Device and method for testing the collapse of the side wall of the piled corner of rod-shaped materials

By designing a sidewall collapse test device for rod-shaped material accumulation angle including a driving mechanism and a cylinder, the problem of low automation and inability to adapt to different length specifications is solved, and rapid and accurate stacking angle measurement and adaptability are achieved. Reduces costs and cycles.

CN113820448BActive Publication Date: 2025-02-11CHINA TOBACCO MACHINERY TECH CENT
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Patent Information

Application Number
CN202010563164.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-06-19
Publication Date
2025-02-11
Estimated Expiration
2040-06-19

AI Technical Summary

Technical Problem

The existing rod-shaped material accumulation angle sidewall collapse test device is not very automated, and there are too many manual interventions, resulting in inaccurate measurement results. The device can only be used for materials of a single length specification, and cannot be adjusted, with high cost and long cycles.

Method used

A test device for collapse of the side wall of rod-shaped material accumulation angle including left wall panel, front wall panel, rear wall panel, right door panel, bottom panel, support column, support seat, drive mechanism and cylinder is designed to realize automation through drive mechanism and cylinder. It can adapt to rod-shaped materials of different lengths and specifications.

Benefits of technology

It realizes rapid and accurate measurement of the stacking angle of rod-shaped materials, reduces manual intervention, improves the degree of automation, is suitable for materials of different lengths and specifications, and reduces costs and cycles.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a device for testing the collapse of the side wall of a stacking angle of rod-shaped materials. The right door panel is driven by a cylinder to open and close, and the rear wall panel is driven by a driving mechanism to make horizontal linear motion forward and backward. The rod-shaped materials are stacked in a space formed by the wall panels and the right door panel in a closed state in a direction perpendicular to the front wall panel. The driving mechanism is adjusted to drive the front wall panel to move horizontally forward and backward along the length direction of the rod-shaped materials so that the distance between the rear wall panel and the front wall panel is slightly larger than the length of the rod-shaped materials. The air circuit is connected to start the cylinder to open the right door panel connected thereto, so that the stacked rod-shaped materials in the original static state are instantly dumped onto the bottom plate. The present invention also discloses a method for testing the collapse of the side wall of a stacking angle of rod-shaped materials. The present invention can quickly and conveniently realize the natural stacking of rod-shaped materials and form a stacking angle, and the stacking angle obtained by measurement can improve the accuracy of simulation analysis of the motion characteristics of rod-shaped materials.
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Description

Technical Field

[0001] The invention relates to an automated detection technology, and in particular to a device and method for testing the collapse of a side wall of a piled corner of a rod-shaped material. Background Art

[0002] The slope of the pile when the material is naturally piled up (i.e. the angle between the pile and the ground) is called the accumulation angle, also known as the angle of repose or the angle of rest. The accumulation angle is related to the density, surface area, shape and friction coefficient of the material. The measured material accumulation angle data can be used for the simulation of material motion characteristics in discrete element analysis software.

[0003] Most of the current material accumulation angle test methods and test equipment are only suitable for the measurement of the accumulation angle of granular materials.

[0004] For the stacking angle of rod-shaped or strip-shaped materials such as cigarettes, filter rods, straw, etc., the "side wall collapse" method is usually used. The side wall collapse is to pile the materials against the walls on all four sides in a certain direction, then pull out the wall on one side, let the materials collapse through this outlet, and then measure the slope formed with the ground. The determination of the stacking angle of a rod-shaped material requires a certain amount of materials to be tested repeatedly, and then the required data is obtained through orthogonal test design and other methods. However, the existing side wall collapse test device for the stacking angle of rod-shaped materials is relatively simple, with a low degree of automation, too much manual intervention, time-consuming and labor-intensive, and because of manual intervention, the accuracy of the results will be more or less affected. For example, when pulling out one side of the wall manually, the speed, angle, and strength will be different each time, resulting in the state of the material being different each time when it collapses, which will affect the accuracy of the final stacking angle. At the same time, the existing rod-shaped material stacking corner side wall collapse test device can only test materials of a single length specification and cannot be adjusted when the material length changes. When changing the material for measurement, the test device parts need to be customized and assembled again, which is costly and time-consuming. Summary of the invention

[0005] The technical problem to be solved by the present invention is to quickly and conveniently realize the natural stacking of rod-shaped materials and form a stacking angle, thereby improving the accuracy of simulation analysis of the movement characteristics of the rod-shaped materials.

