the pressing support frame is fixedly installed on the upper surface of the pressing bottom plate. The four corners of the pressing lifting plate are respectively sleeved on the four pressing guide columns of the pressing support frame to realize the up-and-down movement of the pressing lifting plate relative to the pressing support frame. The pressing lifting cylinder is fixedly installed at the bottom of the pressing bottom plate, and the output end of the pressing lifting cylinder sequentially passes through the pressing bottom plate and the lower pressing plate and is connected to the pressing lifting plate to drive the pressing lifting plate. The disc support assembly is arranged on the upper surface of the pressing lifting plate. The pressing support frame includes an upper pressing plate, a lower pressing plate, and four pressing guide columns. The upper pressing plate is connected to the lower pressing plate through the four pressing guide columns. On both sides of the lower surface of the lower pressing plate, there is respectively a pressing feeding plate. The cross-sections of the two pressing feeding plates are both L-shaped, and the two pressing feeding plates are symmetrically arranged. An feeding chute is formed between the two pressing feeding plates for placing the disc with the digital tube into the feeding chute. A rubber pad is further arranged on the lower surface of the upper pressing plate to play a buffering role in the diaphragm pressing of the digital tube.
[0014] Further, the disc support assembly includes a first disc support plate, a second disc support plate, and an adjusting support assembly. The first disc support plate is fixedly installed on one side of the upper surface of the pressing lifting plate, and the second disc support plate is fixedly installed on the other side of the upper surface of the pressing lifting plate. The adjusting support assembly is fixedly installed in the middle of the pressing lifting plate. The adjusting support assembly includes a first adjusting support plate, a second adjusting support plate, a first adjusting chute, a second adjusting chute, a first adjusting sliding plate, and a second adjusting sliding plate. The mutually parallel first adjusting chute and second adjusting chute are installed on the pressing lifting plate. A first adjusting sliding plate and a second adjusting sliding plate are arranged between the first adjusting chute and the second adjusting chute to realize the movement of the first adjusting sliding plate and the second adjusting sliding plate. The first adjusting support plate is vertically installed on the first adjusting sliding plate, and the second adjusting support plate is vertically installed on the second adjusting sliding plate to make the first adjusting support plate, the second adjusting support plate, the first disc support plate, and the second disc support plate mutually parallel, and the highest points of the above four are on the same horizontal line.
[0015] Compared with the prior art, the automatic digital tube film laminating device of the present invention has the following advantages:
[0016] (1) The film pressing mechanism of the present invention can adjust the pressure of the film on the rubber roller body by adjusting the height of the rubber roller body, and make appropriate adjustments according to the working conditions. By the adjustable moving limit strip, the distance between the moving limit strip and the fixed limit strip can be changed to fit the width of the bottom film of the diaphragm, reduce the play, and improve the work efficiency. By designing the tension roller assembly, the base film can be recycled more smoothly.
[0017] (2) The film tearing mechanism of the present invention can automatically adjust the distance between the film tearing driving roller and the film tearing lifting roller by setting them, and further adjust the magnitude of the traction force according to the working requirements; by setting a number of transition plates, the used base film can travel along the set route until it is finally collected, avoiding equipment failures caused by blockage in the base film recycling.
[0018] (3) The present invention realizes the transposition work of two sliding table assemblies in a relatively small space, improving the working efficiency of film pasting; by using a rodless cylinder, the purpose of saving space is achieved.
[0019] (4) The present invention uses the first product seat and the second product seat to fix the tray for placing the digital tubes, and the movement of the digital tubes during the working process is more stable.
[0020] (5) The structure of the present invention is simple and easy to operate. By setting rubber pads, the process of pressing the digital tubes is made smoother, avoiding damage to the digital tubes.
[0021] (6) The present invention is provided with a tray support assembly, which can adjust the support assembly according to the arrangement of the digital tubes. The structure is simple, the operation is convenient, and the cost is saved. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The accompanying drawings that form a part of the present invention are used to provide a further understanding of the present invention. The schematic embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:
[0023] Figure 1 is a schematic diagram of an automatic film pasting device for digital tubes according to an embodiment of the present invention;
[0024] Figure 2 is a schematic diagram of a film pressing and separating system according to an embodiment of the present invention;
[0025] Figure 3 is a schematic diagram of a film pressing mechanism according to an embodiment of the present invention;
[0026] Figure 4 is a schematic diagram of a first lifting mechanism according to an embodiment of the present invention;
[0027] Figure 5 is a schematic diagram of a film tearing mechanism according to an embodiment of the present invention;
[0028] Figure 6 is a schematic diagram of a film tearing mechanism according to an embodiment of the present invention;
[0029] Figure 7 is a schematic diagram of a film tearing mechanism according to an embodiment of the present invention, hiding the film tearing workbench, the film pressing workbench, and the first film tearing mounting plate;
[0030] Figure 8 Schematic diagram of the third lifting mechanism in the embodiment of the present invention;
[0031] Figure 9 Schematic diagram of the diaphragm collection and pressing system described in the embodiment of the present invention;
[0032] Figure 10 Schematic diagram of the loading and unloading slide mechanism described in the embodiment of the present invention;
[0033] Figure 11 Schematic diagram of the loading and unloading slide mechanism with a hidden slide mounting frame described in the embodiment of the present invention;
[0034] Figure 12 Schematic diagram of the diaphragm pressing mechanism described in the embodiment of the present invention;
[0035] Figure 13 Schematic diagram of the adjusting support assembly described in the embodiment of the present invention.
