A ship lifting device and method based on image monitoring
By adopting a dual-rail gallows structure and real-time monitoring system in the ship lift, the problem of wire rope wear and breakage is solved, and safety and flexibility is improved.
Patent Information
- Application Number
- CN202210510337.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-05-11
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2042-05-11
AI Technical Summary
The wire ropes of existing ship lifts are prone to wear and tear when lifting goods, which may cause breakage for a long time and pose safety risks. At the same time, the lift is less flexible in fixing on the deck.
A ship lifting device based on image monitoring is designed, adopting a dual-rail gallows structure, both wire ropes are wound in the dual-rail gallows, and the double-rail gallows are driven by a motor to drive the double-rail gallows to rotate, and the hooks are lifted and lowered as the wire rope moves. At the same time, the through-axis tension detector and the second camera monitor the tension and surface of the wire rope in real time to avoid breakage.
The dual-rail gallows structure enhances the strength of the wire rope, reduces the breakage, the real-time monitoring system improves safety, and the base mobility and angle adjustment improves the flexibility of the device.
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Figure CN115258979B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of ship lifting devices, and in particular relates to a ship lifting device based on image monitoring and a method thereof. Background Art
[0002] Ship hoist is an important mechanical equipment on board. It is a device and machinery used by the ship to load and unload cargo. It mainly includes boom devices, deck cranes and other loading and unloading machinery. It is mainly used for important tasks such as transportation and transfer of cargo between ships, marine replenishment, and the deployment and recovery of underwater operating equipment. The special application environment at sea brings great challenges to the control of marine cranes. The crane is fixed on a moving platform such as a ship. The movement of the platform itself will have a strong impact on the movement of the load. In many cases, the movement of the load at the lifting and landing point is inconsistent with the movement of the crane itself.
[0003] During operation, the ship elevator will pitch, roll or heave with the waves, sliding friction will be generated when the wire rope moves, and the wire rope will wear when lifting cargo. Long-term use may cause breakage, which poses certain safety hazards. In addition, the ship elevator is generally fixed on the deck and has poor flexibility. For this reason, we propose a ship lifting device based on image monitoring and a method thereof. Summary of the invention
[0004] The purpose of the present invention is to provide a ship lifting device and method based on image monitoring, aiming to solve the problems in the prior art that the steel wire rope may wear when lifting cargo and may break after long-term use, which poses certain safety hazards, and the ship elevator is generally fixed on the deck and has poor flexibility.
[0005] To achieve the above object, the present invention provides the following technical solutions:
[0006] A ship lifting device based on image monitoring, comprising:
[0007] A base, the top of which is fixedly connected with a bearing seat;
[0008] A support seat is rotatably arranged on the upper side of the bearing seat, a rotating assembly is arranged in the base, the rotating assembly is connected to the support seat, an extension shaft is installed on the support seat, and a multi-stage boom is rotatably connected to the extension shaft;
[0009] A double-track gallows, wherein the top of the support seat is fixedly connected to a first shaft frame, the double-track gallows is rotatably connected inside the first shaft frame, two steel wire ropes are wound inside the double-track gallows, a driving assembly is arranged on the support seat, the driving assembly is connected to the double-track gallows, and the lower ends of the two steel wire ropes are fixedly connected to hooks;
[0010] A monitoring component, which is arranged on the multi-stage boom and is used to monitor the use of the wire rope;
[0011] The displacement component is arranged on the lower side of the base and is used for moving the position of the base.
[0012] As a preferred solution of the present invention, the rotating assembly includes a linkage shaft, a crown gear, a second motor and a transmission gear. An installation cavity is provided in the base. The linkage shaft is connected to the lower inner wall of the installation cavity and is fixedly connected to the bottom of the support seat. The second motor is fixedly connected to the lower inner wall of the installation cavity. The crown gear is fixedly connected to the circumferential surface of the linkage shaft. The transmission gear is fixedly connected to the output end of the second motor, and the crown gear is meshed with the second motor.
