A packaging device and packaging method thereof

Abstract

The embodiment of the present application discloses a suiting device and a suiting method thereof, which relate to the technical field of curved steel plate processing, and include: a fixed plate, a first slide rail is arranged in the vertical direction of the fixed plate; a lifting plate, the lifting plate is slidably connected to the slide rail; a lifting drive component, the lifting drive component is used to drive the lifting plate to slide on the first slide rail; a clamping component, the clamping component is used to clamp the reinforcing ribs to be suited; the reinforcing ribs are fixed by the clamping component, and then the clamping component is driven to rise and fall by the lifting drive component, so that the reinforcing ribs of the curved steel plate can be suspended and received and suited downwardly; the device has stable movement and high adjustment accuracy, and can accurately transport the reinforcing ribs to the specified position.

Description

Technical Field

[0001] The present application relates to the technical field of curved steel plate processing, and in particular to a mounting device and a mounting method thereof. Background Art

[0002] While completing the smooth connection of the curved steel plate, it is necessary to simultaneously install the reinforcing ribs; the existing installation method usually adopts manual installation, and manual installation cannot achieve the synchronous downward movement of the reinforcing ribs. The assembly process requires the cooperation of at least five people. When adjusting the position of the reinforcing ribs with manual installation, a manual single-point hammering method is used. There are problems such as the hammering force cannot be accurately controlled, which can easily lead to deformation of the reinforcing ribs and high internal stress after the installation is completed. Therefore, it is necessary to design a device that can coordinate the control of various movements during the working process, and has the ability to set and feedback the downward pressure of the installation, so as to achieve the smooth connection of the heavy curved steel plate reinforcing ribs and the synchronous downward installation of the reinforcing ribs. Summary of the invention

[0003] The purpose of the present application is to provide a mounting device and a mounting method thereof to solve the technical problems existing in the prior art: namely, how to solve the technical problems of the smooth reception of heavy-weight curved steel plate reinforcement ribs and the synchronous downward mounting of the reinforcement ribs.

[0004] In order to solve the above technical problems, this application adopts the following technical solutions:

[0005] A first aspect of an embodiment of the present application provides a mounting device, comprising: a fixed plate, a first slide rail being arranged in the vertical direction of the fixed plate; a lifting plate, the lifting plate being slidably connected to the first slide rail; a lifting drive assembly, the lifting drive assembly being used to drive the lifting plate to slide on the first slide rail; and a clamping assembly, the clamping assembly being used to clamp a reinforcing rib to be mounted.

[0006] In some embodiments, the package device further includes a sensing component, and the sensing component is used to detect the clamping force of the clamping component.

[0007] In some embodiments, the clamping assembly includes: a second slide rail, the second slide rail is arranged on the lifting plate; a clamping unit, the clamping unit is slidably connected to the second slide rail; and a telescopic unit, the telescopic unit is used to drive the clamping unit to slide on the second slide rail.

[0008] In some embodiments, the clamping unit includes: a driving plate, which is slidably connected to the fixed second slide rail; a clamping head, which is fixed to the driving plate and used to clamp the reinforcing ribs that need to be installed; and a clamping motor, which is used to drive the clamping head to perform clamping work.

[0009] In some embodiments, the sensing component includes a pressure sensor, and the pressure sensor is fixed at the clamping position of the clamping ram.

[0010] In some embodiments, a plurality of floats are provided at the clamping end of the clamping head.

[0011] In some embodiments, the telescopic unit includes a driving cylinder, and a power output shaft of the driving cylinder is connected to the driving plate.

[0012] In some embodiments, the lifting drive assembly includes a driving motor and a driving screw, the driving motor is connected to the driving screw, and the lifting plate is connected to a slider on the driving screw.

[0013] In some embodiments, the lifting drive assembly further includes a displacement sensor, and the displacement sensor is used to detect the real-time position of the reinforcing rib clamped by the clamping assembly.

[0014] A second aspect of the embodiments of the present application provides a packaging method for a packaging device, the method being applied to the packaging device of the first aspect, comprising the following steps:

[0015] 1) The lifting drive assembly drives the clamping assembly on the lifting plate to rise to the designated location;

[0016] 2) The telescopic unit drives the clamping unit to extend outward, and the clamping unit clamps the reinforcing ribs to be installed, and the clamping force of the clamping unit on the reinforcing ribs is monitored in real time through the sensing component;

[0017] 3) After the clamping unit is clamped stably, the lifting drive assembly drives the clamping unit to descend for assembly. When the displacement sensor detects that the reinforcing rib is assembled to the specified position, the clamping unit releases the reinforcing rib to complete the assembly.

[0018] It can be seen from the above technical solution that the present application has at least the following advantages and positive effects:

[0019] A set device in the present application fixes the reinforcing ribs through the clamping assembly, and then drives the clamping assembly to rise and fall through the lifting drive assembly, so as to realize the lower hanging and receiving and lower hanging set of the reinforcing ribs of the curved steel plate. The device has stable movement and high adjustment accuracy, and can accurately transport the reinforcing ribs to the specified position.

