A high-efficiency and energy-saving aluminum alloy lost foam casting device
By introducing automated film filling and adjustment structure into the aluminum alloy disappearing mold casting device, the film coverage dead corners and damage problems are solved, the laying efficiency and coverage quality of the film in the casting box are improved, and more efficient vacuum extraction operation is achieved.
Patent Information
- Application Number
- CN202210733852.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-06-27
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2042-06-27
AI Technical Summary
The existing aluminum alloy disappearing mold casting devices are prone to blind spots and damage when filling the film, which makes it difficult to efficiently and energy-saving vacuum operations.
An aluminum alloy disappearing mold casting device including a base, frame, electric push rod, pump and limit plate was designed. Through automated film filling and adjustment of structure, the film is ensured to be evenly laid and tightly covered in the casting box. Use motor and gear transmission to achieve automatic tear and filling of films.
The laying efficiency and coverage quality of the film in the casting box are improved, more efficient vacuum extraction operation is ensured, the limitations of manual operation are reduced, and more practical casting effect is achieved.
Smart Images

Figure CN115055644B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of aluminum alloy lost foam casting devices, and in particular to a high-efficiency and energy-saving aluminum alloy lost foam casting device. Background Art
[0002] Aluminum alloy lost foam casting refers to a casting method in which a polystyrene foam plastic pattern is used instead of an ordinary pattern. After the pattern is made, molten metal is poured into it without taking out the pattern. Under the action of the molten metal, the plastic pattern burns, vaporizes, and disappears. The molten metal replaces the space occupied by the original plastic mold. After cooling and solidifying, the desired casting is obtained. In order to make the connection of the molding sand tighter during the casting process, corresponding vacuum equipment is needed to vacuum the casting box to which the molding sand belongs.
[0003] However, as far as the current casting device is concerned, in order to make the connection of the molding sand in the casting box tighter when casting the lost foam, it is necessary to use corresponding vacuum equipment to vacuum the casting box to which the molding sand belongs. When vacuuming, an airtight film will be pre-covered on the inner position of the casting box before filling the molding sand to create a vacuum environment more quickly and thoroughly. However, since it needs manual filling when covering and filling, it is easy to have dead corners and damage during the filling process, making it difficult to ensure that the equipment can be efficient and energy-saving when performing the vacuum operation, and thus there are limitations. Summary of the invention
[0004] The present invention provides an efficient and energy-saving aluminum alloy lost foam casting device, which specifically comprises: a base, wherein the main body of the base is a rectangular structure, and a frame is fixedly connected to the top surface of the base, a transverse groove is provided inside the frame, and the transverse groove provided in the frame is used for sliding of a casting box, a pressing block is installed at the bottom end of an electric push rod C, the pressing block is used for pressing a film, and adsorption grooves are provided in the pressing block except the top surface, a pump C is installed on the top surface of the pressing block, the pump C is used for exhausting air from the adsorption groove provided in the pressing block, and the electric push rod C, the pressing block and the adsorption groove together constitute a filling structure for the film.
[0005] Optionally, an electromagnetic plate is fixedly connected to one side of the pump A, and through grooves are opened in a linear array on the inner bottom end surface of the casting box, and the through grooves opened on the inner bottom end surface of the casting box are used for pumping air by the pump A. A limit plate is installed in a linear array on the top end surface of the electromagnetic plate, and the position, length and width of the limit plate are consistent with those of the through grooves opened in the casting box. When the electromagnetic plate is in the power-on state, the limit plate is in a state of being adsorbed and limited on the electromagnetic plate.
[0006] Optionally, a guide wheel is fixedly connected to the front end of the mounting frame, and the guide wheel is used to guide the film. A bracket B is fixedly connected to the outer side of the guide frame. There are two brackets B in total, wherein every two longitudinally adjacent brackets B form a group, and the two groups of brackets B are respectively fixedly connected to the front and rear side positions of the two guide frames, and an electric push rod C is installed on the bottom end surface of the bracket B.
