A gyro motor stator installation line limiting method and clamping tooling

Abstract

The present invention relates to a method for limiting the stator mounting line of a gyro motor and a pressing tool. The method firstly attaches the mounting line to the side end face of the stator of the gyro motor; then applies epoxy glue on the top plane of the mounting line, and makes the epoxy glue completely cover the mounting line; then uses a pressing tool to press the mounting line to the side end face of the stator, and solidifies it to form a glue package that completely covers the mounting line. The present invention uses the method of applying glue on the top plane of the mounting line to increase the amount of glue applied, so that the epoxy glue completely covers the mounting line, improves the fixation of the mounting line, and uses a pressing tool to press and solidify, further improving the fixation of the mounting line. The present invention overcomes the technical defect of unreliable fixation of the mounting line and avoids the rebound phenomenon of the mounting line.

Description

Technical Field

[0001] The invention relates to the technical field of motor manufacturing, and in particular to a gyro motor stator installation line limiting method and a pressing tool. Background Art

[0002] The fault phenomenon of the existing gyro motor is that the impedance of the A / B phase of the 2-channel gyro is infinite, and the product is reset to zero. In the process of finding the cause of the reset, the gyro is disassembled layer by layer. When it is disassembled to the gyro motor stator, it is found that the A / B phase installation wires of the two gyro motors interfere with the bottom surface of the end cover bearing, the insulation layer of the installation wire has been damaged and the core wire is exposed, and the end cover bearing is in contact with the exposed point of the core wire, causing a short circuit, which leads to the insulation performance of the gyro motor being unqualified. The fault phenomenon is transmitted to the outside through the inflation nozzle of the float assembly. When it is transmitted to the conductive hairspring of the wire guard assembly, the corresponding conductive hairspring is instantly melted due to excessive current, causing the gyro to fail. After analysis, it was found that the insulation layer of the stator installation wire is wrapped with polytetrafluoroethylene material, and the characteristic of polytetrafluoroethylene itself is that it is easy to debond. The existing process method only requires a small amount of glue on the bottom surface of the installation wire, which cannot meet the sealing requirements. Instead, in the subsequent operation process, the installation wire may be separated from the original glue layer by the force of the assembly link and rebound to contact the bottom surface of the end cover bearing. Under high-speed operation, the insulation layer at the contact point will be worn out quickly, resulting in an internal short circuit fault. It is urgent to study a reliable installation wire limit sealing method. Summary of the invention

[0003] The purpose of the present invention is to provide a gyro motor stator installation line limiting method and a clamping tool to overcome the technical defect of unreliable installation line fixation and avoid the installation line rebound phenomenon.

[0004] To achieve the above object, the present invention provides the following solutions:

[0005] The present invention provides a gyro motor stator installation line limiting method, the method comprising the following steps:

[0006] Stick the mounting wire on the stator side end surface of the gyro motor;

[0007] Applying epoxy glue on the top plane of the installation line, and making the epoxy glue completely cover the installation line;

[0008] Use a pressing tool to press the installation wire to the side end surface of the stator and solidify it to form a rubber package that completely covers the installation wire.

[0009] Optionally, applying glue on the top surface of the installation line and making the epoxy glue completely cover the installation line specifically includes:

[0010] Select the attachment point on the top plane of the installation line;

[0011] Applying epoxy glue at the attachment point to form a spherical epoxy glue;

[0012] Evenly extending the spherical epoxy adhesive, and judging whether the extended epoxy adhesive completely covers the installation line, to obtain a first judgment result;

[0013] If the first judgment result indicates no, then select the next attachment point on the top plane of the installation line, and return to the step of "applying epoxy glue at the attachment point to form a spherical epoxy glue" until the extended epoxy glue completely covers the installation line.

[0014] Optionally, the method of using a pressing tool to press the installation wire onto the side end surface of the stator and curing the same to form a rubber package that completely covers the installation wire specifically includes:

[0015] Using a pressing tool to press the installation wire onto the side end surface of the stator, and curing it for a first preset time;

[0016] Determine whether the formed rubber package completely covers the installation line to obtain a second determination result;

[0017] If the second judgment result indicates no, then adding epoxy glue to the position where the installation line does not cover the glue bag;

[0018] Determine whether the installation line is fixed to obtain a third determination result;

[0019] If the third judgment result indicates no, continue curing for the second preset time, and return to the step of "judging whether the formed glue bag completely covers the installation line to obtain the second judgment result" until the glue bag completely covers the installation line and the installation line is fixed.

[0020] Optionally, the method of using a pressing tool to press the installation wire onto the side end surface of the stator and curing it for a preset time specifically includes:

[0021] Use a clamping tool to press the installation wire to the stator side end face and cure it at room temperature for 24 hours.