[0006] In order to solve the above technical problems, the present invention provides a rod-shaped material accumulation corner side wall collapse test device, which includes a left wall panel 23, a front wall panel 24, a rear wall panel 3, a right door panel 11, a bottom plate 13, a left support column 1, a right support column 15, a rear support seat 4, a front support seat 8, a drive mechanism 6 and a cylinder 9;

[0007] The left wall panel 23 is fixedly mounted on the left side of the bottom panel 13;

[0008] The front wall panel 24 is fixedly mounted on the front side of the bottom plate 13;

[0009] The left support column 1 and the right support column 15 are fixedly mounted on the rear side of the bottom plate 13;

[0010] The left wall panel 23 is on the right side of the left support column 1, and the right support column 15 is on the right side of the left wall panel 23;

[0011] The rear support seat 4 is fixedly mounted on the upper part of the left support column 1 and the right support column 15;

[0012] The front support seat 8 is fixedly mounted on the upper part of the front wall plate 24;

[0013] The driving mechanism 6 is installed between the rear support seat 4 and the front support seat 8, and is connected to the rear wall plate 3;

[0014] The driving mechanism 6 is used to drive the rear wall panel 3 to perform horizontal linear motion in the forward and backward directions;

[0015] The upper end of the right door panel 11 is pivotally connected between the upper part of the front wall panel 24 and the upper part of the right support column 15 through the front-back rotation shaft 25;

[0016] The upper front side of the right door panel 11 is connected to the top rod of the cylinder 9;

[0017] The cylinder 9 is mounted and fixed on the front wall plate 24, and the extension and retraction of the top rod 92 drives the right door plate 11 to swing around the rotating shaft 25;

[0018] The left wall panel 23, the front wall panel 24, the rear wall panel 3, the right door panel 11 and the bottom panel 13 together form a space for placing rod-shaped materials.

[0019] Preferably, the driving mechanism 6 is a ball screw structure, wherein the ball nut 61 is connected to the cantilever 2, and the two ends of the ball screw 62 are respectively connected to the rear support seat 4 and the front support seat 8 through bearings;

[0020] The rear wall panel 3 is fixedly connected to the lower end of the cantilever 2 .

[0021] Preferably, a scale mounting seat 17 is mounted on the rear support seat 8;

[0022] The scale mounting seat 17 is used to mount the front and rear direction scale 7;

[0023] The ball nut 61 is provided with a pointer 18, the top of which is flush with the bottom of the scale 7, and is used to indicate the distance between the rear wall panel 3 and the front wall panel 24;

[0024] A hand wheel 5 is mounted on one end of the ball screw 62;

[0025] The cantilever 2 can be controlled to move horizontally forward and backward along the ball screw 62 by rotating the hand wheel 5 .

[0026] Preferably, the pointer 18 is a red triangle;

[0027] The ruler 7 has length scales with millimeters as basic units, and the scale lines and numbers are painted red.

[0028] Preferably, the rear wall panel 3 has a window for installing a transparent door 36 in the middle thereof, and an iron block 34 is installed in the middle of the right side thereof;

[0029] The left end of the transparent door 36 is connected to the rear wall panel 3 via a hinge 31 and can be pulled back;

[0030] A vertical connecting strip 32 is installed at the right end of the transparent door 36;

[0031] A handle 33 is installed on the connecting strip 32;

[0032] A permanent magnet 35 is installed on the handle 33;

[0033] When the transparent door 36 is closed, the permanent magnet 35 attracts the iron block 34 installed at the corresponding position of the rear wall plate 3, thereby locking the transparent door 36.

[0034] Preferably, a front-to-back left guide rail block 10A is installed between the left side of the top of the front wall panel 24 and the left support column 1;

[0035] A front-to-back rightward guide rail block 10B is installed between the right side of the top of the front wall panel 24 and the right support column 15;

[0036] The two front and rear guide rail blocks are respectively provided with U-shaped guide grooves 101 on opposite sides; a stopper 102 is installed at the rear end of the U-shaped guide groove 101; and a baffle 103 is installed at the front end of the U-shaped guide groove 101;

[0037] The uppermost left and right sides of the rear wall plate 3 are respectively formed with lugs 37;

[0038] The lugs 37 on the left and right sides are respectively installed in the U-shaped guide grooves 101 on the opposite sides of the two front and rear guide rail blocks, and play a guiding and supporting role when the rear wall panel 3 moves horizontally forward and backward;

[0039] The stopper 102 and the baffle plate 103 are used to limit the extreme position of the rear wall plate 3 .

[0040] Preferably, a rectangular through hole 151 is formed at the lower portion of the right support column 15 .