[0007] Optionally, every two longitudinally adjacent brackets A form a group, and the two groups of brackets A are respectively fixedly connected to the front and rear side positions of the frame body, and the top ends of the two groups of brackets A are fixedly connected to a guide frame, a longitudinal groove is opened inside the guide frame, and an electric push rod A is installed inside the longitudinal groove opened in the guide frame, a pump B is slidably connected inside the longitudinal groove opened in the guide frame, and the electric push rod A is connected to the pump B.
[0008] Optionally, a motor A is installed on the outside of the frame, and a screw is installed on the right side of the motor A. The motor A is used to drive the screw to rotate. The casting box is used for lost foam casting. The inside of the casting box is provided with a screw hole matching the screw, and the inside of the casting box is provided with a slot. A pump A is plugged into the inside of the casting box, and the pump A is used to evacuate air. The motor A and the screw together constitute a driving structure for the casting box.
[0009] Optionally, the outer side of the pump machine B is fixedly connected to a limiting seat, and two air bags are installed opposite to each other inside the limiting seat. The air bags are connected to the pump machine B which is slidably connected in the guide frame, and air is pumped and released through the pump machine B. The limiting seat and the air bags together constitute a limiting structure for the film, and rollers are installed on the inner sides of the two guide frames, and the rollers are used to wrap the film.
[0010] Optionally, a mounting plate and a base plate are fixedly connected to the inner sides of the two guide frames, wherein the base plate is located directly below the mounting plate, an electric push rod B is installed at the bottom end of the mounting plate, a pressure plate is installed at the bottom end of the electric push rod B, the electric push rod B, the pressure plate and the base plate together constitute a limiting structure for the film, and the front end of the base plate is fixedly connected to the mounting frame.
[0011] Optionally, a rack is fixedly connected to the outer side of the pump A and the electromagnetic plate, a side panel is installed on the outer side of the casting box, a motor B is installed on the top of the side panel, a gear is installed on the bottom output shaft of the motor B, the gear is meshed with the rack, and the motor B and the gear together constitute a driving structure for the rack, and a bracket A is fixedly connected to the outer side of the frame, and the bracket A is provided at four locations.
[0012] Beneficial Effects
[0013] According to the casting device of the embodiment of the present invention, compared with the traditional one, after the film in the casting box is filled, the gear can be driven to rotate by starting the motor B installed in the side panel, and the electromagnetic plate installed on the outside of the pump A is moved to the internal position of the casting box through the meshing transmission of the gear and the rack, and the limit plate installed on the top of the electromagnetic plate through the spring rebounds to close the through groove opened at the bottom of the casting box, so as to achieve the purpose of making it easier to add subsequent molding sand and evacuate the vacuum, thereby achieving a more practical purpose.
[0014] In addition, in the present invention, the electric push rod A installed in the guide frame is started to automatically pull out and adjust the pump B together with the film limited by the limit seat and the inner side of the airbag according to the different degrees of film laying required in the current casting box, and when the film is pulled out, the film can be pulled out more smoothly by guiding the guide wheel fixedly connected to the outer side of the mounting frame. By automatically pulling out the film according to the required specifications, the laying efficiency of the casting box can be effectively improved, thereby achieving a more practical purpose.
[0015] In addition, in the present invention, the film wrapped around the outer side of the roller can be automatically removed by the downward movement of the pressing block. Moreover, because the specifications of the pressing block are consistent with the specifications of the grooves opened in the casting box, when the pressing block is fully inserted into the casting box, the film can be automatically filled into the casting box and the casting box can be covered synchronously. When the pressing block fills the film into the casting box, the pump A installed in the casting box can be started synchronously to evacuate air, and the evacuation of the pump A can assist the pressing block in filling the film, thereby achieving a more practical purpose. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solution of the embodiment of the present invention, the drawings of the embodiment are briefly introduced below.