[0022] Optionally, the method of using a pressing tool to press the installation wire onto the side end surface of the stator and curing it for a preset time specifically includes:

[0023] Use a clamping tool to clamp the installation wire to the stator side end face, cure at room temperature for 4 hours, then cure at 60°C for 4 hours, and finally cure at room temperature for 8 hours.

[0024] Optionally, the method further includes: using a pressing tool to press the installation wire onto the side end surface of the stator, and curing the installation wire to form a rubber package that completely covers the installation wire; and then:

[0025] Apply epoxy glue again at the opening of the oblique hole on the stator shaft.

[0026] Optionally, the pressing tool comprises a pressure shaft and a gasket;

[0027] The inner surface of the pressure shaft is provided with a threaded area and a non-threaded area;

[0028] When pressure is applied, the threads of the threaded area cooperate with the threads on the outside of the stator shaft of the gyro motor, pressing the gasket between the pressure shaft and the installation line of the stator side end face, and the diameter of the non-threaded area is larger than the diameter of the stator shaft.

[0029] Optionally, the material of the pressure shaft is brass, and the material of the gasket is polytetrafluoroethylene.

[0030] A pressing tool, the pressing tool comprising a pressure shaft and a gasket;

[0031] The inner surface of the pressure shaft is provided with a threaded area and a non-threaded area;

[0032] When pressure is applied, the threads of the threaded area cooperate with the threads on the outside of the stator shaft of the gyro motor, pressing the gasket between the pressure shaft and the installation line of the stator side end face, and the diameter of the non-threaded area is larger than the diameter of the stator shaft.

[0033] Optionally, the material of the pressure shaft is brass, and the material of the gasket is polytetrafluoroethylene.

[0034] According to the specific embodiments provided by the present invention, the present invention discloses the following technical effects:

[0035] The present invention discloses a method for limiting the stator mounting line of a gyro motor and a pressing tool. The method firstly attaches the mounting line to the side end face of the stator of the gyro motor; then applies epoxy glue on the top plane of the mounting line, and makes the epoxy glue completely cover the mounting line; then uses a pressing tool to press the mounting line to the side end face of the stator, and solidifies it to form a glue bag that completely covers the mounting line. The present invention uses the method of applying glue on the top plane of the mounting line to increase the amount of glue applied, and makes the epoxy glue completely cover the mounting line, thereby improving the fixation of the mounting line, and uses a pressing tool to press and solidify, thereby further improving the fixation of the mounting line. The present invention overcomes the technical defect of unreliable fixation of the mounting line and avoids the rebound phenomenon of the mounting line. BRIEF DESCRIPTION OF THE DRAWINGS

[0036] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0037] Figure 1 A flow chart of a gyro motor stator installation line limiting method provided by the present invention;

[0038] Figure 2 A schematic diagram of the structure of the pressing tool provided by the present invention;

[0039] In the figure, 1 is the pressure shaft, 2 is the gasket, 3 is the threaded area, and 4 is the opening of the oblique hole for threading the stator shaft. DETAILED DESCRIPTION

[0040] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0041] The purpose of the present invention is to provide a gyro motor stator installation line limiting method and a clamping tool to overcome the technical defect of unreliable installation line fixation and avoid the installation line rebound phenomenon.

[0042] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.

[0043] Example 1

[0044] This embodiment provides a gyro motor stator installation line limiting method, the method comprising the following steps:

[0045] Step 101, attaching the mounting wire to the stator side end surface of the gyro motor.

[0046] Shape the installation line to be flat and close to the side end surface of the stator.

[0047] Step 102, applying epoxy glue on the top plane of the installation line, and making the epoxy glue completely cover the installation line;

[0048] Dip the room temperature epoxy glue and dispense glue from the top plane of the installation line as the attachment point. The total amount of glue used should refer to a ball with a diameter of about 2mm. After applying the glue, spread the glue roughly and evenly to cover the top surface and both sides of the installation line, and the shape should be similar to a sand pile.

[0049] Step 103 , using a pressing tool to press the installation wire onto the side end surface of the stator, and solidifying it to form a rubber package that completely covers the installation wire.

[0050] After using the clamping tool (including the pressure shaft 1 and the gasket 2) to press the installation line to the end face of the stator side, cure it with the tool at room temperature for 24 hours (hours), or in order to accelerate the curing, after curing at room temperature for 4 hours, put the assembly into a 60℃ incubator for high temperature curing for 4 hours, take it out and place it at room temperature for more than 8 hours. It is allowed to unmold after carrying the clamping tool for 4 hours; after curing, check whether the cured rubber package can provide a tunnel-like channel for the installation line and whether the installation line is immovable. If the cured rubber package can provide a tunnel-like channel for the installation line and the installation line is immovable, clean up the excess rubber wire around the rubber package. The pressure is applied by matching the threaded area 3 on the inner surface of the pressure shaft 1 with the outer thread of the stator shaft.

