Assembling device

Abstract

The present application relates to an assembly apparatus, which can include a main module including a first platform and a head coupled to a functional unit of the first platform and manufacturing a display module, an auxiliary module including a second platform and a standard coupled to a functional unit of the second platform and coupled to the main module, and a distribution module coupled to the main module and delivering the display module. The head can include an upper head portion and a lower head portion coupled to a lower surface of the upper head portion. The lower head portion can be changed according to a manufacturing process of the display module.

Description

Technical Field

[0001] The embodiments of the present invention generally provide an assembly apparatus and modular equipment including the assembly apparatus. More specifically, the embodiments relate to an assembly apparatus for manufacturing display modules and modular equipment including the assembly apparatus. Background Technology

[0002] Display modules can be manufactured using dedicated facilities. These dedicated facilities can operate on a block-by-block basis. That is, a dedicated facility can perform a single process for each element in a block and can be rearranged on a block-by-block basis. In other words, each element in a block can perform a single function. For example, a dedicated facility can be used to manufacture mobile display modules.

[0003] However, the dedicated facilities currently used for mobile display module processes are cell configurations optimized for specific processes and can respond to similar processes, but may not be able to handle other processes. Summary of the Invention

[0004] One embodiment provides an assembly apparatus for manufacturing a display module.

[0005] One embodiment provides a modular device including an assembly apparatus.

[0006] The assembly apparatus according to the embodiment may include: a main module, including a first platform and a head of a functional unit connected to the first platform, and manufacturing a display module; an auxiliary module, including a second platform and a standard portion of a functional unit connected to the second platform, and connected to the main module; and a distribution module, connected to the main module, and conveying the display module. The head may include an upper head portion and a lower head portion, the lower head portion being connected to the lower surface of the upper head portion. The lower head portion may be varied depending on the manufacturing process of the display module.

[0007] According to the implementation, the lower head portion of the head can be changed to one of the following: an attachment portion, an application head portion, a compression head portion, and a connection head portion.

[0008] According to the implementation method, the head may include a first head and a second head.

[0009] According to the implementation method, the first head and the second head can have different shapes depending on the manufacturing process of the display module.

[0010] According to an implementation, the first platform may include a first main body portion and a second main body portion connected to the first main body portion.

[0011] According to the implementation, the main module may further include a camera module connected to the first main body and observing the movement of the display module, a first frame connected to the second main body, and a second frame connected to the first frame.

[0012] According to one embodiment, the main module may further include a driving portion connected to the first main body portion and a base portion connected to the driving portion. The display module may be mounted on the base portion.

[0013] According to the implementation method, when viewed in a plan view, the drive portion may have a rectangular shape.

[0014] According to the implementation, when viewed in a plan view, the drive portion may have a circular ring shape.

[0015] According to one embodiment, the head can be connected to a second frame. The head can move in a first direction via the second frame. The head can also move together with the second frame via the first frame in a second direction orthogonal to the first direction.

[0016] According to one embodiment, the first frame can extend in a second direction. The second frame can extend in a first direction orthogonal to the second direction.

[0017] According to an embodiment, the standard section may include an auxiliary robot arm attached to the second platform to peel off the protective film from the display module, a supply component attached to the second platform to supply tape to the display module, and a waste container attached to the second platform to collect the protective film.

[0018] According to an embodiment, the standard part may include an application member connected to a second platform.

[0019] According to an embodiment, the distribution module may further include a base part, a distribution robot attached to the base part and moving the display module, and a tray attached to the base part and storing the display module.

[0020] The modular device according to the embodiments may include a first assembly device and a second assembly device. The first assembly device may include: a first main module, including a first platform and a first head of a functional unit connected to the first platform, and manufacturing a display module; a first auxiliary module, including a second platform and a first standard portion of a functional unit connected to the second platform, and connected to the first main module; and a first distribution module, connected to the first main module and conveying the display module. The second assembly device may include: a second main module, including a third platform and a second head of a functional unit connected to the third platform, and manufacturing a display module; a second auxiliary module, including a fourth platform and a second standard portion of a functional unit connected to the fourth platform, and connected to the second main module; and a second distribution module, connected to the second main module and conveying the display module. Each of the first head and the second head may include an upper head portion and a lower head portion, the lower head portion being connected to the lower surface of the upper head portion. According to the manufacturing process of the display module, the lower head portion may include one selected from a connecting head portion, an applying head portion, a compressing head portion, and a connecting head portion.