[0041] Preferably, blind holes are opened on both the front and rear sides of the upper part of the right door panel 11;

[0042] The right door panel 11 is pivotally connected to the front wall panel 24 through the front blind hole and the rotating shaft 25, and is pivotally connected to the connecting block 26 through the rear blind hole and the rotating shaft 25;

[0043] The connecting block 26 is mounted on the right supporting column 15;

[0044] The front side of the right door panel 11 is connected via a first stud 19 and a push rod 92 of the cylinder 9 .

[0045] Preferably, the front side of the right door panel 11 has a boss 111;

[0046] The boss 111 is provided with a screw hole;

[0047] One end of the first stud 19 is connected to the screw hole with the boss 111 on the front side of the right door panel 11 through a thread, and the other end is connected to the joint bearing 93;

[0048] The spherical bearing 93 is connected to the push rod 92 of the cylinder 9;

[0049] A base 94 is installed at the bottom of the cylinder body 91 of the cylinder 9;

[0050] The base 94 is connected to the front wall plate 24 via a second stud 20;

[0051] The right side of the front wall plate 24 is provided with a groove 242;

[0052] When the right door panel 11 is closed, the first stud 19 and the protrusion 111 are embedded in the groove 242;

[0053] The front side of the bottom plate 13 is provided with a curved wall plate 12;

[0054] The distance between the upper end of the arc-shaped wall panel 12 and the bottom panel 13 gradually decreases from left to right;

[0055] A right baffle plate 14 is installed on the right end side of the bottom plate 13;

[0056] The left side of the bottom plate 13 is connected to the left wall plate 23 via an L-shaped connecting block 22;

[0057] The rear sides of the curved wall panel 12 and the front wall panel 24 are painted black;

[0058] The rear support seat 4 and the front support seat 8 are both internally installed with bearings and elastic retaining rings for holes, which are used to support the driving mechanism 6 and limit its forward and backward positions;

[0059] The left support column 1 is connected to the left guide rail block 10A via a fixing block 16;

[0060] The right support column 15 is connected to the right guide rail block 10B via a fixing block 16 .

[0061] In order to solve the above technical problems, the present invention provides a test method for the rod-shaped material stacking corner side wall collapse test device, comprising the following steps:

[0062] 1. Measure and record the basic length of the rod-shaped material 21 to be measured; close the right door panel 11; move the rear wall panel 3 to the rearmost side; open the transparent door 36;

[0063] 2. Stack the rod-shaped materials 21 from bottom to top in a direction perpendicular to the front wall plate 24 to a set height and straighten out the dislocated materials;

[0064] 3. Turn the hand wheel 5 to move the rear wall panel 3 forward, and observe the position of the pointer 18 relative to the ruler 7. When the difference between the pointer 18 and the length of the measured rod-shaped material relative to the scale reading on the ruler 7 is less than 5 mm, slow down the speed of turning the hand wheel 5 until the rear wall panel 3 stops when the distance D from the rod-shaped material is 1 to 2 mm;

[0065] 4. The air cylinder 9 opens the air source, the cylinder top rod 92 extends to open the right door panel 11, and the rod-shaped material 21 is poured out along the opening direction;

[0066] 5. The slope formed between the rod-shaped material 21 and the bottom plate 13 is measured, and after repeated operations, the obtained data is processed and used for computer simulation analysis.

[0067] The device and method for testing the collapse of the corner sidewall of the piled rod-shaped materials of the present invention, the right door panel 11 is driven by a cylinder 9 to open and close, the rear wall panel 3 is driven by a driving mechanism 6 to make horizontal linear motion forward and backward, and is used to adjust the length direction specifications of the rod-shaped materials. The rod-shaped materials are stacked in the space formed by each wall panel and the right door panel in the closed state in a direction perpendicular to the front wall panel 24, and the driving mechanism 6 is adjusted to drive the front wall panel 24 to move horizontally forward and backward along the length direction of the rod-shaped materials so that the distance between the rear wall panel 3 and the front wall panel 24 is slightly greater than the length of the rod-shaped materials 21. After confirming that the piled rod-shaped materials have been completed and are in a stable state, the air circuit is connected to start the cylinder 9, and the right door panel 11 connected thereto is opened, so that the piled rod-shaped materials in the original static state are instantly dumped on the bottom plate 13. The rod-shaped material stacking angle side wall collapse test device can be fully operated by one person, is easy to operate, can quickly and conveniently realize the natural stacking of rod-shaped materials, is particularly suitable for the formation of the stacking angle of tobacco materials (cigarettes or filter rods), can flexibly adjust the stacking space according to the rod-shaped materials of different lengths and specifications, and has a high degree of automation; the door opening is controlled by the cylinder 9, with less human intervention, and the stacking angle error caused by the different strength, speed and angle when the door is opened manually can be eliminated; by measuring the slope formed between the rod-shaped material and the bottom plate 13, and after repeated operations for many times, the measured stacking angle can be used for the simulation of the motion characteristics of the rod-shaped material in the discrete element analysis software, thereby improving the accuracy of the simulation analysis of the motion characteristics of the rod-shaped material. BRIEF DESCRIPTION OF THE DRAWINGS

