A tinning cleaning device for inductor component assembly production

By designing a tin cleaning device for assembly and production of inductor components including feeding seat, flipped seat and discharge seat, the problems of inconvenient operation and poor cleaning effect in the prior art are solved, and more efficient automatic cleaning and flip are achieved operate.

CN114724831BActive Publication Date: 2025-02-18SUZHOU JUMIKE INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202210452870.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-04-27
Publication Date
2025-02-18
Estimated Expiration
2042-04-27

AI Technical Summary

Technical Problem

The existing tin dipping cleaning device for assembly and production of inductor components has problems such as inconvenient feeding and discharge operation, manual handling, increased labor costs and poor cleaning effects when used.

Method used

A tin cleaning device for assembly and production of inductor components including feeding seat, flipped seat and discharge seat is designed. It adopts automated loading and unloading operations, and improves the cleaning effect through various cleaning treatments and flip cleaning, and drives the cylinder. and material suction robots to achieve automated operation.

Benefits of technology

The device can more conveniently clean and flip the components, significantly improve cleaning effect and automation performance, reduce manual operation, reduce costs and improve work efficiency.

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Abstract

The present invention discloses a tin-dipping cleaning device for inductor component assembly production, comprising a feed seat, a flip seat and a discharging seat, the upper ends of the feed seat, the flip seat and the discharging seat are all installed with a shell, the bottoms of the feed seat, the flip seat and the discharging seat are all provided with positioning feet and pulleys, the outer side of the feed seat is installed with a driving mechanism, and the upper end of the feed seat is installed with a feed support, a first slide rail seat and a second slide rail seat. The tin-dipping cleaning device for inductor component assembly production described in the present invention is provided with a feed mechanism, a multi-faceted cleaning mechanism, a flip mechanism and a discharging mechanism, which can facilitate and better clean the components, clean them from multiple aspects, and have a more excellent cleaning effect, and can be flipped and cleaned on both sides to further increase the cleaning performance, and can also facilitate automatic loading and unloading operations of the components, with higher automation performance, improved work efficiency, and more practicality.
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Description

Technical Field

[0001] The invention relates to the field of inductor component assembly production, and in particular to a tinning cleaning device for inductor component assembly production. Background Art

[0002] The tin dipping and cleaning device for inductor component assembly and production is a supporting equipment for tinning and cleaning components during inductor component assembly. When the inductor component is assembled and produced, its surface needs to be tinned and cleaned. With the continuous development of science and technology, people have higher and higher requirements for the manufacturing process of tin dipping and cleaning devices for inductor component assembly and production.

[0003] The existing tin-dipping and cleaning devices for the assembly and production of inductor components have certain drawbacks when in use. First, it is not very convenient to perform feeding and discharging operations during use, and manual transportation is required, which is troublesome and increases labor costs, which is not conducive to people's use. In addition, when in use, it is not possible to perform various cleanings well, and the tin-dipping and cleaning effects are poor, which brings certain adverse effects to people's use process. For this reason, we propose a tin-dipping and cleaning device for the assembly and production of inductor components. Summary of the invention

[0004] 1. Technical issues to be resolved

[0005] In view of the shortcomings of the prior art, the present invention provides a tin-dipping cleaning device for the assembly and production of inductor components, which can facilitate and better clean the components, clean them from multiple aspects, and have a more excellent cleaning effect. It can also be turned over and cleaned on both sides to further increase the cleaning performance. It can also facilitate automatic loading and unloading operations of the components, has higher automation performance, improves work efficiency, is more practical, and can effectively solve the problems in the background technology.

[0006] (II) Technical solution

[0007] To achieve the above-mentioned purpose, the technical solution adopted by the present invention is: a tinning cleaning device for inductor component assembly production, comprising a feed seat, a flip seat and a discharge seat, the upper ends of the feed seat, the flip seat and the discharge seat are all installed with a shell, the bottom positions of the feed seat, the flip seat and the discharge seat are all provided with positioning feet and pulleys, and the outer side of the feed seat is installed with a driving mechanism.

[0008] As a preferred technical solution of the present application, a feeding support, a No. 1 slide rail seat, a No. 2 slide rail seat, a No. 1 molten tin pool, a No. 1 antioxidant pool and a No. 1 alcohol pool are installed at the upper end of the feeding seat, a loading fixture is installed on the feeding support, a material trough is provided on the loading fixture, a No. 1 slide seat is provided between the No. 1 slide rail seat and the No. 2 slide rail seat, a No. 1 driving cylinder is installed on the No. 1 slide seat, and a No. 1 suction robot is installed at the bottom of the No. 1 driving cylinder.