[0020] A sheathing device in the present application can achieve synchronous downward sheathing by arranging multiple sheathing devices along the circumference of the curved steel plate, thereby avoiding internal structural damage caused by excessive internal stress during the reinforcing rib sheathing process.

[0021] A set device in the present application can reduce the number of construction workers from 3-5 to 1 person, and shorten the time for setting a single reinforcing bar from 1 hour to 20 minutes, thereby saving manpower and time and reducing the work intensity of workers. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0023] Figure 1 is a schematic structural diagram of a set device according to an embodiment;

[0024] Figure 2 is a top view of a set device according to an embodiment;

[0025] Figure 3 is a schematic structural diagram of a clamping assembly of a set device according to an embodiment;

[0026] Figure 4 It is a partial structural schematic diagram of a clamping pressure head of a set device according to an embodiment;

[0027] Figure 5 It is a structural schematic diagram of a circumferential arrangement of a set device according to an embodiment to realize synchronous downlink set.

[0028] The accompanying drawings are marked as follows: 1. Fixed plate; 2. Lifting plate; 3. Clamping assembly; 31. Second slide rail; 32. Driving cylinder; 33. Driving plate; 34. Clamping pressure head; 35. Clamping motor; 36. Driving gear; 37. Upper pressure head; 38. Lower pressure head; 4. Driving motor; 5. Driving screw; 6. Displacement sensor; 7. First slide rail; 8. Upper pressure sensor; 9. Lower pressure sensor; 10. Float; 11. Set device. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0030] In the description of the present application, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0031] The terms "first", "second", and "third" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, a feature defined as "first", "second", and "third" may explicitly or implicitly include one or more of the features. In the description of this application, unless otherwise specified, "plurality" means two or more.

[0032] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "connected", "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0033] See also Figure 1 .

[0034] Figure 1 It is a structural schematic diagram of a specific implementation of a set device of the present application, as shown in the figure, including: a fixed plate 1, the fixed plate 1 is provided with a first slide rail 7 in the vertical direction; a lifting plate 2, the lifting plate 2 is slidably connected to the first slide rail; a lifting drive assembly, the lifting drive assembly is used to drive the lifting plate 2 to slide on the first slide rail 7; a clamping assembly 3, the clamping assembly 3 is used to clamp the reinforcing ribs to be set. The reinforcing ribs are fixed by the clamping assembly 3, and then the clamping assembly 3 is driven to rise and fall by the lifting drive assembly, so that the reinforcing ribs of the curved steel plate can be suspended and received and set. The device has stable movement and high adjustment accuracy, and can accurately transport the reinforcing ribs to the specified position.

[0035] In this embodiment, the lifting drive assembly can be driven by a cylinder or a hydraulic cylinder or a motor. In the specific implementation process of this application, the lifting drive assembly includes a driving motor 4 and a driving screw. The driving motor 4 is connected to the driving screw 5, and the lifting plate 2 is connected to the slider on the driving screw. The driving motor 4 drives the driving screw 5 to control the lifting plate 2 to move up and down. The driving motor 4 and the driving screw 5 are used for control, and the speed is adjustable. Smooth acceptance and high-precision adjustment can be completed within the rated load range.

[0036] In this embodiment, the lifting drive assembly further includes a displacement sensor 6 , and the displacement sensor 6 is used to detect the real-time position of the reinforcing rib clamped by the clamping assembly 3 .

[0037] See also Figure 2 and Figure 3 ;

[0038] In this embodiment, the clamping assembly 3 includes:

[0039] A second slide rail 31, wherein the second slide rail 31 is disposed on the lifting plate 2;

[0040] A clamping unit, wherein the clamping unit is slidably connected to the second slide rail 31;

[0041] A telescopic unit, which is used to drive the clamping unit to slide on the second slide rail 31; the telescopic unit can be driven by a cylinder, a hydraulic cylinder or a motor to be telescopic. In the specific implementation process of the present application, the telescopic unit includes a driving cylinder 32, and the power output shaft of the driving cylinder 32 is connected to the driving plate 33.

[0042] In this embodiment, the clamping unit includes: a driving plate 33, the driving plate 33 is slidably connected to the fixed second slide rail; a clamping press head 34, the clamping press head 34 is fixed to the driving plate 33, and is used to clamp the reinforcing ribs to be mounted; a clamping motor 35, the clamping motor 35 is used to drive the clamping press head 34 to perform clamping. In the specific implementation process of this application, the driving wheel of the clamping motor 35 is meshed with the driving gear 36, and the clamping press head 34 is controlled by the driving gear 36 to clamp.

[0043] See also Figure 4 ;

[0044] In this embodiment, the clamping press head 34 includes an upper press head 37 and a lower press head 38 .

[0045] In this embodiment, the suit device further includes a sensing component, which is used to detect the clamping force of the clamping component 3; the sensing component includes a pressure sensor, which is fixed at the clamping position of the clamping pressure head 34. In the specific implementation process of this application, the pressure sensor includes an upper pressure sensor 8 and a lower pressure sensor 9, the upper pressure sensor 8 is arranged on the upper pressure head 37, and the lower pressure sensor 9 is arranged on the lower pressure head 38, which can provide real-time feedback on the clamping force.