[0021] According to the implementation method, the lower head portion can be changed according to the manufacturing process of the display module.

[0022] According to an embodiment, the first assembly device and the second assembly device may include the same components other than the first head and the second head.

[0023] According to the implementation method, the first platform and the third platform may have the same shape. The second platform and the fourth platform may have the same shape.

[0024] According to an embodiment, the second distribution module of the second assembly device can be connected to the first distribution module of the first assembly device.

[0025] According to an embodiment, the modular device may further include a connecting member that connects between the first distribution module and the second distribution module and houses the display module.

[0026] The assembly apparatus according to embodiments of the present invention can implement various processes using standard functional units and the same platform, and the processes can be flexibly changed according to the product. Furthermore, the cost of process equipment including modular equipment comprising the assembly apparatus can be reduced. Attached Figure Description

[0027] The illustrative and non-limiting embodiments will become clearer from the following detailed description taken in conjunction with the accompanying drawings.

[0028] Figure 1 This is a perspective view showing a modular device according to an embodiment.

[0029] Figure 2It is shown Figure 1 A three-dimensional view of the assembly unit of the modular equipment.

[0030] Figure 3 It is shown Figure 2 A perspective view of the first and second platforms of the assembly device.

[0031] Figure 4 It is shown Figure 2 A three-dimensional view of the main module of the assembly device.

[0032] Figure 5 It is shown Figure 4 A 3D view of the header of the main module.

[0033] Figure 6 It is shown Figure 5 A three-dimensional diagram of an example of the lower part of the head.

[0034] Figure 7 It is shown Figure 5 A three-dimensional view of another example of the lower part of the head.

[0035] Figure 8 It is shown Figure 5 A three-dimensional view of another example of the lower part of the head.

[0036] Figure 9 It is shown Figure 5 A three-dimensional view of another example of the lower part of the head.

[0037] Figure 10 It is shown Figure 2 A perspective view of an example auxiliary module of the assembly device.

[0038] Figure 11 It is shown Figure 2 A perspective view of another example of an auxiliary module for the assembly device.

[0039] Figure 12 It is shown Figure 2 A three-dimensional view of the distribution module of the assembly device.

[0040] Figure 13 This is a plan view showing the assembly apparatus of a modular device according to an embodiment.

[0041] Figure 14 This is a plan view showing the assembly apparatus of a modular device according to an embodiment.

[0042] Figure 15 This is a plan view showing the assembly apparatus of a modular device according to an embodiment. Detailed Implementation

[0043] In the following, embodiments of the present disclosure will be described in detail with reference to the accompanying drawings. In the drawings, the same reference numerals are used for the same parts, and redundant descriptions of the same parts will be omitted.

[0044] Figure 1 This is a perspective view showing a modular device according to an embodiment. Figure 2 It is shown Figure 1 A three-dimensional view of the assembly unit of the modular equipment.

[0045] Reference Figure 1 and Figure 2 The modular device 1000 may include at least one assembly unit AE. Although in Figure 1 Not shown in detail, but each of the assembly devices AE can manufacture the components required for the display module while conveying the display module (not shown) along the first direction D1. According to an embodiment, each of the assembly devices AE can be connected. That is, each of the assembly devices AE can be connected to each other via the distribution module 400.

[0046] According to an embodiment, each component of the assembly apparatus AE may include a main module 200, an auxiliary module 300, and a distribution module 400. The main module 200 can manufacture the display module. The auxiliary module 300 can play a supporting role in manufacturing the display module. The distribution module 400 can transport the display module.

[0047] According to the implementation, the main module 200 can be connected to the distribution module 400, and the auxiliary module 300 can be connected to the main module 200. That is, the distribution module 400, the main module 200, and the auxiliary module 300 can be connected to manufacture an assembly device AE.