[0009] As a preferred technical solution of the present application, a turning frame and a turning cleaning seat are installed at the upper end of the turning seat, the turning frame is located on both sides of the turning cleaning seat, and a turning manipulator is arranged at the upper end of the turning frame.

[0010] As a preferred technical solution of the present application, a No. 4 slide seat, a No. 3 slide seat, a No. 2 molten tin pool, a No. 2 antioxidant pool, a No. 2 alcohol pool, a cleaning pool and a discharging fixture are installed at the upper end of the discharging seat, and a No. 2 slide seat is arranged between the No. 3 slide seat and the No. 4 slide seat, a CCD detector and a No. 2 driving cylinder are installed on the No. 2 slide seat, and a No. 2 suction robot is installed at the bottom of the No. 2 driving cylinder.

[0011] As a preferred technical solution of the present application, the feed seat, flip seat, and discharging seat are positioned and installed with the outer shell by means of bolt positioning, the feed seat, flip seat, and discharging seat are positioned and installed with positioning legs, and the feed seat, flip seat, and discharging seat are positioned with each other.

[0012] As a preferred technical solution of the present application, the feed seat is positioned and assembled with the feed support, the No. 1 slide seat, the No. 2 slide seat, the No. 1 molten tin pool, the No. 1 antioxidant pool, and the No. 1 alcohol pool, the No. 1 slide seat moves on the No. 1 slide seat and the No. 2 slide seat, the No. 1 slide seat is positioned between the No. 1 drive cylinder, the No. 1 drive cylinder drives the No. 1 suction manipulator to move, and the No. 1 suction manipulator grabs the loading jig and the material trough.

[0013] As a preferred technical solution of the present application, the flip seat is positioned and installed between the flip frame and the flip cleaning seat, and the flip manipulator performs translational movement at the upper end of the flip frame.

[0014] As a preferred technical solution of the present application, the discharge seat is positioned and installed between the No. 3 slide seat, the No. 4 slide seat, the No. 2 molten tin pool, the No. 2 antioxidant pool, the No. 2 alcohol pool, the cleaning pool, and the discharge fixture. The No. 2 slide seat moves on the No. 3 slide seat and the No. 4 slide seat, and the No. 2 drive cylinder drives the No. 2 suction manipulator to adjust its position.

[0015] (III) Beneficial effects

[0016] Compared with the prior art, the present invention provides a tin-dipping cleaning device for inductor component assembly production, which has the following beneficial effects: the tin-dipping cleaning device for inductor component assembly production can conveniently and better clean the components through the feeding mechanism, the multi-faceted cleaning mechanism, the flipping mechanism and the discharging mechanism, and can clean the components from multiple aspects, with a more excellent cleaning effect, and can be flipped and cleaned on both sides to further increase the cleaning performance, and can also facilitate automatic loading and unloading operations of the components, with higher automation performance, improved work efficiency, and more practicality. The positions of the feeding seat, the flipping seat and the discharging seat are assembled, and the inductor components are placed on the loading fixture and the material trough, and are moved by being manually placed on the upper end of the feeding support, and the No. 1 slide seat moves on the No. 1 slide rail seat and the No. 2 slide rail seat, The inductor component is clamped at the bottom by the No. 1 suction manipulator, which is driven by the No. 1 driving cylinder. After clamping the component, it passes through the No. 1 molten tin pool, No. 1 antioxidant pool, and No. 1 alcohol pool in turn for surface treatment, and finally it is cleaned and flipped at the flipping cleaning seat. After the flipping is completed, the No. 2 slide seat moves to the front end, and the No. 2 suction manipulator sucks the position of the inductor component, which is driven by the No. 2 driving cylinder. The No. 2 suction manipulator sucks the inductor component and passes through the No. 2 molten tin pool, No. 2 antioxidant pool, and No. 2 alcohol pool in turn for surface treatment, and finally it is cleaned at the cleaning pool. After cleaning, it is placed in the position of the discharging fixture for discharging. The entire tin-dipping cleaning device for the assembly and production of the inductor component has a simple structure, is easy to operate, and has a better effect than the traditional method. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 The present invention is a schematic diagram of the overall structure of a tin-dipping and cleaning device for inductor component assembly production.

