Shearing control system, control method, medium and terminal based on product processing

By adopting a chasing shear control system based on product processing during product processing, and using the chasing shear control unit and sensing unit to dynamically adjust the cutting position, the problem of low static cutting efficiency is solved and efficient and accurate dynamic cutting is achieved.

CN113791582BActive Publication Date: 2025-01-21SYMG SHANGHAI INTELLIGENCE SYST CO LTD

Patent Information

Application Number
CN202110892432.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-08-04
Publication Date
2025-01-21
Estimated Expiration
2041-08-04

AI Technical Summary

Technical Problem

Static cutting in the prior art leads to inefficiency and affects the overall processing beat.

Method used

A chasing shearing control system based on product processing is provided, including a chasing shearing control unit, a chasing shearing axis, a sensing unit and a cutting unit. By calculating the target position of the sensing unit and controlling the chasing shear axis to pursue the incoming material when receiving the incoming material signal, it detects that the chasing shear axis and the incoming material meet the cutting conditions and sends a cutting signal to complete the dynamic and precise cutting of the incoming material.

Benefits of technology

It improves production efficiency and product quality, reduces labor costs, enhances product consistency, and enables non-stop dynamic and precise cutting of products to be processed.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides a shearing control system, control method, medium and terminal based on product processing, the shearing control system includes: a shearing control unit, a shearing shaft, a sensor unit and a chopping unit installed on the shearing shaft; wherein, when the shearing control unit receives the size of the product to be processed, it calculates the target position of the sensor unit; and when the sensor unit moves to the target position and the shearing control unit detects the incoming material signal, it controls the shearing shaft to chase the incoming material, and when it is detected that the shearing shaft and the incoming material meet the chopping condition, it sends a chopping signal to the chopping unit to control the chopping unit to complete the chopping of the incoming material. The shearing control system, control method, medium and terminal based on product processing of the present invention improve the existing production mode of the cutting process in the product processing process, reduce labor costs, improve production efficiency and product quality, enhance product consistency, and realize non-stop dynamic and precise cutting of the product to be processed.
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Description

Technical Field

[0001] The present invention belongs to the field of industrial control technology, and relates to a control system and method, and in particular to a shearing control system, control method, medium and terminal based on product processing. Background Art

[0002] During the door frame processing, when the raw materials come out of the roller mill (tube drawing machine), the next step is to cut according to the size of the door frame. Traditional processing usually uses manual feeding of raw materials to the cutting machine, the length is guaranteed by the tooling, and the cutting machine is manually operated for cutting. After the cutting is completed, the cut pieces are fed to the next station. When the door frame size changes, the tooling needs to be adjusted, and the process is cumbersome. The whole process has the following problems: loading and unloading are completed manually, the labor intensity is high, and the efficiency is low; the cutting quality is determined by the skill level of the operator, and the product quality is uncontrollable. Some door frame manufacturers use mechanical processing methods, and the machine loads, cuts and unloads the materials. The raw materials are moved by the roller, and after positioning and stopping according to the size of the door frame, the cutting machine is controlled by the relay to complete the cutting, and then the raw materials are transported to the next station. Due to the use of static cutting, the roller needs to slow down to stop, wait and accelerate during the process, which is inefficient and affects the overall processing rhythm.

[0003] Therefore, how to provide a shearing control system, control method, medium and terminal based on product processing to solve the defects of static cutting in the existing technology, such as low efficiency and affecting the overall processing rhythm, has become a technical problem that needs to be urgently solved by technicians in this field. Summary of the invention

[0004] In view of the shortcomings of the prior art described above, the purpose of the present invention is to provide a shearing control system, control method, medium and terminal based on product processing, which are used to solve the problem of low efficiency caused by static cutting in the prior art and affecting the overall processing rhythm.

[0005] To achieve the above-mentioned purpose and other related purposes, the present invention provides a shearing control system for product processing, which includes: a shearing control unit, a shearing shaft, a sensor unit installed on the shearing shaft, and a chopping unit; wherein, when the shearing control unit receives the size of the product to be processed, it calculates the target position of the sensor unit; and when the sensor unit moves to the target position and the shearing control unit detects the incoming material signal, it controls the shearing shaft to chase the incoming material, and when it is detected that the shearing shaft and the incoming material meet the chopping conditions, it sends a chopping signal to the chopping unit to control the chopping unit to complete the chopping of the incoming material.