[0046] See also Figure 5 ;

[0047] In this embodiment, multiple sheathing devices 11 are circumferentially arranged to achieve synchronous downward sheathing, thereby avoiding damage to the internal structure caused by excessive internal stress during the reinforcing rib sheathing process.

[0048] In this embodiment, the clamping end of the clamping head 34 is provided with a plurality of floating balls 10 to ensure that the clamped reinforcing ribs can float freely in radial direction.

[0049] In this embodiment, a method for packaging a packaging device is provided, comprising the following steps:

[0050] 1) The clamping assembly 3 on the lifting plate 2 is driven to rise to a designated location by driving the screw rod 5;

[0051] 2) The clamping press head 34 is driven to extend outward by the driving cylinder 32, and the reinforcing rib to be mounted is clamped by the clamping press head 34, and the clamping force of the clamping press head 34 on the reinforcing rib is monitored in real time by the sensing component;

[0052] 3) After the clamping ram 34 is clamped stably, the driving screw 5 drives the clamping ram 34 to move downward along the outer ring of the shell container of the already spliced ​​curved steel plate, and completes the assembly process of the ferrule and the shell, which can accurately realize the rib set work at different height positions of the outer ring of the shell container.

[0053] It can be seen from the above technical solution that the present application has at least the following advantages and positive effects:

[0054] A set device in the present application can realize the lower hanging reception and lower hanging set of the reinforcement ribs of the curved steel plate. The device has stable movement and high adjustment accuracy, and can accurately transport the reinforcement ribs to the specified position.

[0055] A sheathing device in the present application can achieve synchronous downward sheathing by arranging multiple sheathing devices along the circumference of the curved steel plate, thereby avoiding internal structural damage caused by excessive internal stress during the reinforcing rib sheathing process.

[0056] A set device in the present application can reduce the number of construction workers from 3-5 to 1 person, and shorten the time for setting a single reinforcing bar from 1 hour to 20 minutes, thereby saving manpower and time and reducing the work intensity of workers.

[0057] In the description of the above embodiments, specific features, structures, materials or characteristics may be combined in a suitable manner in any one or more embodiments or examples.

[0058] The above are only specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily thought of by a person skilled in the art within the technical scope disclosed by the present invention should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.

Claims

1. A package device, characterized in that: include: A fixed plate, wherein a first slide rail is arranged in a vertical direction of the fixed plate; A lifting plate, the lifting plate being slidably connected to the first slide rail; A lifting drive assembly, the lifting drive assembly is used to drive the lifting plate to slide on the first slide rail; A clamping assembly, the clamping assembly is used to clamp the reinforcing rib to be mounted; The clamping assembly comprises: a second slide rail, the second slide rail being disposed on the lifting plate; a clamping unit, wherein the clamping unit is slidably connected to the second slide rail; a telescopic unit, the telescopic unit being used to drive the clamping unit to slide on the second slide rail; The clamping unit comprises: a driving plate, the driving plate being slidably connected to the second slide rail; A clamping press head, the clamping press head is fixed to the driving plate and is used to clamp the reinforcing rib to be mounted; A clamping motor, the clamping motor is used to drive the clamping pressure head to perform clamping work; The clamping end of the clamping pressure head is provided with a plurality of floating balls; The clamping pressure head includes an upper pressure head and a lower pressure head; The described sheathing devices are arranged in plurality along the circumference of the curved steel plate to realize synchronous downward sheathing.

2. A package device according to claim 1, characterized in that: The set device also includes a sensing component, which is used to detect the clamping force of the clamping component.

3. A package device according to claim 2, characterized in that: The sensing component includes a pressure sensor, and the pressure sensor is fixed at the clamping position of the clamping pressure head.

4. A package device according to claim 1, characterized in that: The telescopic unit comprises a driving cylinder, and a power output shaft of the driving cylinder is connected to the driving plate.

5. A package device according to claim 1, characterized in that: The lifting drive assembly includes a driving motor and a driving screw, the driving motor is connected to the driving screw, and the lifting plate is connected to a slider on the driving screw.

6. A package device according to claim 5, characterized in that: The lifting drive assembly also includes a displacement sensor, which is used to detect the real-time position of the reinforcing rib clamped by the clamping assembly.

7. A method for packaging a packaging device, characterized in that: The method is applied to the package device according to any one of claims 1 to 6, comprising the following steps: 1) The lifting drive assembly drives the clamping assembly on the lifting plate to rise to the designated location; 2) The telescopic unit drives the clamping unit to extend outward, and the clamping unit clamps the reinforcing ribs to be mounted, and the clamping force of the clamping unit on the reinforcing ribs is monitored in real time through the sensing component; 3) After the clamping unit is clamped stably, the lifting drive assembly drives the clamping unit to descend for assembly. When the displacement sensor detects that the reinforcing rib is assembled to the specified position, the clamping unit releases the reinforcing rib to complete the assembly.

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