[0017] The drawings described below are only related to some embodiments of the present invention, but are not intended to limit the present invention.
[0018] In the attached picture:
[0019] Figure 1 A schematic diagram showing a front side view of a casting device according to an embodiment of the present invention in which part of the structure is disassembled and cut away;
[0020] Figure 2 A schematic diagram showing a top and side view of a casting device according to an embodiment of the present invention in which part of the structure is disassembled and cut away;
[0021] Figure 3 A schematic diagram showing an assembly structure of a casting device according to an embodiment of the present invention;
[0022] Figure 4 A schematic diagram showing a display structure of a support B to an adsorption tank of a casting device according to an embodiment of the present invention is shown;
[0023] Figure 5 A schematic diagram showing a casting box to gear display structure of a casting device according to an embodiment of the present invention is shown;
[0024] Figure 6 A schematic diagram showing a base to casting box display structure of a casting device according to an embodiment of the present invention is shown;
[0025] Figure 7 A schematic diagram showing a support A to an airbag display structure of a casting device according to an embodiment of the present invention is shown;
[0026] Figure 8 A schematic diagram showing a mounting plate to guide wheel display structure of a casting device according to an embodiment of the present invention is shown;
[0027] Fig. 9 The casting device according to the embodiment of the present invention is shown. Figure 2 Schematic diagram of the enlarged structure at A in the middle;
[0028] Fig.10 The casting device according to the embodiment of the present invention is shown. Figure 2 Schematic diagram of the enlarged structure at B;
[0029] Reference numerals list
[0030] 1. Base; 2. Frame; 3. Motor A; 4. Screw; 5. Casting box; 6. Pump A; 7. Electromagnetic plate; 8. Limit plate; 9. Rack; 10. Side plate; 11. Motor B; 12. Gear; 13. Bracket A; 14. Guide frame; 15. Electric push rod A; 16. Pump B; 17. Limit seat; 18. Air bag; 19. Roller; 20. Mounting plate; 21. Electric push rod B; 22. Pressure plate; 23. Bottom plate; 24. Mounting frame; 25. Guide wheel; 26. Bracket B; 27. Electric push rod C; 28. Pressure block; 29. Pump C; 30. Adsorption tank. DETAILED DESCRIPTION
[0031] In order to make the purpose, scheme and advantages of the technical solution of the present invention clearer, the technical solution of the embodiment of the present invention will be clearly and completely described in conjunction with the drawings of the specific embodiments of the present invention. Unless otherwise specified, the terms used herein have the usual meanings in the art. The same reference numerals in the drawings represent the same components.
[0032] First embodiment: Please refer to Figures 1 to 10 :
[0033] The present invention proposes an efficient and energy-saving aluminum alloy lost foam casting device, comprising: a base 1, the main body of the base 1 is a rectangular structure, and a frame 2 is fixedly connected to the top surface of the base 1, a transverse groove is opened inside the frame 2, and the transverse groove opened in the frame 2 is used for the sliding of a casting box 5, a pressing block 28 is installed at the bottom end of an electric push rod C27, the pressing block 28 is used to press a film, and an adsorption groove 30 is opened in the pressing block 28 except the top surface, a pump C29 is installed on the top surface of the pressing block 28, the pump C29 is used to extract air from the adsorption groove 30 opened in the pressing block 28, and the electric push rod C27, the pressing block 28 and the adsorption groove 30 together constitute a filling structure for the film, the front end of the mounting frame 24 is fixedly connected to a guide wheel 25, the guide wheel 25 is used to guide the film, the outer side of the guide frame 14 is fixedly connected to a bracket B26, and the bracket B26 is provided with two Wherein every two longitudinally adjacent brackets B26 form a group, and the two groups of brackets B26 are respectively fixedly connected to the front and rear side positions of the two guide frames 14, and an electric push rod C27 is installed on the bottom end surface of the bracket B26. The film wrapped around the outside of the roller 19 can be automatically removed by the downward movement of the pressing block 28. In addition, since the specifications of the pressing block 28 are consistent with the specifications of the groove opened in the casting box 5, when the pressing block 28 is fully inserted into the casting box 5, the film can be automatically filled into the casting box 5 and the casting box 5 can be covered synchronously. When the pressing block 28 fills the film into the casting box 5, the pump A6 installed in the casting box 5 can be started synchronously to evacuate air, and the pump A6 can be used to assist the pressing block 28 in filling the film, thereby achieving a more practical purpose.
