An underwater sludge cleaning device for urban environmental protection project construction
By designing underwater silt cleaning equipment with protective rods and filter screens, the problem of damage to the spiral auger by obstacles was solved, and the solid content of the silt was improved, enabling smooth and efficient dredging work.
Patent Information
- Application Number
- CN202210643613.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-06-08
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2042-06-08
AI Technical Summary
Existing underwater dredging robots are prone to getting stuck or damaged when encountering obstacles, and the sludge with a sluice suction device has a low solids content, which increases the difficulty of subsequent processing.
An underwater sludge cleaning device for urban environmental protection engineering construction was designed. The sludge cleaning module is driven by a hydraulic cylinder and includes a suction mechanism and a filter screen. The device uses a spiral cutter and a special-shaped cutter guard rod to prevent damage from obstacles, and the filter screen increases the solid content of the sludge. Combined with the cleaning mechanism, it prevents clogging.
It effectively prevents obstacles from damaging the spiral cutter, improves the solid content of silt, and ensures the smooth progress and efficiency of dredging work.
Smart Images

Figure CN115075320B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of urban environmental protection engineering, and in particular to underwater sludge cleaning equipment for urban environmental protection engineering construction. Background Art
[0002] Urban black and odorous water bodies seriously restrict the economic development of cities and the sustainable development of water ecosystems, and affect the quality of life and physical and mental health of urban residents. Carrying out urban water body dredging operations can effectively treat urban black and odorous water bodies. At present, there are still many deficiencies in the dredging technology for small and medium-sized urban water bodies. The rapid development of underwater robots provides a new idea for the development of an underwater dredging robot that can make up for these deficiencies.
[0003] For example, the Chinese authorized patent publication number CN201820263365.7 discloses “an underwater cleaning robot, comprising an upper computer and a lower computer, wherein the lower computer comprises a body, wherein a vertical power system is disposed in the body, and horizontal power systems are disposed on both sides of the body, wherein an adsorption drive system, a disc brush cleaning system and a camera are disposed on the top of the body, and a manipulator picking system is disposed on the bottom of the body”;
[0004] Another example is the Chinese authorized patent publication number CN201910083524.4, which discloses "a wheeled walking-propeller-propelled underwater cleaning robot, including a robot body and an above-water control device, wherein the robot body includes a carrier frame, a moving mechanism, an electrical compartment, an underwater propulsion device and a cleaning device";
[0005] These patents can enable the cleaning robot to move freely underwater and clean the target location; in the process of dredging urban water bodies, a suction dredging device is generally placed in front of the underwater robot; however, when the robot encounters larger or harder obstacles during its forward movement, it may get stuck and be unable to pass normally. At the same time, these obstacles may also cause certain damage to the spiral reamer, greatly affecting the normal development of underwater dredging operations; in addition, normal suction dredging may cause a low solid content in the sludge due to the inhalation of a large amount of water when no special environmental protection measures are adopted, which will greatly increase the difficulty of subsequent sludge treatment. Summary of the invention
[0006] The purpose of the present invention is to solve the shortcoming of low solid content of sludge in the prior art, and to propose an underwater sludge cleaning device for use in urban environmental protection engineering construction.
[0007] In order to achieve the above object, the present invention adopts the following technical solutions:
[0008] Design an underwater sludge cleaning device for urban environmental protection engineering construction, including
[0009] Underwater walking robot;
[0010] Hydraulic cylinder; the hydraulic cylinder is hinged on the underwater walking robot;
[0011] The dredging module; the output end of the hydraulic cylinder is hinged to the dredging module to drive the dredging module to rotate;
[0012] A sludge pump; the sludge pump is fixedly installed on the inner side of the underwater walking robot to suck out the sludge in the dredging module;
[0013] The inlet end of the sludge conduit is connected to the outlet end of the dredging module, and the outlet end of the dredging module is connected to the inlet end of the sludge pump.
