Application method of a multifunctional processing and crushing system for ceramic raw materials

Abstract

The invention discloses an application method of a multifunctional processing and crushing system for ceramic raw materials, comprising the following steps: first, screening raw materials with a size smaller than 3 mm through a screening mechanism and screening them out to a finished product area; second, crushing the screened raw materials with a size larger than 3 mm; third, conveying them to a vertical mill, screening them again after grinding, screening the raw materials with a size smaller than 3 mm out to a finished product area; fourth, preparing broken bricks, rotten bricks and other waste materials; fifth, screening the waste materials after jaw crushing, impact crushing the waste materials with a size larger than 33 mm, and sending the waste materials with a size smaller than 30 mm to an impact crusher for crushing; sixth, screening the waste materials after impact crushing by a cone crusher again through a screening mechanism; the invention combines the raw materials and the waste broken bricks with a group of crushing systems, and after the raw materials and the waste broken bricks are crushed, the raw materials are reduced to a size smaller than 3 mm, thereby achieving the advantages of saving manpower and material resources, greatly increasing the crushing output, thereby achieving the effect of efficient resource utilization and reducing production costs.

Description

Technical Field

[0001] The invention relates to the technical field of ceramic tile production, and in particular to an application method of a multifunctional processing and crushing system for ceramic raw materials. Background Art

[0002] Ceramic tiles are a kind of acid- and alkali-resistant porcelain or stone building or decorative material formed by grinding, mixing, pressing, glazing, and sintering refractory metal oxides and semi-metal oxides. The raw materials are mostly a mixture of clay, quartz sand, etc. Ceramics generally use clay, gravel, mineral sand and other waste materials as raw materials, which need to be crushed and ground when used. However, existing crushing systems generally separate raw materials and waste materials into two crushing systems to crush them into powder. This method not only consumes a lot of energy, but also has low production efficiency and high finished product costs. Summary of the invention

[0003] In order to solve the above problems, the present invention provides an application method of a multifunctional processing and crushing system for ceramic raw materials, which is characterized by comprising the following steps:

[0004] Step 1: transport the ceramic raw materials to the screening mechanism through the conveying mechanism for screening, and screen the ceramic raw materials smaller than 3 mm to the finished product area;

[0005] Step 2: The raw materials with a size larger than 3 mm are screened out by the screening mechanism and transported to the impact crusher for crushing;

[0006] Step 3, the raw materials crushed in step 2 are transported to the vertical mill, and after grinding, they are transported to the screening mechanism in step 1 for screening, and the ceramic raw materials less than 3 mm are sent to the finished product area in step 1, and the cycle is repeated;

[0007] Step 4: Send the recycled broken bricks, rotten bricks and other waste materials to the weighing feeder and prepare the materials according to weight;

[0008] Step 5, the waste material in step 4 is sent to the jaw crusher for jaw crushing, and then the waste material after jaw crushing is sent to the screening mechanism for screening, the waste material larger than 33mm is sent to the cone crusher for impact crushing, and the waste material smaller than 30mm is sent to the impact crusher in step 2 for crushing, and the cycle is repeated;

[0009] Step 6, the waste material after impact crushing by the cone crusher in step 5 is screened again by the screening mechanism in step 5, and the cycle is repeated;

[0010] Preferably, the ceramic raw material in step 1 is one or more of crushed stone and mineral sand.

[0011] Preferably, the conveying mechanism in step 1 is a feeder.

[0012] Preferably, the screening mechanism in step 1 is one or more of a rolling screen and a multi-frequency screen.

[0013] Preferably, the screening mechanism in step 5 is a vibrating frame flat screen, and the sieve aperture of the vibrating frame flat screen is 2000*6000 μm .

[0014] Compared with the prior art, the beneficial effects of the present invention are as follows: the present invention makes efficient use of the raw materials by screening, impact crushing or roller mill, vertical mill and multiple screening, and works in such a cycle. The raw materials and waste broken bricks are combined with a group of crushing systems to achieve the advantages of saving manpower and material resources, and the crushing output is greatly increased, thereby achieving the effect of efficient use of resources and reducing production costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a process flow chart of the present invention. DETAILED DESCRIPTION

[0016] The present invention will be further described below in conjunction with the accompanying drawings:

[0017] Reference Figure 1 , an application method of a multifunctional processing and crushing system for ceramic raw materials, comprising the following steps:

[0018] Step 1: transport the ceramic raw materials to the screening mechanism through the conveying mechanism for screening, and screen the ceramic raw materials smaller than 3 mm to the finished product area;

