A mask outer ear turned inner earphone

By designing the outer ear of the mask to be turned into the inner earphone, and using the arm clamping ear strap device and the ear strap folding mechanism, the mechanized folding of the mask ear straps is realized, which solves the problem of inconvenient packaging of outer ear masks in the existing technology, improves production efficiency and improves production efficiency. Reduced costs.

CN114190638BActive Publication Date: 2025-01-24SHENGHE TECH (ZHEJIANG JINHUA) CO LTD
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Patent Information

Application Number
CN202010971227.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-09-17
Publication Date
2025-01-24
Estimated Expiration
2040-09-17

AI Technical Summary

Technical Problem

External ear masks produced by existing mask machines are inconvenient to pack and require manual folding of ear straps, resulting in low work efficiency and high production costs.

Method used

Design a mask with outer ear-to-inner earphones, which uses a two-turn clamping arm to clamp the ear straps and an ear strap folding mechanism to fold the ear straps of the outer ear mask to the inner ear in a mechanized manner, reducing manual operations.

Benefits of technology

The mechanized production of the outer ear of the mask to the inner ear is realized, which improves the processing efficiency, reduces the production cost, and solves the problem of slow production speed when the mask is urgently needed.

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    Figure CN114190638B_ABST
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Abstract

The invention provides an earphone for turning the outer ear of a mask into the inner ear. The earphone for turning the outer ear of a mask into the inner ear comprises a chassis, a conveyor belt, and an upper ear band mechanism. On the basis of the structure, a rotating turntable ear band clamping device is replaced with two flipping clamping arm ear band clamping devices, and an ear band folding mechanism is added, so that the mask sheet is conveyed from the conveyor belt to the lower part of the upper ear band mechanism, the ear wire of the ear wire storage seat is turned into a horizontal direction by a pulley, and clamped on the clamping seat of the wire pulling and cutting device, the wire pulling device pulls the ear wire from the clamping seat under the guide sheet to the left end of the slide rail, cuts the ear wire into ear bands by a scissors device, and then clamps the two ends of the ear band by two clamping arms and flips 90 degrees, so that the two ends of the ear band bypass the two ends of the guide sheet and are placed on the mask sheet, and then the ear band and the mask sheet are welded together by a welding device, and the closed end of the ear band slides along the guide sheet and the iron wire through the conveyor belt, and the closed end of the ear band slowly slides to the horizontal section of the two iron wires, and the two ear bands are folded above the mask sheet.
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Description

Technical Field

[0001] The invention relates to a mask manufacturing device, in particular to an outer ear-to-inner earphone of a mask. Background Art

[0002] The two U-shaped ear straps of the masks produced by the existing mask machines are both outside the two sides of the mask piece, which are called outer ear masks in the mask industry. The outer ear masks are very inconvenient to package. Since the ear strap mechanism of the existing mask machine generally uses a rotating turntable to wind the ear straps into a U shape, and then weld the ear straps to the mask piece, such an upper ear strap mechanism can only provide outer ears for the mask piece. Therefore, the two ear straps of the finished outer ear mask need to be manually folded into the mask piece, and then flattened for packaging, which leads to low work efficiency and increased production costs. Summary of the invention

[0003] In view of the defects of the existing mask machines, the technical problem to be solved by the present invention is to provide a machine that can turn the outer ear of the mask into the inner ear to improve production efficiency and reduce costs.

[0004] In order to achieve the above-mentioned object, according to one aspect of the present invention, the present invention is realized by the following technical measures: a mask outer ear-to-inner earphone, comprising: a chassis, a conveyor belt, and an upper ear band mechanism, a workbench is provided above the chassis, a conveyor belt is provided in the middle of the workbench for conveying mask sheets, the upper ear band mechanism is at the upper end of the conveyor belt, and the support rods at both ends of the upper ear band mechanism are fixed on the work platform,

[0005] The upper ear belt mechanism is composed of a fixed frame, an ear wire storage seat, a pulley, a welding device, a wire pulling and cutting device and a wire clamping device. Two columns are fixed at each end of the fixed frame, and the fixed frame is fixed to the workbench through the columns so that the fixed frame is horizontally placed at the upper end of the conveyor belt. Two opposite welding devices are fixed above the fixed frame, an ear wire storage seat is provided above the welding device, a wire clamping device is provided below the fixed frame, a wire pulling and cutting device is provided below the wire clamping device, and a pulley is provided on the workbench on one side of the wire pulling and cutting device. The wire clamping device includes two clamping arm cylinders, two flip motors and two clamping arms. The two flip motors are fixed below the fixed frame, and a clamping arm is fixed on each rotating shaft of the two flip motors. A clamping arm cylinder is fixed on one side of the clamping arm. The wire pulling and cutting device includes a slide rail, a wire pulling device, a scissors device and a wire clamping seat. The slide rail is provided below the two clamping arms of the wire clamping device. A wire pulling device is provided at the left end of the slide rail, and the wire pulling device can slide along the slide rail. A wire clamping seat is provided at the right end of the slide rail, and a scissors device is provided above the left side of the wire clamping seat.

