A high-efficiency multi-stage mixing device for ABS resin drying processing
By designing an efficient multi-stage mixing device, combined with agitation, heating and conveying mechanism, the problem of low processing efficiency of ABS resin is solved, efficient drying and sufficient mixing are achieved, and product quality is improved.
Patent Information
- Application Number
- CN202210269507.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-03-18
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2042-03-18
AI Technical Summary
The drying and mixing process of existing ABS resins takes a long time and complex operation, resulting in inefficiency.
An efficient multi-stage mixing device is designed, including a stirring mechanism, a heating mechanism and a conveying mechanism. The power device is used to drive the stirring and conveying mechanism to achieve uniform stirring, heating and drying of materials and multi-stage mixing.
The processing steps of ABS resin are simplified, production efficiency is improved, efficient drying and sufficient mixing of ABS resin is achieved, and product quality is improved.
Smart Images

Figure CN114633398B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of material mixing processing, in particular to a high-efficiency multi-stage material mixing device for ABS resin drying processing. Background Art
[0002] ABS resin is the polymer with the largest output and the most extensive application. It organically unifies the various properties of PS, SAN, and BS, and has excellent mechanical properties of toughness, hardness, and rigidity. ABS engineering plastics have excellent comprehensive properties, excellent impact strength, good dimensional stability, electrical properties, wear resistance, chemical resistance, dyeability, and good molding and machining. ABS resin is resistant to water, inorganic salts, alkalis and acids, insoluble in most alcohols and hydrocarbon solvents, but easily soluble in aldehydes, ketones, esters and certain chlorinated hydrocarbons. ABS resin maintains the excellent electrical properties and easy processing and molding of styrene, and increases elasticity, strength (characteristics of butadiene), heat resistance and corrosion resistance (excellent properties of acrylonitrile), and has high surface hardness and good chemical resistance. ABS engineering plastics have a wide range of uses, mainly in industries such as machinery, electrical, textile, automobile and shipbuilding. The performance of ABS is between general-purpose plastics and engineering plastics. It has good impact resistance, is basically not notch-sensitive, has excellent fluidity, and is relatively cheap. Therefore, it is widely used and suitable for making general mechanical parts, wear-reducing and wear-resistant parts, transmission parts, and telecommunication parts.
[0003] However, ABS resin is water-absorbent, so it needs to be dried before processing. However, in the existing ABS processing process, a special drying device is required to dry the ABS resin and then put it into a processing and mixing device. This process is time-consuming and cumbersome, which greatly affects the processing efficiency of the ABS resin. At the same time, the existing ABS resin mixing processing equipment is too complicated to operate, and the stirring and mixing is not sufficient, which makes the production efficiency of the ABS resin mixture low. Therefore, there is an urgent need for a device that can efficiently dry and mix ABS resin. Summary of the invention
[0004] In view of the deficiencies in the above-mentioned background technology, the present invention provides a high-efficiency multi-stage mixing device for ABS resin drying processing.
[0005] To achieve the above object, the present invention provides the following technical solution: an efficient multi-stage mixing device for ABS resin drying processing, comprising a shell, a stirring mechanism, a heating mechanism and a conveying mechanism located in the shell, and a feeding port is provided at the top of the shell for feeding materials;
[0006] The stirring mechanism comprises a first cylinder, a stirring blade and a rotating sleeve, wherein the first cylinder is located at the upper end of the shell, the rotating sleeve is located at the center of the first cylinder, and the rotating sleeve is connected to the first cylinder through a supporting rod, a pad is provided at the lower end of the first cylinder, the stirring blade is evenly installed on the lower end surface of the pad, and a plurality of annular grooves are provided on the pad, and the annular grooves are respectively located between two adjacent stirring blades, and the material will slide into the annular grooves after entering the shell through the feeding port;
[0007] The heating mechanism comprises a first pipe, a first annular baffle and an air vent, wherein the first pipe is installed around the lower end of the shell, the first annular baffle is located at the lower end of the shell, a heating chamber is formed between the first annular baffle and the first pipe, the air vents are evenly distributed on the first annular baffle, an air supply hole is provided on the side wall of the first pipe, the air supply hole is connected to an external hot air blower, and the hot air is sent into the heating chamber through the air supply hole by the hot air blower, and enters the shell through the air supply hole;
[0008] The conveying mechanism includes a rotating shaft, a spiral blade and a conveying sleeve. The bottom end of the shell is conical and used to concentrate materials. The bottom end of the rotating shaft is inserted into the bottom surface of the shell. The upper end of the rotating shaft passes through the rotating sleeve and extends out of a circular hole arranged at the center of the upper end of the shell. The spiral blade is located on the outer wall of the rotating shaft. The conveying sleeve wraps the spiral blade. There is a certain gap between the lower end of the conveying sleeve and the bottom end of the shell, and the conveying sleeve is connected to the bottom end of the shell through a bracket. The spiral blade conveys the material at the bottom end of the shell to the upper end of the spiral blade.