[0013] As a preferred solution of the present invention, the driving assembly includes a third motor and a driving sprocket, a driven sprocket and a chain, the side of the support seat is provided with a mounting groove, the third motor is fixedly connected to the lower inner wall of the mounting groove, the driving sprocket is fixedly connected to the output end of the third motor, the driven sprocket is rotatably connected to one side of the first axis frame, and the chain transmission is connected between the driving sprocket and the driven sprocket.
[0014] As a preferred solution of the present invention, the axis of the driven sprocket is fixedly connected to one end of the double-track gallows, and a brake assembly is provided on the other side of the first axis frame. The brake assembly includes a mounting disk, a cylinder and a clamping block. The mounting disk is rotatably connected to the other side of the first axis frame, and the axis of the mounting disk is fixedly connected to the double-track gallows, the cylinder is fixedly connected to the side of the support seat, the clamping block is fixedly connected to the output end of the cylinder, and a plurality of clamping grooves are provided on the circumferential surface of the mounting disk, and the clamping block is movably inserted into the clamping grooves.
[0015] As a preferred solution of the present invention, the displacement assembly includes a ball screw, a first motor and a screw sleeve, two side frame plates are provided on the lower side of the base, the ball screw is rotatably connected between the two side frame plates, the first motor is fixedly connected to one side of one of the side frame plates, the output end of the first motor is fixedly connected to the ball screw, and the screw sleeve is threadedly connected to the circumferential surface of the ball screw.
[0016] As a preferred solution of the present invention, the monitoring component includes a second camera, a guide seat and two through-axis tension detectors, the guide seat and the second camera are fixedly connected to the top of the multi-stage boom, the two through-axis tension detectors are fixedly connected to the upper end of the guide seat, and each of the steel wire ropes passes through one of the through-axis tension detectors.
[0017] As a preferred solution of the present invention, the bottom of the base is fixedly connected to a bottom plate, the screw sleeve is fixedly connected to the bottom of the bottom plate, two wheel rails are fixedly connected between the two side frame plates, two rollers are rollingly connected in the two wheel rails, and the four rollers are fixedly connected to the bottom of the bottom plate.
[0018] As a preferred solution of the present invention, two first hydraulic rods are arranged on the lower side of the multi-stage boom, the bottoms of the two first hydraulic rods are movably connected to the sides of the support seat through movable shafts, the output ends of the two first hydraulic rods are movably connected to the bottom of the multi-stage boom through movable shafts, the bottom of the multi-stage boom is fixedly connected with a second hydraulic rod, and the output end of the second hydraulic rod is fixedly connected to the turning top seat.
[0019] As a preferred solution of the present invention, a second axis frame is fixedly connected to the side of the turning top seat away from the multi-stage boom, a double-track wire drum is rotatably connected inside the second axis frame, a blocking rod is fixedly connected to the second axis frame, and a first camera is fixedly connected to the bottom of the turning top seat.
[0020] A method for a ship lifting device based on image monitoring comprises the following steps:
[0021] S1. When the position of the base needs to be moved, the ball screw is driven to rotate through the output end of the first motor, and finally the base is driven to move. When the base moves, the roller rolls in the wheel track to keep the base in a stable moving position;
[0022] S2. When the angle needs to be adjusted, the output end of the second motor drives the transmission gear to rotate, the transmission gear drives the crown gear to rotate at a reduced speed, the crown gear drives the linkage shaft to rotate slowly, and finally drives the support seat to rotate horizontally. The output end of the first hydraulic rod is extended or shortened to adjust the support angle of the multi-stage boom. The lifting angle during work can be controlled as needed to improve flexibility;
[0023] S4. When it is necessary to lift an object, the output end of the third motor drives the active sprocket to rotate, and then drives the double-track gallows to rotate. When the double-track gallows rotates, it can drive the two steel wire ropes to move, and finally drive the hook to rise and fall, so as to achieve the purpose of lifting the object. The two steel wire ropes rise and fall synchronously, which improves the tensile strength. Even if one of them breaks, it can continue to be used to avoid the situation of falling objects.