[0006] In one embodiment of the present invention, when the tracking shearing control unit receives different sizes of the product to be processed, it recalculates the target position of the sensor unit; wherein the tracking shearing control unit calculates the target position of the sensor unit by adding the size of the product to be processed and the zero position offset of the sensor.

[0007] In one embodiment of the present invention, the shearing control system for product processing also includes: a material measuring servo drive for driving the sensor unit to move; a shearing servo drive for driving the shearing axis to move; and a chopping hydraulic unit respectively connected to the chopping unit and the shearing control unit.

[0008] In one embodiment of the present invention, the cutting conditions include: the chasing speed of the chasing shear shaft is equal to the incoming material speed; the chasing distance of the chasing shear shaft is equal to the moving distance of the incoming material.

[0009] In one embodiment of the present invention, the process in which the shearing control unit detects that the shearing shaft and the incoming material meet the chopping condition includes: monitoring the shearing speed of the shearing shaft, and determining whether the shearing speed of the shearing shaft is equal to the incoming material speed; if so, respectively calculating the chasing distance of the shearing shaft and the moving distance of the incoming material to determine whether the two are the same; if so, it indicates that the shearing shaft and the incoming material meet the chopping condition; if not, continuing to monitor the shearing speed of the shearing shaft.

[0010] Another aspect of the present invention provides a shearing control method based on a shearing control system for product processing, wherein the shearing control system for product processing includes a shearing control unit, a shearing shaft, a sensor unit installed on the shearing shaft, and a chopping unit; the shearing control method includes: receiving the size of the product to be processed; calculating the target position of the sensor unit according to the size of the product to be processed; when the sensor unit moves to the target position and detects an incoming material signal, controlling the shearing shaft to chase the incoming material, and when it is detected that the shearing shaft and the incoming material meet the chopping condition, sending a chopping signal to the chopping unit to control the chopping unit to complete the chopping of the incoming material.

[0011] In one embodiment of the present invention, the chopping condition includes: the chasing speed of the chasing shear shaft is equal to the incoming material speed; the chasing distance of the chasing shear shaft is equal to the moving distance of the incoming material; the chasing shear shaft is controlled to chase the incoming material, and the step of detecting that the chasing shear shaft and the incoming material meet the chopping condition includes: monitoring the chasing speed of the chasing shear shaft, and judging whether the chasing speed of the chasing shear shaft is equal to the incoming material speed; if equal, respectively calculating the chasing distance of the chasing shear shaft and the moving distance of the incoming material to judge whether the two are the same; if so, it means that the chasing shear shaft and the incoming material meet the chopping condition; if not, it means that the chasing shear shaft and the incoming material do not meet the chopping condition; if not equal, continuing to monitor the chasing shear speed of the chasing shear shaft.

[0012] In one embodiment of the present invention, the shearing control method further includes: controlling the shearing axis to return to the operation origin and enter the next shearing cycle

[0013] Another aspect of the present invention provides a computer-readable storage medium having a computer program stored thereon, which, when executed by a processor, implements the shearing control method of the shearing control system based on product processing.

[0014] The last aspect of the present invention provides a terminal, which is applied to the shearing control system of product processing; the terminal includes a processor and a memory; the memory is used to store computer programs, and the processor is used to execute the computer programs stored in the memory, so that the terminal executes the shearing control method of the shearing control system based on product processing.

[0015] As described above, the shearing control system, control method, medium and terminal based on product processing of the present invention have the following beneficial effects:

[0016] The product processing-based shearing control system, control method, medium and terminal of the present invention improve the production mode of the cutting process in the existing product processing process, reduce labor costs, improve production efficiency and product quality, enhance product consistency, and realize non-stop dynamic and precise cutting of the products to be processed. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram showing the principle structure of a shearing control system for product processing of the present invention in one embodiment.

[0018] Figure 2 It is a schematic diagram of a shearing curve formed by the shearing shaft of the present invention during the shearing process.