[0009] Preferably, a power device is provided at the upper end of the outer shell, and the power device includes a circular shell, a motor and a third bevel gear. The circular shell is installed at the upper end of the outer shell, the motor is located inside the circular shell, and the third bevel gear is located at the output end of the motor. The rotating sleeve passes through the circular hole, and a first bevel gear is provided at the upper end of the rotating sleeve, and a second bevel gear is provided at the upper end of the rotating shaft. The third bevel gear is respectively meshed with the first bevel gear and the second bevel gear, and the operation of the motor drives the spiral blade and the stirring paddle to rotate in opposite directions.
[0010] Preferably, the lower end of the stirring blade is in a bent state to prolong the time for the material to pass through the heating mechanism.
[0011] Preferably, an inclined ring plate is provided at the upper end of the conveying sleeve, and the spiral blades convey the material to the upper end of the outer shell, while the material will scatter onto the inclined ring plate and slide into the stirring mechanism again, and the operation will be circulated in this way.
[0012] Preferably, a second annular baffle is provided on the periphery of the conveying sleeve, and the second annular baffle is connected to the conveying sleeve via a cross beam.
[0013] Preferably, the stirring blade is inserted between the second annular baffle and the first annular baffle, and the stirring blade rotates between the first annular baffle and the second annular baffle to stir the material.
[0014] Preferably, a discharge port is provided at the conical portion of the lower end of the shell for discharging the processed materials.
[0015] Preferably, a leg is provided at the lower end of the shell for supporting the shell.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] 1. The present invention is provided with a stirring mechanism and a heating mechanism. The power device located at the upper end of the shell drives the rotating sleeve in the stirring mechanism to rotate. At this time, the first cylinder rotates accordingly, and the stirring blade at the lower end of the first cylinder rotates between the first annular baffle and the second annular baffle, so that the material poured from the feeding port enters between the rotating stirring blades evenly through the annular groove at the lower end of the pad, so that the material can be stirred between the first annular baffle and the second annular baffle. The lower end of the stirring blade has a bent portion, so that the material can be retained between the two plates for a certain period of time. At the same time, the air delivery hole in the heating mechanism is used to transport warm air to the heating chamber, and then enters between the first annular baffle and the second annular baffle through the air vent to dry the material being stirred, thereby realizing the simultaneous drying, mixing and stirring of ABS resin, simplifying the processing steps of the mixed material, and accelerating the production efficiency of the mixed material.
[0018] 2. In the present invention, a power device is provided, and the output end of the motor is connected to the third bevel gear, which is meshed with the second bevel gear on the upper end of the rotating shaft and the first bevel gear on the upper end of the rotating sleeve, thereby driving the rotating shaft and the rotating sleeve to rotate at the same time, without the need for an additional motor, thereby reducing production costs.
[0019] 3. In the present invention, a conveying mechanism is provided, and the rotating shaft and the spiral blades in the conveying mechanism cooperate with each other to make the stirred materials fall to the conical area at the bottom of the shell and gather. At this time, the spiral blades transfer the materials along the conveying sleeve to the upper part of the shell during the rotation process, and in the conveying process, the materials are mixed again to achieve multi-stage mixing efficiency. After the materials are conveyed to the upper end of the conveying sleeve, they will be evenly sprinkled on the inclined ring plate at the upper end of the conveying sleeve, and slide into the ring groove again to perform stirring and drying operations. This cycle is repeated, and the ABS resin can be thoroughly dried, stirred and mixed, so that the mixing is more sufficient and the quality of the product is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The accompanying drawings are used to provide further understanding of the present invention and constitute a part of the specification. They are used to explain the present invention together with the embodiments of the present invention and do not constitute a limitation of the present invention.
