Fully automatic electric toothbrush packaging machine
The design of a fully automatic electric toothbrush packaging machine automates the packaging process, solving the problem of low production efficiency caused by manual operation and improving packaging efficiency.
Patent Information
- Application Number
- CN202110767286.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-07-07
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2041-07-07
AI Technical Summary
The packaging process for electric toothbrushes relies heavily on manual labor, resulting in low production efficiency.
A fully automatic electric toothbrush packaging machine was designed, including a conveying device and sequentially arranged inner box mounting device, data cable loading device, hanging item loading device, instruction manual loading device, toothbrush inner tray loading device, electric toothbrush loading device, outer box packaging device, and labeling device, realizing the automated operation of each packaging link.
The automation process has improved the packaging efficiency of electric toothbrushes, enabling automatic loading and labeling of inner boxes, data cables, hanging accessories, instruction manuals, toothbrush trays, electric toothbrushes, and outer boxes, thereby increasing production efficiency.
Smart Images

Figure CN113636156B_ABST
Abstract
Description
Technical Field
[0001] The embodiments of the present invention relate to the field of packaging technology, and in particular to a full-automatic electric toothbrush packaging machine. Background Art
[0002] An electric toothbrush is an automatic toothbrush that produces high-frequency vibrations in the brush head through the rapid rotation or vibration of the electric motor, instantly breaking down the toothpaste into fine foam and deeply cleaning the gaps between teeth. At the same time, the vibration of the bristles can promote blood circulation in the mouth and have a massage effect on the gum tissue.
[0003] With the continuous improvement of living standards, electric toothbrushes are favored by more and more people. At present, most of the packaging links in the production process of electric toothbrushes are done manually. The packaging process includes a series of operations such as accessory inner shell assembly, accessory assembly, toothbrush inner tray assembly, toothbrush assembly, etc. The manual labor is low, which affects the production efficiency of the enterprise. Summary of the invention
[0004] In order to solve the technical problem of low efficiency of electric toothbrush packaging proposed in the above background technology, the present invention provides a full-automatic electric toothbrush packaging machine.
[0005] The present invention provides a fully automatic electric toothbrush packaging machine, comprising a conveying device and an inner box installation device, a data line loading device, a pendant loading device, an instruction manual loading device, a toothbrush inner tray loading device, an electric toothbrush loading device, an outer box packaging device, a labeling device and a marking device which are sequentially arranged along the conveying device.
[0006] Further, the inner box installation device includes a first frame, an inner box loading mechanism installed on the first frame, and an accessory box loading mechanism installed on the first frame;
[0007] The inner box loading mechanism includes a plurality of inner box storage boxes for storing inner boxes, a box moving assembly installed on the first frame for moving the inner box storage boxes, a box feeding assembly arranged at one end of the box moving assembly, a box discharging assembly arranged at the other end of the box moving assembly 322, and an inner box loading assembly 325 arranged between the box feeding assembly and the box discharging assembly;
[0008] The accessory box loading mechanism includes an accessory box blanking rack for storing accessory boxes, an accessory box conveyor belt installed on the first frame for conveying the accessory box blanking rack, and an accessory box loading assembly installed on the first frame for loading accessory boxes into the inner box.
[0009] Furthermore, the data cable loading device includes a plurality of data cable storage trays for storing data cables, a first tray moving assembly mounted on the first frame for moving the data cable storage trays, a first tray input assembly arranged at one end of the first tray input assembly, a first tray output assembly arranged at the other end of the first tray input assembly, and a data cable loading assembly arranged between the first tray input assembly and the first tray output assembly.
[0010] Furthermore, the hanger loading device includes a second frame, a plurality of hanger storage boxes for storing hangers, a second tray moving assembly installed on the second frame for moving the hanger storage boxes, a second tray input assembly arranged at one end of the second tray input assembly, a second tray output assembly arranged at the other end of the second tray input assembly, and a hanger loading assembly arranged between the second tray input assembly and the second tray output assembly.
[0011] Furthermore, the instruction manual loading device includes an instruction manual rack arranged on the second frame for storing the instruction manual and an instruction manual loading assembly for loading the instruction manual.
[0012] Furthermore, the toothbrush inner tray loading device includes an inner tray blanking rack arranged on the second frame for storing the toothbrush inner tray and an inner tray loading assembly for loading the toothbrush inner tray.
[0013] Further, the electric toothbrush loading device comprises a brush body loading mechanism mounted on the second frame and a brush head loading mechanism mounted on the second frame;
[0014] The brush loading mechanism includes a plurality of brush storage trays for storing brush bodies, a third tray moving assembly mounted on the second frame for moving the brush storage trays, a third tray inlet assembly disposed at one end of the third tray moving assembly, a third tray outlet assembly disposed at the other end of the third tray moving assembly, and a brush loading assembly disposed between the third tray inlet assembly and the third tray outlet assembly;
[0015] The brush head loading mechanism includes a plurality of brush head storage trays for storing brush heads, a fourth tray moving assembly installed on the second frame for moving the brush head storage trays, a fourth tray input assembly arranged at one end of the fourth tray input assembly, a fourth tray output assembly arranged at the other end of the fourth tray input assembly, and a brush head loading assembly arranged between the fourth tray input assembly and the fourth tray output assembly;.