[0006] The mask outer ear-to-inner earphone also includes a folding mechanism, which includes two iron wires and two iron wire fixing seats, and the iron wire fixing seat includes a guide plate and a fixed column. The guide plate is arranged below the two clamping arms of the wire clamping device of the upper ear band mechanism and above the slide rail of the wire pulling and cutting device of the upper ear band mechanism. One end of the guide plate is fixed on the fixed column, and the other end of the fixed column is fixed on the workbench. The other end of the guide plate is provided with a right-angle folded edge folded downward, the right end of the right-angle folded edge is arc-shaped, and a horizontal extension arm is provided below the left end. One ends of the two iron wires are respectively fixed on the horizontal extension arms of the two guide plates, and the other ends of the two iron wires are gradually bent above the conveyor belt and then bent into parallel, and the parallel sections of the two iron wires extend into the flattening mechanism.

[0007] The present invention replaces the rotating turntable ear strap clamping device with two flipping clamping arm ear strap clamping devices on the existing upper ear strap mechanism, and adds an ear strap folding mechanism, so that the mask piece is transported from the right end of the conveyor belt to the bottom of the upper ear strap mechanism, the ear wire of the ear wire storage seat is rotated into a horizontal direction by a pulley, and is clamped on the clamping seat of the wire pulling and cutting device, the wire pulling device pulls the ear wire from the clamping seat under the guide piece to the left end of the slide rail, and then cuts the ear wire into ear straps by the scissors device, and then clamps the two ends of the ear strap by two clamping arms and flips 90 degrees, so that the two ends of the ear strap bypass the two ends of the right-angle folded edge of the guide piece and are placed on the mask piece, and then the ear strap and the mask piece are welded together by a welding device, and through the conveying of the conveyor belt, the closed end of the U-shaped ear strap slides along the horizontal extension arm and the iron wire of the guide piece, and the closed end of the U-shaped ear strap slowly slides to the horizontal section of the two iron wires, and the two ear straps are flipped to the top of the mask piece, thus completing the processing of the mask outer ear to inner ear.

[0008] Furthermore, the mask outer ear-to-inner earphone also includes a flattening mechanism, which includes a flattening cylinder, a cylinder fixing frame, two pressure arms and a pressure platform corresponding to the two pressure arms, the cylinder fixing frame is located above the conveyor belt, and the two ends of the cylinder fixing frame are fixed to the workbench through columns, the flattening cylinder is arranged at the upper end of the cylinder fixing frame, and the cylinder shaft of the flattening cylinder passes through the lower end of the cylinder fixing frame and is fixed to the pressure arm fixing plate, and a pressure arm is fixed on each side of the lower end of the pressure arm fixing plate, and the two pressure arms are arranged on both sides of the conveyor belt, and a pressure platform is arranged on each workbench below the two pressure arms. The above design prevents the processed mask ear straps from rebounding.

[0009] Compared with the prior art, the advantages of the present invention are: it realizes the mechanized production of the outer ear to inner ear of the mask, greatly improves the processing efficiency, and effectively solves the problem of slow mask production speed when masks are urgently needed. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] The accompanying drawings constituting a part of the present invention are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the accompanying drawings:

[0011] Figure 1 This is a schematic diagram of the structure of a mask outer ear turned inner earphone according to the present invention.

[0012] Figure 2 The figure is a schematic diagram of the structure of the upper ear strap mechanism of the present invention.

[0013] Figure 3 for Figure 2 Enlarged schematic diagram at AA.

[0014] Figure 4 It is a schematic diagram of the flattening mechanism structure of the present invention.

[0015] Figure 5 It is a schematic diagram of the folding mechanism structure of the present invention.

[0016] Explanation of the accompanying drawings: 1. Chassis; 2. Workbench; 3. Conveyor belt; 4. Upper ear strap mechanism; 5. Folding mechanism; 6. Flattening mechanism; 7. Ear wire storage seat; 8. Fixed frame; 9. Welding device; 10. Scissors device; 11. Wire clamping seat; 12. Pulley; 13. Clamp arm cylinder; 14. Clamp arm; 15. Slide rail; 16. Flip motor; 17. Wire pulling device; 18. Flattening cylinder; 19. Cylinder fixing frame; 20. Pressing arm; 21. Pressing table; 22. Iron wire; 23. Horizontal extension arm; 24. Fixed column; 25. Guide plate; 26. Right-angle folding edge. DETAILED DESCRIPTION

[0017] The present invention will be described in detail below with reference to the accompanying drawings and in combination with embodiments. It should be noted that the embodiments and features in the embodiments of the present application can be combined with each other without conflict.

