A method for maintaining constant temperature and heat dissipation of a power exchange cabinet

By using PLC control motherboard, temperature sensor, PWM algorithm speed control system, fan, water-cooled heat dissipation components and semiconductor refrigeration plate in the battery swap cabinet, multiple methods of heat dissipation are realized, solving the problem that the battery swap cabinet cannot dissipate heat in a constant temperature, and improving heat dissipation efficiency and safety.

CN115158059BActive Publication Date: 2025-03-18SHENZHEN SUYIBAO INTELLIGENT TECH CO LTD

Patent Information

Application Number
CN202210718572.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-06-23
Publication Date
2025-03-18
Estimated Expiration
2042-06-23

AI Technical Summary

Technical Problem

The existing battery swap cabinet cannot perform constant temperature work, the battery environment is poor, which affects use, and the fan dissipates heat at high speed for a long time, resulting in waste of resources, and a single heat dissipation method, which cannot perform multiple heat dissipation methods, affecting the constant temperature and heat dissipation effect, and cannot quickly and directly cool down, which poses safety hazards.

Method used

The PLC control motherboard, temperature sensor, PWM algorithm speed control system, fan, water-cooled heat dissipation components and semiconductor refrigeration sheets are used to dissipate heat in a variety of ways, including air-cooling, water-cooling and semiconductor refrigeration sheets to achieve constant temperature heat dissipation.

Benefits of technology

The constant temperature heat dissipation of the battery swap cabinet is realized. By adjusting the fan speed and using a variety of heat dissipation methods, the heat dissipation efficiency is improved, energy consumption is saved, the stability of the battery environment is ensured, and safety hazards caused by overheating are avoided.

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Abstract

The present invention discloses a method for maintaining constant temperature and heat dissipation of a power exchange cabinet, and belongs to the technical field of power exchange cabinets. The method for maintaining constant temperature and heat dissipation of a power exchange cabinet adopts a device for maintaining constant temperature and heat dissipation of a power exchange cabinet, and the device includes a PLC control mainboard, a temperature sensor, a PWM algorithm speed regulation system, a fan, a water-cooling heat dissipation component and a semiconductor refrigeration sheet. A plurality of temperature sensors are evenly arranged around the inside of the power exchange cabinet, and a PLC control mainboard is arranged in the middle of the power exchange cabinet. The present invention controls the fan speed through the PWM algorithm speed regulation system, adjusts the air volume, and takes out the charging heat, so that the power exchange cabinet maintains a constant temperature. By adjusting the fan, energy consumption is reduced, costs are saved, and the use effect is improved. The present invention is provided with a water-cooling cooling component, and a water pump draws cold water in a water tank, and transports it into a heat exchange pipe in the power exchange cabinet through a conduit. The heat exchange pipe is used for cooling, and the water in the heat exchange pipe is taken away, so that the heat in the power exchange cabinet is taken away. The cooling is carried out in multiple ways to improve the cooling effect.
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Description

Technical Field

[0001] The present invention belongs to the technical field of power exchange cabinets, and in particular relates to a method for maintaining constant temperature and heat dissipation of a power exchange cabinet. Background Art

[0002] A battery swap cabinet is a cabinet that can store electric vehicle batteries and charge automatically. It looks similar to a storage cabinet, with many compartments, each of which can store an electric vehicle battery. The electric vehicle batteries can be charged and swapped through the display screen or QR code on the cabinet.

[0003] The existing technology has the following problems: the existing battery exchange cabinet cannot operate at a constant temperature, the battery environment is not good, affecting the use, the fan dissipates heat at high speed for a long time, causing resources; the heat dissipation method is single and cannot be multi-mode heat dissipation, affecting the constant temperature heat dissipation effect, and cannot be quickly and directly cooled. Emergency situations cannot be handled and there are safety hazards. Summary of the invention

