A molding device for producing porcelain insulators

Abstract

The present invention provides a molding device for producing porcelain insulators, which belongs to the technical field of porcelain insulator production, and includes a base, a mold assembly, a storage barrel, a drive assembly, and a push assembly. A water trough is provided on one side of the base, the drive assembly is installed on one side of the base, the storage barrel is provided at the output end of the drive assembly and is controlled to rotate by the drive assembly, the mold assembly is provided on the circumferential side wall of the storage barrel and is connected to the storage barrel through a pipeline, and the storage barrel can drive the mold assembly to enter the water trough when rotating, and the push assembly is provided at one end of the storage barrel, and is used to push the ceramic raw material inside the storage barrel from the pipeline to the inside of the mold assembly. Compared with the prior art, the embodiment of the present invention can realize the rapid cooling and shaping of porcelain insulators, and has the advantages of high production efficiency and good production effect of porcelain insulators.

Description

Technical Field

[0001] The invention belongs to the technical field of porcelain insulator production, in particular to a molding device for producing porcelain insulators. Background Art

[0002] Porcelain insulators are a type of porcelain insulators used in power industry systems, which are made of natural minerals such as bauxite, kaolin, and feldspar through molding. Porcelain insulators have good insulation and mechanical strength, and are therefore important components of power resources.

[0003] At present, the production of electric porcelain insulators requires molds of characteristic shapes for compression molding. After the ceramic raw materials are formed inside the mold, they often need to remain still for a certain period of time so that the ceramic raw materials can be fully cooled and shaped before they can be demolded and removed. This production method requires a long cooling time, which leads to relatively low production efficiency. Summary of the invention

[0004] In view of the above-mentioned deficiencies in the prior art, the technical problem to be solved by the embodiments of the present invention is to provide a molding device for producing porcelain insulators.

[0005] In order to solve the above technical problems, the present invention provides the following technical solutions:

[0006] A molding device for producing porcelain insulators, comprising a base, a mold assembly, a material storage barrel, a driving assembly and a material pushing assembly.

[0007] A water tank is provided on one side of the base.

[0008] The driving assembly is installed on one side of the base, and the storage barrel is arranged at the output end of the driving assembly and is controlled to rotate by the driving assembly.

[0009] The mold assembly is arranged on the circumferential side wall of the storage barrel and is connected to the storage barrel through a pipeline.

[0010] When the material storage barrel rotates, it can drive the mold assembly into the water tank.

[0011] The pushing assembly is arranged at one end of the storage barrel, and is used to push the ceramic raw material in the storage barrel from the pipeline to the inside of the mold assembly.

[0012] As a further improvement of the present invention: the mold assembly includes a first mold plate and a second mold plate that are relatively distributed.

[0013] The first template and the second template are closed to form a cylindrical structure. One end of the pipeline is connected to the storage barrel, and the other end is connected to the second template.

[0014] As a further improvement of the present invention: a push plate with an inclined distribution is fixedly provided on one side of the base, and an extension rod is fixedly provided on the end of the first template.

[0015] The first template side wall is fixedly provided with a first fixing seat, the second template side wall is fixedly provided with a second fixing seat, one side of the first fixing seat is fixedly provided with a guide rod, the guide rod passes through the second fixing seat and is movably matched with the second fixing seat,

[0016] The first fixing seat and the second fixing seat are connected via a first elastic member.

[0017] As a further improvement of the present invention: a bracket is fixedly provided on one side of the base.

[0018] The driving assembly includes a motor and a rotating shaft. The motor is fixedly arranged on one side of the bracket. One end of the rotating shaft is connected to the output end of the motor, and the other end is connected to the storage barrel.

[0019] As a further improvement of the present invention: the pusher assembly includes a piston rod, an air storage cylinder and a pusher plate.

[0020] The push plate is movably arranged inside the storage barrel, and the air storage barrel is fixedly arranged on the outer wall of the storage barrel and communicated with the storage barrel.

[0021] One end of the piston rod extends into the interior of the air storage cylinder and is telescopically matched with the air storage cylinder. A stopper is fixedly provided on one side of the base, and a slope is provided on one side of the stopper.

[0022] As a further improvement of the present invention: the side wall of the gas storage cylinder is provided with an air intake pipe, and a one-way valve is provided in the air intake pipe.

[0023] A second elastic member is arranged inside the air storage cylinder, and the second elastic member is used to provide elastic support for the piston rod.

[0024] As a further improvement of the present invention: the mold assembly is provided with a plurality of groups on the circumferential side wall of the storage barrel.