[0068] In order to more clearly illustrate the technical solution of the present invention, the following briefly introduces the drawings required for use in the present invention. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0069] Figure 1 It is an overall schematic diagram of an embodiment of a rod-shaped material stacking corner side wall collapse test device of the present invention;

[0070] Figure 2 It is a top view of an embodiment of a rod-shaped material stacking corner side wall collapse test device of the present invention;

[0071] Figure 3 It is a front side view of an embodiment of a rod-shaped material stacking corner side wall collapse test device of the present invention;

[0072] Figure 4 yes Figure 3 A local enlarged view of region I in FIG.

[0073] Figure 5 It is a schematic diagram of an embodiment of a rod-shaped material stacking angle side wall collapse test device of the present invention in a test preparation stage;

[0074] Figure 6 This is the state after the right door panel of the embodiment of the rod-shaped material accumulation corner side wall collapse test device of the present invention is opened and the test is completed;

[0075] Figure 7 It is an overall schematic diagram of the rear wall panel of an embodiment of the rod-shaped material stacking corner side wall collapse test device of the present invention;

[0076] Figure 8 It is an overall schematic diagram of the left guide rail block of an embodiment of the rod-shaped material stacking corner side wall collapse test device of the present invention;

[0077] Fig. 9 It is an overall schematic diagram of the driving mechanism of an embodiment of the rod-shaped material stacking corner side wall collapse test device of the present invention;

[0078] Fig.10 It is a schematic diagram of the right door panel connection method of an embodiment of a rod-shaped material stacking corner side wall collapse test device of the present invention.

[0079] Description of reference numerals in the figures:

[0080] 23 left wall panel; 24 front wall panel; 3 rear wall panel; 11 right door panel; 13 bottom panel; 1 left support column; 15 right support column; 4 rear support seat; 8 front support seat; 6 driving mechanism; 9 cylinder; 92 push rod; 25 rotating shaft; 61 ball nut; 62 ball screw; 2 cantilever; 17 ruler mounting seat; 7 ruler; 18 pointer; 5 hand wheel; 36 transparent door; 34 iron block; 31 hinge; 32 connecting strip; 33 handle; 35 permanent magnet; 10A left guide block; 10B right guide block; 101 U-shaped guide groove; 102 block; 103 baffle; 37 lug; 21 rod-shaped material; 151 rectangular through hole; 26 connecting block; 19 first stud; 111 boss; 93 joint bearing; 91 cylinder body; 94 base; 20 second stud connection; 242 groove; 12 arc wall panel; 14 right baffle wall panel; 22 connecting block; 16 fixing block. DETAILED DESCRIPTION

[0081] The following will be combined with the accompanying drawings to clearly and completely describe the technical solutions in the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0082] Embodiment 1

[0083] like Figure 1 , Figure 2 , Figure 3 , Figure 4 As shown, the rod-shaped material accumulation corner side wall collapse test device includes a left wall panel 23, a front wall panel 24, a rear wall panel 3, a right door panel 11, a bottom plate 13, a left support column 1, a right support column 15, a rear support seat 4, a front support seat 8, a drive mechanism 6 and a cylinder 9;

[0084] The left wall panel 23 is fixedly mounted on the left side of the bottom panel 13;

[0085] The front wall panel 24 is fixedly mounted on the front side of the bottom plate 13;

[0086] The left support column 1 and the right support column 15 are fixedly mounted on the rear side of the bottom plate 13;

[0087] The left wall panel 23 is on the right side of the left support column 1, and the right support column 15 is on the right side of the left wall panel 23;

[0088] The rear support seat 4 is fixedly mounted on the upper part of the left support column 1 and the right support column 15;

[0089] The front support seat 8 is fixedly mounted on the upper part of the front wall plate 24;

[0090] The driving mechanism 6 is installed between the rear support seat 4 and the front support seat 8, and is connected to the rear wall plate 3;

[0091] The driving mechanism 6 is used to drive the rear wall panel 3 to perform horizontal linear motion in the forward and backward directions;

[0092] The upper end of the right door panel 11 is pivotally connected between the upper part of the front wall panel 24 and the upper part of the right support column 15 through the front-back rotation shaft 25;

[0093] The upper front side of the right door panel 11 is connected to the top rod 92 of the cylinder 9;

[0094] The cylinder 9 is fixed on the front wall plate 24. By turning on or off the air source, the top rod 92 of the cylinder 9 is extended and retracted to drive the right door plate 11 to swing around the rotating shaft 25.