[0024] S5. During the movement of the wire rope, the through-axis tension detector can monitor the surface tension of the wire rope in real time, and the second camera can record the surface of the wire rope in real time to detect whether there is any breakage on the surface.
[0025] Compared with the prior art, the present invention has the following beneficial effects:
[0026] 1. In this scheme, both steel wire ropes are wound in the double-track gallows. When working, the output end of the third motor drives the active sprocket to rotate, and finally drives the double-track gallows to rotate. The hook rises and falls with the movement of the steel wire rope. Compared with the existing lifting object with one steel wire rope, it can enhance the strength and reduce the occurrence of breakage.
[0027] 2. In this solution, during the movement of the wire rope, both wire ropes will pass through the through-axis tension detector, and the tension of the wire rope will be monitored in real time through the through-axis tension detector. The second camera can capture the surface condition of the wire rope in real time, and the hook can record the condition of the connection between the hook and the wire rope. In actual use, the through-axis tension detector, the second camera and the hook can be connected to the monitoring equipment, and the wire rope, the second camera and the hook will send data information to the monitoring equipment in real time. The monitoring equipment can judge the use of the wire rope to avoid breakage and improve safety.
[0028] 3. When movement is required, the output end of the first motor drives the ball screw to rotate, and the ball screw drives the screw sleeve to move, thereby driving the bottom plate to move, so as to achieve the purpose of moving the base. The base is moved within a certain range and the lifting position is adjusted. Compared with the existing ship crane, it is more flexible to use, and the roller rolls in the wheel rail as the base moves, making the base movement more stable and will not deviate.
[0029] 4. When the mounting plate is not in use, the output end of the cylinder drives the block to move so that the block is inserted into the slot. The block blocks the mounting plate from rotating, thereby blocking the double-track gallows from rotating. This can prevent the third motor from malfunctioning and causing the hook to fall rapidly, thereby improving safety. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] The accompanying drawings are used to provide further understanding of the present invention and constitute a part of the specification. They are used to explain the present invention together with the embodiments of the present invention and do not constitute a limitation of the present invention.
[0031] In the attached picture:
[0032] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0033] Figure 2 It is a side view structural schematic diagram of the present invention;
[0034] Figure 3 This is a schematic diagram of the explosion structure of the base of the present invention;
[0035] Figure 4 It is a schematic diagram of the cross-sectional structure of the base of the present invention;
[0036] Figure 5 It is a schematic diagram of the structure of the driving assembly of the present invention;
[0037] Figure 6 It is a schematic diagram of the double-track guide plate structure of the present invention;
[0038] Figure 7 It is a schematic diagram of the structure of the multi-stage telescopic rod of the present invention;
[0039] Figure 8 For the present invention Figure 7 A schematic diagram of the enlarged structure at point A;
[0040] Fig. 9 It is a schematic diagram of the steel wire rope structure of the present invention;
[0041] Fig.10 It is a schematic diagram of the top structure of the present invention.
