A large-scale inductor cutting, bending and forming integrated machine

Abstract

The present invention discloses a large-scale inductor cutting, bending and forming integrated machine, including a device body, a conveyor belt is installed at the top of the device body, a partition is connected to one side of the conveyor belt, a discharge mechanism is arranged on the side of the partition away from the device body, a second load-bearing frame is installed at the top of the device body at one end of the discharge mechanism, a cutting die assembly is connected to one side of the second load-bearing frame, a third load-bearing frame is arranged at one end of the second load-bearing frame away from the discharge mechanism, and a bending and forming assembly is arranged on one side of the third load-bearing frame. The present invention is convenient for quickly and conveniently arranging scattered inductors by setting the device body, the conveyor belt and the discharge mechanism, and at the same time, the inductors are placed vertically on the conveyor belt at a uniform speed, and not only one size of inductors can be placed, but the staff can adjust the arc-shaped card block according to the actual situation, so that inductors of various sizes can be placed, which reduces the input of manpower and is simple to operate.

Description

Technical Field

[0001] The present invention relates to the technical field of inductor processing and forming, and in particular to a large-scale inductor cutting, bending and forming integrated machine. Background Art

[0002] An inductor is an electromagnetic induction element wound with an insulated wire. It is also one of the commonly used components in electronic circuits. An inductor is a group of coaxial turns in series wound with enameled wire, yarn-covered wire or plastic-covered wire on an insulating skeleton or magnetic core or iron core. It is represented by the letter "L" in the circuit. Its main function is to isolate and filter AC signals or to form a resonant circuit with capacitors, resistors, etc. A large current power inductor has a structure in which a conductive sheet is led out from the inductor body, and the conductive sheet is bent and tightly attached to the upper surface of the inductor body. Therefore, during the production process of the inductor, after the shell is formed, the excess conductive sheet needs to be cut off, and then the conductive sheet is bent to a position close to the inductor body through steps such as bending. At present, large-scale inductor cutting, bending and forming all-in-one machines can automatically complete cutting, bending and other aspects, but when placing the inductor on the large-scale inductor cutting, bending and forming all-in-one machine, the staff needs to manually place the inductor on the transmission mechanism, which is inconvenient to operate and has low production efficiency. Summary of the invention

[0003] 1. Technical problems to be solved

[0004] The object of the present invention is to provide a large-scale inductor cutting, bending and forming integrated machine to solve the problems raised in the above-mentioned background technology.

[0005] 2. Technical solution

[0006] To solve the above problems, the present invention adopts the following technical solutions:

[0007] A large-scale inductor cutting, bending and forming integrated machine comprises a device body, a conveyor belt is installed at the top of the device body, a partition is connected to one side of the conveyor belt, a discharge mechanism is arranged on the side of the partition away from the device body, a second load-bearing frame is installed at the top of the device body at one end of the discharge mechanism, a cutting die assembly is connected to one side of the second load-bearing frame, a third load-bearing frame is arranged at the end of the second load-bearing frame away from the discharge mechanism, and a bending and forming assembly is installed on one side of the third load-bearing frame.

[0008] Furthermore, the discharge mechanism includes a first load-bearing frame connected to the device main body, a first rotating rod is fixed on one side of the first load-bearing frame, a feeding tray is fixed on the outer wall of the first rotating rod, the outer wall of the feeding tray is equidistantly and evenly distributed with arc-shaped blocks, the outer wall of the arc-shaped blocks is provided with a limiting cylinder, a feeding bin is fixed above the limiting cylinder, a limiting box is fixed on the top of the feeding bin, a first connecting block is provided on the inner wall of the limiting box, a return spring is connected to the top of the first connecting block, a second connecting block is installed on the top of the return spring, a feeding box is fixed on the top of the second connecting block, a second rotating rod is fixed on one end of the feeding tray, a third rotating rod is connected to the top of the second rotating rod, a lifting rod is provided on the top of the third rotating rod, a connecting rod is installed on the top of the connecting rod, and a feeding pipe is fixed on the output end of the limiting cylinder.