[0036] Description of reference numerals:
[0037] 1. Film pressing mechanism; 11. Film pressing workbench; 111. Fixed limit bar; 112. Movable limit bar; 113. Movable guide groove; 12. First film pressing mounting plate; 13. Second film pressing mounting plate; 14. First lifting mechanism; 141. First lifting connecting plate; 142. First left guide post; 143. First right guide post; 144. First lifting seat; 145. First lifting cylinder; 146. T-shaped connecting block; 15. Second lifting mechanism; 16. Rubber roller body; 2. Film tearing mechanism; 21. Film tearing bottom plate; 22. Film tearing workbench; 23. Tension roller assembly; 231. Tension roller mounting plate; 232. Film tearing tension roller; 233. First transition plate; 24. Driving roller assembly; 241. Film tearing motor; 242. Film tearing driving roller; 243. First film tearing mounting plate; 244. Second film tearing mounting plate; 245. Second transition plate; 25. Lifting roller assembly; 251. Third lifting mechanism; 2511. Third lifting connecting plate; 2512. Third left guide post; 2513. Third right guide post; 2514. Third lifting seat; 2515. Third lifting cylinder; 252. Fourth lifting mechanism; 253. Film tearing lifting roller; 254. Third transition plate; 255. Base film passing groove; 3. Loading and unloading slide mechanism; 31. First upper guide beam; 32. Second upper guide beam; 33. First lower guide beam; 34. Second lower guide beam; 35. Slide mounting frame; 351. First main mounting plate; 352. Second side mounting plate; 353. Top connecting frame; 36. First rodless cylinder; 37. Second rodless cylinder; 38. First slide assembly; 381. First slide plate; 382. First product seat; 39. Second slide assembly; 391. Second slide plate; 392. Second slide lifting plate; 393. Second slide lifting cylinder; 394. Second product seat; 395. Slide guide post; 4. Film pressing and bonding mechanism; 41. Pressing bottom plate; 42. Pressing support frame; 421. Pressing upper plate; 422. Pressing lower plate; 423. Pressing guide post; 424. Pressing feed plate; 425. Rubber pad; 43. Pressing lifting cylinder; 44. Pressing lifting plate; 45. Disc support assembly; 451. First disc support plate; 452. Second disc support plate; 453. Adjusting support assembly; 4531. First adjusting support plate; 4532. Second adjusting support plate; 4533. First adjusting slideway; 4534. Second adjusting slideway; 4535. First adjusting slide plate; 4536. Second adjusting slide plate; 5. Robot arm. Detailed implementation manners
[0038] It should be noted that, without conflict, the embodiments in the present invention and the features in the embodiments can be combined with each other.
[0039] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present invention. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first", "second", etc. may explicitly or implicitly include one or more of such features. In the description of the present invention, unless otherwise specified, the meaning of "a plurality of" is two or more than two.
[0040] In the description of the present invention, it should be noted that unless otherwise clearly specified and defined, the terms "mounted", "connected", "coupled" should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood through specific circumstances.
[0041] The present invention will be described in detail below with reference to the drawings and in conjunction with embodiments.
[0042] A digital tube automatic film pasting device, such as Figures 1-13As shown in the figure, it includes a film pressing mechanism 1, a film tearing mechanism 2, a loading and unloading slide table mechanism 3, a film pressing and laminating mechanism 4, a manipulator and a frame body; the film tearing bottom plate 21 of the film tearing mechanism 2 is fixedly installed on the frame body, and the film pressing workbench 11 of the film pressing mechanism 1 is fixedly connected to the first film tearing mounting plate 243 and the second film tearing mounting plate 244 of the film tearing mechanism 2 to achieve the cooperation between the film pressing mechanism 1 and the film tearing mechanism 2. The reel mounting frame is also installed on the frame body and is arranged on one side of the film pressing mechanism 1. The film pressing mechanism 1, the film tearing mechanism 2 and the reel mounting frame are installed on one side of the frame body; the loading and unloading slide table mechanism 3 and the film pressing and laminating mechanism 4 are installed on the other side of the frame body. The slide table mounting frame 35 of the loading and unloading slide table mechanism 3 is fixedly installed on the frame body to achieve the fixed connection between the loading and unloading slide table mechanism 3 and the frame body. The pressing bottom plate 41 of the film pressing and laminating mechanism 4 is fixedly connected to the slide table mounting frame 35 of the loading and unloading slide table mechanism 3 to achieve the fixed connection between the film pressing and laminating mechanism 4 and the loading and unloading slide table mechanism 3; the manipulator is also fixedly installed on the frame body and is arranged in the middle of the film tearing mechanism 2 and the loading and unloading slide table mechanism 3. The robotic arm 5 is used to pick up the film from the base film and then paste it onto the digital tube in the loading and unloading slide table mechanism 3.
[0043] The film pressing and separating system includes a film pressing mechanism 1, a film tearing mechanism 2, and a reel mounting frame. The film tearing bottom plate 21 of the film tearing mechanism 2 is fixedly installed on the frame body, and the film pressing workbench 11 of the film pressing mechanism 1 is fixedly connected to the first film tearing mounting plate 243 and the second film tearing mounting plate 244 of the film tearing mechanism 2 to achieve the cooperation between the film pressing mechanism 1 and the film tearing mechanism 2. The reel mounting frame is also installed on the frame body and is arranged on one side of the film pressing mechanism 1.
[0044] Preferably, the film pressing mechanism 1 includes a film pressing workbench 11, a first film pressing mounting plate 12, a second film pressing mounting plate 13, a first lifting mechanism 14, a second lifting mechanism 15, and a rubber roller body 16. The mutually parallel first film pressing mounting plate 12 and the second film pressing mounting plate 13 are fixedly installed on one side of the film pressing workbench 11. A first lifting mechanism 14 and a second lifting mechanism 15 are arranged between the first film pressing mounting plate 12 and the second film pressing mounting plate 13, and the first lifting mechanism 14 and the second lifting mechanism 15 are respectively arranged at both ends of the first film pressing mounting plate 12. One end of the rubber roller body 16 is installed on the first lifting seat 144 of the first lifting mechanism 14, and the other end is installed on the second lifting seat of the second lifting mechanism 15.