[0004] To solve the problems raised in the above background technology, the present invention provides a method for maintaining constant temperature and heat dissipation of a power exchange cabinet, which has the characteristics of adjustable fan speed, energy saving and consumption reduction, heat dissipation in multiple ways, improved heat dissipation efficiency, and emergency cooling of the cabinet refrigeration.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a method for maintaining constant temperature and heat dissipation of a power exchange cabinet, the method for maintaining constant temperature and heat dissipation of a power exchange cabinet adopts a device for maintaining constant temperature and heat dissipation of a power exchange cabinet, the device includes a PLC control mainboard, a temperature sensor, a PWM algorithm speed regulation system, a fan, a water-cooling heat dissipation component and a semiconductor refrigeration sheet, a plurality of temperature sensors are evenly arranged around the inside of the power exchange cabinet, a PLC control mainboard is arranged in the middle of the power exchange cabinet, a PWM algorithm speed regulation system is recorded in the PLC control mainboard, the PWM algorithm speed regulation system is connected to the fan, semiconductor refrigeration sheets are arranged around the inside of the power exchange cabinet, and a water-cooling heat dissipation component is arranged on the inner wall of the power exchange cabinet;

[0006] The method for maintaining constant temperature and heat dissipation of a power exchange cabinet by using the above-mentioned device for maintaining constant temperature and heat dissipation of a power exchange cabinet comprises the following steps:

[0007] S1. The temperature sensor measures the temperature to detect whether the temperature inside the power exchange cabinet exceeds 25°C, and transmits the temperature detection data to the PLC control mainboard. If the temperature is lower than 25°C, the temperature is kept constant; if the temperature is higher than 25°C, the next step is carried out;

[0008] S2. When the temperature of the battery swap cabinet exceeds 25°C, the fan is turned on, and the PWM algorithm speed control system controls the fan speed and adjusts the air volume to remove the charging heat. When the temperature detected by the temperature sensor drops to 25°C, the fan is turned off to maintain a constant temperature.

[0009] S3, the fan is used to dissipate heat and cool down. When the temperature detected by the temperature sensor is higher than 35℃, the water cooling component is turned on. The water pump draws cold water from the water tank and transports it to the heat exchange pipe in the power exchange cabinet through the conduit. The heat is cooled through the heat exchange pipe. The water in the heat exchange pipe takes away the heat in the power exchange cabinet. When the temperature detected by the temperature sensor drops to 25℃, the fan and water pump are turned off to maintain a constant temperature. When the temperature continues to be higher than 45℃, proceed to the next step.

[0010] S4. The fan performs air cooling and the water cooling component performs water cooling. When the temperature of the power swap cabinet is still higher than 45°C, the semiconductor refrigeration plate in the power swap cabinet performs cooling to rapidly reduce the temperature inside the power swap cabinet. When the temperature sensor detects that the temperature is lower than 25°C, the fan, water cooling component and semiconductor refrigeration plate are turned off to maintain a constant temperature inside the power swap cabinet.

[0011] Furthermore, the water-cooling heat dissipation component includes a water tank, a water pump and a heat exchange tube. The heat exchange tube is located inside the power exchange cabinet, the water tank is located outside the power exchange cabinet, and a water pump is provided at the upper end of the water tank.

[0012] Furthermore, a plurality of heat dissipation fins are provided on the side of the water tank, and a heat insulation pad is provided between the water tank and the power exchange cabinet.

[0013] Furthermore, fans are arranged around the power exchange cabinet, and dustproof nets are arranged at corresponding positions of the power exchange cabinet and the fans.

[0014] Furthermore, when the temperature inside the power exchange cabinet is lower than 25°C, the semiconductor refrigeration plate supplies reverse power to heat the interior.

[0015] Furthermore, a plurality of heat dissipation fins are provided at the heating end of the semiconductor refrigeration plate.

[0016] Furthermore, the fan starts when the temperature inside the power exchange cabinet is higher than 25°C and lower than 35°C, the water cooling component starts when the temperature inside the power exchange cabinet is higher than 35°C and lower than 45°C, and the semiconductor refrigeration plate works when the temperature inside the power exchange cabinet is higher than 45°C.

