Transformer box with convenient installation
By adopting a sliding connection structure of the guide rail and the coil mounting frame in the transformer box, combined with the shock absorbing mechanism and the guidance restriction mechanism, convenient coil installation is achieved, solving the problems of installation inconvenient and coil damage in the prior art, and improving installation efficiency and use safety.
Patent Information
- Application Number
- CN202210484988.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-05-06
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2042-05-06
AI Technical Summary
During the installation process, the existing transformer box has a small internal space, which makes it inconvenient for construction personnel to operate, low installation efficiency, and easily leads to damage to the coil insulation layer, which cannot meet the actual use needs.
A transformer box with convenient installation is designed, using a sliding connection structure of guide rails and coil mounting frames, combined with shock absorption mechanisms and guidance restriction mechanisms, to achieve convenient extraction and installation of coil mounting frames, avoiding installation work within the narrow box.
Through the convenient installation process, the operating space and installation efficiency of construction personnel are improved, the risk of coil damage is reduced, and shock-absorbing protection is provided in the situation of transportation, installation, use, etc., improving the safety and practicality of use.
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Figure CN114709045B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of transformer boxes, and more specifically, to a transformer box with convenient installation. Background Art
[0002] A transformer is a static electrical device used to transform AC voltage and current and transmit AC electrical energy. It realizes the transmission of electrical energy based on the principle of electromagnetic induction. Transformers can be classified into power transformers, test transformers, instrument transformers, and transformers for special purposes according to their uses: Power transformers are necessary equipment for power transmission and distribution and power user distribution; Test transformers are equipment for performing withstand voltage (boosting voltage) tests on electrical equipment; Instrument transformers are used for electrical measurement and relay protection in the power distribution system (PT, CT); Transformers for special purposes include electric furnace transformers for smelting, welding transformers, rectifier transformers for electrolysis, small voltage regulating transformers, etc.
[0003] In the existing transformer box, generally, the coil needs to be fixed on the fixing frame arranged inside the box to ensure the stability of the coil inside the box and prevent it from tipping over. However, the narrow space inside the transformer box during the installation process affects the operation of the construction personnel. Not only is the installation efficiency low, but also the insulation layer of the coil is easily damaged during the operation. After the coil is completely installed, the protection ability for the coil is insufficient, which cannot meet the actual use requirements. Therefore, a transformer box with convenient installation is proposed to solve the above problems. Summary of the Invention
[0004] Aiming at the problems existing in the prior art, the purpose of the present invention is to provide a transformer box with convenient installation.
[0005] To solve the above problems, the present invention adopts the following technical solutions.
[0006] A transformer box with convenient installation, including a box body shell. On the front and back sides of the inner side of the box body shell, guide rails are fixedly connected. A coil mounting frame is slidably connected between the two guide rails. A shock absorption mechanism is fixedly installed on the inner bottom wall of the box body shell. A guiding and restricting mechanism is installed on the shock absorption mechanism. The tops of the shock absorption mechanism and the guiding and restricting mechanism are both connected to the coil mounting frame;
[0007] The guide rail includes a sliding guide rail. Three guiding guide rails are integrally formed at the bottom of the sliding guide rail. Three support sliders are welded on the front and back sides of the coil mounting frame respectively. The six support sliders respectively extend into the six guiding guide rails and are in smooth contact with the inner walls of the guiding guide rails.
[0008] As a further description of the above technical solution:
[0009] The shock absorption mechanism includes a number of telescopic rods, on which shock absorption springs are sleeved. The top of the telescopic rod is fixedly connected with a support plate, and the top of the shock absorption spring is fixedly connected with the support plate. The guiding and restricting mechanism is installed on the support plate.
[0010] As a further description of the above technical solution:
[0011] The guiding and restricting mechanism includes a mounting block, on which a servo motor is fixedly installed. The output shaft of the servo motor is fixedly connected with a driving worm. At the bottom inside the coil mounting frame, a driving rack is fixedly installed, and the driving rack meshes with the driving worm.
[0012] As a further description of the above technical solution:
[0013] The telescopic rod includes a receiving tube, inside which a piston is slidably connected. The top of the piston is fixedly connected with an extension rod, and the top of the extension rod is fixedly connected with the support plate. The receiving tube is fixedly connected with a first ventilation pipe communicating therewith.
[0014] As a further description of the above technical solution:
[0015] The mounting block includes a movable box, which is fixedly installed on the support plate. Inside the movable box, a lifting plate is arranged. A sealing ring is fixedly connected to the lifting plate, and the outer side of the sealing ring is slidably connected with the inner wall of the movable box. The servo motor is fixedly installed on the lifting plate. The movable box is fixedly connected with a second ventilation pipe communicating therewith.
[0016] As a further description of the above technical solution:
[0017] An inflation pipe penetrates through the box body shell, and the first ventilation pipe and the second ventilation pipe are integrally formed and communicated with the inflation pipe.