[0048] Figure 3 It is shown Figure 2 A perspective view of the first and second platforms of the assembly device. For example, Figure 3 yes Figure 2 Enlarged perspective view of the first platform 100 and the second platform 110 of the assembly device AE.

[0049] Reference Figure 3 , Figure 2 The main module 200 shown may include a first platform 100, and Figure 2 The auxiliary module 300 shown may include a second platform 110. That is, each of the first platform 100 and the second platform 110 may be a type typically used in manufacturing Figure 2 The basic components of the assembly device AE shown. In other words, the first platform 100 and the second platform 110 included in each of the assembly devices AE can have the same shape.

[0050] like Figure 2As described, the auxiliary module 300 can be connected to the main module 200. That is, the second platform 110 of the auxiliary module 300 can be connected to the first platform 100 of the main module 200. In other words, the second platform 110 can be connected to the opening of the first platform 100.

[0051] According to an embodiment, the first platform 100 may include a first main body portion 100a and a second main body portion 100b. The second main body portion 100b may be connected to the first main body portion 100a. That is, the second main body portion 100b may be connected to both ends of the first main body portion 100a in the first direction D1.

[0052] For example, when viewed in a plan view, the first main body portion 100a may have a rotated "U" shape. When viewed from the side, the second main body portion 100b may have a rectangular shape. However, the configuration of the invention is not limited to this, and each of the first main body portion 100a and the second main body portion 100b may have a different shape.

[0053] Reference Figure 4 The main module 200 may include a first platform 100, a first stand 200a, a second stand 200b, a first camera module 210a, a second camera module 210b, a platform 220, a head 230, etc. Here, each of the first stand 200a, the second stand 200b, the first camera module 210a, the second camera module 210b, the platform 220, and the head 230 may have a standardized function.

[0054] like Figure 3 As described herein, the first platform 100 may include a first main body portion 100a and a second main body portion 100b. The second main body portion 100b may be coupled to the first main body portion 100a.

[0055] The platform 220 may include a driving portion 221 and a base portion 222. The display module may be mounted on the base portion 222. The base portion 222 may be coupled to the driving portion 221 and move in a second direction D2. For example, when viewed in a plan view, the base portion 222 may have a rectangular shape. For example, when viewed in a plan view, the driving portion 221 may have a rectangular shape. Alternatively, as described later, when viewed in a plan view, the driving portion 221 may have a circular or ring-shaped shape.

[0056] The platform 220 can be connected to the first main body portion 100a. That is, the drive portion 221 of the platform 220 can be connected to the first main body portion 100a of the first platform 100.

[0057] The first camera module 210a can be connected to the first platform 100. That is, the first camera module 210a can surround the second main body portion 100b of the first platform 100 and can be connected to the first main body portion 100a of the first platform 100. The second camera module 210b can be connected to the first platform 100. That is, the second camera module 210b can be connected to the first main body portion 100a of the first platform 100 adjacent to the second main body portion 100b.

[0058] A camera can be connected to a first camera module 210a and a second camera module 210b. The first camera module 210a and the second camera module 210b can use the camera to observe the movement of the display module. For example, when viewed from the side, each of the first camera module 210a and the second camera module 210b can have a rotating "U" shape. However, the configuration of the invention is not limited to this, and the first camera module 210a and the second camera module 210b can have various shapes.

[0059] The first frame 200a can be connected to the first platform 100. That is, the first frame 200a can be connected to the second main body portion 100b of the first platform 100. The second frame 200b can be connected to the first frame 200a. That is, the second frame 200b can be connected to the first frame 200a. The first frame 200a can extend in a second direction D2, and the second frame 200b can extend in a first direction D1 orthogonal to the second direction D2.

[0060] According to the embodiment, the second frame 200b can move in the first direction D1. Furthermore, the second frame 200b can move in the second direction D2, which is orthogonal to the first direction D1, while being connected to the first frame 200a.

[0061] The head unit 230 can be connected to the second rack 200b. That is, although in Figure 4 Not shown in detail, but the head 230 can be connected to the second frame 200b via a cable. According to an embodiment, the head 230 can move along the first direction D1 via the second frame 200b. Furthermore, the head 230, together with the second frame 200b, can move along the first frame 200a in a second direction D2 orthogonal to the first direction D1. Additionally, the head 230 can move in the opposite direction to the third direction D3. That is, the head 230 can be moved to the location of the display module and perform necessary processes.