[0045] Preferably, the structures of the first film pressing mounting plate 12 and the second film pressing mounting plate 13 are L-shaped plates. The L-shaped plates are provided to have sufficient working space below the first film pressing mounting plate 12 and the second film pressing mounting plate and to provide a supporting effect on the first lifting mechanism 14 and the second lifting mechanism 15.
[0046] Preferably, the first lifting mechanism 14 and the second lifting mechanism 15 have the same structure. The first lifting mechanism 14 includes a first lifting connecting plate 141, a first left guiding column 142, a first right guiding seat, a first lifting seat 144, and a first lifting cylinder 145. The first left guiding column 142 is fixedly installed at the first end of the lower surface of the first lifting connecting plate 141, and the second left guiding column is fixedly installed at the second end of the lower surface of the first lifting connecting plate 141. The first lifting seat 144 is integrally T-shaped. One end of the first lifting seat 144 is sleeved on the first left guiding column 142, and the other end of the first lifting seat 144 is sleeved on the first right guiding column 143 to realize the up and down movement of the first lifting seat 144. The first lifting cylinder 145 is installed in the middle of the lower surface of the first lifting connecting plate 141, and the output end of the first lifting cylinder 145 is connected to the first lifting seat 144 to realize the drive of the vertical movement of the first lifting seat 144. When the first lifting cylinder 145 works, under the action of the first left guiding column 142 and the first right guiding column 143, it drives the linear movement of the first lifting seat 144 in the vertical direction.
[0047] Preferably, a first bearing seat is provided in the middle of the first lifting seat 144, and a second bearing seat is provided in the middle of the second lifting seat. One end of the rubber roller body 16 is connected to the first bearing seat through a bearing, and the other end of the rubber roller body 16 is connected to the second bearing seat through a bearing. The bearings are provided to make the rolling of the rubber roller body 16 smoother.
[0048] Preferably, a T-shaped connecting block 146 is provided at the output end of the first lifting cylinder 145, and a T-shaped connecting groove corresponding to the T-shaped connecting block 146 is provided in the middle of the first lifting seat 144. The T-shaped connecting block 146 is inserted into the T-shaped connecting groove to realize the connection between the first lifting cylinder 145 and the first lifting seat 144. Such a design forms a plug-in connection relationship between the first lifting cylinder 145 and the first lifting seat 144, which is more convenient for disassembly when overhauling or replacing parts.
[0049] Preferably, a fixed limiting strip 111 is provided on one side of the film pressing workbench 11, and a movable limiting strip 112 is provided on the other side of the film pressing workbench 11. Two sliding grooves are provided on the side of the film pressing workbench 11 close to the movable limiting strip 112. Bolts pass through the movable limiting strip 112 and the two sliding grooves in sequence to realize the fixed connection between the movable limiting strip 112 and the film pressing workbench 11. The fixed limiting strip 111 and the movable limiting strip 112 are provided to limit the whole roll of film. The film pasted on the base film passes through the film pressing workbench 11, and its surface can be out of position, which is convenient for the next step of work. The movable limiting strip 112 can be simply and effectively fixed by setting bolts.
[0050] Preferably, a moving guide block is provided at the bottom of the moving limit bar 112, and the film pressing workbench 11 is provided with a moving guide groove 113 corresponding to the moving guide block, enabling the moving guide bar to move linearly, providing a guiding function and making the adjustment more convenient.
[0051] Preferably, the film tearing mechanism 2 includes a film tearing bottom plate 21, a film tearing workbench 22, a tension roller assembly 23, a driving roller assembly 24, and a lifting roller assembly 25. The film tearing workbench 22 is fixedly installed at the first end of the film tearing bottom plate 21. A film tearing tension roller 232 of the tension roller assembly 23 is provided in the middle of the film tearing bottom plate 21. A film tearing driving roller 242 of the driving roller assembly 24 is provided at the second end of the film tearing bottom plate 21. A film tearing lifting roller 253 of the lifting roller assembly 25 is further provided on one side of the film tearing tension roller 232 close to the film tearing driving roller 242.
[0052] Preferably, the tension roller assembly 23 includes two tension roller mounting plates 231, a film tearing tension roller 232, and a first transition plate 233. The two tension roller mounting plates 231 are respectively installed on both sides of the film tearing bottom plate 21. The film tearing tension roller 232 is installed between the two tension roller mounting plates 231. The first transition plate 233 is also installed between the two tension roller mounting plates 231 and is arranged below the film tearing tension roller 232. The film tearing tension roller 232 is used to increase the tension of the used base film, making the recovery of the base film smoother. The first transition plate 233 is used to enable the base film to smoothly pass from the film tearing tension roller 232 and enter below the film tearing driving roller 242.
[0053] Preferably, the driving roller assembly 24 includes a film tearing motor 241, a film tearing driving roller 242, a first film tearing mounting plate 243, and a second film tearing mounting plate 244. The bottoms of the first film tearing mounting plate 243 and the second film tearing mounting plate 244 are respectively fixedly installed on both sides of the film tearing bottom plate 21. The tops of the first film tearing mounting plate 243 and the second film tearing mounting plate 244 are respectively fixedly installed on both sides of the film pressing workbench 11 to form an installation area. The film tearing motor 241 is installed on the second film tearing mounting plate 244. The film tearing driving roller 242 is installed between the first film tearing mounting plate 243 and the second film tearing mounting plate 244. The output end of the film tearing motor 241 is connected to the film tearing driving roller 242 through a transmission belt to drive the film tearing driving roller. The film pressing workbench 11 is a component in the film pressing mechanism 1 and plays a role in supporting and fixing.