[0018] As a further description of the above technical solution:
[0019] At the bottom of the guide rail, equally spaced strengthening blocks are fixedly connected, and one side of the strengthening block is fixedly connected with the inner wall of the box body shell.
[0020] As a further description of the above technical solution:
[0021] Control valves are fixedly installed on both the first ventilation pipe and the second ventilation pipe.
[0022] Compared with the prior art, the advantages of the present invention are:
[0023] In this solution, the coil mounting bracket is lifted by the cooperation of the shock absorption mechanism and the guiding and restricting mechanism, so that the supporting slider slides into the inner side of the sliding guide rail from the guiding guide rail, thereby facilitating the extraction of the coil mounting bracket from the inside of the box body shell, so as to facilitate the installation and fixation of the coil structure of the transformer on the coil mounting bracket, avoiding installation work inside the narrow box body shell, giving the construction personnel enough operating space, thereby improving the installation efficiency and effect, and reducing the probability of damage to the transformer coil during installation.
[0024] In this solution, the coil mounting bracket is pushed into the inside of the box body shell along the guide rail. When the six supporting sliders respectively move above the corresponding six guiding guide rails, they fall through the guiding guide rails and enter the inside of the guiding guide rails. At the same time, the coil mounting bracket contacts the shock absorption mechanism, and the shock absorption mechanism provides support and gives a shock absorption function, so as to provide shock absorption protection for the coils inside the transformer box body in scenarios such as transportation, installation, and use. The use safety is higher, the practicability is stronger, and it meets the market use requirements. Brief Description of the Drawings
[0025] Figure 1 is a structural schematic diagram of the present invention;
[0026] Figure 2 is a formal sectional structural schematic diagram of the present invention;
[0027] Figure 3 is a connection structural schematic diagram of the guide rail and the coil mounting bracket of the present invention;
[0028] Figure 4 is a connection structural schematic diagram of the box body shell and the guide rail of the present invention;
[0029] Figure 5 is the present invention Figure 2 is an enlarged structural schematic diagram of part A in;
[0030] Figure 6 is the present invention Figure 2 is an enlarged structural schematic diagram of part B in.
[0031] Explanation of the reference numerals in the drawings:
[0032] 1. Box body shell; 2. Guide rail; 21. Sliding guide rail; 22. Guiding guide rail; 3. Coil mounting bracket; 31. Supporting slider; 4. Shock absorption mechanism; 41. Telescopic rod; 411. Receiving tube; 412. Piston; 413. Extension rod; 414. First air pipe; 42. Shock absorption spring; 43. Support plate; 5. Guiding and restricting mechanism; 51. Mounting block; 511. Sealing ring; 512. Activity box; 513. Lifting plate; 514. Second air pipe; 52. Servo motor; 53. Driving worm; 54. Driving rack; 6. Inflatable pipe; 7. Reinforcing block; 8. Control valve. Detailed Embodiments
[0033] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention;
[0034] Please refer to Figures 1-6 , in the present invention, a transformer box body with convenient installation includes a box body shell 1. Guide rails 2 are fixedly connected to the front and back sides inside the box body shell 1. A coil mounting frame 3 is slidably connected between the two guide rails 2. A shock absorption mechanism 4 is fixedly installed on the inner bottom wall of the box body shell 1. A guiding and limiting mechanism 5 is installed on the shock absorption mechanism 4. The tops of the shock absorption mechanism 4 and the guiding and limiting mechanism 5 are both connected to the coil mounting frame 3;
[0035] The guide rail 2 includes a sliding guide rail 21. Three guiding guide rails 22 are integrally formed at the bottom of the sliding guide rail 21. Three support sliders 31 are welded to the front and back sides of the coil mounting frame 3. The six support sliders 31 respectively extend into the six guiding guide rails 22 and are in smooth contact with the inner walls of the guiding guide rails 22.
[0036] In the present invention, the shock absorption mechanism 4 and the guiding and limiting mechanism 5 cooperate to move the coil mounting frame 3 upward, so that the support sliders 31 slide from the inside of the guiding guide rails 22 into the inside of the sliding guide rail 21, thereby facilitating the extraction of the coil mounting frame 3 from the inside of the box body shell 1, so as to facilitate the installation and fixation of the coil structure of the transformer on the coil mounting frame 3, avoiding installation work inside the narrow box body shell 1, giving sufficient operating space to the construction personnel, thereby improving the installation efficiency and effect, reducing the probability of damage to the coil of the transformer during installation. After the installation is completed, the coil mounting frame 3 is pushed into the inside of the box body shell 1 along the guide rail 2. When the six support sliders 31 respectively move above the corresponding six guiding guide rails 22, they fall through the guiding guide rails 22 and enter the inside of the guiding guide rails 22. At the same time, the coil mounting frame 3 contacts the shock absorption mechanism 4, and the shock absorption mechanism 4 provides support and gives a shock absorption function, so as to provide shock absorption and protection for the coil inside the transformer box body in scenarios such as transportation, installation, and use. The use safety is higher and the practicability is stronger, meeting the market use requirements.