[0019] Figure 3 It is a flow chart of a shearing control method of a shearing control system based on product processing according to an embodiment of the present invention.

[0020] Component number description

[0021] 1 Shearing control system for product processing 11 Tracking shear control unit 12 Sensing unit 13 Chopping unit 14 Material measuring servo drive 15 Follow shear servo drive 16 Hydraulic cutting unit S31~S36 step DETAILED DESCRIPTION

[0022] The following describes the embodiments of the present invention by specific examples, and those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. The present invention can also be implemented or applied through other different specific embodiments, and the details in this specification can also be modified or changed in various ways based on different viewpoints and applications without departing from the spirit of the present invention. It should be noted that the following embodiments and features in the embodiments can be combined with each other without conflict.

[0023] It should be noted that the illustrations provided in the following embodiments are only schematic illustrations of the basic concept of the present invention, and thus the drawings only show components related to the present invention rather than being drawn according to the number, shape and size of components in actual implementation. In actual implementation, the type, quantity and proportion of each component may be changed arbitrarily, and the component layout may also be more complicated.

[0024] Embodiment 1

[0025] This embodiment provides a shearing control system for product processing, including:

[0026] A shearing control unit, a shearing shaft, a sensor unit and a chopping unit installed on the shearing shaft;

[0027] Among them, when the tracking shear control unit receives the size of the product to be processed, it calculates the target position of the sensor unit; and when the sensor unit moves to the target position and the tracking shear control unit detects the incoming material signal, it controls the tracking shear axis to chase the incoming material, and when it is detected that the tracking shear axis and the incoming material meet the chopping conditions, a chopping signal is sent to the chopping unit to control the chopping unit to complete the chopping of the incoming material.

[0028] The product processing tracking shear control system provided by this embodiment will be described in detail below with reference to the drawings. In this embodiment, the product processing tracking shear control system is described by taking a door frame as an example of a product to be processed.

[0029] See also Figure 1 , which is a schematic diagram showing the principle structure of a shearing control system for product processing in one embodiment. Figure 1 As shown, the shearing control system 1 for product processing includes a shearing control unit 11, a shearing shaft (not shown), a sensor unit 12 and a chopping unit 13 installed on the shearing shaft, a material measuring servo drive 14, a shearing servo drive 15 and a chopping hydraulic unit 16. In this embodiment, the sensor unit 12 is a laser sensor.

[0030] The speed encoder 10 is used to measure the incoming material speed v0.

[0031] The tracking shear control unit 11 is used to calculate the target position of the sensor unit when receiving the size of the door frame to be processed.

[0032] In this embodiment, the tracking shear control unit calculates the target position of the sensor unit by adding the size of the product to be processed and the zero position offset Δ of the sensor.

[0033] For example, the sizes of the door frame to be processed include 950 and 950, 2050 and 2050, and the target positions of the sensing units are 950+Δ and 2050+Δ.

[0034] When the laser sensor 12 is driven to the target position by the material measuring servo drive 14, the tracking shear control unit 11 detects whether the incoming material is in place. When the incoming material moves to the positioning position of the laser sensor 12, the laser sensor 12 is triggered to output an incoming material signal to the tracking shear control unit 11.

[0035] After receiving the incoming material signal, the shearing control unit 11 enters the chasing stage, controls the shearing shaft to chase the incoming material, and sends a shearing signal to the shearing unit after detecting that the shearing shaft and the incoming material meet the chopping conditions, so as to control the chopping unit to complete the chopping of the incoming material.

[0036] In this embodiment, the chopping conditions include:

[0037] The shearing speed of the shearing shaft is equal to the material incoming speed;

[0038] The chasing distance of the chasing shear axis is equal to the moving distance of the incoming material.

[0039] Specifically, the shearing control unit 11 monitors the shearing speed v1 of the shearing shaft, and determines whether the shearing speed v1 of the shearing shaft is equal to the incoming material speed v0; if the shearing speed v1 is equal to the incoming material speed v0, the chasing distance S1 of the shearing shaft and the moving distance S0 of the incoming material are calculated respectively to determine whether the two are the same; if so, it means that the shearing shaft and the incoming material meet the chopping condition; if not, it means that the shearing shaft and the incoming material do not meet the chopping condition; if the shearing speed v1 is not equal to the incoming material speed v0, the shearing speed v1 of the shearing shaft continues to be monitored.