[0021] In the attached picture:
[0022] Figure 1 It is a schematic structural diagram of the mixing device of the present invention;
[0023] Figure 2 is a side cross-sectional view of a mixing device of the present invention;
[0024] Figure 3 It is a structural schematic diagram of a stirring structure of the present invention from one perspective;
[0025] Figure 4 It is a structural schematic diagram of the stirring structure of the present invention from another perspective;
[0026] Figure 5 It is a schematic diagram of the structure of the power device of the present invention;
[0027] Figure 6 It is a structural schematic diagram of the heating mechanism of the present invention;
[0028] Figure 7 It is a structural schematic diagram of the conveying structure of the present invention;
[0029] Numbers in the figure: 1, shell; 101, feeding port; 102, circular hole; 103, discharge port; 104, support leg; 201, first cylinder; 202, stirring blade; 203, rotating sleeve; 204, support rod; 205, pad; 206, annular groove; 301, first pipeline; 302, first annular baffle; 303, vent; 304, air delivery hole; 401, rotating shaft; 402, spiral blade; 403, conveying sleeve; 404, bracket; 405, inclined ring plate; 406, second annular baffle; 407, crossbeam; 501, round shell; 502, motor; 503, third bevel gear; 504, first bevel gear; 505, second bevel gear. DETAILED DESCRIPTION
[0030] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.
[0031] Example: Figure 1-Figure 2As shown, a high-efficiency multi-stage mixing device for ABS resin drying processing includes a shell 1, a stirring mechanism, a heating mechanism and a conveying mechanism located in the shell 1, a feeding port 101 is provided at the top of the shell 1 for feeding materials, and a support leg 104 is provided at the lower end of the shell 1 for supporting the shell 1;
[0032] like Figure 3-Figure 5 As shown, the stirring mechanism includes a first cylinder 201, a stirring blade 202 and a rotating sleeve 203. The first cylinder 201 is located at the upper end of the housing 1, the rotating sleeve 203 is located at the center of the first cylinder 201, and the rotating sleeve 203 is connected to the first cylinder 201 through a supporting rod 204. A pad 205 is provided at the lower end of the first cylinder 201, and the stirring blade 202 is evenly installed on the lower end surface of the pad 205. The lower end of the stirring blade 202 is bent. The state is used to prolong the time for the material to pass between the first annular baffle 302 and the second annular baffle 406. The pad 205 is provided with a plurality of annular grooves 206, and the annular grooves 206 are respectively located between two adjacent stirring blades 202. After the material passes through the feeding port 101 and enters the shell 1, the first cylinder 201 is driven by the rotating sleeve 203 to rotate at the same time, and the material slides into the annular groove 206. A power device is provided at the upper end of the shell 1, and the power device includes a round shell 501 , a motor 502 and a third bevel gear 503, the round shell 501 is mounted on the upper end of the housing 1, the motor 502 is located inside the round shell 501, and the base of the motor 502 is mounted on the top surface of the housing 1, the third bevel gear 503 is located at the output end of the motor 502, the rotating sleeve 203 passes through the circular hole 102, the upper end of the rotating sleeve 203 is provided with a first bevel gear 504, the upper end of the rotating shaft 401 is provided with a second bevel gear 505, and ... The second bevel gear 505 is located at the upper end of the first bevel gear 504, the upper end of the rotating rod passes through the interior of the rotating sleeve 203 and is connected to the second bevel gear 505, the upper end of the rotating shaft 401 is inserted in the upper wall of the circular shell 501, and the lower end is inserted in the lower end wall of the outer shell 1, the third bevel gear 503 is respectively meshed with the first bevel gear 504 and the second bevel gear 505, and the operation of the motor 502 drives the spiral blade 402 and the stirring paddle 202 to rotate in opposite directions.