[0016] Further, the outer box packaging device includes a third frame, an outer box storage rack mounted on the third bracket for storing outer boxes, an outer box opening mechanism mounted on the third frame for opening the outer box, and an outer box packaging mechanism for loading the toothbrush box into the outer box;
[0017] The outer box opening mechanism comprises an outer box loading assembly mounted on the third frame, an outer box opening assembly for cooperating with the outer box loading assembly to open the outer box, and a holding assembly for keeping the outer box in an opened state.
[0018] Furthermore, the labeling device includes a labeling mechanism installed on the third frame for loading labels and a labeling mechanism for affixing labels to an outer box; the labeling mechanism includes a labeling rack installed on the third frame, a labeling y-axis moving group installed on the labeling rack, a labeling power member arranged on the labeling y-axis moving group, and a label adsorption member installed at the output end of the labeling power member.
[0019] Furthermore, the marking device includes a fourth frame and a marking machine installed on the fourth frame.
[0020] By adopting the above technical scheme, the present invention has at least the following beneficial effects: the present invention conveys the toothbrush box through the conveying device, and the inner box installation device, the data cable loading device, the hanger loading device, the instruction manual loading device, the toothbrush inner tray loading device, the electric toothbrush loading device, the outer box packaging device, the labeling device and the marking device are arranged in sequence along the conveying device, so that the above devices can realize the automatic operation of installing the inner box, installing the data cable, installing the hanger, installing the instruction manual, installing the toothbrush inner tray, installing the electric toothbrush and outer box packaging in the packaging link, and the automatic operation of labeling and marking the production date can be realized through the labeling paper and the marking device, thereby improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a stereoscopic diagram of the fully automatic electric toothbrush packaging machine of the present invention.
[0022] Figure 2 It is a stereoscopic view of the inner box installation device of the full-automatic electric toothbrush packaging machine of the present invention.
[0023] Figure 3 It is a stereoscopic view of the inner box feeding assembly of the present invention.
[0024] Figure 4 It is a stereoscopic view of the box shifting assembly of the present invention.
[0025] Figure 5 It is a stereoscopic view of the accessory box loading mechanism of the present invention.
[0026] Figure 6 It is a stereoscopic view of the accessory box blanking rack of the present invention.
[0027] Figure 7 It is a stereoscopic view of the accessory box loading assembly of the present invention.
[0028] Figure 8It is a three-dimensional diagram of the data line loading device of the present invention.
[0029] Fig. 9 It is a stereoscopic diagram of the data line material assembly of the present invention.
[0030] Fig.10 It is a stereoscopic view of the first plate shifting assembly of the present invention.
[0031] Fig.11 It is a stereoscopic view of the hanger loading device of the present invention.
[0032] Fig.12 It is a stereoscopic diagram of the instruction manual loading device and the toothbrush inner holder loading device of the present invention.
[0033] Fig.13 It is a stereoscopic diagram of the outer box packaging device of the present invention.
[0034] Fig.14 The present invention is a stereoscopic diagram of an outer box packaging device without the outer box loading assembly and the storage rack.
[0035] Fig.15 Another stereoscopic view of the outer box packaging device of the present invention without the outer box loading assembly and the storage rack.
[0036] Fig.16 It is a stereoscopic view of the outer box feeding assembly of the present invention.
[0037] Fig.17 It is a stereoscopic diagram of the labeling device of the present invention.
[0038] Fig.18 It is a stereoscopic diagram of the labeling mechanism of the present invention.
[0039] Fig.19 It is a stereoscopic diagram of the upper label mechanism of the present invention.
[0040] Fig. 20 It is a stereoscopic diagram of the marking device of the present invention.
[0041] Fig.21 It is a three-dimensional diagram of the brush body device mechanism of the present invention.
[0042] Fig. 22 It is a stereoscopic diagram of the brush head loading mechanism of the present invention.
[0043] Fig.23 A perspective view of the transfer assembly of the present invention. DETAILED DESCRIPTION
[0044] The present invention is further described in detail below by specific implementation methods in conjunction with the accompanying drawings. It should be understood that the embodiments described below with reference to the accompanying drawings are exemplary and intended to be used to explain the present invention, but cannot be understood as limiting the present invention. Moreover, in the absence of conflict, the features in the embodiments of the present invention can be combined with each other.
[0045] like Figure 1 - As shown in Figure 23, the present invention provides a fully automatic electric toothbrush packaging machine, comprising a conveying device 1 and an inner box installation device 3, a data line loading device 4, a pendant loading device 5, an instruction manual loading device 6, a toothbrush inner tray loading device 71, an electric toothbrush loading device 2, an outer box packaging device 8, a labeling device 9 and a marking device 72 which are sequentially arranged along the conveying device 1.
