A kind of polyurethane water-based coating preparation process
By using multiple sleeves and rotating cylinders in the preparation process of polyurethane water-based coatings, the problem of low particulate separation efficiency is solved, efficient stirring and filtration is achieved, and the preparation efficiency of polyurethane water-based coatings is improved.
Patent Information
- Application Number
- CN202210704041.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-06-21
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2042-06-21
AI Technical Summary
In the prior art, in the preparation process of polyurethane aqueous coatings, the separation efficiency of particulate matter is low, which affects the effect of the mixing process.
Multiple sleeves and rotating cylinders are used to rotate, combining the up and down reciprocating movement of the conical push block and the switching of the filter area, the particles are quickly discharged through the communication between the rotating cylinder and the circular cavity to achieve the peeling of particles.
The stirring and filtration efficiency of polyurethane water-based coatings is improved, the fluidity and mixing effect of raw materials are enhanced, and the efficiency of the preparation process is improved.
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Figure CN114950213B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to coating preparation, and more specifically to a polyurethane water-based coating preparation process. Background Art
[0002] Polyurethane water-based paint is a waterproof material, which is an environmentally friendly high-molecular polymer elastic waterproof material. The product is non-toxic and odorless, has good bonding and impermeability, and has strong adhesion to mortar cement-based stone surfaces and stone and metal products. The product has stable chemical properties and can withstand long-term sunlight exposure. It has high strength, large elongation, good elasticity and good waterproof effect. In the process of preparing polyurethane water-based paint in the prior art, a variety of polyurethane water-based paint raw materials are mixed, but in the process of mixing, some particles exist in the polyurethane water-based paint raw materials, which will affect the effect of preparing the polyurethane water-based paint. In the prior art, filtration and other methods are often used for separation, but such separation efficiency is low and the particles cannot be separated during the mixing process. Summary of the invention
[0003] The purpose of the present invention is to provide a polyurethane water-based paint preparation process, which can mix and stir the polyurethane water-based paint raw materials, and in the process of stirring, the particles in the raw materials are peeled off, thereby improving the efficiency of filtering and stirring.
[0004] The purpose of the present invention is achieved through the following technical solutions:
[0005] A polyurethane water-based coating preparation process, the process comprising the following steps:
[0006] S1: Adding polyurethane water-based paint raw materials into the stirring chamber;
[0007] S2: stirring the polyurethane water-based coating raw materials in the stirring chamber;
[0008] S3: filtering and separating the particles in the polyurethane water-based paint raw materials;
[0009] The specific steps of S2 are:
[0010] S21: driving the multiple sleeves and the multiple rotating cylinders in the stirring chamber to rotate, so as to stir the polyurethane water-based coating raw materials in the stirring chamber;
[0011] S22: driving the conical push block slidably connected in the rotating drum to reciprocate up and down, so as to continuously suck and discharge the polyurethane water-based paint raw material into and out of the rotating drum;
[0012] The specific steps of S3 are:
[0013] S31: driving the conical push block slidably connected in the rotating cylinder to move downward, and the polyurethane water-based paint raw material is discharged from the rotating cylinder;
[0014] S32: rotating the rotating drum to switch the filtering area of the rotating drum, thereby leaving the particles in the rotating drum;
[0015] S33: The particles are discharged through the circular cavity II connected to the rotating cylinder.