[0062] According to the implementation, two heads 230 can be connected to the second rack 200b. For example, a first head and a second head can be connected to the second rack 200b. Alternatively, one head 230 or three or more heads 230 can be connected to the second rack 200b. In other words, one head 230 can perform one function.

[0063] For example, the first head and the second head can perform the same function. In this case, the first head and the second head can have the same shape. Alternatively, the first head and the second head can perform different functions. In this case, the first head and the second head can have different shapes.

[0064] According to the implementation method, apart from the header 230 of the main module 200, Figure 1 and Figure 2 Each of the assembly devices AE shown may have the same components.

[0065] However, according to Figure 4 The component with a standardized function in the main module 200 is merely exemplary. Alternatively, the main module 200 may also include other components with a standardized function.

[0066] Figure 5 It is shown Figure 4 A 3D view of the header of the main module.

[0067] Reference Figure 5 The head 230 may include an upper head portion 10 and a lower head portion 20.

[0068] According to the embodiment, the lower head portion 20 can be connected to the lower surface of the upper head portion 10. That is, the mounting portion 20a of the lower head portion 20 can be connected to the fastening portion 10a of the upper head portion 10.

[0069] According to the embodiment, the lower head portion 20 of the head 230 can be changed according to the manufacturing process of the display module. That is, the shape of the lower head portion 20 of the head 230 can be different according to the manufacturing process of the display module.

[0070] Figure 6 It is shown Figure 5 A three-dimensional diagram of an example of the lower part of the head. Figure 7 It is shown Figure 5 A three-dimensional view of another example of the lower part of the head. Figure 8 It is shown Figure 5 A three-dimensional view of another example of the lower part of the head. Figure 9 It is shown Figure 5 A three-dimensional view of another example of the lower part of the head.

[0071] Reference Figure 6 , Figure 5 The lower head portion 20 of the head 230 shown can be changed to an attachment portion 21. The attachment portion 21 can perform the task of attaching components to the display module. For example, tape can be attached to the display module using the attachment portion 21.

[0072] Reference Figure 7 , Figure 5 The lower head portion 20 of the head 230 shown can be modified into a compression head portion 22. The compression head portion 22 can perform the function of compressing components of the display module. For example, the compression head portion 22 can be used to compress a protective film attached to the display module. For example, the compression head portion 22 can be used to compress the display module and a cover window disposed on the upper surface of the display module.

[0073] Reference Figure 8 , Figure 5 The lower head portion 20 of the head 230 shown can be modified to apply a head portion 23. The head portion 23 can apply components of the display module. For example, the head portion 23 can be used to apply adhesive included in tape on the display module.

[0074] Reference Figure 9 , Figure 5 The lower head portion 20 of the head 230 shown can be modified into a connecting head portion 24. The connecting head portion 24 can perform the task of connecting components of the display module. For example, the connecting head portion 24 can be used to secure a printed circuit board (“PCB”) to the display module. For example, the connecting head portion 24 can be used to secure a driver IC to the display module.

[0075] Although it has been described according to Figure 5 The lower part 20 of the head 230 can be changed according to Figure 6 , Figure 7 , Figure 8 and Figure 9 The lower head portion 20 may be any one of the attachment portion 21, compression head portion 22, application head portion 23, and connection head portion 24, but the lower head portion 20 may be changed to a head portion that performs other processes.

[0076] Figure 10 It is shown Figure 2 A perspective view of an example auxiliary module of the assembly device. For example, Figure 10 It is shown Figure 2 A magnified perspective view of the auxiliary module 300 of the assembly device AE.

[0077] Reference Figure 10The auxiliary module 300 may include a second platform 110, a standard part of functional units, etc. Here, the standard part may include an auxiliary robot 310, a supply component 320, and a waste container 330. That is, each of the auxiliary robot 310, the supply component 320, and the waste container 330 may have a standardized function.