[0046] In this embodiment, the toothbrush box is transported by the conveying device 1, and the inner box installation device 3, the data cable loading device 4, the hanger loading device 5, the instruction manual loading device 6, the toothbrush inner tray loading device 71, the electric toothbrush loading device 2, the outer box packaging device 8, the labeling device 9 and the marking device 72 are arranged in sequence along the conveying device 1, so that the above-mentioned devices can realize the automatic operation of loading the inner box, loading the data cable, loading the hanger, loading the instruction manual, loading the toothbrush inner tray, loading the electric toothbrush and packaging the outer box in the packaging process, and the automatic operation of labeling and marking the production date can be realized through the labeling paper and the marking device 72, thereby improving production efficiency.
[0047] In a specific embodiment, the inner box installation device 3 includes a first frame 31, an inner box loading mechanism installed on the first frame 31, and an accessory box loading mechanism installed on the first frame 31; in this embodiment, the inner box loading mechanism is used to load the inner box into the toothbrush box, and the accessory box loading mechanism is used to load the accessory box for placing accessories into the inner box, so as to fix the accessories.
[0048] In a specific embodiment, the inner box loading mechanism includes a plurality of inner box storage boxes 321 for storing inner boxes, a box moving assembly 322 installed on the first frame 31 for moving the inner box storage boxes 321, an in-box assembly arranged at one end of the box moving assembly 322, an out-box assembly arranged at the other end of the box moving assembly 322, and an inner box loading assembly 325 arranged between the in-box assembly and the out-box assembly; in this embodiment, the box moving assembly 322 is used to move the inner box storage boxes 321 storing inner boxes from the in-box assembly to the out-box assembly, so that the inner boxes are loaded from the in-box assembly, and the empty inner box storage boxes 321 after being loaded by the inner box loading assembly 325 are transported out of the present invention by the out-box assembly, and then the inner boxes are rearranged by the operator.
[0049] In a specific embodiment, the box-input assembly includes a box-input conveyor belt 323; the box-output assembly includes a box-output conveyor belt 324; the box-input conveyor belt 323 and the box-output conveyor belt 324 are both prior art, and their specific structures are not described in detail here. The box-moving assembly 322 includes a box-moving y-axis moving group 2221, a box-moving frame 2222 installed on the box-moving y-axis moving group 2221, two box-moving power members 2223 installed on both sides of the box-moving frame 2222, and a box-moving support plate 2224 installed on the output end of the box-moving power member 2223; this embodiment In the embodiment, when the inner box storage box 321 storing the inner boxes reaches one end close to the box moving assembly 322, the box moving power piece 2223 drives the box moving support plate 2224 to rise, thereby supporting the bottom of the inner box storage box 321 (the width of the inner box storage box 321 is greater than the width of the box inlet conveyor belt 323 and the box outlet conveyor belt 324), and lifts the inner box storage box 321, and then moves the position of the box outlet assembly under the drive of the box moving y-axis moving group 2221 and places the inner box storage box 321 on the box outlet assembly, thereby completing the box moving operation.
[0050] In a specific embodiment, the inner box loading assembly 325 includes an inner box loading rack 3251 straddled on the conveying device 1, an inner box x-axis moving group 3252 installed on the inner box loading rack 3251, an inner box z-axis moving group 3253 installed on the inner box x-axis moving group 3252, and an inner box clamping arm 3254 installed on the inner box z-axis moving group 3253; in this embodiment, after the inner box clamping arm 3254 clamps the inner box on the inner box storage box 321, the inner box z-axis moving group 3253 drives the inner box clamping arm 3254 to rise, and moves to the top of the toothbrush box under the drive of the inner box x-axis moving group 3252, and then the inner box z-axis moving group 3253 drives the inner box clamping arm 3254 to descend to the corresponding position of the toothbrush box, at which time the inner box clamping arm 3254 releases the inner box, allowing the inner box to fall into the toothbrush box, thereby completing the loading of the inner box.
[0051] In a specific embodiment, the accessory box loading mechanism includes an accessory box blanking rack 331 for storing accessory boxes, an accessory box conveyor belt 332 installed on the first frame 31 for conveying the accessory box blanking rack 331, and an accessory box loading assembly 333 installed on the first frame 31 for loading the accessory box into the inner box; in this embodiment, the accessory box blanking rack 331 includes an accessory box frame 3311 straddling the accessory box conveyor belt 332 and having a blanking opening at the lower end, a switch power member 3312 arranged on both sides of the blanking opening of the accessory box frame 3311, and a switch plate 3313 connected to the output end of the switch power member 3312. During specific operation, the switch power member 3312 drives the switch plate 3313 to move in a direction away from the blanking opening, so that the blanking opening is opened, so that the bottom accessory box in the accessory box blanking rack 331 automatically falls onto the accessory box conveyor belt 332, and the accessory box conveyor belt 332 is fed to the accessory box The loading component 333 is transported in the direction of the loading component 333; the accessory box loading component 333 includes an accessory box loading rack 3331 arranged across the conveying device 1, an accessory box x-axis moving group 3332 installed on the accessory box loading rack 3331, an accessory box z-axis moving group 3333 installed on the accessory box x-axis moving group 3332, and an accessory box clamping arm 3334 installed on the accessory box z-axis moving group 3333. When loading, the accessory box clamping arm 3334 is arranged on the accessory box z-axis The moving group 3333 and the accessory box x-axis moving group 3332 cooperate to move to the accessory box conveyor belt 332, and the accessory box is clamped by the accessory box clamping arm 3334. Then, with the cooperation of the accessory box z-axis moving group 3333 and the accessory box x-axis moving group 3332, the accessory box is moved to the top of the toothbrush box with the inner box already installed, thereby placing the accessory box into the toothbrush box, completing the automatic loading operation of the accessory box; the accessory box is installed in the inner box for placing data cables, pendant instruction manual accessories.