[0051] The embodiment also provides a secondary protection: a rubber ball with a diameter of about 2 mm is also applied at the opening position 4 of the oblique hole for threading the stator shaft to provide a secondary protection for the installation wire sealing.

[0052] Example 2

[0053] The present embodiment provides a clamping tool, including a pressure shaft and a gasket; the inner surface of the pressure shaft is provided with a threaded area and a non-threaded area; when pressure is applied, the threads of the threaded area cooperate with the threads on the outer side of the stator shaft of the gyro motor, and the gasket is pressed between the installation line of the pressure shaft and the stator side end face, and the diameter of the non-threaded area is larger than the diameter of the stator shaft.

[0054] The material of the pressure shaft is brass, and the material of the gasket is polytetrafluoroethylene.

[0055] The invention is suitable for the limiting and sealing operation process of the stator installation line of a series of liquid floating gyro motors, has low tooling manufacturing cost, avoids the movement of the stator installation line, and ensures the quality of the factory products.

[0056] The various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the various embodiments can be referenced to each other.

[0057] The principles and implementation methods of the present invention are described in this article using specific examples. The description of the above embodiments is only used to help understand the method and core idea of ​​the present invention. At the same time, for those skilled in the art, according to the idea of ​​the present invention, there will be changes in the specific implementation methods and application scope. In summary, the content of this specification should not be understood as limiting the present invention.

Claims

1. A method for limiting the position of a gyro motor stator installation line, characterized in that: The method comprises the following steps: Stick the mounting wire on the stator side end surface of the gyro motor; Applying epoxy glue on the top plane of the installation line, and making the epoxy glue completely cover the installation line; Use a pressing tool to press the installation wire to the side end surface of the stator, and solidify it to form a rubber package that completely covers the installation wire; in, Applying glue on the top surface of the installation line and making the epoxy glue completely cover the installation line specifically includes: Select the attachment point on the top plane of the installation line. Apply epoxy glue at the attachment point to form a spherical epoxy glue. The spherical epoxy adhesive is evenly extended, and it is determined whether the extended epoxy adhesive completely covers the installation line to obtain a first determination result. If the first judgment result indicates no, then select the next attachment point on the top plane of the installation line, and return to the step of "applying epoxy glue at the attachment point to form a spherical epoxy glue", until the extended epoxy glue completely covers the installation line; The method of using a pressing tool to press the installation wire onto the side end surface of the stator and solidifying the same to form a rubber package that completely covers the installation wire specifically includes: Use the clamping tool to clamp the installation wire to the stator side end surface and cure it for the first preset time. Determine whether the formed rubber package completely covers the installation line to obtain a second determination result, If the second judgment result indicates no, then epoxy glue is added to the position where the installation line does not cover the glue bag. Determine whether the installation line is fixed to obtain a third determination result, If the third judgment result indicates no, continue curing for the second preset time, and return to the step of "judging whether the formed rubber bag completely covers the installation line to obtain the second judgment result", until the rubber bag completely covers the installation line and the installation line is fixed; The pressing tool comprises a pressing shaft and a gasket, wherein the inner surface of the pressing shaft is provided with a threaded area and a non-threaded area, and when pressure is applied, the threads of the threaded area cooperate with the threads on the outer side of the stator shaft of the gyro motor, and the gasket is pressed between the installation line of the pressing shaft and the stator side end face, and the diameter of the non-threaded area is greater than the diameter of the stator shaft; The material of the pressure shaft is brass, and the material of the gasket is polytetrafluoroethylene.

2. The gyro motor stator installation line limiting method according to claim 1, characterized in that: The method of using a pressing tool to press the installation wire onto the side end surface of the stator and curing it for a preset time specifically includes: Use a clamping tool to press the installation wire to the stator side end face and cure it at room temperature for 24 hours.

3. The gyro motor stator installation line limiting method according to claim 1, characterized in that: The method of using a pressing tool to press the installation wire onto the side end surface of the stator and curing it for a preset time specifically includes: Use a clamping tool to clamp the installation wire to the stator side end face, cure at room temperature for 4 hours, then cure at 60°C for 4 hours, and finally cure at room temperature for 8 hours.

4. The gyro motor stator installation line limiting method according to claim 1, characterized in that: The method further comprises: using a pressing tool to press the installation wire onto the side end surface of the stator, and curing the installation wire to form a rubber package that completely covers the installation wire; and then: Apply epoxy glue again at the opening of the oblique hole on the stator shaft.

Images