[0095] The left wall panel 23, the front wall panel 24, the rear wall panel 3, the right door panel 11 and the bottom panel 13 together form a space for placing rod-shaped materials.

[0096] In the corner sidewall collapse test device for piled rod-shaped materials of the first embodiment, the right door panel 11 is driven by a cylinder 9 to open and close, and the rear wall panel 3 is driven by a driving mechanism 6 to make horizontal linear motion forward and backward, which is used to adjust the length direction specifications of the rod-shaped materials. The rod-shaped materials are piled in the space formed by each wall panel and the right door panel in the closed state in a direction perpendicular to the front wall panel 24. The adjustment driving mechanism 6 drives the front wall panel 24 to move horizontally forward and backward along the length direction of the rod-shaped materials so that the distance between the rear wall panel 3 and the front wall panel 24 is slightly greater than the length of the rod-shaped materials 21. After confirming that the piled rod-shaped materials have been completed and are in a stable state, the air line is connected to start the cylinder 9, and the right door panel 11 connected thereto is opened, so that the piled rod-shaped materials in the original static state are instantly dumped on the bottom plate 13. The rod-shaped material stacking angle side wall collapse test device can be fully operated by one person, is easy to operate, can quickly and conveniently realize the natural stacking of rod-shaped materials, is particularly suitable for the formation of the stacking angle of tobacco materials (cigarettes or filter rods), can flexibly adjust the stacking space according to the rod-shaped materials of different lengths and specifications, and has a high degree of automation; the door opening is controlled by the cylinder 9, with less human intervention, and the stacking angle error caused by the different strength, speed and angle when the door is opened manually can be eliminated; by measuring the slope formed between the rod-shaped material and the bottom plate 13, and after repeated operations for many times, the measured stacking angle can be used for the simulation of the motion characteristics of the rod-shaped material in the discrete element analysis software, thereby improving the accuracy of the simulation analysis of the motion characteristics of the rod-shaped material.

[0097] Embodiment 2

[0098] Based on the rod-shaped material stacking angle side wall collapse test device of embodiment 1, Fig. 9 As shown, the driving mechanism 6 is a ball screw structure, the ball nut 61 of which is connected to the cantilever 2, and the two ends of the ball screw 62 of which are respectively connected to the rear support seat 4 and the front support seat 8 through bearings;

[0099] The rear wall panel 3 is fixedly connected to the lower end of the cantilever 2 .

[0100] Better, such as Figure 5 As shown, a scale mounting seat 17 is mounted on the rear support seat 8;

[0101] The scale mounting seat 17 is used to mount the front-rear direction scale 7 .

[0102] Preferably, a pointer 18 is installed on the ball nut 61 , and the top of the pointer 18 is flush with the bottom of the scale 7 , so as to indicate the distance between the rear wall panel 3 and the front wall panel 24 .

[0103] Preferably, a hand wheel 5 is mounted on one end of the ball screw 62;

[0104] The cantilever 2 can be controlled to move horizontally forward and backward along the ball screw 62 by rotating the hand wheel 5 .

[0105] Preferably, the pointer 18 is a red triangle;

[0106] The ruler 7 has length scales with millimeters as basic units, and the scale lines and numbers are painted red to highlight them.

[0107] Preferably, the cantilever 2 and the rear wall panel 3 are fastened by bolts and nuts.

[0108] Preferably, bearings and elastic retaining rings for holes are installed inside the rear support seat 4 and the front support seat 8 to support the driving mechanism 6 and limit its axial position.

[0109] Embodiment 3

[0110] Based on the rod-shaped material stacking angle side wall collapse test device of embodiment 1, Figure 7 As shown, the rear wall panel 3 has a window with a transparent door 36 in the middle, and an iron block 34 is installed in the middle of the right side;

[0111] The left end of the transparent door 36 is connected to the rear wall panel 3 via a hinge 31 and can be pulled back;

[0112] A vertical connecting strip 32 is installed at the right end of the transparent door 36;

[0113] A handle 33 is installed on the connecting strip 32;

[0114] A permanent magnet 35 is installed on the handle 33, and a transparent door 36 can be opened by holding the handle 33 and pulling it back;

[0115] When the transparent door 36 is closed, the permanent magnet 35 attracts the iron block 34 installed at the corresponding position of the rear wall plate 3, thereby locking the transparent door 36 and preventing it from coming off.