[0054] Preferably, the height of the film tearing driving roller 242 is less than the height of the film tearing tension roller 232.
[0055] Preferably, a second transition plate 245 is further provided between the first film tearing mounting plate 243 and the second film tearing mounting plate 244. The second transition plate 245 is arranged between the film tearing tension roller 232 and the film tearing driving roller 242. The first transition plate 233 and the second transition plate 245 are used in combination to enable the base film to pass below the film tearing driving roller 242.
[0056] Preferably, the lifting roller assembly 25 includes a third lifting mechanism 251, a fourth lifting mechanism 252, and a film tearing lifting roller 253. The third lifting mechanism 251 and the fourth lifting mechanism 252 are respectively installed on both sides of the film tearing bottom plate 21. One end of the film tearing lifting roller 253 is installed on the third lifting seat 2514 of the third lifting mechanism 251, and the other end is installed on the fourth lifting seat of the fourth lifting mechanism 252 to realize the lifting of the film tearing lifting roller 253. By automatically controlling the lifting of the film tearing lifting roller 253, the advancement and stop of the base film can be automated.
[0057] Preferably, both the film tearing driving roller 242 and the film tearing lifting roller 253 are rubber rollers, which can increase the friction force and enable the base film to travel smoothly.
[0058] Preferably, the third lifting mechanism 251 and the fourth lifting mechanism 252 have the same structure. The third lifting mechanism 251 includes a third left guiding column 2512, a third right guiding seat, a third lifting seat 2514, and a third lifting cylinder 2515. The third left guiding column 2512 is fixedly installed on one side of the upper surface of the film tearing bottom plate 21, and the third right guiding column 2513 is fixedly installed on the other side of the upper surface of the film tearing bottom plate 21. The third lifting seat 2514 is integrally T-shaped. One end of the third lifting seat 2514 is sleeved on the third left guiding column 2512, and the other end of the third lifting seat 2514 is sleeved on the third right guiding column 2513 to realize the up and down movement of the third lifting seat 2514. The third lifting cylinder 2515 is installed on the upper surface of the film tearing bottom plate 21, and the output end of the third lifting cylinder 2515 is connected to the middle of the third lifting seat 2514 to realize the driving of the vertical movement of the third lifting seat 2514.
[0059] Preferably, the central points of the film tearing lifting roller 253 and the film tearing driving roller 242 are on the same straight line in the vertical direction, and the film tearing lifting roller 253 and the film tearing driving roller 242 have the same size, which optimizes the spatial layout of the equipment and ensures the smooth and efficient operation.
[0060] Preferably, the film tearing bottom plate 21 is provided with a base film passing groove 255. On both sides of the base film passing groove 255, there are a third transition plate 254 and a fourth transition plate. The third transition plate 254 and the fourth transition plate are used in cooperation to enable the base film to pass between the film tearing driving roller 242 and the film tearing lifting roller 253 and through the base film passing groove 255 in sequence. The used base film is finally collected through the base film passing groove 255 under the combined traction of the film tearing driving roller and the film tearing lifting roller 253.
[0061] Preferably, the height of the film tearing workbench 22 is equal to that of the film pressing workbench 11, and there is a workbench gap between the film tearing workbench 22 and the film pressing workbench 11. The film sheet attached to the base film is separated at the workbench gap. The film sheet is taken away and attached to the digital tube, and the base film passes through below the workbench gap for collection.
[0062] Preferably, the film sheet collecting and pressing system includes a loading and unloading sliding table mechanism 3 and a film sheet pressing mechanism 4; the sliding table mounting frame 35 of the loading and unloading sliding table mechanism 3 is fixedly installed on the machine frame body to realize the fixed connection between the loading and unloading sliding table mechanism 3 and the machine frame body, and the pressing bottom plate 41 of the film sheet pressing mechanism 4 is fixedly connected to the pressing support frame 42 of the loading and unloading sliding table mechanism 3 to realize the fixed connection between the film sheet pressing mechanism 4 and the loading and unloading sliding table mechanism 3.
[0063] Preferably, the loading and unloading sliding table mechanism 3 includes a first upper guide beam 31, a second upper guide beam 32, a first lower guide beam 33, a second lower guide beam 34, a sliding table mounting frame 35, a first rodless cylinder 36, a second rodless cylinder 37, a first sliding table assembly 38 and a second sliding table assembly 39. The first ends of the first upper guide beam 31 and the second upper guide beam 32 are fixedly connected to the upper side of the first main mounting plate 351 of the sliding table mounting frame 35, and the second ends of the first upper guide beam 31 and the second upper guide beam 32 are fixedly connected to the upper side of the second main mounting plate of the sliding table mounting frame 35; the first ends of the first lower guide beam 33 and the second lower guide beam 34 are fixedly connected to the lower side of the first main mounting plate 351, and the second ends of the first lower guide beam 33 and the second lower guide beam 34 are fixedly connected to the lower side of the second main mounting plate. The first rodless cylinder 36 and the second rodless cylinder 37 are installed on the first side mounting plate of the sliding table mounting frame 35. The first sliding table plate 381 of the first sliding table assembly 38 is sleeved on the first upper guide beam 31 and the second upper guide beam 32, and the first sliding table plate 381 is connected to the output end of the first rodless cylinder 36; the second sliding table plate 391 of the second sliding table assembly 39 is sleeved on the first lower guide beam 33 and the second lower guide beam 34, and the second sliding table plate 391 is connected to the output end of the second rodless cylinder 37.