[0018] Figure 2 The present invention is a schematic structural diagram of a tin-dipping and cleaning device for inductor assembly production with the outer shell removed as a whole.

[0019] Figure 3 The present invention is a schematic diagram of the structure of a tin-dipping and cleaning device for inductor assembly production with the outer shell removed as a whole and viewed from above.

[0020] Figure 4 The present invention is a schematic structural diagram of a tin-dipping and cleaning device for inductor assembly production with the outer shell removed as a whole and viewed from the side.

[0021] In the figure: 1. Feed seat; 2. Driving mechanism; 3. Feed support; 4. Loading fixture; 5. Material trough; 6. No. 1 suction manipulator; 7. No. 1 slide seat; 8. No. 1 driving cylinder; 9. No. 1 slide seat; 10. No. 2 slide seat; 11. Turning seat; 12. Turning manipulator; 13. CCD detector; 14. No. 2 suction manipulator; 15. No. 2 driving cylinder; 16. No. 3 slide seat; 17. Discharging fixture; 18. Cleaning tank; 19. Discharging seat; 20. No. 2 alcohol tank; 21. No. 2 antioxidant tank; 22. No. 2 molten tin tank; 23. Turning seat; 24. Turning cleaning seat; 25. No. 1 alcohol tank; 26. Positioning support foot; 27. Pulley; 28. No. 1 antioxidant tank; 29. ​​No. 1 molten tin tank; 30. No. 2 slide seat; 31. No. 4 slide seat; 32. Shell. DETAILED DESCRIPTION

[0022] The technical scheme of the present invention will be clearly and completely described below in conjunction with the accompanying drawings and specific embodiments, but it will be understood by those skilled in the art that the following described embodiments are part of embodiments of the present invention, rather than all embodiments, and are only used to illustrate the present invention, and should not be considered as limiting the scope of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative work are within the scope of protection of the present invention. If specific conditions are not specified in the embodiments, they are carried out according to normal conditions or conditions recommended by the manufacturer. If the manufacturer is not specified in the reagents or instruments used, they are all conventional products that can be purchased commercially.

[0023] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0024] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0025] Embodiment 1:

[0026] like Figure 1-4 As shown, a tinning cleaning device for inductor component assembly production includes a feed seat 1, a flip seat 23 and a discharge seat 19. The upper ends of the feed seat 1, the flip seat 23 and the discharge seat 19 are all installed with a shell 32, and the bottoms of the feed seat 1, the flip seat 23 and the discharge seat 19 are all provided with positioning feet 26 and pulleys 27. The outer side of the feed seat 1 is installed with a driving mechanism 2.

[0027] Furthermore, a feed support 3, a No. 1 slide rail seat 9, a No. 2 slide rail seat 10, a No. 1 molten tin pool 29, a No. 1 antioxidant pool 28 and a No. 1 alcohol pool 25 are installed at the upper end of the feed seat 1, a loading fixture 4 is installed on the feed support 3, a material trough 5 is arranged on the loading fixture 4, a No. 1 slide seat 7 is arranged between the No. 1 slide rail seat 9 and the No. 2 slide rail seat 10, a No. 1 driving cylinder 8 is installed on the No. 1 slide seat 7, and a No. 1 suction robot 6 is installed at the bottom of the No. 1 driving cylinder 8.

[0028] Furthermore, the feed seat 1, the flip seat 23, the discharging seat 19 and the outer shell 32 are positioned and installed by bolt positioning, the feed seat 1, the flip seat 23, the discharging seat 19 and the positioning legs 26 are positioned and installed, and the feed seat 1, the flip seat 23, and the discharging seat 19 are positioned together.

[0029] Furthermore, the feed seat 1 is positioned and assembled with the feed support 3, the No. 1 slide seat 9, the No. 2 slide seat 10, the No. 1 molten tin pool 29, the No. 1 antioxidant pool 28, and the No. 1 alcohol pool 25; the No. 1 slide seat 7 moves on the No. 1 slide seat 9 and the No. 2 slide seat 10; the No. 1 slide seat 7 is positioned with the No. 1 driving cylinder 8; the No. 1 driving cylinder 8 drives the No. 1 suction manipulator 6 to move, and the No. 1 suction manipulator 6 grabs the loading fixture 4 and the material trough 5.