[0025] The storage barrel is provided with a plurality of partitions having the same number as the mold assembly, and a cavity for storing ceramic raw materials is formed between two adjacent groups of the partitions.

[0026] Each group of the mold assemblies is connected to a group of the chambers through a pipeline.

[0027] The pushing assembly is provided with a plurality of groups corresponding to the chambers at one end of the storage barrel.

[0028] Compared with the prior art, the present invention has the following beneficial effects:

[0029] In the embodiment of the present invention, when producing porcelain insulators, the storage barrel can be driven to rotate by the driving assembly, and the ceramic raw material inside the storage barrel can be pushed from the pipeline to the inside of the mold assembly by the pushing assembly. After the ceramic raw material enters the inside of the mold assembly, it can be molded by the mold assembly to form a porcelain insulator with a characteristic shape. As the storage barrel rotates, the mold assembly together with the porcelain insulator therein enters the water tank. Compared with the prior art, the porcelain insulator can be quickly cooled and formed, and has the advantages of high production efficiency and good production effect of porcelain insulators. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 It is a structural schematic diagram of a molding device for producing porcelain insulators;

[0031] Figure 2 It is a three-dimensional schematic diagram of a molding device for producing porcelain insulators;

[0032] Figure 3 for Figure 1 A magnified schematic diagram of the middle A area;

[0033] Figure 4 for Figure 2 A magnified schematic diagram of the middle B area;

[0034] In the figure: 10-base, 101-water tank, 102-bracket, 20-mold assembly, 201-first template, 202-second template, 203-extension rod, 204-first fixed seat, 205-first elastic member, 206-second fixed seat, 207-guide rod, 30-pipeline, 40-storage barrel, 401-partition, 50-push plate, 60-drive assembly, 601-rotating shaft, 602-motor, 70-block, 80-push assembly, 801-piston rod, 802-air storage barrel, 803-inlet pipe, 804-push plate, 805-second elastic member. DETAILED DESCRIPTION

[0035] The technical solution of this patent is further described in detail below in conjunction with specific implementation methods.

[0036] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0037] See also Figure 1The present embodiment provides a molding device for producing porcelain insulators, including a base 10, a mold assembly 20, a storage barrel 40, a drive assembly 60 and a push assembly 80. A water tank 101 is provided on one side of the base 10, the drive assembly 60 is installed on one side of the base 10, the storage barrel 40 is provided at the output end of the drive assembly 60 and is controlled to rotate by the drive assembly 60, the mold assembly 20 is provided on the circumferential side wall of the storage barrel 40 and is connected to the storage barrel 40 through a pipe 30, and the storage barrel 40 can drive the mold assembly 20 to enter the water tank 101 when rotating. The push assembly 80 is provided at one end of the storage barrel 40, and is used to push the ceramic raw material in the storage barrel 40 from the pipe 30 to the inside of the mold assembly 20.

[0038] When producing porcelain insulators, the storage barrel 40 can be driven to rotate by the driving assembly 60, and the ceramic raw material inside the storage barrel 40 can be pushed from the pipeline 30 to the inside of the mold assembly 20 by the pushing assembly 80. After the ceramic raw material enters the inside of the mold assembly 20, it can be molded by the mold assembly 20 to form a porcelain insulator with a characteristic shape. As the storage barrel 40 rotates, the mold assembly 20 and the porcelain insulator therein enter the water tank 101 to achieve cooling of the porcelain insulator, so that the porcelain insulator can be quickly cooled and shaped.

[0039] See also Figure 1 , Figure 2 and Figure 3 In one embodiment, the mold assembly 20 includes a first template 201 and a second template 202 that are relatively distributed. The first template 201 and the second template 202 are closed to form a cylindrical structure. One end of the pipe 30 is connected to the storage barrel 40, and the other end is connected to the second template 202.

[0040] The first template 201 and the second template 202 are relatively distributed and closed to form a cylindrical structure, so that the ceramic raw material pushed by the pushing assembly 80 enters from the pipe 30 between the first template 201 and the second template 202, thereby forming a porcelain insulator shape.

[0041] See also Figure 1 In one embodiment, a tilted push plate 50 is fixedly provided on one side of the base 10, an extension rod 203 is fixedly provided on the end of the first template 201, a first fixed seat 204 is fixedly provided on the side wall of the first template 201, a second fixed seat 206 is fixedly provided on the side wall of the second template 202, a guide rod 207 is fixedly provided on one side of the first fixed seat 204, the guide rod 207 passes through the second fixed seat 206 and movably cooperates with the second fixed seat 206, and the first fixed seat 204 and the second fixed seat 206 are connected via a first elastic member 205.