[0042] Explanation of the numbers in the figure: 1. Base; 2. Bearing seat; 3. Support seat; 4. Side frame plate; 5. Wheel track; 6. Ball screw; 7. First motor; 8. Screw sleeve; 9. Roller; 10. Bottom plate; 11. Linkage shaft; 12. Crown gear; 13. Second motor; 14. Transmission gear; 15. Extension shaft; 16. Multi-stage boom; 17. Turn to top seat; 18. Third motor; 19. Driving sprocket; 20. First shaft frame; 21. Double-track gallows ; 22. Driven sprocket; 23. Chain; 24. Mounting groove; 25. Mounting plate; 26. Slot; 27. Cylinder; 28. Block; 29. Wire rope; 30. Guide seat; 31. Through-axis tension detector; 32. Double-track reel; 33. Second axle frame; 34. Stop rod; 35. First camera; 36. Hook; 37. Second camera; 38. First hydraulic rod; 39. Movable shaft; 40. Mounting cavity; 41. Second hydraulic rod. DETAILED DESCRIPTION
[0043] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0044] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top / bottom" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0045] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "mounted / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. Example
[0046] See also Figure 1-10 , the technical solution provided by this embodiment is as follows:
[0047] A lifting device for a ship based on image monitoring, comprising:
[0048] A base 1, the top of which is fixedly connected with a bearing seat 2;
[0049] The support seat 3 is rotatably arranged on the upper side of the bearing seat 2. A rotating assembly is arranged in the base 1. An extension shaft 15 is installed on the support seat 3. A multi-stage suspension arm 16 is rotatably connected to the extension shaft 15.
[0050] Double-track gallows 21, the top of the support seat 3 is fixedly connected with the first shaft frame 20, the double-track gallows 21 is rotatably connected in the first shaft frame 20, two steel wire ropes 29 are wound inside the double-track gallows 21, a driving assembly is arranged on the support seat 3, the driving assembly is connected with the double-track gallows 21, and the lower ends of the two steel wire ropes 29 are fixedly connected with hooks 36;
[0051] A monitoring component, which is arranged on the multi-stage boom 16 and is used to monitor the use of the wire rope 29;
[0052] The displacement component is arranged at the lower side of the base 1 and is used to move the position of the base 1 .
[0053] In a specific embodiment of the present invention, the double-track gallows 21 is located on the upper side of the support seat 3, and the two steel wire ropes 29 are both wound in the double-track gallows 21. When working, the output end of the third motor 18 drives the active sprocket 19 to rotate, and finally drives the double-track gallows 21 to rotate. The hook 36 rises and falls with the movement of the steel wire rope 29. Compared with the existing steel wire rope 29 that lifts objects, the strength can be enhanced and the occurrence of breakage can be reduced. In the process of the movement of the steel wire rope 29, the two steel wire ropes 29 will pass through the through-axis tension detector 31, and the tension of the steel wire rope 29 will be monitored in real time through the through-axis tension detector 31. The second camera 37 can capture the surface condition of the steel wire rope 29 in real time, and the hook 36 can record the condition of the connection between the hook 36 and the steel wire rope 29. In actual use, the through-axis tension detector 31 can monitor the tension of the steel wire rope 29 in real time. The tension detector 31, the second camera 37 and the hook 36 can be connected to the monitoring equipment, the wire rope 29, the second camera 37 and the hook 36 send data information to the monitoring equipment in real time, and the use of the wire rope 29 is judged by the monitoring equipment to avoid breakage and improve safety. The bottom plate 10 is fixedly connected to the bottom of the base 1 by bolts. When it needs to move, the output end of the first motor 7 drives the ball screw 6 to rotate, and the ball screw 6 drives the screw sleeve 8 to move, thereby driving the bottom plate 10 to move, so as to achieve the purpose of moving the base 1. The base 1 is moved within a certain range and the lifting position is adjusted. Compared with the existing ship crane, it is more flexible to use, and the roller 9 rolls in the wheel rail 5 as the base 1 moves, so that the base 1 moves more stably and will not deviate.
[0054] Specifically, the rotating assembly includes a linkage shaft 11, a crown gear 12, a second motor 13 and a transmission gear 14. An installation cavity 40 is provided in the base 1. The linkage shaft 11 is connected to the lower inner wall of the installation cavity 40 and is fixedly connected to the bottom of the support seat 3. The second motor 13 is fixedly connected to the lower inner wall of the installation cavity 40. The crown gear 12 is fixedly connected to the circumferential surface of the linkage shaft 11. The transmission gear 14 is fixedly connected to the output end of the second motor 13. The crown gear 12 is meshed with the second motor 13.