[0009] Furthermore, the cutter die assembly includes a first lifting rod, a shearing knife is arranged at the bottom end of the first lifting rod inside the cutter die assembly, and a shearing table matching the shearing knife at the bottom end of the cutter die assembly is arranged at the top end of the device body, which is located directly below the cutter die assembly.

[0010] Furthermore, the bending and forming assembly includes a second lifting rod, a bending component is arranged at the bottom end of the second lifting rod inside the bending and forming assembly, and a bending platform matching the bending component at the bottom end of the bending and forming assembly is arranged at the top end of the device body, which is located directly below the bending and forming assembly.

[0011] Furthermore, a driving motor is installed at one end of the first rotating rod away from the second rotating rod, and the first rotating rod is rotatably connected to the first load-bearing frame through a bearing, and the arc block is composed of three groups of limit rings, the outer walls of the three groups of limit rings inside the arc block are all provided with dovetail blocks, and the interiors of the three groups of limit rings inside the arc block are all provided with dovetail grooves matching the dovetail blocks, the outer wall of the discharge tray is provided with a slide groove matching the arc block, and the interior of the slide groove on the outer wall of the discharge tray is provided with a dovetail groove matching the dovetail block on the outer wall of the arc block, the outer wall of the limit box is affixed to the outer wall of the bottom end of the discharge box, and the bottom end of the discharge box is provided with multiple groups of discharge ports, the third rotating rod is rotatably connected to the lifting rod through a rotating shaft, and a cross bar is provided inside the discharge pipe, and the cross bar inside the discharge pipe is rotatably connected to the inner wall of the discharge pipe through a bearing.

[0012] 3. Beneficial effects

[0013] The user pours the inductor to be processed into the discharge box and starts the driving motor at one end of the first rotating rod. The output end of the driving motor drives the first rotating rod to rotate, and the rotation of the first rotating rod drives the discharge tray to rotate, thereby driving the second rotating rod to rotate, and the rotation of the second rotating rod drives the third rotating rod to rotate, thereby driving the lifting rod to move, the movement of the lifting rod drives the connecting rod to move, the movement of the connecting rod drives the discharge box to move, and the movement of the discharge box drives the second connecting block to move, thereby stretching the reset spring. When the second rotating rod moves to the top of the discharge tray, the discharge tray continues to rotate, which will cause the above steps to be reversed. The driving motor drives the discharge tray to rotate differently through the first rotating rod, causing the discharge box to shake, thereby allowing the inductor inside it to enter the discharge bin laterally through the discharge port at the bottom of the discharge box, making it easy to sort out the randomly stacked inductors, facilitate later processing, and reduce labor costs to a limited extent.

[0014] When the lower feeding tray rotates and drives the second rotating rod to rotate, the rotation of the lower feeding tray drives the arc-shaped clamping block to rotate, and the rotation of the arc-shaped clamping block drives the horizontal movement of the inductor inside the lower feeding bin. When the arc-shaped clamping block moves the inductor to the inside of the limiting cylinder, the inductor is limited by the limiting cylinder and the arc-shaped clamping block. When the arc-shaped clamping block moves the inductor to the bottom of the limiting cylinder with the inductor, the inductor falls into the lower feeding tube. Due to the cross bar inside the lower feeding tube, the inductor is changed from horizontal placement to vertical placement, and because the inner wall of the limiting cylinder contacts the two ends of the inductor, and because the cross bar is located at the center of the lower feeding tube, one end of the inductor conductive sheet falls upward on the conveyor belt, and then the excess conductive sheet of the inductor is cut off by the cutting die assembly and the bending forming assembly, and finally bent to complete the processing of the inductor.