[0017] Furthermore, the temperature sensor, semiconductor cooling plate, water pump fan are all electrically connected to the PLC control mainboard.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] 1. The present invention controls the fan speed through the PWM algorithm speed control system, adjusts the air volume, takes out the charging heat, keeps the temperature in the power exchange cabinet constant, reduces energy consumption, saves costs, and improves the use effect by adjusting the fan;

[0020] 2. The present invention is provided with a water cooling component. The water pump draws cold water from the water tank and transports it into the heat exchange tube in the power exchange cabinet through the conduit. The heat is cooled through the heat exchange tube. The water in the heat exchange tube takes away the heat in the power exchange cabinet. The temperature is reduced in multiple ways to improve the cooling effect.

[0021] 3. The present invention arranges a semiconductor refrigeration sheet in the power exchange cabinet. The semiconductor refrigeration sheet performs cooling to rapidly reduce the temperature in the power exchange cabinet, thereby performing emergency cooling to avoid internal overheating that causes component burning and improves safety of use. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a block diagram of the heat dissipation structure of the present invention;

[0023] Figure 2 It is a work flow chart of the present invention;

[0024] Figure 3 It is a fan working process block diagram of the present invention;

[0025] Figure 4 It is a flowchart of the water cooling and heat dissipation component of the present invention;

[0026] Figure 5 This is a flowchart of the semiconductor refrigeration sheet of the present invention. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0028] See also Figure 1-5 , the present invention provides the following technical solutions: a method for maintaining constant temperature and heat dissipation of a power exchange cabinet, the method for maintaining constant temperature and heat dissipation of a power exchange cabinet adopts a device for maintaining constant temperature and heat dissipation of a power exchange cabinet, the device includes a PLC control mainboard, a temperature sensor, a PWM algorithm speed regulation system, a fan, a water-cooling heat dissipation component and a semiconductor refrigeration sheet, a plurality of temperature sensors are evenly arranged around the inside of the power exchange cabinet, a PLC control mainboard is arranged in the middle of the power exchange cabinet, the PLC control mainboard is recorded with a PWM algorithm speed regulation system, the PWM algorithm speed regulation system is connected to the fan, semiconductor refrigeration sheets are arranged around the inside of the power exchange cabinet, and a water-cooling heat dissipation component is arranged on the inner wall of the power exchange cabinet;

[0029] The method for maintaining constant temperature and heat dissipation of a power exchange cabinet by using the above-mentioned device for maintaining constant temperature and heat dissipation of a power exchange cabinet comprises the following steps:

[0030] S1. The temperature sensor measures the temperature to detect whether the temperature inside the power exchange cabinet exceeds 25°C, and transmits the temperature detection data to the PLC control mainboard. If the temperature is lower than 25°C, the temperature is kept constant; if the temperature is higher than 25°C, the next step is carried out;

[0031] S2. When the temperature of the battery swap cabinet exceeds 25°C, the fan is turned on, and the PWM algorithm speed control system controls the fan speed and adjusts the air volume to remove the charging heat. When the temperature detected by the temperature sensor drops to 25°C, the fan is turned off to maintain a constant temperature.

[0032] S3, the fan is used to dissipate heat and cool down. When the temperature detected by the temperature sensor is higher than 35℃, the water cooling component is turned on. The water pump draws cold water from the water tank and transports it to the heat exchange pipe in the power exchange cabinet through the conduit. The heat is cooled through the heat exchange pipe. The water in the heat exchange pipe takes away the heat in the power exchange cabinet. When the temperature detected by the temperature sensor drops to 25℃, the fan and water pump are turned off to maintain a constant temperature. When the temperature continues to be higher than 45℃, proceed to the next step.

[0033] S4. The fan performs air cooling and the water cooling component performs water cooling. When the temperature of the power swap cabinet is still higher than 45°C, the semiconductor refrigeration plate in the power swap cabinet performs cooling to rapidly reduce the temperature inside the power swap cabinet. When the temperature sensor detects that the temperature is lower than 25°C, the fan, water cooling component and semiconductor refrigeration plate are turned off to maintain a constant temperature inside the power swap cabinet.

[0034] In the present invention, the water cooling heat dissipation component includes a water tank, a water pump and a heat exchange tube. The heat exchange tube is located inside the power exchange cabinet, the water tank is located outside the power exchange cabinet, and a water pump is provided at the upper end of the water tank.