[0042] The first elastic member 205 provides an elastic pulling force to the first fixing seat 204, so that the first template 201 is attached to the side of the second template 202. When the storage barrel 40 drives the first template 201 and the second template 202 to move out of the water tank 101, the extension rod 203 can act on the push plate 50. Since the push plate 50 is inclined, the extension rod 203 can slide along the side of the inclined push plate 50 during the rotation process, thereby driving the first template 201 away from the second template 202. At this time, the first elastic member 205 is extended. , the guide rod 207 moves along the second fixed seat 206, and when the first template 201 moves away from the second template 202, the porcelain insulators between the first template 201 and the second template 202 that have been cooled and formed can be discharged by themselves, thereby realizing automatic discharge of the porcelain insulators; when the extension rod 203 slides away from one end of the push plate 50, the first elastic member 205 pulls the first template 201 toward the second template 202, so that the first template 201 is re-attached to the side of the second template 202, thereby realizing the resetting of the first template 201.

[0043] See also Figure 2 In one embodiment, a bracket 102 is fixedly provided on one side of the base 10, and the driving assembly 60 includes a motor 602 and a rotating shaft 601. The motor 602 is fixedly provided on one side of the bracket 102, one end of the rotating shaft 601 is connected to the output end of the motor 602, and the other end is connected to the storage barrel 40.

[0044] The motor 602 drives the rotating shaft 601 to rotate, thereby driving the storage barrel 40 to rotate. When the storage barrel 40 rotates, it can drive the first template 201 and the second template 202 to rotate synchronously through the pipeline 30, so as to bring the porcelain insulator between the first template 201 and the second template 202 into the water tank 101, thereby realizing the cooling and shaping of the porcelain insulator.

[0045] See also Figure 1 , Figure 2 and Figure 4 In one embodiment, the pushing assembly 80 includes a piston rod 801, an air cylinder 802 and a pushing plate 804, the pushing plate 804 is movably arranged inside the air cylinder 40, the air cylinder 802 is fixedly arranged on the outer wall of the air cylinder 40 and is connected to the air cylinder 40, one end of the piston rod 801 extends into the air cylinder 802 and is telescopically matched with the air cylinder 802, a stopper 70 is fixedly arranged on one side of the base 10, and a slope is arranged on one side of the stopper 70.

[0046] When the material storage barrel 40 rotates, it can drive the air storage barrel 802 and the piston rod 801 to rotate. When the piston rod 801 rotates, it can act on the inclined surface on one side of the stopper 70 and slide along the inclined surface. The pushing action of the inclined surface can drive the piston rod 801 to move into the air storage barrel 802, and then the air inside the air storage barrel 802 is pressed into the material storage barrel 40, and then the push plate 804 is pushed to move along the inside of the material storage barrel 40, so as to press the ceramic raw material inside the material storage barrel 40 from the pipeline 30 to between the first template 201 and the second template 202, and through the restriction of the first template 201 and the second template 202, the ceramic raw material can be molded into a porcelain insulator with a characteristic shape.

[0047] See also Figure 2 and Figure 4 In one embodiment, an air inlet pipe 803 is disposed on the side wall of the air storage cylinder 802 , a one-way valve is disposed inside the air inlet pipe 803 , and a second elastic member 805 is disposed inside the air storage cylinder 802 , and the second elastic member 805 is used to provide elastic support for the piston rod 801 .

[0048] When one end of the piston rod 801 acts on the inclined surface of one side of the push block 70 and moves into the air storage cylinder 802, due to the presence of the one-way valve, the air inside the air storage cylinder 802 cannot be discharged through the air inlet pipe 803, thereby ensuring that the air can smoothly enter the interior of the storage cylinder 40 to push the push plate 804 to move. After the piston rod 801 slides away from the inclined surface on one side of the push block 70, the second elastic member 805 can drive the piston rod 801 to move toward the outside of the air storage cylinder 802 to achieve the reset of the piston rod 801, so that the piston rod 801 can act on the inclined surface on one side of the push block 70 again during the subsequent rotation process. During the reset process of the piston rod 801, the outside air can enter the interior of the air storage cylinder 802 through the air inlet pipe 803 to achieve the replenishment of air, so that when the piston rod 801 moves toward the interior of the air storage cylinder 802 later, the push plate 804 can be driven to move along the inside of the storage cylinder 40 again.