[0037] Please refer to Figure 2 And Figure 6 , wherein: the shock absorption mechanism 4 includes a plurality of telescopic rods 41. A shock absorption spring 42 is sleeved on the telescopic rod 41. The top of the telescopic rod 41 is fixedly connected to a support plate 43. The top of the shock absorption spring 42 is fixedly connected to the support plate 43. The guiding and limiting mechanism 5 is installed on the support plate 43.
[0038] In the present invention, the telescopic rod 41 is used to connect the support plate 43 to the inner wall of the box body shell 1, and at the same time gives a certain lifting space to the support plate 43, and the upward elastic force is provided by the shock absorption spring 42 to achieve a shock absorption and buffering effect.
[0039] See also Figure 2 and Figure 5 , wherein: the guide and limiting mechanism 5 includes a mounting block 51, a servo motor 52 is fixedly mounted on the mounting block 51, a transmission worm 53 is fixedly connected to the output shaft of the servo motor 52, and a transmission rack 54 is fixedly mounted on the bottom of the inner side of the coil mounting frame 3, and the transmission rack 54 is meshed with the transmission worm 53.
[0040] In the present invention, the mounting block 51 provides a support and fixing point for the servo motor 52. When the transmission worm 53 is in contact and meshing with the transmission rack 54, the left and right movement of the coil mounting frame 3 can be limited. At the same time, a guiding force can be provided for the upward movement of the coil mounting frame 3 from the guide rail 22 into the guide rail 22, so as to facilitate the extraction of the coil mounting frame 3 and the installation and replacement of the transformer coil.
[0041] See also Figure 2 and Figure 6 , wherein: the telescopic rod 41 includes a storage tube 411, a piston 412 is slidably connected to the inner side of the storage tube 411, an extension rod 413 is fixedly connected to the top of the piston 412, the top of the extension rod 413 is fixedly connected to the support plate 43, and a first ventilation pipe 414 connected to the storage tube 411 is fixedly connected.
[0042] In the present invention, when the first ventilation pipe 414 is connected to an external air pump, the interior of the storage tube 411 can be inflated and pressurized, thereby driving the storage tube 411 on the piston 412 to rise and fall, so as to facilitate the coil mounting frame 3 to be supported, and at the same time facilitate the coil mounting frame 3 to rise, thereby facilitating the extraction of the coil mounting frame 3.
[0043] See also Figure 2 and Figure 5 , wherein: the mounting block 51 includes a movable box 512, a lifting plate 513 is arranged on the inner side of the movable box 512, a sealing ring 511 is fixedly connected to the lifting plate 513, the outer side of the sealing ring 511 is slidably connected to the inner wall of the movable box 512, the servo motor 52 is fixedly mounted on the lifting plate 513, and a second ventilation pipe 514 connected to the movable box 512 is fixedly connected.
[0044] In the present invention, when the second ventilation pipe 514 is connected to the external air pump, it is convenient to inflate and pressurize the interior of the movable box 512. Due to the restriction of the sealing ring 511, the lifting plate 513 rises under the action of air pressure, thereby driving the servo motor 52 on the lifting plate 513 to rise and fall, controlling the engagement and disengagement of the transmission rack 54 and the transmission worm 53. When the movable box 512 is deflated, the transmission worm 53 descends to avoid affecting the push-pull process of the coil mounting frame 3. The structure is novel, scientific, reasonable and reliable.
[0045] Please refer to Figure 1 、 2 、 5 and 6, wherein: an inflation pipe 6 is inserted through the box body shell 1, and both the first ventilation pipe 414 and the second ventilation pipe 514 are integrally formed and communicated with the inflation pipe 6.
[0046] In the present invention, the first ventilation pipe 414 and the second ventilation pipe 514 are conveniently connected to an external air pump device through the inflation pipe 6, so as to facilitate the inflation and deflation operations, and the operation is simple and convenient.
[0047] Please refer to Figures 1-4 , wherein: reinforcing blocks 7 are fixedly connected to the bottom of the guide rail 2 at equal intervals, and one side of the reinforcing block 7 is fixedly connected to the inner wall of the box body shell 1.
[0048] In the present invention, the connection structure between the guide rail 2 and the box body shell 1 is strengthened through the reinforcing block 7 to ensure the structural stability of the guide rail 2.
[0049] Please refer to Figure 2 、 5 and 6, wherein: control valves 8 are fixedly installed on both the first ventilation pipe 414 and the second ventilation pipe 514.