[0034] In addition, according to an embodiment of the present invention, Figure 1-Figure 2As shown, a motor A3 is installed on the outer side of the frame 2, and a screw 4 is installed on the right side of the motor A3. The motor A3 is used to drive the screw 4 to rotate. The casting box 5 is used for lost foam casting. The interior of the casting box 5 is provided with a screw hole matching the screw 4, and the interior of the casting box 5 is provided with a slot, and a pump A6 is plugged into the interior of the casting box 5, and the pump A6 is used for exhausting air. The motor A3 and the screw 4 together constitute a driving structure for the casting box 5. An electromagnetic plate 7 is fixedly connected to one side of the pump A6. A through groove is provided on the bottom end surface of the interior of the casting box 5 in a linear array, and the through groove provided on the bottom end surface of the interior of the casting box 5 is used for exhausting air by the pump A6. A limit plate 8 is installed on the top surface of the electromagnetic plate 7 in a linear array, and the limit plate 8 is connected to the casting box 5. The position, length and width of the through grooves opened in the casting box 5 are consistent. When the electromagnetic plate 7 is in the energized state, the limit plate 8 is in the state of being adsorbed and limited on the electromagnetic plate 7. By starting the electric push rod A15 installed in the guide frame 14, the pump B16 together with the limit seat 17 and the film limited by the inner side of the airbag 18 are automatically pulled out and adjusted according to the different degrees of film laying required in the current casting box 5. When the film is pulled out, the guide wheel 25 fixedly connected to the outside of the mounting frame 24 can be used to guide the pulling of the film more smoothly. By automatically pulling out the film according to the required specifications, the laying efficiency of the casting box 5 can be effectively improved, thereby achieving a more practical purpose.
[0035] In addition, according to an embodiment of the present invention, Figure 1-Figure 8 As shown, the outer sides of the pump A6 and the electromagnetic plate 7 are fixedly connected with a rack 9, the outer side of the casting box 5 is installed with a side plate 10, the top of the side plate 10 is installed with a motor B11, and the bottom output shaft of the motor B11 is installed with a gear 12, the gear 12 is meshed with the rack 9, and the motor B11 and the gear 12 together constitute a driving structure for the rack 9, and the outer side of the frame 2 is fixedly connected with a bracket A13, and the bracket A13 is provided at four places, wherein every two longitudinally adjacent brackets A13 form a group, and the two groups of brackets A13 are respectively fixedly connected to the front and rear side positions of the frame 2, and the tops of the two groups of brackets A13 are fixedly connected with a guide frame 14, and the guide frame 14 is provided with a longitudinal groove inside, and the longitudinal groove provided in the guide frame 14 An electric push rod A15 is installed inside the groove, and a pump B16 is slidably connected inside the longitudinal groove opened in the guide frame 14. The electric push rod A15 is connected to the pump B16. After the film in the casting box 5 is filled, the gear 12 can be driven to rotate by starting the motor B11 installed in the side plate 10, and the electromagnetic plate 7 installed on the outside of the pump A6 is moved to the internal position of the casting box 5 through the meshing transmission of the gear 12 and the rack 9, and the limit plate 8 installed on the top of the electromagnetic plate 7 by the spring rebounds to close the through groove opened at the bottom of the casting box 5, so as to make it easier to add subsequent molding sand and evacuate the vacuum, thereby achieving a more practical purpose.