[0052] In a specific embodiment, the data cable loading device 4 includes a plurality of data cable storage trays 41 for storing data cables, a first tray moving assembly 42 installed on the first frame 31 for moving the data cable storage trays 41, a first tray input assembly arranged at one end of the first tray input assembly 42, a first tray output assembly arranged at the other end of the first tray input assembly 42, and a data cable loading assembly 45 arranged between the first tray input assembly and the first tray output assembly; in this embodiment, the data cable storage tray 41 loaded with data cables is transported to the position of the first tray input assembly 42 by the first tray input assembly, the data cable storage tray 41 is moved to the position of the first tray output assembly by the first tray input assembly 42, the data cable storage tray 41 is clamped by the data cable loading assembly 45 and loaded into the accessory box of the toothbrush box, and finally the empty data cable storage tray 41 is moved out by the first tray output assembly, and the data cable is re-placed by the operator.
[0053] In a specific embodiment, the first tray-input assembly includes two first tray-input conveyor belts 43 arranged side by side with a gap in between; the first tray-output assembly includes two first tray-output conveyor belts 44 arranged side by side with a gap in between; the first tray-moving assembly 42 includes a first y-axis moving group 421, a first z-axis moving group 422 installed on the first y-axis moving group 421, and a first lifting plate installed on the first z-axis moving group 422; the first lifting plate includes first side plates 4231 on both sides and a first middle plate 4232 located between the two first side plates 4231; the width of the first middle plate 4232 is slightly smaller than the gap between the two first tray-input conveyor belts 43 ; The width of the first middle plate 4232 is slightly smaller than the interval between the two first tray conveyor belts 44; in this embodiment, the data cable storage tray 41 on which the data cables are placed is moved by the first tray inlet assembly to the position of the first tray moving assembly 42, and the lifting plate lifts the data cable storage tray 41 with the cooperation of the first z-axis moving group 422 and the first y-axis moving group 421, and moves the data cable storage tray 41 to the first tray outlet assembly with the cooperation of the first z-axis moving group 422 and the first y-axis moving group 421, and the data cable loading assembly 45 clamps the data cable into the accessory box, thereby completing the loading operation of the data cable.
[0054] In a specific embodiment, the data cable loading assembly 45 includes a data cable rack 451 spanning the conveying device 1, a data cable x-axis moving group 452 installed on the data cable rack 451, a data cable z-axis moving group 453 installed on the data cable x-axis moving group 452, and a data cable clamping arm 454 installed on the data cable z-axis moving group 453; in this embodiment, the data cable clamping arm 454 is moved to the top of the data cable storage tray 41 under the drive of the data cable x-axis moving group 452 and the data cable z-axis moving group 453, and the data cable clamping arm 454 clamps the data cable from the data cable storage tray 41, and then continues to move to the top of the conveying device 1 under the drive of the data cable x-axis moving group 452 and the data cable z-axis moving group 453, and places the data cable on the data cable clamping arm 454 into the accessory box in the toothbrush box, thereby completing the data cable loading operation.
[0055] In a specific embodiment, the hanger loading device 5 includes a second frame 51, a plurality of hanger storage boxes 52 for storing hangers, a second tray assembly 53 installed on the second frame 51 for moving the hanger storage boxes 52, a second tray inlet assembly 55 arranged at one end of the second tray inlet assembly 53, a second tray outlet assembly 54 arranged at the other end of the second tray inlet assembly 53, and a hanger loading assembly 56 arranged between the second tray inlet assembly 55 and the second tray outlet assembly 54; in this embodiment, the operator places the hanger on the hanger storage tray, and the second tray inlet assembly 55 transports the hanger to the second tray inlet assembly 56. The hanger storage tray with the hangers placed on it is placed at the position of the hanger 53, and then the second tray shifting assembly 53 conveys the hanger storage tray with the hangers placed on it to the second tray output assembly 54, and the hanger loading assembly 56 clamps the hangers into the accessory box of the toothbrush box on the conveying device 1, thereby completing the automatic loading operation of the hangers; the second tray input assembly 55 has the same structure as the first tray input assembly, the second tray output assembly 54 has the same structure as the first tray output assembly, the second tray shifting assembly 53 has the same structure as the first tray shifting assembly 42, and the hanger loading assembly 56 has the same structure as the data line loading assembly 45, so it will not be repeated here.