[0016] A polyurethane water-based paint preparation device comprises a device bracket, a rotating ring is rotatably connected to the device bracket, a power mechanism I is fixedly connected to the device bracket to drive the rotating ring to rotate, and the power mechanism I is preferably a servo motor;
[0017] A stirring chamber is fixedly connected to the rotating ring, a closed bottom plate is fixedly connected to the bottom of the stirring chamber, a plurality of discharge pipes are fixedly connected to the closed bottom plate, a closing valve is arranged in the discharge pipe, a closed top plate is fixedly connected to the top of the stirring chamber, and a feed pipe is fixedly connected to the closed top plate;
[0018] A driving cylinder is rotatably connected to the closed top plate, the driving cylinder is rotatably connected to the rotating disk I, the rotating disk I is fixedly connected to the driving shaft, a power mechanism II is fixedly connected to the closed top plate to drive the driving shaft to rotate, the power mechanism II is preferably a servo motor, and a power mechanism III is fixedly connected to the driving shaft to drive the driving cylinder to rotate, the power mechanism III is preferably a servo motor;
[0019] A plurality of sleeves are fixedly connected to the rotating disk I, and the plurality of sleeves are fixedly connected to the rotating disk II, and a plurality of suction holes I are provided on each sleeve, and a plurality of filter holes I are provided on each sleeve, and a rotating cylinder is rotatably connected in each sleeve, and the plurality of rotating cylinders are rotatably connected between the rotating disk I and the rotating disk II, and the plurality of rotating cylinders are meshed with the driving cylinder through gears, and a plurality of suction holes II are provided on each rotating cylinder, and a support disk is fixedly connected to each rotating cylinder;
[0020] A telescopic mechanism is fixedly connected to the closed top plate, and a sliding ring is fixedly connected to the telescopic end of the telescopic mechanism;
[0021] The sliding ring is slidably connected to a plurality of sliding blocks, the lower end of each sliding block is rotatably connected to a conical push block, and the plurality of conical push blocks respectively pass through a plurality of support plates and are slidably connected to the rotating cylinder;
[0022] A circular cavity I is rotatably connected to the closed bottom plate, a plurality of connecting pipes are fixedly connected to the circular cavity I, a concave pressure plate is fixedly connected to each connecting pipe, a plurality of filter holes II are arranged on the side of each concave pressure plate, the plurality of concave pressure plates are rotatably connected to the lower ends of the plurality of rotating cylinders, and a notch is arranged on the concave pressure plate;
[0023] The circular cavity II is rotatably connected in the circular cavity I, and a plurality of switching holes are arranged on the circular cavity II. A power mechanism IV for driving the circular cavity II to rotate is fixedly connected on the closed bottom plate. The power mechanism IV is preferably a servo motor. A rotating connecting tube is rotatably connected on the circular cavity II, and the rotating connecting tube is fixedly connected to the closed bottom plate. An air pump is arranged on the rotating connecting tube. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] The present invention is further described in detail below with reference to the accompanying drawings and specific implementation methods.
[0025] Figure 1 It is a schematic diagram of the preparation process of the polyurethane water-based coating of the present invention;
[0026] Figure 2 It is a schematic diagram of the material suction process of the present invention;
[0027] Figure 3 is a schematic diagram of the particle stripping process of the present invention;
[0028] Figure 4 It is a schematic structural diagram of a polyurethane water-based coating preparation device of the present invention;
[0029] Figure 5 It is a cross-sectional structural schematic diagram of a polyurethane water-based coating preparation device of the present invention;
[0030] Figure 6 It is a schematic diagram of the connection structure between the device bracket and the rotating ring of the present invention;
[0031] Figure 7 It is a schematic diagram of the stirring chamber structure of the present invention;
[0032] Figure 8 It is a schematic diagram of the partial structure of the preparation of the polyurethane water-based coating of the present invention;
[0033] Fig. 9 It is a schematic diagram of the partial structure of the preparation of the polyurethane water-based coating of the present invention;
[0034] Fig.10 It is a schematic diagram of the partial structure of the preparation of the polyurethane water-based coating of the present invention;
[0035] Fig.11 It is a schematic diagram of the partial structure of the preparation of the polyurethane water-based coating of the present invention;
[0036] Fig.12 It is a schematic diagram of the partial structure of the preparation of the polyurethane water-based coating of the present invention;
[0037] Fig.13 It is a schematic diagram of the partial structure of the preparation of the polyurethane water-based coating of the present invention;
[0038] Fig.14It is a schematic diagram of the rotating drum structure of the present invention;
[0039] Fig.15 It is a schematic diagram of the partial structure of the preparation of the polyurethane water-based coating of the present invention;
[0040] Fig.16 It is a schematic diagram of the partial structure of the preparation of the polyurethane water-based coating of the present invention.