[0030] Embodiment 2:

[0031] Based on the first embodiment, Figure 1-4 As shown, a tinning cleaning device for inductor component assembly production includes a feed seat 1, a flip seat 23 and a discharge seat 19. The upper ends of the feed seat 1, the flip seat 23 and the discharge seat 19 are all installed with a shell 32, and the bottoms of the feed seat 1, the flip seat 23 and the discharge seat 19 are all provided with positioning feet 26 and pulleys 27. The outer side of the feed seat 1 is installed with a driving mechanism 2.

[0032] Furthermore, a turning frame 11 and a turning cleaning seat 24 are installed at the upper end of the turning seat 23 . The turning frame 11 is located at both sides of the turning cleaning seat 24 . A turning manipulator 12 is arranged at the upper end of the turning frame 11 .

[0033] Furthermore, the turning seat 23 is positioned and installed between the turning frame 11 and the turning cleaning seat 24 , and the turning robot 12 performs translational movement at the upper end position of the turning frame 11 .

[0034] Embodiment three:

[0035] On the basis of the first and second embodiments, Figure 1-4 As shown, a tinning cleaning device for inductor component assembly production includes a feed seat 1, a flip seat 23 and a discharge seat 19. The upper ends of the feed seat 1, the flip seat 23 and the discharge seat 19 are all installed with a shell 32, and the bottoms of the feed seat 1, the flip seat 23 and the discharge seat 19 are all provided with positioning feet 26 and pulleys 27. The outer side of the feed seat 1 is installed with a driving mechanism 2.

[0036] Furthermore, the upper end of the discharge seat 19 is installed with the No. 4 slide seat 31, the No. 3 slide seat 16, the No. 2 molten tin pool 22, the No. 2 antioxidant pool 21, the No. 2 alcohol pool 20, the cleaning pool 18 and the discharge fixture 17, and the No. 2 slide seat 30 is arranged between the No. 3 slide seat 16 and the No. 4 slide seat 31, and the No. 2 slide seat 30 is installed with the CCD detector 13 and the No. 2 driving cylinder 15, and the No. 2 suction robot 14 is installed at the bottom of the No. 2 driving cylinder 15.

[0037] Furthermore, the discharge seat 19 is positioned and installed between the No. 3 slide seat 16, the No. 4 slide seat 31, the No. 2 molten tin pool 22, the No. 2 antioxidant pool 21, the No. 2 alcohol pool 20, the cleaning pool 18, and the discharge fixture 17, and the No. 2 slide seat 30 moves on the No. 3 slide seat 16 and the No. 4 slide seat 31, and the No. 2 driving cylinder 15 drives the No. 2 suction robot 14 to adjust its position.

[0038] Working principle: The present invention comprises a feeding seat 1, a driving mechanism 2, a feeding support 3, a feeding fixture 4, a material trough 5, a No. 1 suction manipulator 6, a No. 1 slide seat 7, a No. 1 driving cylinder 8, a No. 1 slide seat 9, a No. 2 slide seat 10, a turning frame 11, a turning manipulator 12, a CCD detector 13, a No. 2 suction manipulator 14, a No. 2 driving cylinder 15, a No. 3 slide seat 16, a discharging fixture 17, a cleaning tank 18, a discharging seat 19, a No. 2 No. 1 alcohol pool 20, No. 2 antioxidant pool 21, No. 2 molten tin pool 22, flip seat 23, flip cleaning seat 24, No. 1 alcohol pool 25, positioning foot 26, pulley 27, No. 1 antioxidant pool 28, No. 1 molten tin pool 29, No. 2 slide seat 30, No. 4 slide rail seat 31, shell 32. When in use, the feed seat 1, flip seat 23, and discharge seat 19 are assembled, and the inductor component is placed between the loading fixture 4 and the material trough 5. On, it is manually placed on the upper end of the feed support 3 for movement, the No. 1 slide 7 moves on the No. 1 slide seat 9 and the No. 2 slide seat 10, and the bottom position is clamped by the No. 1 suction manipulator 6 to clamp the inductor component, and it is driven by the No. 1 driving cylinder 8. After clamping the component, it passes through the No. 1 molten tin pool 29, the No. 1 antioxidant pool 28, and the No. 1 alcohol pool 25 in turn for surface treatment, and finally the position of the flip cleaning seat 24 is cleaned and flipped, and after the flipping is completed, the No. 2 slide 30 moves to the front end, and the No. 2 suction manipulator 14 sucks the position of the inductor component, which is driven by the No. 2 driving cylinder 15. The No. 2 suction manipulator 14 sucks the inductor component and passes through the No. 2 molten tin pool 22, the No. 2 antioxidant pool 21, and the No. 2 alcohol pool 20 in turn for surface treatment, and finally it is cleaned in the cleaning pool 18. After cleaning, it is placed in the position of the discharge fixture 17 for discharge, and the cleaning operation is completed.