[0116] Preferably, the transparent door 36 is a rectangular organic glass;

[0117] The handle 33 is spherical;

[0118] The iron block 34 is rectangular.

[0119] Embodiment 4

[0120] Based on the rod-shaped material stacking corner side wall collapse test device of embodiment 1, a front-to-back left guide rail block 10A is installed between the left side of the top of the front wall panel 24 and the left support column 1;

[0121] A front-to-back rightward guide rail block 10B is installed between the right side of the top of the front wall panel 24 and the right support column 15;

[0122] like Figure 8 As shown, the two front and rear guide rail blocks have U-shaped guide grooves 101 dug on opposite sides; a stopper 102 is installed at the rear end of the U-shaped guide groove 101; and a baffle 103 is installed at the front end of the U-shaped guide groove 101;

[0123] The uppermost left and right sides of the rear wall plate 3 are respectively formed with lugs 37;

[0124] The lugs 37 on the left and right sides are respectively installed in the U-shaped guide grooves 101 on the opposite sides of the two front and rear guide rail blocks, and play a guiding and supporting role when the rear wall panel 3 moves horizontally forward and backward.

[0125] In the rod-shaped material stacking corner sidewall collapse test device of the fourth embodiment, the stopper 102 and the baffle 103 are used to limit the limit position of the rear wall plate 3. The stopper 102 can be changed into different specifications according to the length of the rod-shaped material 21 to be tested. When the specification range of the rod-shaped material 21 to be tested changes, the limit position of the rear wall plate 3 can be limited without squeezing and deforming the rod-shaped material 21 to be tested.

[0126] Embodiment 5

[0127] Based on the rod-shaped material stacking corner side wall collapse test device of the first embodiment, a rectangular through hole 151 is opened at the lower part of the right support column 15.

[0128] The rod-shaped material stacking angle side wall collapse test device of the fifth embodiment can observe and measure the angle of the rod-shaped material 21 after collapse through the rectangular through hole 151 at the lower part of the right support column 15.

[0129] Embodiment 6

[0130] Based on the rod-shaped material stacking angle side wall collapse test device of embodiment 1, Fig.10 As shown, blind holes are opened on both the front and rear sides of the upper part of the right door panel 11;

[0131] The right door panel 11 is pivotally connected to the front wall panel 24 through the front blind hole and the rotating shaft 25, and is pivotally connected to the connecting block 26 through the rear blind hole and the rotating shaft 25;

[0132] The connecting block 26 is mounted on the right supporting column 15;

[0133] The front side of the right door panel 11 is connected via a first stud 19 and a push rod 92 of the cylinder 9 .

[0134] Preferably, the front side of the right door panel 11 has a boss 111;

[0135] The boss 111 is provided with a screw hole;

[0136] One end of the first stud 19 is connected to the screw hole with the boss 111 on the front side of the right door panel 11 through a thread, and the other end is connected to the joint bearing 93;

[0137] The spherical bearing 93 is connected to the push rod 92 of the cylinder 9;

[0138] A base 94 is installed at the bottom of the cylinder body 91 of the cylinder 9;

[0139] The base 94 is connected to the front wall plate 24 via a second stud 20 .

[0140] Preferably, the axial positions of the first stud 19 and the second stud 20 are limited by shaft retaining rings.

[0141] Preferably, a groove 242 is formed on the right side of the front wall plate 24;

[0142] The groove 242 is used to avoid the first stud 19 and the protrusion 111 when the right door panel 11 is closed. When the right door panel 11 is closed, the first stud 19 and the protrusion 111 will be embedded in the groove 242.

[0143] Preferably, a curved wall panel 12 is installed on the front side of the bottom plate 13;

[0144] The distance between the upper end of the arc-shaped wall panel 12 and the bottom panel 13 gradually decreases from left to right;

[0145] A right baffle plate 14 is installed on the right end side of the bottom plate 13;

[0146] The left side of the bottom plate 13 is connected to the left wall plate 23 via an L-shaped connecting block 22;

[0147] The rear sides of the arc-shaped wall panel 12 and the front wall panel 24 are painted black so as to function as a background plate when photographing the collapsed state of the rod-shaped material.

[0148] Preferably, the left support column 1 is connected to the left guide rail block 10A via a fixing block 16;

[0149] The right support column 15 is connected to the right guide rail block 10B via a fixing block 16 .