[0036] In addition, according to an embodiment of the present invention, Figure 1-Figure 10 As shown, the outer side of the pump B16 is fixedly connected to a limiting seat 17, and two air bags 18 are installed opposite to each other inside the limiting seat 17. The air bags 18 are connected to the pump B16 slidably connected in the guide frame 14, and the air is pumped and released through the pump B16. The limiting seat 17 and the air bags 18 together constitute a limiting structure for the film, and rollers 19 are installed on the inner sides of the two guide frames 14, and the rollers 19 are used to wind the film. The inner sides of the two guide frames 14 are fixedly connected to a mounting plate 20 and a bottom plate 23, wherein the bottom plate 23 is located directly below the mounting plate 20, and an electric push rod B21 is installed at the bottom end of the mounting plate 20, and a pressure plate 22 is installed at the bottom end of the electric push rod B21, and the electric push rod B21, the pressure plate 22 and the bottom plate 23 together constitute a limiting structure for the film, and the front end of the bottom plate 23 is fixedly connected to a mounting frame 24.
[0037] Specific usage and function of this embodiment: In the present invention, first, when it is necessary to perform lost foam casting on aluminum alloy, the prepared lost foam can be placed in advance in the inner position of the casting box 5 slidably connected to the frame 2;
[0038] Then, before the molding sand needs to be filled, the motor A3 installed on the outside of the frame 2 needs to be started in advance to drive the screw 4 to rotate, and then the screw 4 and the casting box 5 are driven to move to the inner position of the two sets of brackets A13 for placement through the transmission connection between the screw 4 and the casting box 5;
[0039] When the film needs to be filled, the motor B11 installed on the top of the side plate 10 can be started to drive the gear 12 to rotate, and the gear 12 is meshed with the rack 9 fixedly connected to the pump A6 and the outer side of the electromagnetic plate 7 to place the pump A6 at the bottom end of the casting box 5.
[0040] When the film needs to be filled, one end of the film wound on the outside of the roller 19 can be placed in advance in the inner position of the two limiting seats 17, and the airbag 18 installed in the limiting seat 17 can be inflated by starting the pump B16 installed in the guide frame 14, and the film placed in the limiting seat 17 can be limited by the inflation of the airbag 18;
[0041] Then, by starting the electric push rod A15 installed in the guide frame 14, the pump B16 together with the film limited by the limit seat 17 and the inner side of the air bag 18 are automatically pulled out and adjusted according to the different degrees of film laying required in the current casting box 5, and when the film is pulled out, the guide wheel 25 fixedly connected to the outer side of the mounting frame 24 can be used to guide the pulling of the film more smoothly. By automatically pulling out the film according to the required specifications, the laying efficiency of the casting box 5 can be effectively improved, thereby achieving a more practical purpose.
[0042] Second embodiment
[0043] Based on the first embodiment, a high-efficiency and energy-saving aluminum alloy lost foam casting device is provided. With the help of the base 1, the frame 2, the motor A3, the screw 4, the casting box 5, the pump A6, the electromagnetic plate 7, the limit plate 8, the rack 9 and the side plate 10, the automatic adjustment operation can be realized according to the different degrees of filling film required in the casting box 5. However, it still cannot solve the automatic filling operation of the film in the actual application process. In order to solve the above problem, the device is also provided with a motor B11, a gear 12, a bracket A13, a guide frame 14, an electric push rod A15, a pump B16 and a limit seat 17;
[0044] In addition, according to an embodiment of the present invention, Figure 1-Figure 10 As shown, the outer side of the pump B16 is fixedly connected to a limiting seat 17, and two air bags 18 are installed opposite to each other inside the limiting seat 17. The air bags 18 are connected to the pump B16 slidably connected in the guide frame 14, and the air is pumped and released through the pump B16. The limiting seat 17 and the air bags 18 together constitute a limiting structure for the film, and rollers 19 are installed on the inner sides of the two guide frames 14, and the rollers 19 are used to wind the film. The inner sides of the two guide frames 14 are fixedly connected to a mounting plate 20 and a bottom plate 23, wherein the bottom plate 23 is located directly below the mounting plate 20, and an electric push rod B21 is installed at the bottom end of the mounting plate 20, and a pressure plate 22 is installed at the bottom end of the electric push rod B21, and the electric push rod B21, the pressure plate 22 and the bottom plate 23 together constitute a limiting structure for the film, and the front end of the bottom plate 23 is fixedly connected to a mounting frame 24.