[0035] By adopting the above technical solution, the water pump draws cold water from the water tank and transports it into the heat exchange pipes in the power exchange cabinet through the conduit. The heat is cooled by the heat exchange pipes, and the water in the heat exchange pipes carries away the heat in the power exchange cabinet.

[0036] In the present invention, a plurality of heat dissipation fins are provided on the side of the water tank, and a heat insulation pad is provided between the water tank and the power exchange cabinet.

[0037] By adopting the above technical solution, the water in the water tank can dissipate heat, avoiding poor heat exchange effect and affecting the heat dissipation efficiency.

[0038] In the present invention, fans are arranged around the power exchange cabinet, and dustproof nets are arranged at positions corresponding to the power exchange cabinet and the fans.

[0039] By adopting the above technical solution, air cooling is facilitated and dust is prevented from entering the power exchange cabinet.

[0040] Furthermore, in the present invention, when the temperature inside the power exchange cabinet is lower than 25°C, the semiconductor refrigeration plate reversely supplies power to heat the interior.

[0041] By adopting the above technical solution, the constant temperature operation of the battery exchange cabinet can be achieved to avoid the impact of low temperature on the use effect.

[0042] In the present invention, the heating end of the semiconductor refrigeration plate is further provided with a plurality of heat dissipation fins.

[0043] By adopting the above technical solution, the heat dissipation effect of the heating end of the semiconductor refrigeration plate is improved, making it convenient for long-term use.

[0044] Furthermore, in the present invention, when the temperature in the power exchange cabinet is higher than 25°C and lower than 35°C, the fan starts, when the temperature in the power exchange cabinet is higher than 35°C and lower than 45°C, the water cooling component starts, and when the temperature in the power exchange cabinet is higher than 45°C, the semiconductor refrigeration sheet works.

[0045] By adopting the above technical solution, it is ensured that the temperature inside the battery swap cabinet can be reduced in a timely and effective manner under various circumstances.

[0046] In the present invention, the temperature sensor, the semiconductor cooling sheet, and the water pump fan are all electrically connected to the PLC control mainboard.

[0047] By adopting the above technical solution, the components in the battery swap cabinet can be guaranteed to work stably and maintain a constant temperature.

[0048] The working principle and use process of the present invention: When the present invention is used, the temperature sensor measures the temperature to detect whether the temperature in the power exchange cabinet exceeds 25°C, and transmits the temperature detection data to the PLC control mainboard. If the temperature is lower than 25°C, the temperature is kept constant. If the temperature is higher than 25°C, the fan is turned on, and the PWM algorithm speed regulation system controls the fan speed and adjusts the air volume to bring out the charging heat. When the temperature detected by the temperature sensor drops to 25°C, the fan is turned off to maintain a constant temperature. The fan dissipates heat and cools down. When the temperature detected by the temperature sensor is higher than 35°C, the water cooling component is turned on, and the water pump pumps cold water out of the water tank. The heat is sucked and transported into the heat exchange tubes in the power swap cabinet through the ducts. The heat is cooled by the heat exchange tubes. The water in the heat exchange tubes takes away the heat in the power swap cabinet. When the temperature sensor detects that the temperature drops to 25°C, the fan and the water pump are turned off to maintain a constant temperature. When the temperature continues to be higher than 45°C, the fan performs air cooling and the water cooling component performs water cooling. When the temperature of the power swap cabinet is still higher than 45°C, the semiconductor refrigeration sheet in the power swap cabinet is cooled to quickly reduce the temperature in the power swap cabinet. When the temperature sensor detects that the temperature is lower than 25°C, the fan, water cooling component and semiconductor refrigeration sheet are turned off to maintain a constant temperature in the power swap cabinet.