[0033] like Figure 6As shown, the heating mechanism includes a first pipe 301, a first annular baffle 302 and an air vent 303. The first pipe 301 is installed around the lower end of the shell 1. The first annular baffle 302 is located at the lower end of the shell 1. A heating chamber is formed between the first annular baffle 302 and the first pipe 301. The air vent 303 is evenly distributed on the first annular baffle 302. The side wall of the first pipe 301 is provided with an air supply hole 304. The air supply hole 304 is connected to an external hot air blower. The hot air blower is used to send hot air into the heating chamber through the air supply hole 304, and the hot air is evenly transported to between the first annular baffle 302 and the second annular baffle 406 through the air vent 303 to dry the material.
[0034] like Figure 7 As shown, the conveying mechanism includes a rotating shaft 401, a spiral blade 402 and a conveying sleeve 403. The bottom end of the shell 1 is conical and used to concentrate materials. The bottom end of the rotating shaft 401 is inserted into the bottom surface of the shell 1. The upper end of the rotating shaft 401 passes through the rotating sleeve 203 and extends out of the circular hole 102 set at the center position of the upper end of the shell 1. The spiral blade 402 is located on the outer wall of the rotating shaft 401. The conveying sleeve 403 wraps the spiral blade 402. There is a certain gap between the lower end of the conveying sleeve 403 and the bottom end of the shell 1, and the conveying sleeve 403 is connected to the bottom end of the shell 1 through a bracket 404. The spiral blade 402 conveys the material at the bottom end of the shell 1 to the upper end of the spiral blade 402. An inclined ring plate 405 is provided at the upper end of the sleeve 403, and the spiral blade 402 transports the material to the upper end of the shell 1. At the same time, the material will scatter on the inclined ring plate 405 and slide into the stirring mechanism again, and the operation is cyclically performed. A second annular baffle 406 is provided on the periphery of the conveying sleeve 403, and the second annular baffle 406 is connected to the conveying sleeve 403 by a cross beam 407. The stirring paddle 202 is inserted between the second annular baffle 406 and the first annular baffle 302, and the stirring paddle 202 rotates between the first annular baffle 302 and the second annular baffle 406 to stir the material. A discharge port 103 is provided at the conical portion of the lower end of the shell 1 for discharging the processed material.
[0035] When in use, the material is put into the housing 1 through the feeding port 101 at the upper end of the housing 1, and the material slides into the first cylinder 201 and accumulates on the pad 205 at the bottom end of the first cylinder 201. The motor 502 drives the first bevel gear 504 to rotate through the third bevel gear 503. At this time, the rotating sleeve 203 drives the first cylinder 201 to rotate. At this time, the annular groove 206 on the pad 205 continuously transports the material to between the first annular baffle 302 and the second annular baffle 406 at the lower end, and When the first cylinder 201 rotates, the stirring blade 202 below will also rotate at the same time. The stirring blade 202 will stir the material between the first annular baffle 302 and the second annular baffle 406. At the same time, during the stirring process, the first pipeline 301 on the shell 1 is connected to the hot air blower through the air supply hole 304, and the hot air is conveyed into the shell 1 through the hot air blower. The hot air enters the heating chamber and is evenly conveyed to the space between the first annular baffle 302 and the second annular baffle 406 through the air holes 303 evenly distributed on the first annular baffle 302, so as to dry the material being stirred therein. Under the action of the bending of the lower end of the stirring blade 202, the drying and stirring process will be extended, and the material that has been initially dried and stirred will slide to the conical area at the bottom of the shell 1. At this time, the second bevel gear 505 at the upper end of the rotating rod will rotate at the same time under the action of the third bevel gear 503, and the rotating rod drives the spiral blade 402 to rotate in the conveying sleeve 403, and the material that has been initially processed at the bottom of the shell 1 is conveyed to the first cylinder again. When the material is in the cylinder 201 and in the spiral blade 402, the mixing operation can be performed again to achieve multi-stage mixing efficiency of the material. When the material is transported to the outlet of the conveying sleeve 403 at the upper end through the spiral blade 402, it will be evenly scattered on the inclined ring plate 405 and slide along the inclined ring plate 405 to the ring groove 206, and the stirring and drying process will be performed again. This process is repeated to achieve efficient drying and mixing integrated operation of ABS resin. After multiple mixing, the material is discharged from the discharge port 103 at the lower end of the shell 1.