[0150] Embodiment 7

[0151] The test method of the rod-shaped material stacking corner side wall collapse test device of the second embodiment comprises the following steps:

[0152] 1. Measure and record the basic length of the rod-shaped material 21 to be measured; close the right door panel 11; move the rear wall panel 3 to the rearmost side; open the transparent door 36;

[0153] 2. Stack the rod-shaped materials 21 from bottom to top in a direction perpendicular to the front wall panel 24 to a set height and straighten the front and rear misaligned materials; note that the maximum height should not exceed the upper end of the right door panel 11;

[0154] 3. If Figure 5 As shown, after checking and confirming that there is no disorderly placement and straightening the front and rear misaligned rod-shaped materials, turn the hand wheel 5 to move the rear wall panel 3 forward, and observe the position of the pointer 18 relative to the ruler 7. When the difference between the pointer 18 and the scale reading on the ruler 7 and the length of the measured rod-shaped material is less than 5mm, reduce the speed of turning the hand wheel 5 until the distance D between the rear wall panel 3 and the material is 1 to 2mm, and stop. Be careful not to make the rod-shaped material 21 in the front and rear clamping state;

[0155] 4. If Figure 6 As shown, the air cylinder 9 opens the air source, the cylinder top rod 92 extends to open the right door panel 11, and the rod-shaped material 21 is poured out along the opening direction;

[0156] 5. The slope formed between the rod-shaped material 21 and the bottom plate 13 is measured, and after repeated operations, the obtained data is processed and used for computer simulation analysis.

[0157] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A rod-shaped material stacking corner side wall collapse test device, characterized in that: It comprises a left wall panel (23), a front wall panel (24), a rear wall panel (3), a right door panel (11), a bottom panel (13), a left support column (1), a right support column (15), a rear support seat (4), a front support seat (8), a driving mechanism (6) and a cylinder (9); The left wall panel (23) is fixedly mounted on the left side of the bottom panel (13); The front wall panel (24) is fixedly mounted on the front side of the bottom panel (13); The left support column (1) and the right support column (15) are fixedly mounted on the rear side of the base plate (13); The left wall panel (23) is on the right side of the left support column (1), and the right support column (15) is on the right side of the left wall panel (23); The rear support seat (4) is fixedly mounted on the upper part of the left support column (1) and the right support column (15); The front support seat (8) is fixedly mounted on the upper part of the front wall panel (24); The driving mechanism (6) is installed between the rear support seat (4) and the front support seat (8), and is connected to the rear wall plate (3); The driving mechanism (6) is used to drive the rear wall plate (3) to perform horizontal linear motion in the forward and backward directions; The upper end of the right door panel (11) is pivotally connected between the upper part of the front wall panel (24) and the upper part of the right support column (15) via a front-to-back rotation shaft (25); The upper front side of the right door panel (11) is connected to the top rod of the cylinder (9); The cylinder (9) is mounted and fixed on the front wall panel (24), and the extension and retraction of the top rod (92) drives the right door panel (11) to swing around the rotating shaft (25); The left wall panel (23), the front wall panel (24), the rear wall panel (3), the right door panel (11) and the bottom panel (13) together form a space for placing rod-shaped materials; The driving mechanism (6) is a ball screw structure, wherein the ball nut (61) is connected to the cantilever (2), and the two ends of the ball screw (62) are respectively connected to the rear support seat (4) and the front support seat (8) through bearings; The rear wall panel (3) is fixedly connected to the lower end of the cantilever (2); A scale mounting seat (17) is mounted on the rear support seat (4); The scale mounting seat (17) is used to mount the front and rear direction scale (7); The ball nut (61) is mounted with a pointer (18), the top of the pointer (18) being flush with the bottom of the scale (7) and being used to indicate the distance between the rear wall panel (3) and the front wall panel (24); A hand wheel (5) is mounted on one end of the ball screw (62); By turning the hand wheel (5), the cantilever (2) can be controlled to move horizontally forward and backward along the ball screw (62).

2. The rod-shaped material stacking angle side wall collapse test device according to claim 1, characterized in that: The pointer (18) is a red triangle; The ruler (7) has a length scale in millimeters, and the scale lines and numbers are painted red.

3. The rod-shaped material stacking angle side wall collapse test device according to claim 1, characterized in that: The rear wall plate (3) has a window in the middle thereof for installing a transparent door (36), and an iron block (34) is installed in the middle of the right side thereof; The left end of the transparent door (36) is connected to the rear wall panel (3) via a hinge (31) and can be pulled back; A vertical connecting strip (32) is installed at the right end of the transparent door (36); A handle (33) is mounted on the connecting strip (32); A permanent magnet (35) is mounted on the handle (33); When the transparent door (36) is closed, the permanent magnet (35) attracts the iron block (34) installed at a corresponding position of the rear wall plate (3), thereby locking the transparent door (36).