[0064] Preferably, the sliding table mounting frame 35 includes a first main mounting plate 351, a second main mounting plate, a first side mounting plate, a second side mounting plate 352 and a top connection frame 353. The first main mounting plate 351, the first side mounting plate, the second main mounting plate and the second side mounting plate 352 are sequentially connected end to end to form a closed structure. The top connection frame 353 is installed on the top of the closed structure to make the sliding table mounting frame 35 form an integral body. The sliding table mounting frame 35 is fixedly installed on the machine frame body to realize the fixed connection between the loading and unloading sliding table mechanism 3 and the machine frame body. The sliding table mounting frame 35 is used to protect the internal components and play a role in installation and support at the same time.
[0065] One side of the sliding table mounting frame 35 is the position where workers operate.
[0066] Preferably, the first sliding table assembly 38 includes a first sliding table plate 381 and a first product seat 382. A sleeve is provided at each of the four corners of the lower surface of the first sliding table seat. The sleeves are respectively sleeved on the first upper guide beam 31 and the second upper guide beam 32 to realize the sliding of the first sliding sleeve assembly. The first product seat 382 is fixedly installed on the upper surface of the first sliding table plate 381 and is used for fixedly accommodating the disk body of the digital tube.
[0067] Preferably, the first sliding table plate 381 is connected to the output end of the first rodless cylinder 36 through a sliding table connecting piece to realize the driving of the first rodless cylinder 36 for the first sliding table.
[0068] Preferably, the second sliding table assembly 39 includes a second sliding table plate 391, a second sliding table lifting plate 392, a second sliding table lifting cylinder 393, and a second product seat 394. A sleeve is provided at each of the four corners of the lower surface of the second sliding table plate 391. The sleeves are respectively sleeved on the first lower guide beam 33 and the second lower guide beam 34 to realize the sliding of the second sliding table plate 391. Four guide holes are provided on the surface of the second sliding table plate 391. The second product seat 394 is installed on the upper surface of the second sliding table lifting plate 392. Four sliding table guide posts 395 are provided at the bottom of the second sliding table lifting plate 392. The sliding table guide posts 395 are sleeved in the four guide holes to realize the up and down movement of the second sliding table lifting plate 392 relative to the second sliding table plate 391. A cylinder hole is provided in the middle of the second sliding table plate 391. The second sliding table lifting cylinder 393 is fixedly installed at the bottom of the second sliding table plate 391. The output end of the second sliding table lifting cylinder 393 passes through the cylinder hole and is connected to the second sliding table lifting plate 392 to realize the driving of the vertical movement of the second sliding table lifting plate 392. The second sliding table plate 391 is connected to the second rodless cylinder 37 through a connecting piece to realize the driving of the horizontal movement of the second sliding table plate 391.
[0069] Preferably, limiting rods for limiting the first sliding table assembly 38 and the second sliding table assembly 39 are provided on the inner sides of the first main mounting plate 351 and the second main mounting plate.
[0070] The diaphragm pressing mechanism 4 includes a pressing bottom plate 41, a pressing support frame 42, a pressing lifting cylinder 43, a pressing lifting plate 44, and a disk body support assembly 45. The pressing lower plate 422 of the pressing support frame 42 is fixedly installed on the upper surface of the pressing bottom plate 41. The four corners of the pressing lifting plate 44 are respectively sleeved on the four pressing guide posts 423 of the pressing support frame 42 to realize the up and down movement of the pressing lifting plate 44 relative to the pressing support frame 42. The pressing lifting cylinder 43 is fixedly installed at the bottom of the pressing bottom plate 41. The output end of the pressing lifting cylinder 43 sequentially passes through the pressing bottom plate 41 and the pressing lower plate 422 and is connected to the pressing lifting plate 44 to realize the driving of the pressing lifting plate 44. The disk body support assembly 45 is arranged on the upper surface of the pressing lifting plate 44.
[0071] Preferably, the pressing and supporting frame 42 includes a pressing upper plate 421, a pressing lower plate 422 and four pressing guide columns 423. The pressing upper plate 421 is connected to the pressing lower plate 422 through the four pressing guide columns 423.
[0072] Preferably, one pressing feed plate 424 is provided on each side of the lower surface of the pressing lower plate 422. The cross-sections of the two pressing feed plates 424 are both L-shaped, and the two pressing feed plates 424 are symmetrically arranged. A feed chute is formed between the two pressing feed plates 424 for placing the tray with the digital tubes into the feed chute. This design can conveniently place the tray into the feed chute, which is convenient for both placing and taking out, and is also convenient for the tray support assembly 45 to directly contact the tray.
[0073] Preferably, a rubber pad 425 is further provided on the lower surface of the pressing upper plate 421, which plays a buffering role in the film pressing of the digital tubes. The digital tubes directly contact the rubber pad 425 during the pressing process, playing a buffering role and protecting the digital tubes.
[0074] Preferably, the tray support assembly 45 includes a first tray support plate 451, a second tray support plate 452 and an adjustment support assembly 453. The first tray support plate 451 is fixedly installed on one side of the upper surface of the pressing lifting plate 44, the second tray support plate 452 is fixedly installed on the other side of the upper surface of the pressing lifting plate 44, and the adjustment support assembly 453 is fixedly installed in the middle of the pressing lifting plate 44. The adjustment support assembly 453 can be adjusted according to the distribution of the digital tubes in the tray, so that the adjustment support assembly 453 directly contacts the tray, avoiding damage to the digital tubes due to contact.