[0036] Finally, it should be noted that the above description is only a preferred example of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. An efficient multi-stage mixing device for ABS resin drying processing, characterized in that: It includes a shell, a stirring mechanism, a heating mechanism and a conveying mechanism located inside the shell, and a feeding port is provided at the top of the shell for feeding materials; The stirring mechanism comprises a first cylinder, a stirring blade and a rotating sleeve, wherein the first cylinder is located at the upper end of the shell, the rotating sleeve is located at the center of the first cylinder, and the rotating sleeve is connected to the first cylinder through a supporting rod, a pad is provided at the lower end of the first cylinder, the stirring blade is evenly installed on the lower end surface of the pad, and a plurality of annular grooves are provided on the pad, and the annular grooves are respectively located between two adjacent stirring blades, and the material will slide into the annular grooves after entering the shell through the feeding port; The heating mechanism comprises a first pipe, a first annular baffle and an air vent, wherein the first pipe is installed around the lower end of the shell, the first annular baffle is located at the lower end of the shell, a heating chamber is formed between the first annular baffle and the first pipe, the air vents are evenly distributed on the first annular baffle, an air supply hole is provided on the side wall of the first pipe, the air supply hole is connected to an external hot air blower, and the hot air is sent into the heating chamber through the air supply hole by the hot air blower, and enters the shell through the air supply hole; A conveying mechanism, comprising a rotating shaft, a spiral blade and a conveying sleeve, wherein the bottom end of the shell is conical and used to concentrate materials, the bottom end of the rotating shaft is inserted into the bottom surface of the shell, the upper end of the rotating shaft passes through the rotating sleeve and extends out of a circular hole arranged at the center of the upper end of the shell, the spiral blade is located on the outer wall of the rotating shaft, the conveying sleeve wraps the spiral blade, the lower end of the conveying sleeve has a certain gap with the bottom end of the shell, and the conveying sleeve is connected to the bottom end of the shell through a bracket, and the spiral blade conveys the materials at the bottom end of the shell to the upper end of the spiral blade; A power device is provided at the upper end of the shell, and the power device includes a round shell, a motor and a third bevel gear. The round shell is installed at the upper end of the shell, the motor is located inside the round shell, and the third bevel gear is located at the output end of the motor. The rotating sleeve passes through the round hole at the upper end of the shell, and the upper end of the rotating sleeve is provided with a first bevel gear, and the upper end of the rotating shaft is provided with a second bevel gear. The third bevel gear is respectively meshed with the first bevel gear and the second bevel gear, and the operation of the motor drives the spiral blade and the stirring blade to rotate in opposite directions respectively; The lower end of the stirring blade is in a bent state, so as to prolong the time for the material to pass through the heating mechanism.
2. The high-efficiency multi-stage mixing device for drying ABS resin according to claim 1, characterized in that: An inclined ring plate is provided at the upper end of the conveying sleeve, and the spiral blades convey the material to the upper end of the outer shell. At the same time, the material will scatter onto the inclined ring plate and slide into the stirring mechanism again, and the operation will be circulated in this way.
3. The high-efficiency multi-stage mixing device for ABS resin drying processing according to claim 1, characterized in that: A second annular baffle is disposed on the periphery of the conveying sleeve, and the second annular baffle is connected to the conveying sleeve via a crossbeam.
4. The high-efficiency multi-stage mixing device for drying ABS resin according to claim 3, characterized in that: The stirring blade is inserted between the second annular baffle and the first annular baffle, and the stirring blade rotates between the first annular baffle and the second annular baffle to perform a stirring operation on the material.
5. The high-efficiency multi-stage mixing device for ABS resin drying processing according to claim 1, characterized in that: A discharge port is provided at the conical portion of the lower end of the shell for discharging the processed materials.
6. The high-efficiency multi-stage mixing device for ABS resin drying processing according to claim 1, characterized in that: The lower end of the shell is provided with a supporting leg for supporting the shell.
Citation Information
Patent Citations
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CN108211888A
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CN213260438U