[0050] In the present invention, the opening and closing of the first ventilation pipe 414 and the second ventilation pipe 514 are controlled through the control valve 8, which facilitates the control and use by construction workers.
[0051] Working principle: The coil mounting bracket 3 is lifted by the cooperation of the shock absorption mechanism 4 and the guiding and restricting mechanism 5, so that the supporting slider 31 slides into the inner side of the sliding guide rail 21 from the guiding guide rail 22, thereby facilitating the extraction of the coil mounting bracket 3 from the inside of the box body shell 1, so as to facilitate the installation and fixation of the coil structure of the transformer on the coil mounting bracket 3, avoiding installation work inside the narrow box body shell 1, giving construction workers enough operating space, thereby improving the installation efficiency and effect, reducing the probability of damage to the transformer coil during installation. After the installation is completed, the coil mounting bracket 3 is pushed into the inside of the box body shell 1 along the guide rail 2. When the six supporting sliders 31 respectively move above the corresponding six guiding guide rails 22, they fall through the guiding guide rail 22 and enter the inside of the guiding guide rail 22. At the same time, the coil mounting bracket 3 contacts the shock absorption mechanism 4, and the shock absorption mechanism 4 provides support and gives a shock absorption function, so as to provide shock absorption and protection for the coil inside the transformer box body in scenarios such as transportation, installation, and use. The use safety is higher, the practicability is stronger, and it meets the market use requirements.
[0052] The above is only a preferred specific embodiment of the present invention; however, the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and its improved concept of the present invention, makes equivalent substitutions or changes, and should be covered by the protection scope of the present invention.
Claims
1. A transformer box with convenient installation, including a box housing (1), characterized in that: On the front and back sides inside the box housing (1), guide rails (2) are fixedly connected. A coil mounting frame (3) is slidably connected between the two guide rails (2). A shock-absorbing mechanism (4) is fixedly installed on the inner bottom wall of the box housing (1). A guiding and restricting mechanism (5) is installed on the shock-absorbing mechanism (4). The tops of the shock-absorbing mechanism (4) and the guiding and restricting mechanism (5) are both connected to the coil mounting frame (3). The guide rail (2) includes a sliding guide rail (21). Three guiding guide rails (22) are integrally formed at the bottom of the sliding guide rail (21). Three support sliders (31) are welded to both the front and back of the coil mounting frame (3). The six support sliders (31) respectively extend into the six guiding guide rails (22) and are in smooth contact with the inner walls of the guiding guide rails (22). The shock-absorbing mechanism (4) includes a number of telescopic rods (41). A shock-absorbing spring (42) is sleeved on the telescopic rod (41). The top of the telescopic rod (41) is fixedly connected to a support plate (43). The top of the shock-absorbing spring (42) is fixedly connected to the support plate (43). The guiding and restricting mechanism (5) is installed on the support plate (43). The guiding and restricting mechanism (5) includes a mounting block (51). A servo motor (52) is fixedly installed on the mounting block (51). The output shaft of the servo motor (52) is fixedly connected to a driving worm (53). A driving rack (54) is fixedly installed on the inner bottom of the coil mounting frame (3). The driving rack (54) meshes with the driving worm (53). The guiding guide rails (22), the driving worm (53) and the driving rack (54) have the same inclined orientation. The telescopic rod (41) includes a receiving tube (411). A piston (412) is slidably connected inside the receiving tube (411). The top of the piston (412) is fixedly connected to an extension rod (413). The top of the extension rod (413) is fixedly connected to the support plate (43). A first ventilation pipe (414) communicating with the receiving tube (411) is fixedly connected to the receiving tube (411). The mounting block (51) includes a movable box (512). The movable box (512) is fixedly installed on the support plate (43). A lifting plate (513) is arranged inside the movable box (512). A sealing ring (511) is fixedly connected to the lifting plate (513). The outer side of the sealing ring (511) is slidably connected to the inner wall of the movable box (512). The servo motor (52) is fixedly installed on the lifting plate (513). A second ventilation pipe (514) communicating with the movable box (512) is fixedly connected to the movable box (512).
2. The transformer box body with convenient installation according to claim 1, characterized in that: An inflation pipe (6) is inserted through the box housing (1). The first ventilation pipe (414) and the second ventilation pipe (514) are integrally formed and communicated with the inflation pipe (6).
3. The transformer box with convenient installation according to claim 1, wherein: The bottom of the guide rail (2) is fixedly connected with equally spaced strengthening blocks (7). One side of the strengthening block (7) is fixedly connected to the inner wall of the box housing (1).
4. The transformer box body with convenient installation according to claim 1, characterized in that: Control valves (8) are fixedly installed on both the first ventilation pipe (414) and the second ventilation pipe (514).
Citation Information
Patent Citations
Transformer convenient to overhaul, and operation method thereof
CN111816410A
Safety protection device for transformer installation
CN214279736U