[0075] Preferably, the adjustment support assembly 453 includes a first adjustment support plate 4531, a second adjustment support plate 4532, a first adjustment slideway 4533, a second adjustment slideway 4534, a first adjustment slide block 4535 and a second adjustment slide block 4536. The mutually parallel first adjustment slideway 4533 and second adjustment slideway 4534 are installed on the pressing lifting plate 44. A first adjustment slide block 4535 and a second adjustment slide block 4536 are provided between the first adjustment slideway 4533 and the second adjustment slideway 4534 to realize the movement of the first adjustment slide block 4535 and the second adjustment slide block 4536. The first adjustment support plate 4531 is vertically installed on the first adjustment slide block 4535, and the second adjustment support plate 4532 is vertically installed on the second adjustment slide block 4536 to make the first adjustment support plate 4531, the second adjustment support plate 4532, the first tray support plate 451 and the second tray support plate 452 mutually parallel, and the highest points of the above four are on the same horizontal line.
[0076] Since the sizes of the digital tubes are different while the sizes of the disk bodies are the same, the distribution of digital tubes with different sizes on the disk bodies will be different. To facilitate the disk body support assembly 45 to directly lift the disk body and avoid the digital tubes, it is necessary to adjust the disk body support assembly 45 to fit the distribution of the digital tubes, so as to ensure the smooth progress of the pressing work and save costs.
[0077] An automatic film pasting device for digital tubes, its working principle: A whole roll of film is set on one side of the film pressing mechanism 1. The end of the whole roll of film enters between the rubber roller body 16 and the film pressing workbench 11. Under the action of the rubber roller body 16, the pre-tightening of the film and the base film is realized. By adjusting the first lifting mechanism 14 and the second lifting mechanism 15, the height of the rubber roller body 16 and the gap between the rubber roller body 16 and the film pressing workbench 11 can be controlled, and then the acting force between the rubber roller body 16 and the film pressing workbench 11 can be controlled. After the film pressing is completed, the film proceeds to the next process such as the film pressing workbench 11. The film pasted on the base film advances from the film pressing workbench 11 towards the film tearing workbench 22. When it reaches the workbench gap, the film and the base film are separated. The film is picked up by the manipulator and pasted onto the digital tube. The used base film passes under the workbench gap, and then passes above the film tearing tension roller 232 and between the film tearing driving roller 242 and the film tearing lifting roller 253 in sequence. By adjusting the third lifting mechanism 251 and the fourth lifting mechanism 252, the film tearing driving roller 242 and the film tearing lifting roller 253 generate frictional force on the base film. The film tearing driving roller 242 rotates under the drive of the film tearing motor 241, and then drives the base film to advance and enter the base film passing groove 255 for the recycling of the base film.
[0078] Two disk bodies with digital tubes are respectively placed on the first product seat 382 and the second product seat 394. The initial position of the first product seat 382 is position A, and the initial position of the second product seat 394 is position B. The robotic arm 5 picks up the film on the base film and then pastes the film onto the digital tubes on the first product seat 382 in sequence according to the arrangement order of the digital tubes. When all the digital tubes on the first product seat 382 are pasted, the second sliding table assembly 39 works. The second sliding table lifting cylinder 393 controls the second sliding sleeve lifting plate to descend, and then the second rodless cylinder 37 controls the second sliding table plate 391 to move forward. The first rodless cylinder 36 controls the first product seat 382 to move from position A to position B. After the first sliding table plate 381 moves to position B, the second sliding table lifting cylinder 393 controls the second product seat 394 to rise towards position A, and then the robotic arm 5 continues to paste the film onto the digital tubes on the second product seat 394. Such cyclic operation is carried out until the film pasting is completed.
[0079] Take out the digital tube with the diaphragm pasted from the loading and unloading slide table mechanism 3, and put it into the diaphragm pressing mechanism 4 through the feeding chute. After placing, control the pressing lifting cylinder 43 to work, lift the pressing lifting plate 44, and the disc support assembly 45 on the pressing lifting plate 44 lifts the disc, so that the disc is separated from the two pressing feeding plates 424, and the digital tube is in contact with the rubber pad 425 at the top for pressing. After pressing, the pressing lifting cylinder 43 retracts, and the disc returns to the feeding chute formed by the pressing feeding plates 424. Take out the disc, and the film pasting work of the entire digital tube is completed.