[0040] See also Figure 2 , which shows the shearing curve diagram formed by the shearing axis during the shearing process. Among them, the material speed is v0, the shearing speed is v1, and the shearing acceleration and deceleration are both a (a is the set value). Figure 2 As shown, the chasing shear control unit 11 receives the door frame cutting size at time A, and the chasing shear control unit 11 controls the chasing shear axis to start chasing the incoming material movement, then entering the chasing stage, the time for the chasing shear axis to accelerate from 0 to v0 is t1, and the time for accelerating from v0 to v1 is t2, that is, the chasing shear axis first accelerates to time B, maintains a uniform speed v1 to time C (the time for maintaining a uniform speed v1 is t3), and then decelerates from v1 to time D, the chasing shear axis speed is consistent with the incoming material speed, and enters the synchronization stage; in the synchronous motion stage, the cutting device and the incoming material speed are consistent, and there is no relative motion.

[0041] Among them, the movement distance of the incoming material S0 = v0 × (t1 + t2 + t3 + t4);

[0042] Chasing distance of the shear axis

[0043] Among them, v0=at1, v1=v0+at2, at2=at4.

[0044] when Simplified to:

[0045] The shearing control unit 11 detects that the shearing shaft and the incoming material meet the chopping conditions, and sends a chopping signal to the chopping hydraulic unit 16. The chopping hydraulic unit 16 controls the chopping unit to complete the chopping of the incoming material, thereby achieving dynamic and precise cutting of the door frame without stopping.

[0046] After the cutting is completed, the shear control unit 11 controls the shear axis to return to the operation origin. Figure 2 The shearing control unit 11 controls the shearing axis to start decelerating at time E, decelerates to 0, then accelerates in the reverse direction to time F, and then decelerates to time G. The shearing axis returns to the operation origin, completing the current cycle shearing process and entering the next shearing cycle. The shearing control unit 11 receives different sizes of the product to be processed, recalculates the target position of the sensor unit, and adjusts the distance between the cutting unit 13 and the laser sensor 12 support, thereby realizing dynamic adjustment of the cutting size and realizing non-stop processing.

[0047] The shearing control system for product processing described in this embodiment improves the production mode of the cutting process in the existing product processing process, reduces labor costs, improves production efficiency and product quality, enhances product consistency, and realizes non-stop dynamic and precise cutting of the products to be processed.

[0048] It should be noted that it should be understood that the division of the various units of the above device is only a division of logical functions. In actual implementation, they can be fully or partially integrated into one physical entity, or they can be physically separated. And these units can all be implemented in the form of software called by processing elements, or they can all be implemented in the form of hardware, or some units can be implemented in the form of software called by processing elements, and some units can be implemented in the form of hardware. For example: the control unit can be a separately established processing element, or it can be integrated in a chip of the above device. In addition, the control unit can also be stored in the memory of the above device in the form of program code, and called and executed by a processing element of the above device. The implementation of other units is similar. These units can be integrated together in whole or in part, or they can be implemented independently. The processing element described here can be an integrated circuit with signal processing capabilities. In the implementation process, each step of the above method or each unit above can be completed by an integrated logic circuit of hardware in the processor element or instructions in the form of software. The above units may be one or more integrated circuits configured to implement the above methods, such as one or more application specific integrated circuits (ASIC), one or more digital singnal processors (DSP), one or more field programmable gate arrays (FPGA), etc. When a unit is implemented in the form of a processing element scheduling program code, the processing element may be a general-purpose processor, such as a central processing unit (CPU) or other processor that can call program code. These units may be integrated together and implemented in the form of a system-on-a-chip (SOC).