[0041] In the figure:
[0042] Device support 11; rotating ring 12;
[0043] Stirring chamber 21; closed bottom plate 22; discharge pipe 23; closed valve 24; closed top plate 25; inlet pipe 26;
[0044] Rotating disk I 31; driving shaft 32; driving cylinder 33;
[0045] Telescopic mechanism 41; Sliding ring 42;
[0046] Conical push block 51; sliding block 52;
[0047] Rotating disk II 61; sleeve 62; suction hole I 63; filter hole I 64; rotating cylinder 65; suction hole II 66; supporting disk 67;
[0048] Circular cavity Ⅰ 71; connecting pipe 72; concave pressure plate 73; filter hole Ⅱ 74; notch 75;
[0049] Circular cavity II 81; switching hole 82; rotating connecting cylinder 83. DETAILED DESCRIPTION
[0050] The present invention is further described in detail below with reference to the accompanying drawings.
[0051] like Figures 1 to 16 As shown, in order to solve the technical problem of "how to mix and stir the raw materials of polyurethane water-based coatings, and peel off the particles in the raw materials during the stirring process to improve the efficiency of filtering and stirring", the steps and functions of a polyurethane water-based coating preparation process are described in detail below;
[0052] A polyurethane water-based coating preparation process, the process comprising the following steps:
[0053] S1: Adding polyurethane water-based paint raw materials into the stirring chamber 21;
[0054] S2: stirring the polyurethane water-based paint raw material in the stirring chamber 21;
[0055] S3: filtering and separating the particles in the polyurethane water-based paint raw materials;
[0056] The specific steps of S2 are:
[0057] S21: driving the multiple sleeves 62 and the multiple rotating cylinders 65 in the stirring chamber 21 to rotate, so as to stir the polyurethane water-based paint raw material in the stirring chamber 21;
[0058] S22: driving the conical push block 51 slidably connected in the rotating cylinder 65 to reciprocate up and down, so as to continuously suck and discharge the polyurethane water-based paint raw material into and out of the rotating cylinder 65;
[0059] The specific steps of S3 are:
[0060] S31: driving the conical push block 51 slidably connected in the rotating cylinder 65 to move downward, and the polyurethane water-based paint raw material is discharged from the rotating cylinder 65;
[0061] S32: rotating the rotating drum 65 to switch the filtering area of the rotating drum 65, thereby leaving the particles in the rotating drum 65;
[0062] S33: The particles are discharged through the circular cavity II 81 connected to the rotating cylinder 65.
[0063] When in use, the polyurethane water-based paint raw material to be processed is placed in the stirring chamber 21, the driving shaft 32 is driven to rotate, the driving shaft 32 drives the rotating disk I31 to rotate, the rotating disk I31 drives the multiple sleeves 62 and the multiple rotating cylinders 65 to rotate, and then the multiple sleeves 62 and the rotating cylinders 65 move in the stirring chamber 21, thereby mixing the multiple polyurethane water-based paint raw materials;
[0064] Further, the telescopic mechanism 41 is started. The telescopic mechanism 41 may be a hydraulic cylinder or an electric push rod. The telescopic end of the telescopic mechanism 41 drives the sliding ring 42 to move. The sliding ring 42 drives the sliding block 52 to move. The sliding block 52 pushes the conical push block 51 to slide in the rotating cylinder 65. When the conical push block 51 moves upward, the polyurethane water-based paint raw material is sucked into the rotating cylinder 65, thereby increasing the flow of the polyurethane water-based paint raw material, thereby increasing the stirring effect of the rotating cylinder 65. When the conical push block 51 moves downward, the conical push block 51 squeezes the space in the rotating cylinder 65, and the polyurethane water-based paint raw material in the rotating cylinder 65 is discharged, thereby increasing the flow of the polyurethane water-based paint raw material, thereby increasing the stirring effect of the rotating cylinder 65.