[0015] The present invention is convenient for quickly and conveniently arranging scattered inductors by arranging a device main body, a conveyor belt, a material discharge mechanism, a second load-bearing frame, a cutting die assembly, a third load-bearing frame, and a bending and forming assembly. At the same time, the inductors are vertically placed on the conveyor belt at a uniform speed. In addition, not only inductors of one size can be placed, but the staff can adjust the arc-shaped clamping block according to the actual situation, so that inductors of various sizes can be placed, which reduces the input of manpower and is simple to operate. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural schematic diagram of the present invention;

[0017] Figure 2 It is a structural schematic diagram of the discharge mechanism of the present invention;

[0018] Figure 3 Schematic diagram of the internal structure of the discharge mechanism of the present invention

[0019] Figure 4 It is a structural schematic diagram of the arc-shaped clamping block of the present invention.

[0020] Figure markings: 1-device body, 2-conveyor belt, 3-partition, 4-discharging mechanism, 401-first load-bearing frame, 402-first rotating rod, 403-discharging tray, 404-arc-shaped block, 405-limiting cylinder, 406-discharging bin, 407-limiting box, 408-first connecting block, 409-reset spring, 410-second connecting block, 411-discharging box, 412-second rotating rod, 413-third rotating rod, 414-lifting rod, 415-connecting rod, 416-discharging tube, 5-second load-bearing frame, 6-cutting die assembly, 7-third load-bearing frame, 8-bending and forming assembly. DETAILED DESCRIPTION

[0021] The present invention will be further described in detail below with reference to the accompanying drawings and embodiments.

[0022] Example

[0023] like Figure 1-4 A large-scale inductor cutting, bending and forming integrated machine is shown, including a device body 1, a conveyor belt 2 is installed at the top of the device body 1, a partition 3 is connected to one side of the conveyor belt 2, a discharge mechanism 4 is arranged on the side of the partition 3 away from the device body 1, a second load-bearing frame 5 is installed at the top of the device body 1 at one end of the discharge mechanism 4, a cutting die assembly 6 is connected to one side of the second load-bearing frame 5, a third load-bearing frame 7 is arranged at the end of the second load-bearing frame 5 away from the discharge mechanism 4, and a bending and forming assembly 8 is installed on one side of the third load-bearing frame 7.

[0024] Please refer to Figure 1-3 The material discharge mechanism 4 includes a first load-bearing frame 401 connected to the device body 1, a first rotating rod 402 is fixed to one side of the first load-bearing frame 401, a material discharge tray 403 is fixed to the outer wall of the first rotating rod 402, arc-shaped blocks 404 are evenly distributed on the outer wall of the material discharge tray 403, a limiting cylinder 405 is arranged on the outer wall of the arc-shaped blocks 404, a material discharge bin 406 is fixed above the limiting cylinder 405, a limiting box 407 is fixed to the top of the material discharge bin 406, a first connecting block 408 is arranged on the inner wall of the limiting box 407, and the first connecting block 408 is arranged on the inner wall of the first rotating rod 402. A return spring 409 is connected to the top of a connecting block 408, a second connecting block 410 is installed on the top of the return spring 409, a discharge box 411 is fixed to the top of the second connecting block 410, a second rotating rod 412 is fixed to one end of the unloading tray 403, a third rotating rod 413 is connected to the top of the second rotating rod 412, a lifting rod 414 is arranged on the top of the third rotating rod 413, a connecting rod 415 is installed on the top of the lifting rod 414, a unloading tube 416 is fixed to the output end of the limiting cylinder 405, so as to facilitate the uniform and stable unloading of the inductor.

[0025] Please refer to Figure 1 The cutter die assembly 6 includes a first lifting rod, a shearing knife is arranged at the bottom end of the first lifting rod inside the cutter die assembly 6, and the top end of the device body 1 is located directly below the cutter die assembly 6 and is provided with a shearing table matching the shearing knife at the bottom end of the cutter die assembly 6, so that the cutter die assembly 6 can cut off the conductive sheet of the excess part of the inductor.