[0056] In a specific embodiment, the instruction manual loading device 6 includes an instruction manual rack 61 for storing instructions and an instruction manual loading assembly for loading instructions, which is arranged on the second frame 51; in this embodiment, the operator places the stacked instructions on the instruction manual rack 61, and the instruction manual loading assembly absorbs and loads the instructions into the accessory box in the toothbrush box, thereby completing the automatic loading operation of the instructions.
[0057] In a specific embodiment, the instruction manual loading assembly includes an instruction manual loading frame 621 straddling the conveying device 1, an instruction manual x-axis moving group 622 installed on the instruction manual loading frame 621, an instruction manual z-axis moving group 623 installed on the instruction manual x-axis moving group 622, an instruction manual adsorption plate 624 fixedly connected to the output end of the instruction manual z-axis moving group 623, and an instruction manual vacuum pump connected to the instruction manual adsorption plate 624; the instruction manual adsorption plate 624 is provided with a plurality of instruction manual adsorption holes; the instruction manual vacuum pump is communicated with the instruction manual adsorption holes; in this embodiment, the instruction manual adsorption plate 624 is driven by the cooperation of the instruction manual z-axis moving group 623 and the instruction manual x-axis moving group 622, moves to the top of the instruction manual loading frame 621, and adsorbs the topmost instruction manual, and then the instruction manual adsorption plate 624 is driven by the cooperation of the instruction manual z-axis moving group 623 and the instruction manual x-axis moving group 622, loads the instruction manual into the accessory box in the toothbrush box, thereby completing the instruction manual loading operation.
[0058] In a specific embodiment, the toothbrush inner tray loading device 71 includes an inner tray blanking rack 711 arranged on the second frame 51 for storing toothbrush inner trays, an inner tray conveyor belt 712 for conveying the inner tray blanking rack 711, and an inner tray loading assembly 713 for loading toothbrush inner trays; in this embodiment, the operator places the toothbrush inner tray on the inner tray blanking rack 711, and after the operation starts, the toothbrush inner tray falls from the blanking rack onto the inner tray conveyor belt 712, and the inner tray conveyor belt 712 conveys the inner tray to the position of the inner tray loading assembly 713. The inner tray loading assembly 713 is used to clamp the toothbrush head and the toothbrush body and load the toothbrush head into the toothbrush box to complete the loading operation of the inner tray. The inner tray blanking rack 711 has the same structure as the accessory box blanking rack 331, and the inner tray loading assembly 713 has the same structure as the accessory box loading assembly 333, so they will not be repeated here. The toothbrush inner tray is located at the upper end of the accessory box and is a box for placing the toothbrush head and the toothbrush body. A toothbrush head groove and a toothbrush body groove are provided inside, thereby fixing the toothbrush head and the toothbrush body to prevent the two from being damaged by collision during transportation.
[0059] In a specific embodiment, the electric toothbrush loading device 2 includes a brush body loading mechanism mounted on the second frame 51 and a brush head loading mechanism mounted on the second frame 51;
[0060] In a specific embodiment, the brush body loading mechanism includes a plurality of brush body storage trays 211 for storing brush bodies, a third tray moving assembly 212 installed on the second frame 51 for moving the brush body storage tray 211, a third tray inlet assembly 214 arranged at one end of the third tray moving assembly 212, a third tray outlet assembly 213 arranged at the other end of the third tray moving assembly 212, and a brush body loading assembly 215 arranged between the third tray inlet assembly 214 and the third tray outlet assembly 213; in this embodiment, the operator places the toothbrush body on the brush body storage tray 211, and the third tray inlet assembly 214 transports the brush body storage tray 211 to the position of the third tray outlet assembly 212, and the third tray outlet assembly 212 transfers the brush body The storage tray 211 is transported to the position of the third tray output assembly 213, and then the brush body loading assembly 215 clamps the brush body from the brush body storage tray 211 and loads it into the toothbrush inner tray in the toothbrush box, thereby completing the loading operation of the brush body. The third tray input assembly 214 has the same structure as the first tray input assembly, the third tray output assembly 213 has the same structure as the first tray output assembly, the third tray moving assembly 212 has the same structure as the first tray moving assembly 42, and the brush body loading assembly 215 has the same structure as the data line loading assembly 45. Therefore, the structures of the third tray output assembly 213, the third tray input assembly 214, the third tray moving assembly 212 and the brush body loading assembly 215 are not repeated here.