[0014] Preferably, the dredging module comprises an outer cover shell, a driving motor, a suction mechanism, a transmission mechanism, a connecting rod, a filter box and a filter screen;
[0015] The driving motor is fixedly mounted on the outside of the outer cover shell, the suction mechanism is mounted on the output end of the driving motor and is located on the inside of the outer cover shell; the transmission mechanism is mounted on the outside of the outer cover shell, one end of the connecting rod is hinged on the outside of the outer cover shell, and the other end of the connecting rod is hinged to the underwater walking robot, the filter box is fixedly mounted on the outlet end of the outer cover shell and is connected to the inlet end of the sludge conduit, and the filter net is fixedly mounted on the inlet end of the filter box.
[0016] Preferably, the winch suction mechanism comprises a rotating shaft, two spiral reamers, a plurality of connecting discs, a plurality of protection rods, two rotating drum sleeves and a plurality of special-shaped reamers;
[0017] The rotating shaft is fixedly connected to the output shaft of the driving motor and is rotatably connected to the inner wall of the outer cover shell; the two spiral reamers are symmetrically fixedly installed on the rotating shaft, and the plurality of connecting discs are equidistantly distributed along the central axis of the connecting discs, and the plurality of connecting discs are all sleeved on the extension of the spiral reamers and retain gaps with the spiral reamers; the plurality of protective rods are evenly distributed around the connecting discs and are fixedly connected to all the connecting discs; the equal number of the plurality of special-shaped reamers are fixedly installed on the outer edges of the corresponding connecting discs and are evenly distributed around the corresponding connecting discs; the two rotating drum sleeves are respectively fixedly installed on the two connecting discs at both ends of the rotating shaft, and the two rotating drum sleeves are rotatably connected to the inner wall of the outer cover shell.
[0018] Preferably, the transmission mechanism comprises a first transmission member, and the first transmission member comprises a mounting box, a first gear, a second gear, a third gear and a fourth gear;
[0019] The mounting box is fixedly mounted on the outside of the outer cover shell, the first gear is fixedly mounted on the end of the rotating shaft and is located inside the mounting box, the second gear is fixedly mounted on the end of the corresponding rotating cylinder sleeve shaft, the third gear and the fourth gear are rotatably mounted in the mounting box through the same pin shaft, the first gear is meshed with the third gear, and the second gear is meshed with the fourth gear.
[0020] Preferably, the number of teeth of the first gear is smaller than the number of teeth of the third gear; the number of teeth of the second gear is larger than the number of teeth of the fourth gear.
[0021] Preferably, the desilting module further comprises a cleaning mechanism, which comprises a mounting seat, a brush plate, a driving member and two guide rails;
[0022] The two guide rails are fixedly installed in parallel on the inner side of the outer cover shell and are respectively located at the two ends of the filter screen. The two ends of the mounting seat are respectively slidably installed on the corresponding guide rails. The brush plate is fixedly installed on the inner side of the mounting seat and can be fitted with the outer surface of the filter screen. The driving member is installed on the outer side of the mounting seat.
[0023] Preferably, the driving member includes a fixed seat, an incomplete gear, a connecting shaft and two racks, the fixed seat is fixedly installed on the outside of the mounting seat, the mounting seat is an annular structure, the two racks are respectively fixedly installed on two opposite inner walls of the mounting seat, the incomplete gear is rotatably installed in the outer cover shell through the connecting shaft, the incomplete gear is located between the two racks and can engage with any one of the racks.
[0024] Preferably, the transmission mechanism also includes a second transmission member, which includes a first sprocket and a second sprocket, the first sprocket is coaxially fixedly connected to the fourth gear, the second sprocket is fixedly installed at the end of the connecting shaft, and the first sprocket and the second sprocket are connected by a chain transmission.