[0055] In a specific embodiment of the present invention, the upper and lower ends of the linkage shaft 11 are limited, so that it can rotate more stably. During operation, the output end of the second motor 13 drives the transmission gear 14 to rotate, and the transmission gear 14 drives the crown gear 12 to rotate, so that the linkage shaft 11 rotates. The linkage shaft 11 is fixedly connected to the support seat 3, thereby driving the support seat 3 to rotate, and the direction of the multi-stage boom 16 can be adjusted. Moreover, the crown gear 12 decelerates and rotates under the transmission action of the transmission gear 14, and the situation of turning too fast will not occur.
[0056] Specifically, the driving assembly includes a third motor 18 and a driving sprocket 19, a driven sprocket 22 and a chain 23. A mounting groove 24 is provided on the side of the support seat 3. The third motor 18 is fixedly connected to the lower inner wall of the mounting groove 24. The driving sprocket 19 is fixedly connected to the output end of the third motor 18. The driven sprocket 22 is rotatably connected to one side of the first shaft frame 20. The chain 23 is transmission-connected between the driving sprocket 19 and the driven sprocket 22.
[0057] In a specific embodiment of the present invention, the third motor 18 is installed inside the mounting groove 24. When the third motor 18 is in use, a partition will be installed outside the mounting groove 24 to avoid contact with wind and rain and extend the service life. When the third motor 18 is working, the output end of the third motor 18 drives the active sprocket 19 to rotate, the active sprocket 19 drives the chain 23 to move, the chain 23 drives the driven sprocket 22 to rotate, the driven sprocket 22 drives the double-track gallows 21 to rotate, and the double-track gallows 21 drives the hook 36 to rise and fall, thereby driving the hook 36 to lift objects.
[0058] Specifically, the axis of the driven sprocket 22 is fixedly connected to one end of the double-track gallows 21, and a brake assembly is provided on the other side of the first shaft frame 20. The brake assembly includes a mounting disk 25, a cylinder 27 and a clamping block 28. The mounting disk 25 is rotatably connected to the other side of the first shaft frame 20, and the axis of the mounting disk 25 is fixedly connected to the double-track gallows 21, the cylinder 27 is fixedly connected to the side of the support seat 3, and the clamping block 28 is fixedly connected to the output end of the cylinder 27. A plurality of clamping grooves 26 are provided on the circumferential surface of the mounting disk 25, and the clamping block 28 is movably inserted into the clamping groove 26.
[0059] In a specific embodiment of the present invention, the mounting plate 25 is fixedly connected to the double-track gallows 21. When the double-track gallows 21 rotates, it can drive the mounting plate 25 to rotate synchronously. When the mounting plate 25 is not in use, the block 28 is driven to move by the output end of the cylinder 27, so that the block 28 is inserted into the slot 26. The block 28 blocks the mounting plate 25 from rotating, thereby blocking the double-track gallows 21 from rotating. This can avoid the third motor 18 from malfunctioning, causing the hook 36 to fall rapidly, thereby improving safety.
[0060] Specifically, the displacement assembly includes a ball screw 6, a first motor 7 and a screw sleeve 8. Two side frame plates 4 are provided on the lower side of the base 1. The ball screw 6 is rotatably connected between the two side frame plates 4. The first motor 7 is fixedly connected to one side of one of the side frame plates 4. The output end of the first motor 7 is fixedly connected to the ball screw 6. The screw sleeve 8 is threadedly connected to the circumferential surface of the ball screw 6.
[0061] In a specific embodiment of the present invention, a plurality of mounting holes are provided on the two side frame plates 4. During installation, the two side frame plates 4 are fixed on the deck of the ship. The output end of the first motor 7 is started to drive the ball screw 6 to rotate, and the ball screw 6 drives the screw sleeve 8 to move. The screw sleeve 8 is connected to the bottom of the bottom plate 10, thereby driving the base 1 to move. The base 1 can be moved within the length range of the ball screw 6, effectively improving the flexibility of the device.