[0049] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A method for maintaining constant temperature and heat dissipation of a power exchange cabinet, the method for maintaining constant temperature and heat dissipation of a power exchange cabinet adopts a device for maintaining constant temperature and heat dissipation of a power exchange cabinet, the device includes a PLC control mainboard, a temperature sensor, a PWM algorithm speed regulation system, a fan, a water cooling component and a semiconductor refrigeration sheet, characterized in that: A number of temperature sensors are evenly arranged around the inside of the power exchange cabinet, a PLC control mainboard is arranged in the middle of the power exchange cabinet, a PWM algorithm speed regulation system is recorded in the PLC control mainboard, and the PWM algorithm speed regulation system is connected to the fan, semiconductor refrigeration sheets are arranged around the inside of the power exchange cabinet, and a water cooling heat dissipation component is arranged on the inner wall of the power exchange cabinet; The method for maintaining constant temperature and heat dissipation of a power exchange cabinet by using the above-mentioned device for maintaining constant temperature and heat dissipation of a power exchange cabinet comprises the following steps: S1. The temperature sensor measures the temperature to detect whether the temperature inside the power exchange cabinet exceeds 25°C, and transmits the temperature detection data to the PLC control mainboard. If the temperature is lower than 25°C, the temperature is kept constant; if the temperature is higher than 25°C, the next step is carried out; S2. When the temperature of the battery swap cabinet exceeds 25°C, the fan is turned on, and the PWM algorithm speed control system controls the fan speed and adjusts the air volume to remove the charging heat. When the temperature detected by the temperature sensor drops to 25°C, the fan is turned off to maintain a constant temperature. S3, the fan is used to dissipate heat and cool down. When the temperature detected by the temperature sensor is higher than 35℃, the water cooling component is turned on, and the water pump draws cold water from the water tank and transports it to the heat exchange pipe in the power exchange cabinet through the conduit. The heat is cooled through the heat exchange pipe, and the water in the heat exchange pipe takes away the heat in the power exchange cabinet. When the temperature detected by the temperature sensor drops to 25℃, the fan and water pump are turned off to maintain a constant temperature. When the temperature continues to be higher than 45℃, proceed to the next step; S4. The fan performs air cooling and the water-cooling heat dissipation components perform water cooling. When the temperature of the power swap cabinet is still higher than 45°C, the semiconductor refrigeration plate in the power swap cabinet performs cooling to rapidly reduce the temperature inside the power swap cabinet. When the temperature sensor detects that the temperature is lower than 25°C, the fan, water cooling components and semiconductor refrigeration plate are turned off to maintain a constant temperature inside the power swap cabinet.

2. A method for maintaining constant temperature and heat dissipation of a power exchange cabinet according to claim 1, characterized in that: The water-cooling heat dissipation component includes a water tank, a water pump and a heat exchange tube. The heat exchange tube is located inside the power exchange cabinet, the water tank is located outside the power exchange cabinet, and a water pump is provided at the upper end of the water tank.

3. A method for maintaining constant temperature and heat dissipation of a power exchange cabinet according to claim 2, characterized in that: A plurality of heat dissipation fins are arranged on the side of the water tank, and a heat insulation pad is arranged between the water tank and the power exchange cabinet.

4. A method for maintaining constant temperature and heat dissipation of a power exchange cabinet according to claim 1, characterized in that: Fans are arranged around the power exchange cabinet, and dustproof nets are arranged at the corresponding positions of the power exchange cabinet and the fans.

5. A method for maintaining constant temperature and heat dissipation of a power exchange cabinet according to claim 1, characterized in that: When the temperature inside the power exchange cabinet is lower than 25°C, the semiconductor refrigeration plate supplies reverse power to heat the interior.

6. A method for maintaining constant temperature and heat dissipation of a power exchange cabinet according to claim 1, characterized in that: The heating end of the semiconductor refrigeration plate is provided with a plurality of heat dissipation fins.

7. A method for maintaining constant temperature and heat dissipation of a power exchange cabinet according to claim 1, characterized in that: The fan starts when the temperature inside the power exchange cabinet is higher than 25°C and lower than 35°C, the water cooling component starts when the temperature inside the power exchange cabinet is higher than 35°C and lower than 45°C, and the semiconductor refrigeration plate works when the temperature inside the power exchange cabinet is higher than 45°C.

8. A method for maintaining constant temperature and heat dissipation of a power exchange cabinet according to claim 1, characterized in that: The temperature sensor, semiconductor cooling sheet, water pump and fan are all electrically connected to the PLC control mainboard.

Citation Information

Patent Citations

  • Water cooling heat dissipation module and charging pile module applying same

    CN106132171A

  • Ventilation controllable battery changing cabinet

    CN113525161A

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