[0019] Step 2: The raw materials larger than 3 mm are screened out by the screening mechanism and transported to the impact crusher or roller mill for crushing;

[0020] Step 3, the raw materials crushed in step 2 are transported to the vertical mill, and after grinding, they are transported to the screening mechanism in step 1 for screening, and the ceramic raw materials less than 3 mm are sent to the finished product area in step 1, and the cycle is repeated;

[0021] Step 4: Send the recycled broken bricks, rotten bricks and other waste materials to the weighing feeder and prepare the materials according to weight;

[0022] Step 5, the waste material in step 4 is sent to the jaw crusher for jaw crushing, and then the waste material after jaw crushing is sent to the screening mechanism for screening, the waste material larger than 33mm is sent to the cone crusher for impact crushing, and the waste material smaller than 30mm is sent to the impact crusher in step 2 for crushing, and the cycle is repeated;

[0023] Step 6, the waste material after impact crushing by the cone crusher in step 5 is screened again by the screening mechanism in step 5, and the cycle is repeated;

[0024] In this embodiment, the ceramic raw material in step 1 is one or more of crushed stone and mineral sand.

[0025] In this embodiment, the conveying mechanism in step 1 is a feeder.

[0026] In this embodiment, the screening mechanism in step 1 is one or more of a rolling screen and a multi-frequency screen.

[0027] In this embodiment, the screening mechanism in step 5 is a vibrating frame flat screen, and the sieve aperture of the vibrating frame flat screen is 2000*6000 μm .

[0028] The present invention makes efficient use of raw materials by screening, impact crushing or roller mill, vertical mill and multiple screening, and performs such a cyclic operation. The raw materials and waste broken bricks are combined with a group of crushing systems. After the raw materials and waste broken bricks are crushed, the raw materials are made smaller than 3mm, thereby saving manpower and material resources, greatly increasing the crushing output, thereby achieving the effect of efficient use of resources and reducing production costs.

[0029] To sum up, the above are only preferred embodiments of the present invention and are not intended to limit the present invention in any form. Any ordinary technician in the industry can smoothly implement the present invention as described above. However, any technician familiar with the profession can make some changes, modifications and equivalent changes made by using the technical contents disclosed above without departing from the scope of the technical solution of the present invention, which are all equivalent embodiments of the present invention. At the same time, any equivalent changes, modifications and evolutions made to the above embodiments based on the essential technology of the present invention are still within the protection scope of the technical solution of the present invention.

Claims

1. An application method of a multifunctional processing and crushing system for ceramic raw materials, characterized in that: The following steps are involved: Step 1: transport the ceramic raw materials to the screening mechanism through the conveying mechanism for screening, and screen the ceramic raw materials smaller than 3 mm to the finished product area; Step 2: The raw materials larger than 3 mm are screened out by the screening mechanism and transported to the impact crusher for crushing; Step 3, the raw materials crushed in step 2 are transported to the vertical mill, and after grinding, they are transported to the screening mechanism in step 1 for screening, and the ceramic raw materials less than 3 mm are sent to the finished product area in step 1, and the cycle is repeated; Step 4: Send the recycled broken bricks and rotten brick waste to the weighing feeder and prepare the materials according to weight; Step 5, the waste material in step 4 is sent to the jaw crusher for jaw crushing, and then the waste material after jaw crushing is sent to the screening mechanism for screening, the waste material larger than 33mm is sent to the cone crusher for impact crushing, and the waste material smaller than 30mm is sent to the impact crusher in step 2 for crushing, and the cycle is repeated; Step 6: The waste material after impact crushing by the cone crusher in step 5 is screened again by the screening mechanism in step 5, and the cycle is repeated.

2. The application method of a multifunctional ceramic raw material processing and crushing system according to claim 1 is characterized by: The ceramic raw material in step 1 is one or more of crushed stone and mineral sand.

3. The application method of a multifunctional processing and crushing system for ceramic raw materials according to claim 1 is characterized by: The conveying mechanism in step 1 is a feeder.

4. The application method of a multifunctional ceramic raw material processing and crushing system according to claim 1 is characterized by: The screening mechanism in step 1 is one or more of a rolling screen and a multi-frequency screen.

5. The application method of a multifunctional ceramic raw material processing and crushing system according to claim 1 is characterized by: The screening mechanism in step 5 is a vibrating frame flat screen, and the sieve aperture of the vibrating frame flat screen is 2000*6000. μm .

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