[0025] The invention proposes an underwater sludge cleaning device for use in urban environmental protection engineering construction, which has the following beneficial effects:
[0026] 1. The protection bar can protect the spiral reamer to prevent obstacles from directly contacting the spiral reamer and causing damage to the spiral reamer; the special-shaped reamer can damage the obstacle, and if the obstacle is not easy to damage, it can also act on the obstacle to climb over it;
[0027] 2. Two symmetrical spiral reamers can concentrate the sludge on the inlet end of the filter screen, and then the sludge passes through the filter screen and is sucked out by the sludge duct; this greatly increases the solid content of the sucked sludge. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1This is a schematic diagram of the structure of an underwater sludge cleaning device used in the construction of an urban environmental protection project proposed by the present invention;
[0029] Figure 2 This is a structural schematic diagram of a silt removal module of an underwater silt removal device used in urban environmental protection engineering construction proposed by the present invention;
[0030] Figure 3 A schematic diagram of the structure of a winch suction mechanism of an underwater sludge cleaning device for use in urban environmental protection engineering construction proposed by the present invention;
[0031] Figure 4 This is a schematic diagram of the structure of a transmission mechanism of an underwater sludge cleaning device used in the construction of an urban environmental protection project proposed by the present invention;
[0032] Figure 5 This is a schematic diagram of the structure of a cleaning mechanism of an underwater sludge cleaning device used in the construction of an urban environmental protection project proposed by the present invention;
[0033] Figure 6 This is a schematic structural diagram of a driving component of an underwater sludge cleaning device used in urban environmental protection engineering construction proposed by the present invention.
[0034] In the figure: an underwater walking robot 1, a hydraulic cylinder 2, a dredging module 3, a sludge pump 4, a sludge conduit 5, an outer cover shell 31, a drive motor 32, a cutting and suction mechanism 33, a rotating shaft 331, a spiral reamer 332, a connecting disc 333, a protective rod 334, a rotating drum sleeve 335, a special-shaped reamer 336, a transmission mechanism 34, a first transmission member 341, a mounting box 3411, a first gear 3412, a second gear 3413, a third gear 3414, a fourth gear 3415, a second transmission member 342, a first sprocket 3421, a second sprocket 3422, a connecting rod 35, a filter box 36, a filter screen 37, a cleaning mechanism 38, a guide rail 381, a mounting seat 382, a brush plate 383, a driving member 384, a fixing seat 3841, a rack 3842, an incomplete gear 3843, and a connecting shaft 3844. DETAILED DESCRIPTION
[0035] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0036] Embodiment 1:
[0037] Reference Figure 1-4 , an underwater sludge cleaning device for urban environmental protection engineering construction, comprising an underwater walking robot 1, so that the device can walk underwater;
[0038] Hydraulic cylinder 2; the hydraulic cylinder 2 is hinged on the underwater walking robot 1;
[0039] The dredging module 3; the output end of the hydraulic cylinder 2 is hinged to the dredging module 3 to drive the dredging module 3 to rotate;
[0040] The sludge pump 4 is fixedly installed inside the underwater walking robot 1 to suck out the sludge in the dredging module 3;
[0041] The sludge conduit 5; the inlet end of the sludge conduit 5 is connected to the outlet end of the dredging module 3, and the outlet end of the dredging module 3 is connected to the inlet end of the sludge pump 4.