4. The rod-shaped material stacking angle side wall collapse test device according to claim 1, characterized in that: A front-to-rear left guide rail block (10A) is installed between the left side of the top of the front wall panel (24) and the left support column (1); A front-to-back rightward guide rail block (10B) is installed between the right side of the top of the front wall panel (24) and the right support column (15); U-shaped guide grooves (101) are respectively dug at opposite sides of the two front and rear guide rail blocks; a stopper (102) is installed at the rear end of the U-shaped guide groove (101); and a baffle (103) is installed at the front end of the U-shaped guide groove (101); The uppermost left and right sides of the rear wall plate (3) are respectively formed with lugs (37); The lugs (37) on the left and right sides are respectively installed in the U-shaped guide grooves (101) on the opposite sides of the two front and rear guide rail blocks, and play a guiding and supporting role when the rear wall plate (3) moves horizontally forward and backward; The stopper (102) and the stopper plate (103) are used to limit the extreme position of the rear wall plate (3).

5. The rod-shaped material stacking angle side wall collapse test device according to claim 1, characterized in that: A rectangular through hole (151) is formed at the lower portion of the right supporting column (15).

6. The rod-shaped material stacking angle side wall collapse test device according to claim 1, characterized in that: Blind holes are formed on the front and rear sides of the upper portion of the right door panel (11); The right door panel (11) is pivotally connected to the front wall panel (24) via a front blind hole and a rotating shaft (25), and is pivotally connected to the connecting block (26) via a rear blind hole and a rotating shaft (25); The connecting block (26) is mounted on the right supporting column (15); The front side surface of the right door panel (11) is connected via a first stud (19) and a top rod (92) of the cylinder (9).

7. The rod-shaped material stacking angle side wall collapse test device according to claim 6, characterized in that: The right door panel (11) has a boss (111) on the front side; The boss (111) is provided with a screw hole; One end of the first stud (19) is connected to a screw hole of a boss (111) on the front side of the right door panel (11) through a thread, and the other end is connected to a joint bearing (93); The joint bearing (93) is connected to the push rod (92) of the cylinder (9); A base (94) is installed at the bottom of the cylinder body (91) of the cylinder (9); The base (94) is connected to the front wall plate (24) via a second stud (20); The front wall plate (24) has a groove (242) on the right side; When the right door panel (11) is closed, the first stud (19) and the boss (111) are embedded in the groove (242); A curved wall panel (12) is installed on the front side of the bottom panel (13); The distance between the upper end of the curved wall panel (12) and the bottom panel (13) gradually decreases from left to right; A right baffle plate (14) is installed on the right end side of the bottom plate (13); The left side of the bottom plate (13) is connected to the left wall plate (23) via an L-shaped connecting block (22); The rear sides of the curved wall panel (12) and the front wall panel (24) are painted black; The rear support seat (4) and the front support seat (8) are both internally installed with bearings and elastic retaining rings for holes, which are used to support the driving mechanism (6) and limit its forward and backward positions; The left support column (1) is connected to the front-rear left guide rail block (10A) via a fixing block (16); The right support column (15) is connected to the front-rear right guide rail block (10B) via a fixing block (16).

8. A test method for the rod-shaped material stacking corner side wall collapse test device according to claim 1, characterized in that: The following steps are involved:

1. Measure and record the length of the rod-shaped material (21) to be measured; close the right door panel (11); move the rear wall panel (3) to the rearmost side; and open the transparent door (36); 2. Stack the rod-shaped materials (21) from bottom to top in a direction perpendicular to the front wall plate (24) to a set height and straighten out the materials that are misaligned in front and behind; 3. Turn the hand wheel (5) to move the rear wall plate (3) forward and observe the position of the pointer (18) relative to the scale (7). When the difference between the pointer (18) relative to the scale reading on the scale (7) and the length of the measured rod-shaped material is less than 5 mm, slow down the speed of turning the hand wheel (5) until the rear wall plate (3) stops when the distance D from the rod-shaped material is 1 to 2 mm; 4. The air cylinder (9) opens the air source, the cylinder push rod (92) extends to open the right door plate (11), and the rod-shaped material (21) is poured out along the opening direction; 5. Measuring the slope formed between the rod-shaped material (21) and the bottom plate (13), and processing the obtained data after repeated operations for computer simulation analysis.

Citation Information

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