[0026] Please refer to Figure 1 The bending and forming assembly 8 includes a second lifting rod, and a bending component is arranged at the bottom end of the second lifting rod inside the bending and forming assembly 8. The top end of the device body 1 is located directly below the bending and forming assembly 8 and is provided with a bending table matching the bending component at the bottom end of the bending and forming assembly 8, so that the bending and forming assembly 8 can bend the conductive sheet to a position close to the inductor body.

[0027] Please refer to Figure 2-4 A driving motor is installed at one end of the first rotating rod 402 away from the second rotating rod 412. The first rotating rod 402 is rotatably connected to the first load-bearing frame 401 through a bearing. The arc-shaped clamping block 404 is composed of three groups of limiting rings. The outer walls of the three groups of limiting rings inside the arc-shaped clamping block 404 are all provided with dovetail blocks. The insides of the three groups of limiting rings inside the arc-shaped clamping block 404 are all provided with dovetail grooves matching the dovetail blocks. The outer wall of the unloading tray 403 is provided with a sliding groove matching the arc-shaped clamping block 404. A dovetail groove matching the dovetail block on the outer wall of the arc-shaped block 404 is provided inside the wall slide groove, the outer wall of the limit box 407 is fitted with the outer wall of the bottom end of the discharge box 411, and a plurality of discharge ports are provided at the bottom end of the discharge box 411. The third rotating rod 413 is rotatably connected to the lifting rod 414 through a rotating shaft, and a cross bar is provided inside the discharge tube 416. The cross bar inside the discharge tube 416 is rotatably connected to the inner wall of the discharge tube 416 through a bearing, which facilitates the smooth operation of the discharge mechanism 4 and discharges circular inductors of different sizes at a uniform speed.

[0028] Working principle: First, the user pours the inductor to be processed into the discharge box 411, and starts the driving motor at one end of the first rotating rod 402. The output end of the driving motor drives the first rotating rod 402 to rotate, and the first rotating rod 402 drives the unloading tray 403 to rotate, thereby driving the second rotating rod 412 to rotate, and the second rotating rod 412 drives the third rotating rod 413 to rotate, thereby driving the lifting rod 414 to move, and the lifting rod 414 moves to drive the connecting rod 415 to move, and the connecting rod 415 moves to drive the discharge box 411 to move, and the discharge is completed. The movement of the box 411 drives the second connecting block 410 to move, thereby stretching the reset spring 409. When the second rotating rod 412 moves to the top of the unloading tray 403, the unloading tray 403 continues to rotate, which will cause the above steps to be reversed. The driving motor drives the unloading tray 403 to rotate differently through the first rotating rod 402, so that the unloading box 411 shakes, so that the inductor inside it enters the unloading bin 406 horizontally through the unloading port at the bottom of the unloading box 411, which is convenient for sorting out the randomly stacked inductors, facilitating later processing and reducing labor costs to a limited extent.

[0029] When the lower material disc 403 rotates and drives the second rotating rod 412 to rotate, the lower material disc 403 rotates and drives the arc-shaped clamping block 404 to rotate. The rotation of the arc-shaped clamping block 404 drives the horizontal movement of the inductor inside the lower material bin 406. When the arc-shaped clamping block 404 moves the inductor to the inside of the limiting cylinder 405, the inductor is limited by the limiting cylinder 405 and the arc-shaped clamping block 404. When the arc-shaped clamping block 404 moves the inductor to the bottom end of the limiting cylinder 405 with the inductor, the inductor falls into the lower material tube 416. Due to the cross bar inside the lower material tube 416, the inductor is changed from horizontal placement to vertical placement. Because the inner wall of the limiting cylinder 405 contacts the two ends of the inductor, and because the cross bar is located at the center of the lower material tube 416, one end of the inductor conductive sheet falls upward on the conveyor belt 2, and then the excess conductive sheet of the inductor is cut off by the cutting die assembly 6 and the bending forming assembly 8, and finally bent to complete the processing of the inductor.