[0078] The auxiliary robot 310 can be attached to the second platform 110. The auxiliary robot 310 can perform tasks such as peeling off components of the display module. For example, the auxiliary robot 310 can peel off the protective film attached to the tape on the display module.

[0079] For example, there can be two auxiliary robotic arms 310. The auxiliary robotic arms 310 can be connected to both ends of the second platform 110. For example, the auxiliary robotic arms 310 can have multiple joints.

[0080] The supply component 320 can be attached to the second platform 110. That is, the supply component 320 can be attached to the center of the second platform 110. The supply component 320 can supply the materials required for the display module. For example, the supply component 320 can supply tape to be attached to the display module.

[0081] Waste container 330 can be attached to the second platform 110. That is, two waste containers 330 can be attached to the two ends of the second platform 110. For example, the protective film of the tape attached to the display module can be collected in the waste container 330.

[0082] Figure 11 It is shown Figure 2 A perspective view of another example of an auxiliary module for the assembly device.

[0083] Reference Figure 11 The auxiliary module 301 may include a second platform 110, a standard part of a functional unit, etc. Here, the standard part may include an application member 340. However, in addition to including the application member 340, the auxiliary module 301 may also include... Figure 10 The auxiliary module 300 shown is essentially the same. The application component 340 will be described primarily below.

[0084] The application member 340 can be attached to the second platform 110. The application member 340 can apply components of the display module. For example, the application member 340 can apply adhesive included in the tape of the display module.

[0085] According to the implementation method, in addition to the main module 200 (see reference 200) Figure 4 ) head 230 (refer to) Figure 4 ) and auxiliary modules 300 and 301 (see Figure 10 and Figure 11 In addition to the standard department, Figure 1and Figure 2 Each of the assembly devices AE shown may include the same components.

[0086] Included in accordance with Figure 10 and Figure 11 The components in each of the auxiliary modules 300 and 301 are merely exemplary. Alternatively, each of the auxiliary modules 300 and 301 may also include additional components.

[0087] Figure 12 It is shown Figure 2 A perspective view of the distribution module of the assembly device. For example, Figure 12 It is shown Figure 2 An enlarged perspective view of the distribution module 400 of the assembly device AE.

[0088] Reference Figure 12 The distribution module 400 may include a base part 410, a distribution robot 420, a support component 431, a tray 430, etc.

[0089] According to an implementation, the base portion 410 may be a basic component typically included in the allocation module 400. That is, included in Figure 1 and Figure 2 The distribution module 400 in each of the assembly devices AE shown may have the same shape.

[0090] The dispensing robot 420 can be attached to the base portion 410. That is, two dispensing robots 420 can be attached to the base portion 410. Alternatively, one dispensing robot 420 can be attached to the base portion 410. The dispensing robot 420 can be used to move the display module. For example, the dispensing robot 420 can have multiple joints.

[0091] Support member 431 can be connected to base part 410. Tray 430 can be connected to support member 431. Support member 431 can support tray 430. Tray 430 can store display module. That is, tray 430 can... Figure 1 The display module is stored after a specific process is performed in the assembly unit AE shown and before it moves to the next assembly unit AE.

[0092] According to one embodiment, the dispensing module 400 does not include the support member 431 and the tray 430, but may include a dispensing table (not shown). The dispensing table may be attached to one end of the base portion 410. The display module may be mounted on the dispensing table.

[0093] exist Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 ,Figure 6 , Figure 7 , Figure 8 , Figure 9 , Figure 10 , Figure 11 and Figure 12 In this invention, the modular device 1000 may include multiple assembly devices AE, each of which may include a main module 200, an auxiliary module 300, and a distribution module 400. Each of the main module 200, auxiliary module 300, and distribution module 400 uses the same platform and may include a portion of the minimum functional unit required according to the manufacturing process of the display module. Therefore, the modular device 1000 can implement various processes and can flexibly change the process according to the product.

[0094] Figure 13 This is a plan view showing the assembly apparatus of a modular device according to an embodiment.

[0095] Reference Figure 2 and Figure 13 Modular equipment 1000 (reference) Figure 1 This may include an assembly device AE, a connecting component 401, etc. Here, the assembly device AE may include a main module 200, an auxiliary module 300, and a distribution module 400.