[0045] The specific usage and function of this embodiment: when the film is pulled out to a suitable state by the limiting seat 17 and the airbag 18, the electric push rod B21 installed at the bottom end of the mounting plate 20 can be started to push the pressing plate 22 downward until the pressing plate 22 contacts the bottom plate 23 to press and limit one end of the film;
[0046] Then, when the film needs to be laid, the electric push rod C27 installed at the bottom of the bracket B26 can be started to push the pressing block 28 downward, and the film limited by the limiting seat 17 and the inner side of the pressing plate 22 and the bottom plate 23 can be pressed down and pulled by the downward movement of the pressing block 28. When the pressing block 28 is pressed down, the electric push rod B21 can be started according to actual needs to lift the pressing plate 22, so that the casting box 5 located on the frame 2 can be automatically pressed and filled by the pressing block 28.
[0047] The downward movement of the pressing block 28 can automatically remove the film wrapped around the outside of the roller 19. In addition, since the specifications of the pressing block 28 are consistent with the specifications of the grooves opened in the casting box 5, when the pressing block 28 is fully inserted into the casting box 5, the film can be automatically filled into the casting box 5 and covered. When the pressing block 28 fills the film into the casting box 5, the pump A6 installed in the casting box 5 can be started synchronously to evacuate air, and the pump A6 can be used to assist the pressing block 28 in filling the film, thereby achieving a more practical purpose.
[0048] Third embodiment
[0049] Based on the second embodiment, a high-efficiency and energy-saving aluminum alloy lost foam casting device is provided. With the help of motor B11, gear 12, bracket A13, guide frame 14, electric push rod A15, pump B16 and limit seat 17, it can realize the automatic filling operation of film. However, it still cannot solve the automatic connection operation of the cut film in the actual application process, and thus has limitations. In order to solve the above problems, the device is also provided with roller 19, mounting plate 20, electric push rod B21, pressing plate 22, bottom plate 23, mounting frame 24, guide wheel 25, bracket B26, electric push rod C27, pressing block 28, pump C29 and adsorption tank 30;
[0050] In addition, according to an embodiment of the present invention, Figure 1-Figure 8As shown, the outer sides of the pump A6 and the electromagnetic plate 7 are fixedly connected with a rack 9, the outer side of the casting box 5 is installed with a side plate 10, the top of the side plate 10 is installed with a motor B11, and the bottom output shaft of the motor B11 is installed with a gear 12, the gear 12 is meshed with the rack 9, and the motor B11 and the gear 12 together constitute a driving structure for the rack 9, and the outer side of the frame 2 is fixedly connected with a bracket A13, and the bracket A13 is provided at four places, wherein every two longitudinally adjacent brackets A13 form a group, and the two groups of brackets A13 are respectively fixedly connected to the front and rear side positions of the frame 2, and the tops of the two groups of brackets A13 are fixedly connected with a guide frame 14, and the guide frame 14 is provided with a longitudinal groove inside, and the longitudinal groove provided in the guide frame 14 An electric push rod A15 is installed inside the groove, and a pump B16 is slidably connected inside the longitudinal groove opened in the guide frame 14. The electric push rod A15 is connected to the pump B16. After the film in the casting box 5 is filled, the gear 12 can be driven to rotate by starting the motor B11 installed in the side plate 10, and the electromagnetic plate 7 installed on the outside of the pump A6 is moved to the internal position of the casting box 5 through the meshing transmission of the gear 12 and the rack 9, and the limit plate 8 installed on the top of the electromagnetic plate 7 by the spring rebounds to close the through groove opened at the bottom of the casting box 5, so as to make it easier to add subsequent molding sand and evacuate the vacuum, thereby achieving a more practical purpose.