[0030] Those skilled in the art should recognize that the above embodiments are only used to illustrate the present invention, and are not intended to limit the present invention. As long as they are within the spirit of the present invention, any changes or modifications to the above embodiments will fall within the scope of the claims of the present invention.

Claims

1. A large-scale inductor cutting, bending and forming integrated machine, comprising a device body (1), characterized in that: A conveyor belt (2) is installed at the top of the device body (1), a partition (3) is connected to one side of the conveyor belt (2), a discharge mechanism (4) is provided on the side of the partition (3) away from the device body (1), a second load-bearing frame (5) is installed at the top of the device body (1) at one end of the discharge mechanism (4), a cutting die assembly (6) is connected to one side of the second load-bearing frame (5), a third load-bearing frame (7) is provided at one end of the second load-bearing frame (5) away from the discharge mechanism (4), and a bending and forming assembly (8) is installed on one side of the third load-bearing frame (7); The material discharge mechanism (4) comprises a first load-bearing frame (401) connected to the device body (1); a first rotating rod (402) is fixed to one side of the first load-bearing frame (401); a material discharge tray (403) is fixed to the outer wall of the first rotating rod (402); arc-shaped clamping blocks (404) are evenly distributed on the outer wall of the material discharge tray (403); a limiting cylinder (405) is arranged on the outer wall of the arc-shaped clamping block (404); a material discharge bin (406) is fixed above the limiting cylinder (405); a limiting box (407) is fixed to the top of the material discharge bin (406); and a first connecting block (407) is arranged on the inner wall of the limiting box (407). 8), the top end of the first connecting block (408) is connected to a return spring (409), the top end of the return spring (409) is installed with a second connecting block (410), the top end of the second connecting block (410) is fixed with a discharge box (411), one end of the discharge tray (403) is fixed with a second rotating rod (412), the top end of the second rotating rod (412) is connected to a third rotating rod (413), the top end of the third rotating rod (413) is provided with a lifting rod (414), the top end of the lifting rod (414) is installed with a connecting rod (415), and the output end of the limiting cylinder (405) is fixed with a discharge pipe (416); A driving motor is installed at one end of the first rotating rod (402) away from the second rotating rod (412); the first rotating rod (402) is rotatably connected to the first load-bearing frame (401) via a bearing; the arc-shaped clamping block (404) is composed of three groups of limiting rings; the outer walls of the three groups of limiting rings inside the arc-shaped clamping block (404) are all provided with dovetail blocks; the insides of the three groups of limiting rings inside the arc-shaped clamping block (404) are all provided with dovetail grooves matching the dovetail blocks; the outer wall of the unloading tray (403) is provided with a dovetail groove matching the dovetail block (404); The outer wall of the discharge tray (403) is provided with a dovetail groove which matches the dovetail block on the outer wall of the arc-shaped clamping block (404); the outer wall of the limit box (407) is in contact with the outer wall of the bottom end of the discharge box (411); the bottom end of the discharge box (411) is provided with a plurality of discharge ports; the third rotating rod (413) is rotatably connected to the lifting rod (414) through a rotating shaft; a cross bar is provided inside the discharge tube (416); and the cross bar inside the discharge tube (416) is rotatably connected to the inner wall of the discharge tube (416) through a bearing.

2. A large-scale inductor cutting, bending and forming integrated machine according to claim 1, characterized in that: The cutting die assembly (6) comprises a first lifting rod, a shearing knife is arranged at the bottom end of the first lifting rod inside the cutting die assembly (6), and a shearing table matching the shearing knife at the bottom end of the cutting die assembly (6) is arranged at the top end of the device body (1) and is located directly below the cutting die assembly (6).

3. The large-scale inductor cutting, bending and forming integrated machine according to claim 1, characterized in that: The bending and forming assembly (8) comprises a second lifting rod, a bending component is arranged at the bottom end of the second lifting rod inside the bending and forming assembly (8), and a bending platform matching the bending component at the bottom end of the bending and forming assembly (8) is arranged at the top end of the device body (1) directly below the bending and forming assembly (8).

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