[0080] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. An automatic film pasting device for digital tubes, characterized in that: It includes a film pressing mechanism, a film tearing mechanism, a loading and unloading slide table mechanism, a film pressing and bonding mechanism, a manipulator, and a frame body; the film tearing bottom plate of the film tearing mechanism is fixedly installed on the frame body, and the film pressing workbench of the film pressing mechanism is fixedly connected to the first film tearing mounting plate and the second film tearing mounting plate of the film tearing mechanism to realize the cooperation between the film pressing mechanism and the film tearing mechanism. The reel mounting frame is also installed on the frame body and is arranged on one side of the film pressing mechanism. The film pressing mechanism, the film tearing mechanism, and the reel mounting frame are installed on one side of the frame body; the loading and unloading slide table mechanism and the film pressing and bonding mechanism are installed on the other side of the frame body. The slide table mounting frame of the loading and unloading slide table mechanism is fixedly installed on the frame body to realize the fixed connection between the loading and unloading slide table mechanism and the frame body. The pressing bottom plate of the film pressing and bonding mechanism is fixedly connected to the slide table mounting frame of the loading and unloading slide table mechanism to realize the fixed connection between the film pressing and bonding mechanism and the loading and unloading slide table mechanism; the manipulator is also fixedly installed on the frame body and is arranged in the middle of the film tearing mechanism and the loading and unloading slide table mechanism; The film pressing mechanism includes a film pressing workbench, a first film pressing mounting plate, a second film pressing mounting plate, a first lifting mechanism, a second lifting mechanism, and a rubber roller body. The mutually parallel first film pressing mounting plate and the second film pressing mounting plate are fixedly installed on one side of the film pressing workbench. A first lifting mechanism and a second lifting mechanism are arranged between the first film pressing mounting plate and the second film pressing mounting plate, and the first lifting mechanism and the second lifting mechanism are respectively arranged at both ends of the first film pressing mounting plate. One end of the rubber roller body is installed on the first lifting seat of the first lifting mechanism, and the other end is installed on the second lifting seat of the second lifting mechanism; The loading and unloading slide table mechanism includes a first upper guiding beam, a second upper guiding beam, a first lower guiding beam, a second lower guiding beam, a slide table mounting frame, a first rodless cylinder, a second rodless cylinder, a first slide table assembly and a second slide table assembly. The first ends of the first upper guiding beam and the second upper guiding beam are fixedly connected to the upper side of the first main mounting plate of the slide table mounting frame, and the second ends of the first upper guiding beam and the second upper guiding beam are fixedly connected to the upper side of the second main mounting plate of the slide table mounting frame. The first ends of the first lower guiding beam and the second lower guiding beam are fixedly connected to the lower side of the first main mounting plate, and the second ends of the first lower guiding beam and the second lower guiding beam are fixedly connected to the lower side of the second main mounting plate. The first rodless cylinder and the second rodless cylinder are installed on the first side mounting plate of the slide table mounting frame. The first slide table plate of the first slide table assembly is sleeved on the first upper guiding beam and the second upper guiding beam, and the first slide table plate is connected to the output end of the first rodless cylinder. The second slide table plate of the second slide table assembly is sleeved on the first lower guiding beam and the second lower guiding beam, and the second slide table plate is connected to the output end of the second rodless cylinder. The slide table mounting frame includes a first main mounting plate, a second main mounting plate, a first side mounting plate, a second side mounting plate and a top connecting frame. The first main mounting plate, the first side mounting plate, the second main mounting plate and the second side mounting plate are sequentially connected end to end to form a closed structure, and the top connecting frame is installed on the top of the closed structure to form an integral slide table mounting frame. The slide table mounting frame is fixedly installed on the machine frame body to realize the fixed connection between the loading and unloading slide table mechanism and the machine frame body. The first slide table assembly includes a first slide table plate and a first product seat. Four sleeves are respectively provided at the four corners of the lower surface of the first slide table seat, and the sleeves are respectively sleeved on the first upper guiding beam and the second upper guiding beam to realize the sliding of the first slide sleeve assembly. The first product seat is fixedly installed on the upper surface of the first slide table plate and is used for fixedly accommodating the plate for the digital tube. The second slide table assembly includes a second slide table plate, a second slide table lifting plate, a second slide table lifting cylinder and a second product seat. Four sleeves are respectively provided at the four corners of the lower surface of the second slide table plate, and the sleeves are respectively sleeved on the first lower guiding beam and the second lower guiding beam to realize the sliding of the second slide table plate. Four guiding holes are provided on the surface of the second slide table plate. The second product seat is installed on the upper surface of the second slide table lifting plate. Four slide table guiding columns are provided at the bottom of the second slide table lifting plate, and the slide table guiding columns are sleeved in the four guiding holes to realize the up and down movement of the second slide table lifting plate relative to the second slide table plate. A cylinder hole is provided in the middle of the second slide table plate. The second slide table lifting cylinder is fixedly installed at the bottom of the second slide table plate, and the output end of the second slide table lifting cylinder passes through the cylinder hole and is connected to the second slide table lifting plate to realize the driving of the vertical movement of the second slide table lifting plate. The second slide table plate is connected to the second rodless cylinder through a connecting piece to realize the driving of the horizontal movement of the second slide table plate.
2. The automatic film pasting device for digital tubes according to claim 1, characterized in that: The first lifting mechanism and the second lifting mechanism have the same structure. The first lifting mechanism includes a first lifting connecting plate, a first left guiding column, a first right guiding seat, a first lifting seat, and a first lifting cylinder. The first left guiding column is fixedly installed at the first end of the lower surface of the first lifting connecting plate, and the second left guiding column is fixedly installed at the second end of the lower surface of the first lifting connecting plate. The first lifting seat is generally in a T shape. One end of the first lifting seat is sleeved on the first left guiding column, and the other end of the first lifting seat is sleeved on the first right guiding column to realize the up-and-down movement of the first lifting seat. The first lifting cylinder is installed in the middle of the lower surface of the first lifting connecting plate, and the output end of the first lifting cylinder is connected to the first lifting seat to drive the vertical movement of the first lifting seat. A fixed limiting strip is provided on one side of the film pressing workbench, and a movable limiting strip is provided on the other side of the film pressing workbench. Two sliding grooves are provided on the side of the film pressing workbench close to the movable limiting strip. Bolts sequentially pass through the movable limiting strip and the two sliding grooves to realize the fixed connection between the movable limiting strip and the film pressing workbench.
3. The automatic film pasting device for digital tubes according to claim 2, characterized in that: The film tearing mechanism includes a film tearing bottom plate, a film tearing workbench, a tension roller assembly, a driving roller assembly, and a lifting roller assembly. The film tearing workbench is fixedly installed at the first end of the film tearing bottom plate. A film tearing tension roller assembly is provided in the middle of the film tearing bottom plate, and a film tearing driving roller assembly is provided at the second end of the film tearing bottom plate. A film tearing lifting roller assembly is also provided on the side of the film tearing tension roller assembly close to the film tearing driving roller assembly. The tension roller assembly includes two tension roller mounting plates, a film tearing tension roller, and a first transition plate. The two tension roller mounting plates are respectively installed on both sides of the film tearing bottom plate. The film tearing tension roller is installed between the two tension roller mounting plates, and the first transition plate is also installed between the two tension roller mounting plates and is arranged below the film tearing tension roller.