[0018] In the description of the present invention, it is necessary to understand that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", "bottom", "top", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0019] Example 1

[0020] Please refer to Figure 1A mask outer ear to inner ear transfer mechanism provided in this embodiment comprises a chassis 1, a conveyor belt 3, an upper ear band mechanism 4, a folding mechanism 5 and a flattening mechanism 6. A workbench 2 is fixed above the chassis 1, a horizontally arranged conveyor belt 3 is fixed in the middle of the workbench 2 to convey the mask sheet, the flattening mechanism 6 and the upper ear band mechanism 4 span over the conveyor belt 3, and a folding mechanism 5 is fixed between the upper ear band mechanism 4 and the flattening mechanism 6.

[0021] like Figure 2 and Figure 3 As shown, the upper ear strap mechanism 4 includes a fixing frame 8, an ear wire storage seat 7, a pulley 12, a welding device 9, a wire pulling and cutting device and a wire clamping device. Two columns are fixed at each end of the fixing frame 8, and the fixing frame 8 is fixed to the workbench 2 through the columns so that the fixing frame 8 is horizontally arranged on the upper end of the conveyor belt 3. Two opposite welding devices 9 are fixed above the fixing frame 8. An ear wire storage seat 7 is arranged above the welding device 9. A wire clamping device is fixed below the fixing frame 8. A wire pulling and cutting device is arranged below the wire clamping device. A pulley 12 is fixed on the workbench 2 on the right side of the wire pulling and cutting device. The wire clamping device includes two clamping devices. An arm cylinder 13, two flip motors 16 and two clamping arms 14, the two flip motors 16 are fixed under the fixed frame 8, a clamping arm 14 is fixed on the rotating shaft of each of the two flip motors 16, and a clamping arm cylinder 13 is fixed on one side of the clamping arm 14, the above-mentioned wire pulling and wire cutting device includes a slide rail 15, a wire pulling device 17, a scissors device 10 and a wire clamping seat 11, the slide rail 15 is located under the two clamping arms 14 of the wire clamping device, the wire pulling device 17 is fixed to the left end of the slide rail 15 and the wire pulling device 17 can slide along the slide rail 15, the right end of the slide rail 15 is the wire clamping seat 11, and the scissors device 10 is located on the upper left side of the wire clamping seat 11.

[0022] Please refer to Figure 4 The flattening mechanism includes a flattening cylinder 18, a cylinder fixing frame 19, two pressure arms 20 and a pressure platform 21 corresponding to the two pressure arms 20. The cylinder fixing frame 19 is located above the conveyor belt 3, and both ends are fixed to the workbench 2 on both sides of the conveyor belt 3 through columns. The lower end of the cylinder shaft of the flattening cylinder 18 passes through the cylinder fixing frame 19 and is fixed to the pressure arm fixing plate, and two opposite pressure arms 20 are fixed to the lower end of the pressure arm fixing plate. The two pressure arms 20 are arranged on both sides of the conveyor belt 3, and a pressure platform 21 opposite to the pressure arms 20 is also fixed on the workbench 2 below the two pressure arms 20.

[0023] Please refer to Figure 5The folding mechanism includes two iron wires 22 and two iron wire fixing seats, and the iron wire fixing seats include a guide piece 25 and a fixing column 24. The guide piece 25 is located below the two clamping arms 14 of the upper ear belt mechanism 4 and above the 15 slide rails of the upper ear belt mechanism 4. The front end of the guide piece 25 is fixed to the workbench 2 through the fixing column 24. The rear end of the guide piece 25 is folded downward to have a right-angle folded edge 26. The right end of the right-angle folded edge 26 is arc-shaped, and a horizontal extension arm 23 is provided below the left end. The right ends of the two iron wires 22 are respectively fixed on the horizontal extension arms 23 of the two guide pieces 25. The left ends of the two iron wires 22 are gradually bent above the conveyor belt 3 and then bent into parallel. The parallel sections of the two iron wires 22 extend into the flattening mechanism 6.