[0039] It should be noted that, in this article, relational terms such as first and second (number one, number two), etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "including one..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0040] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, and these changes and improvements all fall within the scope of the present invention to be protected.

Claims

1. A tinning cleaning device for inductor assembly production, comprising a feeding seat (1), a turning seat (23) and a discharging seat (19), characterized in that: The upper ends of the feed seat (1), the flip seat (23), and the discharge seat (19) are all provided with a housing (32); the bottoms of the feed seat (1), the flip seat (23), and the discharge seat (19) are all provided with positioning legs (26) and pulleys (27); and the outer side of the feed seat (1) is provided with a driving mechanism (2); The upper end of the feed seat (1) is provided with a feed support (3), a No. 1 slide rail seat (9), a No. 2 slide rail seat (10), a No. 1 molten tin pool (29), a No. 1 antioxidant pool (28) and a No. 1 alcohol pool (25); a feeding fixture (4) is installed on the feed support (3); a material trough (5) is provided on the feeding fixture (4); a No. 1 slide seat (7) is provided between the No. 1 slide rail seat (9) and the No. 2 slide rail seat (10); a No. 1 driving cylinder (8) is installed on the No. 1 slide seat (7); and a No. 1 material suction manipulator (6) is installed at the bottom of the No. 1 driving cylinder (8); The upper end of the flip seat (23) is equipped with a flip frame (11) and a flip cleaning seat (24), the flip frame (11) is located on both sides of the flip cleaning seat (24), and the upper end of the flip frame (11) is provided with a flip manipulator (12); A No. 4 slide rail seat (31), a No. 3 slide rail seat (16), a No. 2 molten tin pool (22), a No. 2 antioxidant pool (21), a No. 2 alcohol pool (20), a cleaning pool (18) and a discharging fixture (17) are installed at the upper end of the discharging seat (19); a No. 2 slide rail seat (30) is arranged between the No. 3 slide rail seat (16) and the No. 4 slide rail seat (31); a CCD detector (13) and a No. 2 driving cylinder (15) are installed on the No. 2 slide rail seat (30); and a No. 2 material suction manipulator (14) is installed at the bottom of the No. 2 driving cylinder (15); The feed seat (1) is positioned and assembled with the feed support (3), the first slide seat (9), the second slide seat (10), the first molten tin pool (29), the first antioxidant pool (28), and the first alcohol pool (25); the first slide seat (7) moves on the first slide seat (9) and the second slide seat (10); the first slide seat (7) is positioned with the first driving cylinder (8); the first driving cylinder (8) drives the first suction manipulator (6) to move, and the first suction manipulator (6) grabs the feeding fixture (4) and the material trough (5); The turning seat (23) is positioned and installed between the turning frame (11) and the turning cleaning seat (24), and the turning manipulator (12) performs translational movement at the upper end of the turning frame (11); The discharge seat (19) is positioned and installed between the No. 3 slide seat (16), the No. 4 slide seat (31), the No. 2 molten tin pool (22), the No. 2 antioxidant pool (21), the No. 2 alcohol pool (20), the cleaning pool (18), and the discharge fixture (17); the No. 2 slide seat (30) moves on the No. 3 slide seat (16) and the No. 4 slide seat (31); and the No. 2 driving cylinder (15) drives the No. 2 suction manipulator (14) to adjust its position.

2. The tinning cleaning device for inductor assembly production according to claim 1 is characterized in that: The feed seat (1), the flip seat (23), the discharge seat (19) and the housing (32) are positioned and installed by means of bolt positioning, the feed seat (1), the flip seat (23), the discharge seat (19) and the positioning legs (26) are positioned and installed, and the feed seat (1), the flip seat (23), and the discharge seat (19) are positioned among themselves.

Citation Information

Patent Citations

  • Tin dipping mechanism for pins of SMD electronic components

    CN210996976U