[0096] like Figure 1 As described, the modular device 1000 may have a structure in which an assembly device AE is coupled. According to an embodiment, a connecting member 401 may be coupled between each of the dispensing modules 400. For example, the connecting member 401 may include either a connecting table (not shown) or a conveyor belt (not shown). The display module may be mounted on the connecting table or the conveyor belt.

[0097] Figure 14 This is a plan view showing the assembly apparatus of a modular device according to an embodiment.

[0098] Reference Figure 14 The assembly device AE1 may include a main module 200, an auxiliary module 300, a distribution module 400, etc. Here, the main module 200 may include a disk drive section CP.

[0099] According to the implementation method, refer again Figure 4 The disk drive portion CP can be connected to the first main body portion 100a included in the first platform 100. Furthermore, the base portion 222 can be connected to the disk drive portion CP. The display module can be mounted on the base portion 222. For example, the disk drive portion CP can have a circular annular shape. The base portion 222, connected to the disk drive portion CP, can rotate in a circular shape and can return to its original position after performing the processes required for the display module.

[0100] Figure 15 This is a plan view showing the assembly apparatus of a modular device according to an embodiment.

[0101] Reference Figure 15 The assembly device AE2 may include a main module 201 and an auxiliary module 300.

[0102] According to the implementation method, the assembly device AE2 may not include Figure 2 The distribution module 400 is shown. That is, the function of the distribution module 400 can be integrated into the main module 201 included in the assembly device AE2. In other words, the main module 201 can transmit the display module.

[0103] The modular device of this invention can be used to manufacture various display devices that may have display modules. For example, the modular device of this invention can be used to manufacture a variety of display devices, such as display devices for vehicles, ships and aircraft, portable communication devices, display devices for display or information transmission, medical display devices, etc.

[0104] The foregoing is a description of the embodiments and should not be construed as limiting them. Although some embodiments have been described, those skilled in the art will readily understand that many modifications can be made to the embodiments without substantially departing from the novel teachings and advantages of the inventive concept. Therefore, all such modifications are intended to be included within the scope of the inventive concept as defined in the claims. It should therefore be understood that the foregoing is a description of various embodiments and should not be construed as limiting oneself to the specific embodiments disclosed, and modifications to the disclosed embodiments and other embodiments are intended to be included within the scope of the appended claims.

Claims

1. An assembly apparatus, comprising: The main module includes a first platform and a header of functional units connected to the first platform, and manufactures a display module; The auxiliary module includes a second platform and a standard part of a functional unit connected to the second platform, and is also connected to one end of the main module; as well as The distribution module is connected to the other end of the main module opposite to the first end, and is configured independently of the auxiliary module to transmit data to the display module; The head includes an upper head portion and a lower head portion, wherein the lower head portion is connected to the lower surface of the upper head portion. The lower head portion can be modified according to the manufacturing process of the display module.

2. The assembly apparatus according to claim 1, wherein, The lower head portion of the head can be changed into one of an attachment head portion, an application head portion, a compression head portion, and a connection head portion.

3. The assembly apparatus according to claim 2, wherein, The head includes a first head and a second head.

4. The assembly apparatus according to claim 3, wherein, The first head and the second head have different shapes according to the manufacturing process of the display module.

5. The assembly apparatus according to claim 1, wherein, The first platform includes: The first main body; and The second main body is connected to the first main body.

6. The assembly apparatus according to claim 5, wherein, The main module also includes: A camera module is attached to the first main body and observes the movement of the display module; The first frame is connected to the second main body; and The second frame is connected to the first frame.

7. The assembly apparatus according to claim 6, wherein, The main module also includes: The drive unit is connected to the first main body part; and The base portion is connected to the drive portion, and the display module is mounted on the base portion.

8. The assembly apparatus according to claim 7, wherein, When viewed in a plan view, the drive section has a rectangular shape.

9. The assembly apparatus according to claim 7, wherein, When viewed in a plan view, the drive portion has a circular ring shape.

10. The assembly apparatus according to claim 6, wherein, The head is connected to the second frame, and The head moves in a first direction via the second platform, and the head and the second platform move together via the first platform in a second direction orthogonal to the first direction.

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