[0061] In a specific embodiment, the brush head loading mechanism includes a plurality of brush head storage trays 221 for storing brush heads, a fourth tray moving assembly 222 installed on the second frame 51 for moving the brush head storage tray 221, a fourth tray inlet assembly 224 arranged at one end of the fourth tray moving assembly 222, a fourth tray outlet assembly 223 arranged at the other end of the fourth tray moving assembly 222, and a brush head loading assembly 225 arranged between the fourth tray inlet assembly 224 and the fourth tray outlet assembly 223; in this embodiment, the operator places the toothbrush head on the brush head storage tray 221, and the fourth tray inlet assembly 224 transports the brush head storage tray 221 to the position of the fourth tray outlet assembly 222, and the fourth tray outlet assembly 222 transfers the brush head storage tray 221 to the position of the fourth tray outlet assembly 222. The tray 221 is transported to the position of the fourth tray output assembly 223, and then the brush head loading assembly 225 clamps the brush head from the brush head storage tray 221 and loads it into the toothbrush inner tray in the toothbrush box, thereby completing the loading operation of the brush head. The fourth tray input assembly 224 has the same structure as the first tray input assembly, the fourth tray output assembly 223 has the same structure as the first tray output assembly, the fourth tray shifting assembly 222 has the same structure as the first tray shifting assembly 42, and the brush head loading assembly 225 has the same structure as the data line loading assembly 45, so the structures of the fourth tray output assembly 223, the fourth tray input assembly 224, the fourth tray shifting assembly 222 and the brush head loading assembly 225 are not repeated here.
[0062] In a specific embodiment, the outer box packaging device 8 includes a third frame 81, an outer box storage rack 82 installed on the third bracket for storing outer boxes, an outer box opening mechanism installed on the third frame 81 for opening the outer box, and an outer box packaging mechanism 84 for loading the toothbrush box into the outer box; in this embodiment, the outer box is a rectangular box with openings on both sides, and the toothbrush box containing the inner box, the accessory box, the accessories (data cable, pendant, instruction manual), the toothbrush inner tray, the toothbrush body and the brush head in sequence is pushed into the outer box, thereby completing the preliminary packaging of the electric toothbrush. When the operator stacks the outer box on the outer box storage rack 82, in order to facilitate storage, the outer box is in a compressed state. When loading the box, the outer box in the compressed state is first clamped onto the conveying device 1 by the outer box opening mechanism and unfolded, and then the outer box packaging mechanism 84 pushes the toothbrush box into the unfolded outer box, thereby completing the preliminary packaging of the electric toothbrush.
[0063] In a specific embodiment, the outer box opening mechanism includes an outer box loading component 831 installed on the third frame 81, an outer box opening component for cooperating with the outer box loading component 831 to open the outer box, and a holding component 833 for keeping the outer box in an opened state. In this embodiment, the outer box loading component 831 includes an outer box loading rack 8311 straddling the conveying device 1, an outer box x-axis moving group 8312 installed on the outer box loading rack 8311, an outer box z-axis moving group 8313 installed on the outer box x-axis moving group 8312, an outer box adsorption plate 8314 installed on the outer box z-axis moving group 8313, and an outer box vacuum pump connected to the outer box adsorption plate 8314; the outer box adsorption plate 8314 is provided with a plurality of outer box adsorption holes, and the outer box vacuum pump is communicated with the outer box adsorption holes; in this embodiment In the process, the outer box adsorption plate 8314 is driven by the outer box x-axis moving group 8312 and the outer box z-axis moving group 8313 to move to the upper end of the outer box storage rack 82, and under the vacuum of the outer box vacuum pump, the outer box adsorption holes on the outer box adsorption plate 8314 adsorb and grab the outer box at the upper end of the outer box storage rack 82, and then, driven by the outer box x-axis moving group 8312 and the outer box z-axis moving group 8313, the outer box is adsorbed to the position of the outer box opening component, and the compressed outer box is opened in cooperation with the outer box opening component.
[0064] In a specific embodiment, the outer box opening component includes an opening pushing power member 8321, an opening air pumping plate 8322 connected to the output end of the opening pushing power member 8321, and an opening air pump connected to the opening air pumping plate 8322; the opening air pumping plate 8322 is provided with a plurality of opening air pumping holes; the opening air pumping holes are connected to the opening air pumping machine; in this embodiment, when the outer box loading component 831 moves the outer box to the upper end of the outer box opening component by adsorption, the opening pushing component The power part 8321 drives the open air extraction plate 8322 to rise, so that the open air extraction plate 8322 contacts the end of the outer box away from the outer box loading component 831, and then the open air exhaust machine starts to exhaust air, so that the open air extraction plate 8322 adsorbs the outer box through the multiple open air extraction holes. At this time, the outer box loading component 831 moves up, driving the other side of the outer box to move up, so that the outer box is opened under the joint action of the outer box opening component and the outer box loading component 831.
[0065] In a specific embodiment, the retaining assembly 833 includes a clamping plate 8331 installed on the third frame 81, a retaining power member 8332 installed on the third frame 81 and located on the opposite side of the clamping plate 8331, and a retaining plate 8333 installed at the output end of the retaining power member 8332. In this embodiment, when the outer box is opened with the cooperation of the outer box loading assembly 831 and the outer box opening assembly, the retaining power member 8332 drives the retaining plate 8333 to push the side of the outer box toward the clamping plate 8331, so that the other side of the outer box is against the clamping plate 8331, thereby keeping the outer box in a fully open state, making it convenient for the outer box packaging mechanism 84 to push the toothbrush box into the outer box.