[0042] The dredging module 3 includes an outer housing shell 31, a driving motor 32, a twisting suction mechanism 33, a transmission mechanism 34, a connecting rod 35, a filter box 36 and a filter screen 37; the driving motor 32 is fixedly mounted on the outer side of the outer housing shell 31, the twisting suction mechanism 33 is mounted on the output end of the driving motor 32 and is located on the inner side of the outer housing shell 31; the transmission mechanism 34 is mounted on the outer side of the outer housing shell 31, one end of the connecting rod 35 is hinged on the outer side of the outer housing shell 31, and the other end of the connecting rod 35 is hinged to the underwater walking robot 1, the filter box 36 is fixedly mounted on the outlet end of the outer housing shell 31 and is connected to the inlet end of the sludge conduit 5, and the filter screen 37 is fixedly mounted on the inlet end of the filter box 36; the filter screen 37 is used to filter the sludge to prevent large mud blocks from entering the sludge conduit 5 and causing blockage;
[0043] The twisting and suction mechanism 33 includes a rotating shaft 331, two spiral reamers 332, a plurality of connecting discs 333, a plurality of protective rods 334, two rotating drum sleeves 335 and a plurality of special-shaped reamers 336; the rotating shaft 331 is fixedly connected to the output shaft of the driving motor 32 and is rotatably connected to the inner wall of the outer cover shell 31; the two spiral reamers 332 are symmetrically fixedly installed on the rotating shaft 331, and a plurality of connecting discs 333 are equidistantly distributed along the central axis of the connecting discs 333, and the plurality of connecting discs 333 are all sleeved on the extension of the spiral reamers 332, and a gap is reserved with the spiral reamers 332, so as not to affect the rotation and twisting and suction work of the spiral reamers 332 themselves; a plurality of protective rods 334 are evenly distributed around the connecting discs 333, and are all connected to the connecting discs 333. All the connecting discs 333 are fixedly connected, and the protective rod 334 can protect the spiral reamer 332 to prevent obstacles from directly contacting the spiral reamer 332 and causing damage to the spiral reamer 332; a number of special-shaped reamers 336 are fixedly installed on the outer edges of the corresponding connecting discs 333 and evenly distributed around the corresponding connecting discs 333. The special-shaped reamers 336 can damage the obstacles, and if the obstacles are not easy to damage, they can also act on the obstacles to achieve climbing over; two rotating drum sleeves 335 are respectively fixedly installed on the two connecting discs 333 at both ends of the rotating shaft 331, and the two rotating drum sleeves 335 are rotatably connected to the inner wall of the outer cover shell 31; the rotating drum sleeve 335 is used to drive the connecting discs 333 to rotate.
[0044] The drive motor 32 drives the rotating shaft 331 to rotate, so that the two symmetrical spiral reamers 332 can concentrate the sludge on the inlet end of the filter screen 37, and then the sludge passes through the filter screen 37 and is sucked out by the sludge conduit 5;
[0045] The transmission mechanism 34 includes a first transmission member 341, which includes an installation box 3411, a first gear 3412, a second gear 3413, a third gear 3414 and a fourth gear 3415; the installation box 3411 is fixedly installed on the outside of the outer cover shell 31, the first gear 3412 is fixedly installed on the end of the rotating shaft 331 and is located inside the installation box 3411, the second gear 3413 is fixedly installed on the end of the corresponding rotating cylinder sleeve shaft 335, the third gear 3414 and the fourth gear 3415 are rotatably installed in the installation box 3411 through the same pin shaft, the first gear 3412 is meshed with the third gear 3414, and the second gear 3413 is meshed with the fourth gear 3415; the number of teeth of the first gear 3412 is less than the number of teeth of the third gear 3414; the number of teeth of the second gear 3413 is greater than the number of teeth of the fourth gear 3415.
[0046] Working principle: The driving motor 32 drives the rotating shaft 331 to rotate, and the two symmetrical spiral reamers 332 can concentrate the sludge on the inlet end of the filter screen 37, and then the sludge passes through the filter screen 37 and is sucked out by the sludge duct 5; this greatly improves the solid content of the sucked out sludge; at the same time, the rotating shaft 331 drives the first gear 3412 to rotate, which also causes the third gear 3414 to rotate, so that the second gear 3413 and the fourth gear 3415 rotate synchronously, which also causes the drum sleeve 335 to drive all the connecting discs 333 to rotate, and then all the special-shaped reamers 336 rotate. The special-shaped reamers 336 can damage obstacles. If the obstacles are not easy to destroy, they can also act on the obstacles to achieve climbing over them, so as to prevent the obstacles from hindering the dredging work.