[0051] The specific usage and function of this embodiment are as follows: when the film wound around the outside of the roller 19 is filled into the casting box 5 by pressing down the pressing block 28, when the pressing block 28 contacts the film, the pump C29 installed on the top of the pressing block 28 can be synchronously started to perform an air extraction operation through the adsorption groove 30 provided on the outer peripheral surface of the pressing block 28;
[0052] When the pump C29 is pumping air through the adsorption groove 30, the film wrapped on the outside of the roller 19 can be automatically wrapped and adsorbed synchronously, so that the film wrapped on the outside of the roller 19 can be automatically adsorbed on the outside of the pressing block 28, so that the pressing block 28 can fill the film more smoothly, thereby achieving a more practical purpose;
[0053] Then, after the film is filled by pressing down the pressing block 28, the user can cut the excess film and make one end of the cut film remain at the inner position of the pressing plate 22 and the bottom plate 23 for positioning;
[0054] Then, the electric push rod B21 installed at the bottom of the mounting plate 20 is started to push the pressing plate 22 downward, and the cut film is automatically pressed and limited by the contact between the pressing plate 22 and the bottom plate 23;
[0055] Then, when the film needs to be connected, the electric push rod A15 installed in the guide frame 14 can be started to move the pump B16 and the limit seat 17 to one end of the film limited between the pressure plate 22 and the bottom plate 23, and the limit seat 17 can be opened to allow the film to be smoothly inserted into the inner position of the limit seat 17 for placement, and then the pump B16 can be started to inflate the airbag 18, so that the airbag 18 can be inflated to re-press and limit the film;
[0056] After the film is re-positioned by inflating the airbag 18 inside the limiting seat 17, the electric push rod A15 installed in the guide frame 14 can be started to push the pump B16 and the limiting seat 17 again, thereby achieving the purpose of automatically connecting the film for high efficiency and energy saving;
[0057] When the film in the casting box 5 is filled, the motor B11 installed in the side panel 10 can be started to drive the gear 12 to rotate, and the electromagnetic plate 7 installed on the outside of the pump A6 can be moved to the internal position of the casting box 5 through the meshing transmission of the gear 12 and the rack 9, and the limit plate 8 installed on the top of the electromagnetic plate 7 through the spring rebounds to close the through groove opened at the bottom of the casting box 5, so as to achieve the purpose of making it easier to add molding sand and evacuate the vacuum, thereby achieving a more practical purpose.
[0058] Finally, it should be noted that when describing the position of each component and the matching relationship between them, the present invention usually takes one / a pair of components as an example. However, those skilled in the art should understand that such position, matching relationship, etc. are also applicable to other components / other pairs of components.
[0059] The above description is merely an exemplary embodiment of the present invention and is not intended to limit the protection scope of the present invention. The protection scope of the present invention is determined by the appended claims.