[0066] In a specific embodiment, the outer box packaging mechanism 84 includes a box entry y-axis moving group 841 installed on the third frame 81; a box entry plate 842 installed on the box entry y-axis moving group 841. In this embodiment, when the toothbrush box is transported to the position of the box entry plate 842 through the conveying device 1, the box entry plate 842 is driven by the box entry y-axis moving group 841 to push the toothbrush box into the outer box, thereby realizing the preliminary packaging of the toothbrush.
[0067] In a specific embodiment, the labeling device 9 includes a labeling mechanism 91 installed on the third frame 81 for loading labels and a labeling mechanism 92 for affixing labels to an outer box; the labeling mechanism 92 includes a labeling frame 921 installed on the third frame 81, a labeling y-axis moving group 922 installed on the labeling frame 921, a labeling power member 923 arranged on the labeling y-axis moving group 922, and a label adsorption member 924 installed at the output end of the labeling power member 923; in this embodiment, the labeling mechanism 91 includes a labeling frame 911 installed on the third frame 81, a label loading power member 912 installed on the labeling frame 911, a loading wheel 913 installed on the label loading power member 912, a label wheel 914 installed on the labeling frame 911, and a label wheel 914 and the auxiliary The labeling platform between the auxiliary wheels, when loading the label, first put the label roll on the label wheel 914, and pull the label so that the label bypasses the label platform 915 and is fixed on the loading wheel 913, and the loading wheel 913 rotates under the drive of the label loading power member 912, thereby pulling the label to move on the label platform 915 to realize the loading of the label; the label adsorbent 924 is connected to the label vacuum machine, and when labeling is required, the label adsorbent 924 contacts the smooth surface of the label, and under the suction action of the label vacuum machine, the label is separated from the label roll, and then driven by the labeling y-axis moving group 922 and the labeling power member 923, the label is moved to the upper end of the toothbrush box, and then the labeling power member 923 drives the label adsorbent 924 to drive the label to press down, so that the sticky surface of the label acts on the outer surface of the toothbrush box, thereby realizing the labeling operation.
[0068] In a specific embodiment, the marking device 72 includes a fourth frame 721 and a marking machine 722 installed on the fourth frame 721; in this embodiment, when the toothbrush box is loaded with an inner box, an accessory box, a data cable pendant, a toothbrush inner tray, a brush body, and a brush head in sequence through the previous steps, and the outer box packaging and labeling are completed, the toothbrush box is transported by the conveying device 1 to the position of the marking machine 722, and the marking machine 722 prints the corresponding production date on the toothbrush box, thereby completing the fully automatic packaging of the toothbrush.
[0069] In a specific embodiment, the conveying device 1 includes a plurality of conveyor belts; a transfer assembly is provided between two adjacent conveyor belts, and the transfer assembly includes a transfer frame 111; a transfer y-axis moving group 112 installed on the transfer frame 111, a transfer z-axis moving group 113 installed on the transfer y-axis moving group 112, and a transfer gripping robot 114 installed on the transfer z-axis moving group 113; in this embodiment, by providing a plurality of conveyor belts, it is possible to realize the synchronous progress of multiple packaging links, and overcome the problem that the entire conveying device 1 needs to stop during any packaging link, which affects the overall packaging process. The transfer assembly is used to transfer the toothbrush box on one of the conveyor belts to an adjacent conveyor belt, thereby increasing the packaging efficiency. During the specific transfer and transportation, the transfer gripping robot arm 114 is driven by the transfer y-axis moving group 112 and the transfer z-axis moving group 113 to move to the upper end of the toothbrush box, and the transfer gripping robot arm 114 is opened to grip the toothbrush box, and the transfer gripping robot arm 114 is driven by the transfer y-axis moving group 112 and the transfer z-axis moving group 113 to transfer the toothbrush box to an adjacent conveyor belt.
[0070] In a specific embodiment, the conveyor belts of the conveying device 1 located at the position of the outer box packaging device 8 are two parallel conveyor belts with a gap in the middle, and the outer box opening component is located at the gap between the two parallel conveyor belts, so that the outer box can be opened and placed on the two parallel conveyor belts in cooperation with the outer box loading component 831; the clamping plate 8331 and the retaining power member 8332 of the outer box holding component 833 are respectively installed on both sides away from the two parallel conveyor belts, so as to keep the opened outer box open.
[0071] In a specific embodiment, the fully automatic electric toothbrush packaging machine also includes a folding device 100, which is located at the starting position of the conveying device 1. The folding device 100 can automatically fold the creased cardboard into a toothbrush box. The folding device 100 is a prior art and the specific structure is not described in detail.
[0072] In a specific embodiment, a plastic sealing device 101 is provided between the marking device 72 and the labeling device 9. The plastic sealing device 101 can plastic seal the packaged outer box. The plastic sealing device 101 is a prior art, and the specific structure is not described in detail.