[0047] Embodiment 2:
[0048] In Example 1, the filter screen 37 will filter the sludge. As the dredging work continues, a large amount of large mud will accumulate on the outer layer of the filter screen 37, which may clog the filter holes of the filter screen 37, thus causing the filter screen 37 to fail to achieve the filtering effect and the dredging work to fail to continue;
[0049] Reference Figure 1-6As another preferred embodiment of the present invention, the difference from Embodiment 1 is that the silting module 3 also includes a cleaning mechanism 38, which includes a mounting seat 382, a brush plate 383, a driving member 384 and two guide rails 381; the two guide rails 381 are fixedly mounted in parallel on the inner side of the outer cover shell 31 and are respectively located at the two ends of the filter screen 37, the two ends of the mounting seat 382 are respectively slidably mounted on the corresponding guide rails 381, the brush plate 383 is fixedly mounted on the inner side of the mounting seat 382 and can be fitted with the outer surface of the filter screen 37; the driving member 384 is mounted on the outer side of the mounting seat 382; the brush plate 383 is used to clean the outer surface of the filter screen 37.
[0050] The driving member 384 includes a fixed seat 3841, an incomplete gear 3843, a connecting shaft 3844 and two racks 3842. The fixed seat 3841 is fixedly mounted on the outer side of the mounting seat 382. The mounting seat 382 is an annular structure. The two racks 3842 are respectively fixedly mounted on two opposite inner walls of the mounting seat 382. The incomplete gear 3843 is rotatably mounted in the outer cover shell 31 through the connecting shaft 3844. The incomplete gear 3843 is located between the two racks 3842 and can mesh with any one of the racks 3842. The incomplete gear 3843 can drive the corresponding rack 3842 to move.
[0051] The transmission mechanism 34 also includes a second transmission member 342, which includes a first sprocket 3421 and a second sprocket 3422. The first sprocket 3421 is coaxially fixedly connected to the fourth gear 3415, and the second sprocket 3422 is fixedly installed at the end of the connecting shaft 3844. The first sprocket 3421 and the second sprocket 3422 are connected by a chain transmission.
[0052] Working principle: The rotating shaft 331 is driven by the driving motor 32 to rotate, and the two symmetrical spiral reamers 332 can concentrate the sludge on the inlet end of the filter screen 37; at the same time, the rotating shaft 331 drives the first gear 3412 to rotate, which also causes the third gear 3414 to rotate, so that the second gear 3413 and the fourth gear 3415 rotate synchronously, which also causes the rotating drum sleeve 335 to drive all the connecting discs 333 to rotate, and then all the special-shaped reamers 336 to rotate;
[0053] When the fourth gear 3415 rotates, it drives the first sprocket 3421 to rotate. Under the transmission of the chain, the second sprocket 3422 and the connecting shaft 3844 rotate synchronously, thereby rotating the incomplete gear 3843; when the incomplete gear 3843 is engaged with one of the racks 3842, the fixed seat 3841 drives the mounting seat 382 to move as a whole; when the incomplete gear 3843 is engaged with the other rack 3842, the fixed seat 3841 drives the mounting seat 382 to move in the opposite direction as a whole; finally, the fixed seat 3841 can realize reciprocating movement, so that the brush plate 383 repeatedly cleans the filter screen 37, thereby preventing the filter screen 37 from being blocked and affecting the dredging work.
[0054] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An underwater sludge cleaning device for use in urban environmental protection engineering construction, comprising an underwater walking robot (1), characterized in that: Also includes A hydraulic cylinder (2); the hydraulic cylinder (2) is hinged on the underwater walking robot (1); Desilting module (3); the output end of the hydraulic cylinder (2) is hinged to the desilting module (3) to drive the desilting module (3) to rotate; A sludge pump (4); the sludge pump (4) is fixedly installed on the inner side of the underwater walking robot (1) to suck out the sludge in the dredging module (3); A sludge conduit (5); the inlet end of the sludge conduit (5) is connected to the outlet end of the dredging module (3), and the outlet end of the dredging module (3) is connected to the inlet end of the sludge pump (4); The desilting module (3) comprises an outer housing (31), a driving motor (32), a suction mechanism (33), a transmission mechanism (34), a connecting rod (35), a filter box (36) and a filter screen (37); The drive motor (32) is fixedly mounted on the outside of the outer housing (31); the suction mechanism (33) is mounted on the output end of the drive motor (32) and is located on the inside