[0049] Embodiment 2

[0050] This embodiment provides a shearing control method based on a shearing control system for product processing, wherein the shearing control system for product processing includes a shearing control unit, a shearing shaft, a sensor unit installed on the shearing shaft, and a chopping unit; the shearing control method includes:

[0051] Receive the dimensions of the product to be processed;

[0052] Calculating the target position of the sensing unit according to the size of the received product to be processed;

[0053] When the sensing unit moves to the target position and detects the incoming material signal, the shearing shaft is controlled to chase the incoming material. When it is detected that the shearing shaft and the incoming material meet the chopping conditions, a chopping signal is sent to the chopping unit to control the chopping unit to complete the chopping of the incoming material.

[0054] The shearing control method of the shearing control system based on product processing provided in this embodiment will be described in detail below in conjunction with the diagram. In this embodiment, the product to be processed is described by taking a door frame as an example. The shearing control method described in this embodiment is applied to the shearing control system for product processing described in Example 1. The shearing control system for product processing includes a shearing control unit, a shearing shaft, a sensor unit and a chopping unit installed on the shearing shaft, a material measuring servo drive, a shearing servo drive, and a chopping hydraulic unit.

[0055] See also Figure 3 , which is a flow chart of a shear control method based on a shear control system for product processing in one embodiment. Figure 3 As shown, the shearing control method of the shearing control system based on product processing includes the following steps:

[0056] S31, receiving the size of the door frame to be processed.

[0057] S32, calculating the target position of the sensor unit according to the received size of the door frame to be processed.

[0058] In this embodiment, the calculation method of calculating the target position of the sensor unit in S32 is: adding the size of the product to be processed and the zero position offset Δ of the sensor.

[0059] S33, wait for the sensing unit to move to the target position, and detect whether the incoming material is in place; if so, execute S34; if not, return to S33 and continue to detect whether the incoming material is in place.

[0060] In this embodiment, when the incoming material moves to the positioning position of the laser sensor, the sensor unit is triggered to output an incoming material signal to the tracking shear control unit.

[0061] S34, controlling the chasing shear shaft to chase the incoming material, and detecting whether the chasing shear shaft and the incoming material meet the cutting condition; if so, executing S35; if not, continuing to control the chasing shear shaft to chase the incoming material.

[0062] In this embodiment, the cutting conditions include: the chasing speed of the chasing shear shaft is equal to the incoming material speed; the chasing distance of the chasing shear shaft is equal to the moving distance of the incoming material.

[0063] Specifically, the S33 includes:

[0064] Monitor the shearing speed of the shearing shaft, and determine whether the shearing speed of the shearing shaft is equal to the incoming material speed; if equal, respectively calculate the chasing distance of the shearing shaft and the moving distance of the incoming material to determine whether the two are the same; if yes, it means that the shearing shaft and the incoming material meet the chopping condition; if not, it means that the shearing shaft and the incoming material do not meet the chopping condition, and continue to control the shearing shaft to chase the incoming material; if not equal, continue to monitor the shearing speed of the shearing shaft.

[0065] S35, sending a chopping signal to the chopping unit through the chopping hydraulic unit to control the chopping unit to complete the chopping of the incoming materials.

[0066] S36, controls the shearing axis to return to the operation origin and enters the next shearing cycle.

[0067] This embodiment also provides a computer-readable storage medium on which a computer program is stored. When the program is executed by a processor, the following is achieved: Figure 3 The shearing control method.

[0068] At any possible level of technical detail combination, the present application may be a system, method and / or computer program product. The computer program product may include a computer-readable storage medium carrying computer-readable program instructions for causing a processor to implement various aspects of the present application.

[0069] Computer readable storage medium can be a tangible device that can hold and store instructions used by an instruction execution device. Computer readable storage medium can be, for example, (but not limited to) an electrical storage device, a magnetic storage device, an optical storage device, an electromagnetic storage device, a semiconductor storage device, or any suitable combination thereof. More specific examples (non-exhaustive list) of computer readable storage medium include: a portable computer disk, a hard disk, a random access memory (RAM), a read-only memory (ROM), an erasable programmable read-only memory (EPROM or flash memory), a static random access memory (SRAM), a portable compact disk read-only memory (CD-ROM), a digital versatile disk (DVD), a memory stick, a floppy disk, a mechanical encoding device, for example, a punch card or a convex structure in a groove on which instructions are stored, and any suitable combination thereof. The computer readable storage medium used here is not interpreted as a transient signal itself, such as a radio wave or other freely propagating electromagnetic wave, an electromagnetic wave propagated by a waveguide or other transmission medium (for example, a light pulse by an optical fiber cable), or an electrical signal transmitted by a wire.