[0073] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that numerous changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A fully automatic electric toothbrush packaging machine, characterized in that: It includes a conveying device and an inner box installation device, a data line loading device, a pendant loading device, an instruction manual loading device, a toothbrush inner tray loading device, an electric toothbrush loading device, an outer box packaging device, a labeling device and a marking device which are sequentially arranged along the conveying device; The outer box packaging device comprises a third frame, an outer box storage rack mounted on the third frame for storing outer boxes, an outer box opening mechanism mounted on the third frame for opening the outer box, and an outer box packaging mechanism for loading the toothbrush box into the outer box; The outer box opening mechanism comprises an outer box feeding assembly mounted on the third frame, an outer box opening assembly for cooperating with the outer box feeding assembly to open the outer box, and a holding assembly for keeping the outer box in an opened state; The outer box opening assembly comprises an opening driving power member, an opening air pumping plate connected to the output end of the opening driving power member, and an opening air pumping machine connected to the opening air pumping plate; a plurality of opening air pumping holes are arranged on the opening air pumping plate; the opening air pumping holes are connected to the opening air pumping machine; The holding assembly includes a holding plate mounted on the third frame, a holding power member mounted on the third frame and located on the opposite side of the holding plate, and a holding plate mounted on the output end of the holding power member; The hanger loading device includes a second frame, a plurality of hanger storage boxes for storing hangers, a second tray moving assembly mounted on the second frame for moving the hanger storage boxes, a second tray inlet assembly arranged at one end of the second tray inlet assembly, a second tray outlet assembly arranged at the other end of the second tray inlet assembly, and a hanger loading assembly arranged between the second tray inlet assembly and the second tray outlet assembly; The electric toothbrush loading device comprises a brush body loading mechanism mounted on the second frame and a brush head loading mechanism mounted on the second frame; The brush loading mechanism includes a plurality of brush storage trays for storing brush bodies, a third tray moving assembly mounted on the second frame for moving the brush storage trays, a third tray inlet assembly disposed at one end of the third tray moving assembly, a third tray outlet assembly disposed at the other end of the third tray moving assembly, and a brush loading assembly disposed between the third tray inlet assembly and the third tray outlet assembly; The brush head loading mechanism includes a plurality of brush head storage trays for storing brush heads, a fourth tray moving assembly mounted on the second frame for moving the brush head storage trays, a fourth tray input assembly arranged at one end of the fourth tray input assembly, a fourth tray output assembly arranged at the other end of the fourth tray input assembly, and a brush head loading assembly arranged between the fourth tray input assembly and the fourth tray output assembly.
2. The fully automatic electric toothbrush packaging machine according to claim 1, characterized in that: The inner box installation device includes a first frame, an inner box loading mechanism installed on the first frame, and an accessory box loading mechanism installed on the first frame; The inner box loading mechanism comprises a plurality of inner box storage boxes for storing inner boxes, a box moving assembly mounted on the first frame for moving the inner box storage boxes, a box feeding assembly arranged at one end of the box moving assembly, a box discharging assembly arranged at the other end of the box moving assembly, and an inner box loading assembly arranged between the box feeding assembly and the box discharging assembly; The accessory box loading mechanism includes an accessory box blanking rack for storing accessory boxes, an accessory box conveyor belt installed on the first frame for conveying the accessory box blanking rack, and an accessory box loading assembly installed on the first frame for loading accessory boxes into the inner box.
3. The fully automatic electric toothbrush packaging machine according to claim 2, characterized in that: The data cable loading device includes a plurality of data cable storage trays for storing data cables, a first tray moving assembly installed on the first frame for moving the data cable storage trays, a first tray input assembly arranged at one end of the first tray input assembly, a first tray output assembly arranged at the other end of the first tray input assembly, and a data cable loading assembly arranged between the first tray input assembly and the first tray output assembly.
4. The fully automatic electric toothbrush packaging machine according to claim 1, characterized in that: The instruction manual loading device comprises an instruction manual rack arranged on the second frame for storing the instruction manuals and an instruction manual loading assembly for loading the instruction manuals.
5. The fully automatic electric toothbrush packaging machine according to claim 1, characterized in that: The toothbrush inner tray loading device comprises an inner tray blanking rack arranged on the second frame for storing the toothbrush inner tray and an inner tray loading assembly for loading the toothbrush inner tray.
6. The fully automatic electric toothbrush packaging machine according to claim 1, characterized in that: The labeling device includes a labeling mechanism installed on the third frame for loading labels and a labeling mechanism for sticking labels on an outer box; the labeling mechanism includes a labeling rack installed on the third frame, a labeling y-axis moving group installed on the labeling rack, a labeling power member arranged on the labeling y-axis moving group, and a label adsorption member installed at the output end of the labeling power member.
7. The fully automatic electric toothbrush packaging machine according to claim 1, characterized in that: The marking device comprises a fourth frame and a marking machine installed on the fourth frame.
Citation Information
Patent Citations
Inner box and outer box integrated machine
CN110077658A
Automatic brush head packaging line for electric toothbrushes
CN210063495U
Fully automatic electric toothbrush packaging machine
CN218839946U