[0065] Furthermore, before the polyurethane water-based paint raw material is discharged from the rotating cylinder 65, the driving cylinder 33 is rotated. When the driving cylinder 33 rotates, the multiple rotating cylinders 65 are driven to rotate, and the multiple rotating cylinders 65 and the multiple sleeves 62 are misaligned, thereby adjusting the filtering area of the rotating cylinder 65, thereby leaving the particles in the rotating cylinder 65, and discharging the particles through the circular cavity II 81 connected to the rotating cylinder 65, thereby completing the stirring and quickly discharging the particles in the polyurethane water-based paint raw material, thereby increasing the work efficiency;
[0066] like Figures 4 to 16 As shown, in order to facilitate the implementation of a polyurethane water-based paint preparation process, a polyurethane water-based paint preparation device is designed. The structure and function of a polyurethane water-based paint preparation device are described in detail below;
[0067] A polyurethane water-based paint preparation device comprises a device bracket 11, a rotating ring 12 is rotatably connected to the device bracket 11, a power mechanism I is fixedly connected to the device bracket 11 to drive the rotating ring 12 to rotate, and the power mechanism I is preferably a servo motor;
[0068] A stirring chamber 21 is fixedly connected to the rotating ring 12, a closed bottom plate 22 is fixedly connected to the bottom of the stirring chamber 21, a plurality of discharge pipes 23 are fixedly connected to the closed bottom plate 22, a closing valve 24 is arranged in the discharge pipe 23, a closed top plate 25 is fixedly connected to the top of the stirring chamber 21, and a feed pipe 26 is fixedly connected to the closed top plate 25;
[0069] The closed top plate 25 is rotatably connected to a driving cylinder 33, which is rotatably connected to a rotating disk Ⅰ31, and a driving shaft 32 is fixedly connected to the rotating disk Ⅰ31. A power mechanism Ⅱ for driving the driving shaft 32 to rotate is fixedly connected to the closed top plate 25, and the power mechanism Ⅱ is preferably a servo motor. A power mechanism Ⅲ for driving the driving cylinder 33 to rotate is fixedly connected to the driving shaft 32, and the power mechanism Ⅲ is preferably a servo motor.
[0070] A plurality of sleeves 62 are fixedly connected to the rotating disk I 31, and the plurality of sleeves 62 are fixedly connected to the rotating disk II 61, and a plurality of suction holes I 63 are provided on each sleeve 62, and a plurality of filter holes I 64 are provided on each sleeve 62, and a rotating cylinder 65 is rotatably connected in each sleeve 62, and the plurality of rotating cylinders 65 are rotatably connected between the rotating disk I 31 and the rotating disk II 61, and the plurality of rotating cylinders 65 are meshed with the driving cylinder 33 through gears for transmission, and a plurality of suction holes II 66 are provided on each rotating cylinder 65, and a support disk 67 is fixedly connected to each rotating cylinder 65;
[0071] A telescopic mechanism 41 is fixedly connected to the closed top plate 25, and a sliding ring 42 is fixedly connected to the telescopic end of the telescopic mechanism 41;
[0072] The sliding ring 42 is slidably connected to a plurality of sliding blocks 52, and the lower end of each sliding block 52 is rotatably connected to a conical push block 51, and the plurality of conical push blocks 51 respectively pass through a plurality of support plates 67 and are slidably connected to the rotating cylinder 65;
[0073] A circular cavity Ⅰ 71 is rotatably connected to the closed bottom plate 22, and a plurality of connecting pipes 72 are fixedly connected to the circular cavity Ⅰ 71, and a concave pressure plate 73 is fixedly connected to each connecting pipe 72, and a plurality of filtering holes Ⅱ 74 are arranged on the side of each concave pressure plate 73, and the plurality of concave pressure plates 73 are rotatably connected to the lower ends of the plurality of rotating cylinders 65, and a notch 75 is arranged on the concave pressure plate 73;
[0074] The circular cavity II 81 is rotatably connected in the circular cavity I 71, and a plurality of switching holes 82 are arranged on the circular cavity II 81. A power mechanism IV for driving the circular cavity II 81 to rotate is fixedly connected to the closed bottom plate 22. The power mechanism IV is preferably a servo motor. A rotating connecting cylinder 83 is rotatably connected to the circular cavity II 81. The rotating connecting cylinder 83 is fixedly connected to the closed bottom plate 22, and an air pump is arranged on the rotating connecting cylinder 83.