[0049] In one embodiment, the first elastic member 205 and the second elastic member 805 may be springs or metal springs, which are not limited here.

[0050] See also Figure 1 and Figure 2 In one embodiment, the mold assembly 20 is provided with several groups on the circumferential side wall of the storage barrel 40, and the storage barrel 40 is provided with a plurality of partitions 401 with the same number as the mold assembly 20, and a cavity for storing ceramic raw materials is formed between two adjacent groups of the partitions 401, and each group of the mold assembly 20 is connected to a group of the cavities through a pipe 30. Correspondingly, the pushing assembly 80 is provided with several groups corresponding to the cavities at one end of the storage barrel 40.

[0051] By providing a plurality of mold assemblies 20 and a plurality of pusher assemblies 80 , continuous molding of a plurality of porcelain insulators can be achieved, thereby improving the production efficiency of the porcelain insulators.

[0052] In the embodiment of the present invention, when producing porcelain insulators, the storage barrel 40 can be driven to rotate by the driving assembly 60, and the ceramic raw material inside the storage barrel 40 can be pushed from the pipeline 30 to the inside of the mold assembly 20 by the pushing assembly 80. After the ceramic raw material enters the inside of the mold assembly 20, it can be molded by the mold assembly 20 to form a porcelain insulator with a characteristic shape. As the storage barrel 40 rotates, the mold assembly 20 together with the porcelain insulator therein enters the inside of the water tank 101. Compared with the prior art, the porcelain insulator can be quickly cooled and formed, and has the advantages of high production efficiency and good production effect of porcelain insulators.

[0053] The above describes in detail the preferred implementation of this patent, but this patent is not limited to the above implementation. Various changes can be made within the knowledge scope of ordinary technicians in this field without departing from the purpose of this patent.

Claims

1. A molding device for producing porcelain insulators, characterized in that: It includes a base, a mold assembly, a storage barrel, a drive assembly and a push assembly. A water tank is provided on one side of the base. The driving assembly is installed on one side of the base, and the storage barrel is arranged at the output end of the driving assembly and is controlled to rotate by the driving assembly. The mold assembly is arranged on the circumferential side wall of the storage barrel and is connected to the storage barrel through a pipeline. When the material storage barrel rotates, it can drive the mold assembly into the water tank. The pushing assembly is arranged at one end of the storage barrel and is used to push the ceramic raw material in the storage barrel from the pipeline to the inside of the mold assembly. The mold assembly includes a first mold plate and a second mold plate that are relatively distributed. The first template and the second template are closed to form a cylindrical structure, one end of the pipeline is connected to the storage barrel, and the other end is connected to the second template. A push plate with an inclined distribution is fixedly arranged on one side of the base, and an extension rod is fixedly arranged on the end of the first template. The first template side wall is fixedly provided with a first fixing seat, the second template side wall is fixedly provided with a second fixing seat, one side of the first fixing seat is fixedly provided with a guide rod, the guide rod passes through the second fixing seat and is movably matched with the second fixing seat, The first fixing seat and the second fixing seat are connected via a first elastic member. The pusher assembly includes a piston rod, an air storage cylinder and a pusher plate. The push plate is movably arranged inside the material storage barrel, and the air storage barrel is fixedly arranged on the outer wall of the material storage barrel and communicated with the material storage barrel. One end of the piston rod extends into the interior of the gas storage cylinder and is telescopically matched with the gas storage cylinder. A stopper is fixedly provided on one side of the base, and a slope is provided on one side of the stopper. The side wall of the air storage cylinder is provided with an air intake pipe, and a one-way valve is provided in the air intake pipe. A second elastic member is arranged inside the air storage cylinder, and the second elastic member is used to provide elastic support for the piston rod.

2. A molding device for producing porcelain insulators according to claim 1, characterized in that: A bracket is fixedly arranged on one side of the base. The driving assembly includes a motor and a rotating shaft. The motor is fixedly arranged on one side of the bracket. One end of the rotating shaft is connected to the output end of the motor, and the other end is connected to the storage barrel.

3. A molding device for producing porcelain insulators according to claim 1, characterized in that: The mold assembly is provided with several groups on the circumferential side wall of the storage barrel. The storage barrel is provided with a plurality of partitions having the same number as the mold assembly, and a cavity for storing ceramic raw materials is formed between two adjacent groups of the partitions. Each group of the mold assemblies is connected to a group of the chambers through a pipeline. The pushing assembly is provided with a plurality of groups corresponding to the chambers at one end of the storage barrel.

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