[0024] The present embodiment provides a mask outer ear to inner ear mechanism, which replaces the rotating turntable ear strap clamping device with two flipping clamping arm ear strap clamping devices on the existing upper ear strap mechanism, and adds an ear strap folding mechanism 5 and a flattening mechanism 6. When processing the mask, the mask piece is conveyed from the right end of the conveyor belt 3 to the bottom of the upper ear strap mechanism 4, the ear wire of the ear wire storage seat 7 is turned into a horizontal direction by a pulley 12, and clamped on the clamping seat 11 of the wire pulling and cutting device, the wire pulling device 17 pulls the ear wire from the clamping seat 11 under the guide plate 25 to the left end of the slide rail 15, and then the ear wire is cut into ear straps by the scissors device 10, and then the two ends of the ear strap are clamped by the two clamping arms 14 and flipped 90 degrees. , so that the two ends of the ear band bypass the two ends of the right-angle folded edge 26 of the guide piece 25 and are placed on the mask piece, and then the ear band and the mask piece are welded together by the welding device 9. Through the conveying of the conveyor belt 3, the closed end of the U-shaped ear band slides along the horizontal extension arm 23 of the guide piece 25 and the iron wire 22, and the closed end of the U-shaped ear band slowly slides to the horizontal section of the two iron wires 22, and the two ear bands are folded above the mask piece, and then the two pressing arms 20 of the flattening mechanism 6 and the corresponding two pressing platforms 21 flatten the two ends of the ear band, and the ear band will not bounce back. After adopting the above structure, the outer ear of the mask inner ear transfer mechanism does not need to be manually folded, which greatly improves production efficiency and reduces costs.

[0025] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various changes and modifications. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A mask outer ear-to-inner earphone, comprising: A chassis, a conveyor belt, and an upper ear strap mechanism. A workbench is located above the chassis. A conveyor belt is provided in the middle of the workbench for conveying mask sheets. The upper ear strap mechanism is located at the upper end of the conveyor belt, and support rods at both ends of the upper ear strap mechanism are fixed on the work platform. It is characterized in that The upper ear belt mechanism is composed of a fixed frame, an ear wire storage seat, a pulley, a welding device, a wire pulling and cutting device and a wire clamping device. Two columns are fixed at each end of the fixed frame, and the fixed frame is fixed to the workbench through the columns so that the fixed frame is horizontally placed at the upper end of the conveyor belt. Two opposite welding devices are fixed above the fixed frame, an ear wire storage seat is provided above the welding device, a wire clamping device is provided below the fixed frame, a wire pulling and cutting device is provided below the wire clamping device, and a pulley is provided on the workbench on one side of the wire pulling and cutting device. The wire clamping device includes two clamping arm cylinders, two flip motors and two clamping arms. The two flip motors are fixed below the fixed frame, and a clamping arm is fixed on each rotating shaft of the two flip motors. A clamping arm cylinder is fixed on one side of the clamping arm. The wire pulling and cutting device includes a slide rail, a wire pulling device, a scissors device and a wire clamping seat. The slide rail is provided below the two clamping arms of the wire clamping device. A wire pulling device is provided at the left end of the slide rail, and the wire pulling device can slide along the slide rail. A wire clamping seat is provided at the right end of the slide rail, and a scissors device is provided above the left side of the wire clamping seat. The mask outer ear-to-inner earphone also includes a folding mechanism, which includes two iron wires and two iron wire fixing seats, and the iron wire fixing seat includes a guide plate and a fixed column. The guide plate is arranged below the two clamping arms of the wire clamping device of the upper ear band mechanism and above the slide rail of the wire pulling and cutting device of the upper ear band mechanism. One end of the guide plate is fixed on the fixed column, and the other end of the fixed column is fixed on the workbench. The other end of the guide plate is provided with a right-angle folded edge folded downward, the right end of the right-angle folded edge is arc-shaped, and a horizontal extension arm is provided below the left end. One ends of the two iron wires are respectively fixed on the horizontal extension arms of the two guide plates, and the other ends of the two iron wires are gradually bent above the conveyor belt and then bent into parallel, and the parallel sections of the two iron wires extend into the flattening mechanism.

2. A mask outer ear-to-inner earphone according to claim 1, characterized in that: The mask outer ear-to-inner earpiece also includes a flattening device, which includes a flattening cylinder, a cylinder fixing frame, two pressure arms and pressure platforms corresponding to the two pressure arms. The cylinder fixing frame is located above the conveyor belt, and both ends of the cylinder fixing frame are fixed to the workbench through columns. The flattening cylinder is arranged at the upper end of the cylinder fixing frame, and the cylinder shaft of the flattening cylinder passes through the lower end of the cylinder fixing frame and is fixed to the pressure arm fixing plate. A pressure arm is fixed on each side of the lower end of the pressure arm fixing plate, and the two pressure arms are arranged on both sides of the conveyor belt. At the same time, a pressure platform is provided on each workbench below the two pressure arms.

Citation Information

Patent Citations

  • Mask outer ear rotation inner earphone

    CN212325570U