[0062] Specifically, the monitoring component includes a second camera 37, a guide seat 30 and two through-axis tension detectors 31. The guide seat 30 and the second camera 37 are fixedly connected to the top of the multi-stage boom 16. The two through-axis tension detectors 31 are fixedly connected to the upper end of the guide seat 30, and each steel wire rope 29 passes through one of the through-axis tension detectors 31.
[0063] In a specific embodiment of the present invention, the steel wire rope 29 passes through the through-axis tension detector 31 when it moves. The tension of the steel wire rope 29 can be monitored in real time through the double-track gallows 21. When the tension of the steel wire rope 29 changes, the steel wire rope 29 may break, reminding the staff to conduct inspection. The steel wire rope 29 passes through the upper side of the second camera 37 when it moves. The second camera 37 can photograph the surface condition of the movable shaft 39 to observe whether there are signs of breakage on its surface, thereby effectively improving safety.
[0064] Specifically, the bottom of the base 1 is fixedly connected to the bottom of the base plate 10, the screw sleeve 8 is fixedly connected to the bottom of the base plate 10, two wheel rails 5 are fixedly connected between the two side frame plates 4, two rollers 9 are rollingly connected in the two wheel rails 5, and the four rollers 9 are fixedly connected to the bottom of the base plate 10.
[0065] In a specific embodiment of the present invention, four rollers 9 are located at the four corners of the bottom of the base plate 10 to support the base plate 10 to move smoothly. Under the limiting action of the wheel rail 5, it can move in a straight line without deviation and has sufficient ability to resist wind and waves and ship shaking.
[0066] Specifically, two first hydraulic rods 38 are provided on the lower side of the multi-stage boom 16, and the bottoms of the two first hydraulic rods 38 are movably connected to the side of the support seat 3 through a movable shaft 39, and the output ends of the two first hydraulic rods 38 are movably connected to the bottom of the multi-stage boom 16 through the movable shaft 39. The bottom of the multi-stage boom 16 is fixedly connected with a second hydraulic rod 41, and the output end of the second hydraulic rod 41 is fixedly connected to the turning top seat 17.
[0067] In a specific embodiment of the present invention, the multi-stage boom 16 can be driven to rotate with the extension shaft 15 as the center through the extension and retraction of the output end of the first hydraulic rod 38, and the support angle of the multi-stage boom 16 can be adjusted. The first hydraulic rod 38 is set in two, with sufficient supporting force. The output end of the second hydraulic rod 41 drives the turning top seat 17 to move. In conjunction with the output extension and retraction of the multi-stage boom 16, the support distance of the multi-stage boom 16 can be controlled, which is in line with actual use.
[0068] Specifically, a second axis frame 33 is fixedly connected to the side of the turning top seat 17 away from the multi-stage boom 16, a double-track wire drum 32 is rotatably connected inside the second axis frame 33, a blocking rod 34 is fixedly connected to the second axis frame 33, and a first camera 35 is fixedly connected to the bottom of the turning top seat 17.
[0069] In a specific embodiment of the present invention, the two steel wire ropes 29 will bypass the double-track drum 32 when moving. The double-track drum 32 rotates as the steel wire ropes 29 move, which can reduce the friction generated during the movement of the steel wire ropes 29 and reduce wear. The baffle rod 34 is located on the upper side of the double-track drum 32. When there are strong winds and waves, the steel wire ropes 29 will shake. The baffle rod 34 blocks the steel wire ropes 29, which can prevent the steel wire ropes 29 from detaching from the double-track drum 32, further improving safety. The first camera 35 is located on the lower side of the turn toward the top seat 17, and can shoot the connection between the steel wire rope 29 and the hook 36, further improving the safety detection effect.