[0075] When in use, the polyurethane water-based paint raw material is poured into the stirring chamber 21 through the feed pipe 26, and the power mechanism II is started. When the output shaft of the power mechanism II rotates, the output shaft of the power mechanism II drives the drive shaft 32 to rotate, and when the drive shaft 32 rotates, it drives the rotating disk I 31 to rotate, and when the rotating disk I 31 rotates, it drives the multiple sleeves 62 and the multiple rotating cylinders 65 to rotate, thereby mixing and stirring the polyurethane water-based paint raw material in the stirring chamber 21;
[0076] Furthermore, in order to increase the fluidity of the polyurethane water-based paint raw material, the power mechanism I can be started, and the output shaft of the power mechanism I drives the rotating ring 12 to swing, and the rotating ring 12 drives the stirring cavity 21 to swing, thereby increasing the fluidity of the polyurethane water-based paint raw material in the stirring cavity 21, thereby further increasing the stirring effect;
[0077] The telescopic mechanism 41 is started. The telescopic mechanism 41 may be a hydraulic cylinder or an electric push rod. The telescopic end of the telescopic mechanism 41 drives the sliding ring 42 to move. The sliding ring 42 drives the sliding block 52 to move. The sliding block 52 drives the conical push block 51 to move. The conical push block 51 slides in the corresponding rotating cylinder 65. When the conical push block 51 slides upward, the space in the rotating cylinder 65 increases. The power mechanism IV is started. The output shaft of the power mechanism IV drives the circular cavity II 81 to rotate. The circular cavity II 81 rotates in the circular cavity I 71, so that the switching hole 82 and the connecting pipe 72 are misaligned, and the space in the rotating cylinder 65 increases. The polyurethane water-based paint raw material in the stirring cavity 21 enters the rotating cylinder 65 through the suction hole II 66 and the suction hole I 63, thereby increasing the flow of the polyurethane water-based paint raw material;
[0078] When the conical push block 51 moves downward, the conical push block 51 pushes the space in the rotating cylinder 65 to reduce, and at the same time, the power mechanism III is pre-started, and the output shaft of the power mechanism III drives the driving cylinder 33 to rotate, and the driving cylinder 33 drives the multiple rotating cylinders 65 to rotate through the gears, so that the suction hole II 66 and the suction hole I 63 are misaligned, and then the size of the misalignment between the suction hole II 66 and the suction hole I 63 is adjusted, so that only the polyurethane water-based paint raw material can pass through the suction hole II 66 and the suction hole I 63, and the particles in the polyurethane water-based paint raw material remain in the rotating cylinder 65;
[0079] Furthermore, a filter hole Ⅰ 64 is provided, and the filter hole Ⅰ 64 and the suction hole Ⅱ 66 can be controlled to overlap by starting the power mechanism Ⅲ, which can also play the effect of controlling the filter area;
[0080] When the conical push block 51 moves downward to the limit state, the side of the conical push block 51 blocks the suction hole II 66, so that the particles in the polyurethane water-based paint raw material remain between the conical push block 51 and the concave pressure plate 73;
[0081] Start the power mechanism IV, the output shaft of the power mechanism IV controls the circular cavity II 81 to rotate, so that the switching hole 82 and the connecting pipe 72 are connected, and the circular cavity II 81 is evacuated in advance by rotating the vacuum pump connected to the connecting tube 83, so that the circular cavity II 81 is in a vacuum state. When the circular cavity II 81 is connected to the concave pressure plate 73, the particles between the concave pressure plate 73 and the conical push block 51 are sucked into the circular cavity II 81, and then discharged from the device;
[0082] Furthermore, the concave pressure plate 73 is provided with a plurality of filter holes II 74 and a notch 75, the width of the notch 75 being smaller than the diameter of the particles, so as to ensure that when the conical push block 51 moves downward, the plurality of filter holes II 74 can also filter the polyurethane water-based paint raw materials between the conical push block 51 and the concave pressure plate 73, and the polyurethane water-based paint raw materials flow into the rotating cylinder 65 through the notch 75 and are then discharged, so as to ensure that the polyurethane water-based paint raw materials between the conical push block 51 and the concave pressure plate 73 are discharged as much as possible.