Claims
1. A highly efficient and energy-saving aluminum alloy lost foam casting device, characterized in that: include: A base (1), wherein the main body of the base (1) is a rectangular structure, and a frame (2) is fixedly connected to the top surface of the base (1), a transverse groove is provided inside the frame (2), and the transverse groove provided in the frame (2) is used for sliding the casting box (5), a pressing block (28) is installed at the bottom end of an electric push rod C (27), the pressing block (28) is used for pressing a film, and an adsorption groove (30) is provided in the pressing block (28) except the top surface, a pump C (29) is installed on the top surface of the pressing block (28), the pump C (29) is used for extracting air from the adsorption groove (30) provided in the pressing block (28), and the electric push rod C (27), the pressing block (28) and the adsorption groove (30) together form a filling structure for the film; A motor A (3) is installed on the outside of the frame (2), a screw (4) is installed on the right side of the motor A (3), the motor A (3) is used to drive the screw (4) to rotate, the casting box (5) is used for lost foam casting, a screw hole matching the screw (4) is opened inside the casting box (5), a slot is opened inside the casting box (5), and a pump A (6) is plugged into the casting box (5), the pump A (6) is used to pump air, and the motor A (3) and the screw (4) together constitute a driving structure for the casting box (5); One side of the pump A (6) is fixedly connected to an electromagnetic plate (7); a through slot is provided in a linear array on the inner bottom end surface of the casting box (5); and the through slot provided on the inner bottom end surface of the casting box (5) is used for pumping air from the pump A (6); a limit plate (8) is installed in a linear array on the top end surface of the electromagnetic plate (7); the position, length and width of the limit plate (8) are consistent with those of the through slot provided in the casting box (5); when the electromagnetic plate (7) is in a powered-on state, the limit plate (8) is in a state of being adsorbed and limited on the electromagnetic plate (7); The pump A (6) and the electromagnetic plate (7) are fixedly connected to the outer sides thereof with a rack (9); a side plate (10) is installed on the outer side of the casting box (5); a motor B (11) is installed on the top of the side plate (10); a gear (12) is installed on the output shaft at the bottom end of the motor B (11); the gear (12) is meshed with the rack (9); the motor B (11) and the gear (12) together form a driving structure for the rack (9); a bracket A (13) is fixedly connected to the outer side of the frame (2); the bracket A (13) is provided at four locations; Wherein, every two longitudinally adjacent brackets A (13) form a group, and the two groups of brackets A (13) are respectively fixedly connected to the front and rear side positions of the frame body (2), and the top ends of the two groups of brackets A (13) are fixedly connected to a guide frame (14), the guide frame (14) has a longitudinal groove inside, and an electric push rod A (15) is installed inside the longitudinal groove opened in the guide frame (14), and a pump B (16) is slidably connected inside the longitudinal groove opened in the guide frame (14), and the electric push rod A (15) is connected to the pump B (16); The outer side of the pump B (16) is fixedly connected to a limit seat (17), and two air bags (18) are installed in opposite directions inside the limit seat (17). The air bags (18) are connected to the pump B (16) slidably connected in the guide frame (14), and air is pumped and released through the pump B (16). The limit seat (17) and the air bags (18) together constitute a limit structure for the film, and rollers (19) are installed on the inner sides of the two guide frames (14), and the rollers (19) are used to wrap the film.
2. The high-efficiency and energy-saving aluminum alloy lost foam casting device as claimed in claim 1, characterized in that: The inner sides of the two guide frames (14) are fixedly connected with a mounting plate (20) and a bottom plate (23), wherein the bottom plate (23) is located directly below the mounting plate (20), an electric push rod B (21) is installed at the bottom end of the mounting plate (20), a pressure plate (22) is installed at the bottom end of the electric push rod B (21), the electric push rod B (21), the pressure plate (22) and the bottom plate (23) together form a limiting structure for the film, and a mounting frame (24) is fixedly connected to the front end of the bottom plate (23).
3. The high-efficiency and energy-saving aluminum alloy lost foam casting device as claimed in claim 2, characterized in that: A guide wheel (25) is fixedly connected to the front end of the mounting frame (24), and the guide wheel (25) is used to guide the film. A bracket B (26) is fixedly connected to the outer side of the guide frame (14). The bracket B (26) is provided at two locations, wherein two longitudinally adjacent brackets B (26) form a group, and the two groups of brackets B (26) are respectively fixedly connected to the front and rear side surfaces of the two guide frames (14). An electric push rod C (27) is installed on the bottom end surface of the bracket B (26).
Citation Information
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Mulch applicator for vacuumizing negative pressure modeling machine
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Aluminum processing lost foam casting process
CN108907096A