of the outer housing (31); the transmission mechanism (34) is mounted on the outside of the outer housing (31); one end of the connecting rod (35) is hinged on the outside of the outer housing (31); the other end of the connecting rod (35) is hinged to the underwater walking robot (1); the filter box (36) is fixedly mounted on the outlet end of the outer housing (31) and is connected to the inlet end of the sludge conduit (5); and the filter screen (37) is fixedly mounted on the inlet end of the filter box (36); The wringing and suction mechanism (33) comprises a rotating shaft (331), two spiral reamers (332), a plurality of connecting discs (333), a plurality of protection rods (334), two rotating drum sleeve shafts (335) and a plurality of special-shaped reamers (336); The rotating shaft (331) is fixedly connected to the output shaft of the driving motor (32) and is rotatably connected to the inner wall of the outer cover shell (31); the two spiral reamers (332) are symmetrically fixedly mounted on the rotating shaft (331); the plurality of connecting discs (333) are equidistantly distributed along the central axis of the connecting discs (333); the plurality of connecting discs (333) are sleeved on the outer extension of the spiral reamers (332) and have a gap with the spiral reamers (332); the plurality of protective rods (334) surround the spiral reamers (332) and the plurality of protective rods (334) are provided to prevent the spiral reamers (332) from being damaged; The connecting discs (333) are evenly distributed and fixedly connected to all the connecting discs (333); an equal number of the special-shaped reamers (336) are fixedly installed on the outer edges of the corresponding connecting discs (333) and evenly distributed around the corresponding connecting discs (333); the two rotating cylinder sleeves (335) are respectively fixedly installed on the two connecting discs (333) at both ends of the rotating shaft (331), and the two rotating cylinder sleeves (335) are rotatably connected to the inner wall of the outer cover shell (31); The transmission mechanism (34) comprises a first transmission member (341), wherein the first transmission member (341) comprises a mounting box (3411), a first gear (3412), a second gear (3413), a third gear (3414) and a fourth gear (3415); The installation box (3411) is fixedly installed on the outside of the outer cover shell (31); the first gear (3412) is fixedly installed on the end of the rotating shaft (331) and is located inside the installation box (3411); the second gear (3413) is fixedly installed on the end of the corresponding rotating cylinder sleeve (335); the third gear (3414) and the fourth gear (3415) are rotatably installed in the installation box (3411) via the same pin shaft; the first gear (3412) is meshed with the third gear (3414); and the second gear (3413) is meshed with the fourth gear (3415); The number of teeth of the first gear (3412) is smaller than the number of teeth of the third gear (3414); the number of teeth of the second gear (3413) is larger than the number of teeth of the fourth gear (3415); The desilting module (3) further comprises a cleaning mechanism (38), wherein the cleaning mechanism (38) comprises a mounting seat (382), a brush plate (383), a driving member (384) and two guide rails (381); The two guide rails (381) are fixedly mounted in parallel on the inner side of the outer cover shell (31) and are respectively located at the two ends of the filter screen (37); the two ends of the mounting seat (382) are respectively slidably mounted on the corresponding guide rails (381); the brush plate (383) is fixedly mounted on the inner side of the mounting seat (382) and is in contact with the outer surface of the filter screen (37); the driving member (384) is mounted on the outer side of the mounting seat (382); The driving member (384) comprises a fixed seat (3841), an incomplete gear (3843), a connecting shaft (3844) and two racks (3842); the fixed seat (3841) is fixedly mounted on the outer side of the mounting seat (382); the mounting seat (382) is an annular structure; the two racks (3842) are respectively fixedly mounted on two opposite inner walls of the mounting seat (382); the incomplete gear (3843) is rotatably mounted in the outer cover shell (31) via the connecting shaft (3844); the incomplete gear (3843) is located between the two racks (3842) and can mesh with any one of the racks (3842); The transmission mechanism (34) also includes a second transmission member (342), the second transmission member (342) includes a first sprocket (3421) and a second sprocket (3422), the first sprocket (3421) is coaxially fixedly connected to the fourth gear (3415), the second sprocket (3422) is fixedly installed on the end of the connecting shaft (3844), and the first sprocket (3421) and the second sprocket (3422) are connected by a chain transmission.