Claims
1. A process for preparing a polyurethane water-based coating, characterized in that: The process comprises the following steps; S1: Adding polyurethane water-based paint raw materials into the stirring chamber (21); S2: stirring the polyurethane water-based coating raw material in the stirring chamber (21); S3: filtering and separating the particles in the polyurethane water-based paint raw materials; The specific steps of S2 are: S21: driving the plurality of sleeves (62) and the plurality of rotating cylinders (65) in the stirring chamber (21) to rotate, thereby stirring the polyurethane water-based paint raw material in the stirring chamber (21); S22: driving the conical push block (51) slidably connected in the rotating cylinder (65) to reciprocate up and down, so as to continuously suck and discharge the polyurethane water-based paint raw material into and out of the rotating cylinder (65); The specific steps of S3 are: S31: driving the conical push block (51) slidably connected in the rotating cylinder (65) to move downward, and the polyurethane water-based paint raw material is discharged from the rotating cylinder (65); S32: rotating the rotating drum (65) to switch the filtering area of the rotating drum (65) so as to retain the particles in the rotating drum (65); S33: discharging the particles through the circular cavity II (81) connected to the rotating cylinder (65); The stirring chamber (21) is fixedly connected to the rotating ring (12), and the rotating ring (12) is rotatably connected to the device bracket (11); The bottom of the stirring chamber (21) is fixedly connected to a closed bottom plate (22), a plurality of discharge pipes (23) are fixedly connected to the closed bottom plate (22), a closing valve (24) is arranged in the discharge pipe (23), and the top of the stirring chamber (21) is fixedly connected to a closed top plate (25), and a feed pipe (26) is fixedly connected to the closed top plate (25); The closed top plate (25) is rotatably connected to a driving cylinder (33), which is rotatably connected to a rotating disk I (31), which is fixedly connected to a driving shaft (32), a power mechanism II for driving the driving shaft (32) to rotate is fixedly connected to the closed top plate (25), and a power mechanism III for driving the driving cylinder (33) to rotate is fixedly connected to the driving shaft (32); The rotating disk I (31) is fixedly connected to a plurality of sleeves (62), the plurality of sleeves (62) are fixedly connected to the rotating disk II (61), each sleeve (62) is provided with a plurality of suction holes I (63), each sleeve (62) is provided with a plurality of filter holes I (64), each sleeve (62) is rotatably connected to a rotating cylinder (65), the plurality of rotating cylinders (65) are rotatably connected between the rotating disk I (31) and the rotating disk II (61), the plurality of rotating cylinders (65) are meshed with the driving cylinder (33) through gears, each rotating cylinder (65) is provided with a plurality of suction holes II (66), and each rotating cylinder (65) is fixedly connected to a support disk (67); The closed top plate (25) is fixedly connected with a telescopic mechanism (41), the telescopic end of the telescopic mechanism (41) is fixedly connected with a sliding ring (42), the sliding ring (42) is slidably connected to a plurality of sliding blocks (52), the lower end of each sliding block (52) is rotatably connected with a conical push block (51), and the plurality of conical push blocks (51) respectively pass through a plurality of support plates (67) and are slidably connected in the rotating cylinder (65); The closed bottom plate (22) is rotatably connected to a circular cavity I (71), a plurality of connecting pipes (72) are fixedly connected to the circular cavity I (71), each connecting pipe (72) is fixedly connected to a concave pressure plate (73), a plurality of filtering holes II (74) are arranged on the side of each concave pressure plate (73), the plurality of concave pressure plates (73) are rotatably connected to the lower ends of the plurality of rotating cylinders (65), and a notch (75) is arranged on the concave pressure plates (73).
2. A process for preparing a polyurethane water-based coating according to claim 1, characterized in that: The circular cavity II (81) is rotatably connected in the circular cavity I (71); a plurality of switching holes (82) are provided on the circular cavity II (81); a power mechanism IV for driving the circular cavity II (81) to rotate is fixedly connected to the closed bottom plate (22); a rotating connecting cylinder (83) is rotatably connected to the circular cavity II (81); the rotating connecting cylinder (83) is fixedly connected to the closed bottom plate (22); and an air pump is provided on the rotating connecting cylinder (83).
Citation Information
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