[0070] A method for a ship lifting device based on image monitoring comprises the following steps:
[0071] S1. When the position of the base 1 needs to be moved, the ball screw 6 is driven to rotate by the output end of the first motor 7, and finally the base 1 is driven to move. When the base 1 moves, the roller 9 rolls in the wheel rail 5 to keep the base 1 in a stable moving position;
[0072] S2. When the angle needs to be adjusted, the output end of the second motor 13 drives the transmission gear 14 to rotate, the transmission gear 14 drives the crown gear 12 to rotate at a reduced speed, the crown gear 12 drives the linkage shaft 11 to rotate slowly, and finally drives the support seat 3 to rotate horizontally. The output end of the first hydraulic rod 38 is extended or shortened to adjust the support angle of the multi-stage boom 16. The lifting angle during work can be controlled as needed to improve flexibility;
[0073] S4. When it is necessary to lift an object, the output end of the third motor 18 drives the active sprocket 19 to rotate, and then drives the double-track gallows 21 to rotate. When the double-track gallows 21 rotates, it can drive the two steel wire ropes 29 to move, and finally drive the hook 36 to rise and fall, so as to achieve the purpose of lifting the object. The two steel wire ropes 29 are raised and lowered synchronously to improve the tensile strength. Even if one of them is broken, it can continue to be used to avoid the situation of falling of the object;
[0074] S5. During the movement of the steel wire rope 29, the through-axis tension detector 31 can monitor the surface tension of the steel wire rope 29 in real time, and the second camera 37 can record the surface of the steel wire rope 29 in real time to detect whether there is any breakage on the surface.
[0075] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A ship lifting device based on image monitoring, characterized in that: include: A base (1), wherein a bearing seat (2) is fixedly connected to the top of the base (1); A support seat (3) is rotatably arranged on the upper side of the bearing seat (2); a rotating assembly is arranged in the base (1), the rotating assembly is connected to the support seat (3); an extension shaft (15) is installed on the support seat (3), and a multi-stage suspension arm (16) is rotatably connected to the extension shaft (15); A double-track gallows (21), wherein the top of the support seat (3) is fixedly connected to a first shaft frame (20), the double-track gallows (21) is rotatably connected inside the first shaft frame (20), two steel wire ropes (29) are wound inside the double-track gallows (21), a driving assembly is provided on the support seat (3), the driving assembly is connected to the double-track gallows (21), and the lower ends of the two steel wire ropes (29) are fixedly connected to hooks (36); A monitoring component, which is arranged on the multi-stage boom (16) and is used to monitor the use of the steel wire rope (29); A displacement assembly, which is arranged on the lower side of the base (1) and is used to move the position of the base (1); The rotating assembly comprises a linkage shaft (11), a crown gear (12), a second motor (13) and a transmission gear (14); a mounting cavity (40) is provided in the base (1); the linkage shaft (11) is connected to the lower inner wall of the mounting cavity (40) and fixedly connected to the bottom of the support seat (3); the second motor (13) is fixedly connected to the lower inner wall of the mounting cavity (40); the crown gear (12) is fixedly connected to the circumferential surface of the linkage shaft (11); the transmission gear (14) is fixedly connected to the output end of the second motor (13); and the crown gear (12) is meshed with the second motor (13); The driving assembly comprises a third motor (18), a driving sprocket (19), a driven sprocket (22) and a chain (23); a mounting groove (24) is provided on a side of the support seat (3); the third motor (18) is fixedly connected to a lower inner wall of the mounting groove (24); the driving sprocket (19) is fixedly connected to an output end of the third motor (18); the driven sprocket (22) is rotatably connected to one side of the first shaft frame (20); and the chain (23) is transmission-connected between the driving sprocket (19) and the driven sprocket (22); The axis of the driven sprocket (22) is fixedly connected to one end of the double-track gallows (21); a brake assembly is provided on the other side of the first shaft frame (20); the brake assembly comprises a mounting plate (25), a