[0070] The computer-readable program described herein can be downloaded from a computer-readable storage medium to each computing / processing device, or downloaded to an external computer or external storage device through a network, such as the Internet, a local area network, a wide area network, and / or a wireless network. The network can include copper transmission cables, optical fiber transmission, wireless transmission, routers, firewalls, switches, gateway computers, and / or edge servers. The network adapter card or network interface in each computing / processing device receives a computer-readable program instruction from the network, and forwards the computer-readable program instruction for storage in the computer-readable storage medium in each computing / processing device. The computer program instruction for performing the operation of the present application can be an assembly instruction, an instruction set architecture (ISA) instruction, a machine instruction, a machine-related instruction, a microcode, a firmware instruction, a state setting data, an integrated circuit configuration data, or a source code or object code written in any combination of one or more programming languages, wherein the programming language includes an object-oriented programming language, such as Smalltalk, C++, etc., and a procedural programming language, such as "C" language or similar programming language. Computer readable program instructions can be executed completely on a user's computer, partially on a user's computer, as an independent software package, partially on a user's computer, partially on a remote computer, or completely on a remote computer or server. In the case of a remote computer, the remote computer can be connected to the user's computer through any type of network, including a local area network (LAN) or a wide area network (WAN), or can be connected to an external computer (e.g., using an Internet service provider to connect through the Internet). In certain embodiments, by using the state information of computer readable program instructions to personalize electronic circuits, such as programmable logic circuits, field programmable gate arrays (FPGAs) or programmable logic arrays (PLAs), the electronic circuits can execute computer readable program instructions, thereby realizing various aspects of the present application.

[0071] Embodiment 3

[0072] This embodiment provides a terminal, which is applied to a shearing control system for product processing. The terminal includes: a processor, a memory, a transceiver, a communication interface and / or a system bus; the memory and the communication interface are connected to the processor and the transceiver through the system bus and complete the communication between them, the memory is used to store computer programs, the communication interface is used to communicate with other devices, and the processor and the transceiver are used to run computer programs, so that the terminal executes each step of the shearing control method described in the second embodiment.

[0073] The system bus mentioned above can be a Peripheral Component Interconnect (PCI) bus or an Extended Industry Standard Architecture (EISA) bus, etc. The system bus can be divided into an address bus, a data bus, a control bus, etc. For ease of representation, only one thick line is used in the figure, but it does not mean that there is only one bus or one type of bus. The communication interface is used to realize the communication between the database access device and other devices (such as clients, read-write libraries, and read-only libraries). The memory may include random access memory (RAM), and may also include non-volatile memory, such as at least one disk storage.

[0074] The above-mentioned processor can be a general-purpose processor, including a central processing unit (CPU), a network processor (NP), etc.; it can also be a digital signal processor (DSP), an application specific integrated circuit (ASIC), a field programmable gate array (FPGA) or other programmable logic devices, discrete gate or transistor logic devices, discrete hardware components.

[0075] The protection scope of the shearing control method described in the present invention is not limited to the execution order of the steps listed in this embodiment. All solutions implemented by adding, reducing or replacing steps in the prior art based on the principles of the present invention are included in the protection scope of the present invention.

[0076] The present invention also provides a shearing control system for product processing, which can implement the shearing control method described in the present invention. However, the implementation device of the shearing control method described in the present invention includes but is not limited to the structure of the shearing control system for product processing listed in this embodiment. All structural deformations and replacements of the prior art made according to the principles of the present invention are included in the protection scope of the present invention.

[0077] In summary, the product processing-based tracking shear control system, control method, medium and terminal of the present invention improve the existing production mode of the cutting process in the product processing process, reduce labor costs, improve production efficiency and product quality, enhance product consistency, and achieve non-stop dynamic and precise cutting of the product to be processed. The present invention effectively overcomes various shortcomings in the prior art and has high industrial utilization value.