4. A digital tube automatic film pasting device according to claim 3, characterized in that: The driving roller assembly includes a film tearing motor, a film tearing driving roller, a first film tearing mounting plate, and a second film tearing mounting plate. The bottoms of the first film tearing mounting plate and the second film tearing mounting plate are respectively fixedly installed on both sides of the film tearing bottom plate, and the tops of the first film tearing mounting plate and the second film tearing mounting plate are respectively fixedly installed on both sides of the film pressing workbench to form an installation area. The film tearing motor is installed on the second film tearing mounting plate, and the film tearing driving roller is installed between the first film tearing mounting plate and the second film tearing mounting plate. The output end of the film tearing motor is connected to the film tearing driving roller through a transmission belt to drive the film tearing driving roller. A second transition plate is also provided between the first film tearing mounting plate and the second film tearing mounting plate, and the second transition plate is arranged between the film tearing tension roller and the film tearing driving roller. The first transition plate and the second transition plate are used in combination to enable the base film to pass under the film tearing driving roller. The lifting roller assembly includes a third lifting mechanism, a fourth lifting mechanism, and a film tearing lifting roller. The third lifting mechanism and the fourth lifting mechanism are respectively installed on both sides of the film tearing bottom plate. One end of the film tearing lifting roller is installed on the third lifting seat of the third lifting mechanism, and the other end is installed on the fourth lifting seat of the fourth lifting mechanism to realize the lifting of the film tearing lifting roller.
5. A digital tube automatic film laminating device according to claim 4, characterized in that: The third lifting mechanism and the fourth lifting mechanism have the same structure. The third lifting mechanism includes a third left guide post, a third right guide seat, a third lifting seat, and a third lifting cylinder. The third left guide post is fixedly installed on one side of the upper surface of the film tearing bottom plate, and the third right guide post is fixedly installed on the other side of the upper surface of the film tearing bottom plate. The third lifting seat is integrally T-shaped. One end of the third lifting seat is sleeved on the third left guide post, and the other end of the third lifting seat is sleeved on the third right guide post to realize the up and down movement of the third lifting seat. The third lifting cylinder is installed on the upper surface of the film tearing bottom plate, and the output end of the third lifting cylinder is connected to the middle of the third lifting seat to realize the drive of the vertical movement of the third lifting seat. The film tearing bottom plate is provided with a base film passing groove, and a third transition plate and a fourth transition plate are provided on both sides of the base film passing groove. The third transition plate and the fourth transition plate are used in cooperation to realize that the base film passes between the film tearing driving roller and the film tearing lifting roller and through the base film passing groove in sequence. The height of the film tearing workbench is equal to the height of the film pressing workbench, and there is a workbench gap between the film tearing workbench and the film pressing workbench.
6. The automatic film pasting device for digital tubes according to claim 1, characterized in that: The film pressing mechanism includes a pressing bottom plate, a pressing support frame, a pressing lifting cylinder, a pressing lifting plate, and a disk support assembly. The pressing lower plate of the pressing support frame is fixedly installed on the upper surface of the pressing bottom plate. The four corners of the pressing lifting plate are respectively sleeved on the four pressing guide posts of the pressing support frame to realize the up and down movement of the pressing lifting plate relative to the pressing support frame. The pressing lifting cylinder is fixedly installed at the bottom of the pressing bottom plate, and the output end of the pressing lifting cylinder passes through the pressing bottom plate and the pressing lower plate in sequence and is connected to the pressing lifting plate to realize the drive of the pressing lifting plate. The disk support assembly is arranged on the upper surface of the pressing lifting plate. The pressing support frame includes a pressing upper plate, a pressing lower plate, and four pressing guide posts. The pressing upper plate is connected to the pressing lower plate through the four pressing guide posts. One pressing feeding plate is respectively provided on both sides of the lower surface of the pressing lower plate. The cross-sections of the two pressing feeding plates are both L-shaped, and the two pressing feeding plates are symmetrically arranged. A feeding chute is formed between the two pressing feeding plates for placing the disk with the digital tube into the feeding chute. A rubber pad is also provided on the lower surface of the pressing upper plate to play a buffering role in the film pressing of the digital tube.
7. The automatic film pasting device for digital tubes according to claim 6, wherein: The disk body support assembly includes a first disk body support plate, a second disk body support plate, and an adjustment support assembly. The first disk body support plate is fixedly installed on one side of the upper surface of the pressing and lifting plate, the second disk body support plate is fixedly installed on the other side of the upper surface of the pressing and lifting plate, and the adjustment support assembly is fixedly installed in the middle of the pressing and lifting plate. The adjustment support assembly includes a first adjustment support plate, a second adjustment support plate, a first adjustment slideway, a second adjustment slideway, a first adjustment slide plate, and a second adjustment slide plate. The mutually parallel first adjustment slideway and second adjustment slideway are installed on the pressing and lifting plate. A first adjustment slide plate and a second adjustment slide plate are provided between the first adjustment slideway and the second adjustment slideway to realize the movement of the first adjustment slide plate and the second adjustment slide plate. The first adjustment support plate is vertically installed on the first adjustment slide plate, and the second adjustment support plate is vertically installed on the second adjustment slide plate to make the first adjustment support plate, the second adjustment support plate, the first disk body support plate, and the second disk body support plate parallel to each other, and the highest points of the above four are on the same horizontal line.
Citation Information
Patent Citations
High-performance vacuum tearable OCA diaphragm device
CN204278702U
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CN211763503U
Automatic film pasting equipment for nixie tube
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