cylinder (27) and a clamping block (28); the mounting plate (25) is rotatably connected to the other side of the first shaft frame (20); the axis of the mounting plate (25) is fixedly connected to the double-track gallows (21); the cylinder (27) is fixedly connected to the side of the support seat (3); the clamping block (28) is fixedly connected to the output end of the cylinder (27); a plurality of clamping grooves (26) are provided on the circumferential surface of the mounting plate (25); and the clamping block (28) is movably inserted into the clamping grooves (26); The displacement assembly comprises a ball screw (6), a first motor (7) and a screw sleeve (8); two side frame plates (4) are arranged on the lower side of the base (1); the ball screw (6) is rotatably connected between the two side frame plates (4); the first motor (7) is fixedly connected to one side of one of the side frame plates (4); the output end of the first motor (7) is fixedly connected to the ball screw (6); and the screw sleeve (8) is threadedly connected to the circumferential surface of the ball screw (6); The monitoring assembly comprises a second camera (37), a guide seat (30) and two through-axis tension detectors (31); the guide seat (30) and the second camera (37) are both fixedly connected to the top of the multi-stage boom (16); the two through-axis tension detectors (31) are both fixedly connected to the upper end of the guide seat (30); and each of the steel wire ropes (29) passes through one of the through-axis tension detectors (31); The bottom of the base (1) is fixedly connected to a bottom plate (10), the screw sleeve (8) is fixedly connected to the bottom of the bottom plate (10), two wheel rails (5) are fixedly connected between the two side frame plates (4), two rollers (9) are rollingly connected in the two wheel rails (5), and the four rollers (9) are fixedly connected to the bottom of the bottom plate (10); Two first hydraulic rods (38) are arranged on the lower side of the multi-stage boom (16); the bottoms of the two first hydraulic rods (38) are movably connected to the side of the support seat (3) via a movable shaft (39); the output ends of the two first hydraulic rods (38) are movably connected to the bottom of the multi-stage boom (16) via the movable shaft (39); the bottom of the multi-stage boom (16) is fixedly connected to a second hydraulic rod (41); the output end of the second hydraulic rod (41) is fixedly connected to the turning top seat (17); A second axis frame (33) is fixedly connected to a side of the turning top seat (17) away from the multi-stage boom (16); a double-track wire drum (32) is rotatably connected inside the second axis frame (33); a blocking rod (34) is fixedly connected to the second axis frame (33); and a first camera (35) is fixedly connected to the bottom of the turning top seat (17).
2. A method for a ship lifting device based on image monitoring, characterized in that: The ship lifting device based on image monitoring described in claim 1 is used, comprising the following steps: S1. When the position of the base (1) needs to be moved, the ball screw (6) is driven to rotate through the output end of the first motor (7), and finally the base (1) is driven to move. When the base (1) moves, the roller (9) rolls in the wheel rail (5) to keep the base (1) able to move stably; S2. When the angle needs to be adjusted, the output end of the second motor (13) drives the transmission gear (14) to rotate, the transmission gear (14) drives the crown gear (12) to rotate at a reduced speed, the crown gear (12) drives the linkage shaft (11) to rotate slowly, and finally drives the support seat (3) to rotate horizontally. The output end of the first hydraulic rod (38) is extended or shortened, so that the support angle of the multi-stage boom (16) can be adjusted; S4. When it is necessary to lift an object, the output end of the third motor (18) drives the driving sprocket (19) to rotate, and then drives the double-track gallows (21) to rotate. When the double-track gallows (21) rotates, it can drive the two steel wire ropes (29) to move, and finally drive the hook (36) to rise and fall, so as to achieve the purpose of lifting the object; S5. During the movement of the steel wire rope (29), the through-axis tension detector (31) can monitor the surface tension of the steel wire rope (29) in real time, and the second camera (37) can record the surface of the steel wire rope (29) in real time to detect whether there is any breakage on the surface.
Citation Information
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