[0078] The above embodiments are merely illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. Anyone familiar with the art may modify or alter the above embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or alterations made by a person of ordinary skill in the art without departing from the spirit and technical concept disclosed by the present invention shall still be covered by the claims of the present invention.

Claims

1. A shearing control system for product processing, characterized in that: include: A shearing control unit, a shearing shaft, a sensor unit and a chopping unit mounted on the shearing shaft, a material measuring servo drive for driving the sensor unit, a shearing servo drive for driving the shearing shaft, and a chopping hydraulic unit respectively connected to the chopping unit and the shearing control unit; When the shearing control unit receives the size of the product to be processed, it calculates the target position of the sensor unit; when the sensor unit moves to the target position and the shearing control unit detects the incoming material signal, it controls the shearing shaft to chase the incoming material, and when it is detected that the shearing shaft and the incoming material meet the chopping condition, it sends a chopping signal to the chopping unit to control the chopping unit to complete the chopping of the incoming material; the chopping condition includes: the shearing speed of the shearing shaft is equal to the incoming material speed; the chasing distance of the shearing shaft is equal to the moving distance of the incoming material; The process in which the shearing control unit detects that the shearing shaft and the incoming material meet the chopping condition includes: monitoring the shearing speed of the shearing shaft, and determining whether the shearing speed of the shearing shaft is equal to the incoming material speed; if so, respectively calculating the chasing distance of the shearing shaft and the moving distance of the incoming material to determine whether the two are the same; if so, it means that the shearing shaft and the incoming material meet the chopping condition; if not, continuing to monitor the shearing speed of the shearing shaft; When the tracking shear control unit receives different sizes of the product to be processed, it recalculates the target position of the sensor unit; wherein the tracking shear control unit calculates the target position of the sensor unit by adding the size of the product to be processed and the zero position offset of the sensor.

2. A shearing control method based on the shearing control system for product processing according to claim 1, characterized in that: The shearing control method comprises: Receive the dimensions of the product to be processed; Calculating the target position of the sensing unit according to the size of the received product to be processed; When the sensing unit moves to the target position and detects the incoming material signal, the chasing shear shaft is controlled to chase the incoming material. When it is detected that the chasing shear shaft and the incoming material meet the chopping condition, a chopping signal is sent to the chopping unit to control the chopping unit to complete the chopping of the incoming material. The chopping condition includes: the chasing shear speed of the chasing shear shaft is equal to the incoming material speed; the chasing distance of the chasing shear shaft is equal to the movement distance of the incoming material. The step of controlling the chasing shear shaft to chase the incoming material and detecting that the chasing shear shaft and the incoming material meet the chopping condition includes: monitoring the chasing shear speed of the chasing shear shaft and judging whether the chasing shear speed of the chasing shear shaft is equal to the incoming material speed; if they are equal, respectively calculating the chasing distance of the chasing shear shaft and the movement distance of the incoming material to judge whether the two are the same; if so, it means that the chasing shear shaft and the incoming material meet the chopping condition; if not, it means that the chasing shear shaft and the incoming material do not meet the chopping condition; if they are not equal, continuing to monitor the chasing shear speed of the chasing shear shaft; When the tracking shear control unit receives different sizes of the product to be processed, it recalculates the target position of the sensor unit; wherein the tracking shear control unit calculates the target position of the sensor unit by adding the size of the product to be processed and the zero position offset of the sensor.

3. The shear control method of the shear control system for product processing according to claim 2, characterized in that: The tracking shearing control method further includes: controlling the tracking shearing axis to return to the operation origin and enter the next tracking shearing cycle.

4. A computer-readable storage medium having a computer program stored thereon, characterized in that: When the program is executed by a processor, the shear control method of the shear control system based on product processing as described in any one of claims 2 to 3 is implemented.

5. A terminal, characterized in that: Applicable to the shearing control system for product processing; the terminal includes a processor and a memory; The memory is used to store a computer program, and the processor is used to execute the computer program stored in the memory, so that the terminal executes the shearing control method of the shearing control system based on product processing as described in any one of claims 2 to 3.

Citation Information

Patent Citations

  • Plastics cutting-off grinder is cut to high-speed servo chasing after

    CN204566231U

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