A shared power fast splicing belt conveyor and use method thereof

By designing a shared power fast splicing belt conveyor, the combination of angle adjustment mechanism, transmission block and connection block is used to solve the problem that the existing belt conveyor has low flexibility and high limitations in the installation process of new line transport belts. The problem of this has achieved flexible power transmission and item transportation, reducing energy consumption.

CN115285576BActive Publication Date: 2025-02-18JIANGSU JINNIU INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202210934012.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-08-04
Publication Date
2025-02-18
Estimated Expiration
2042-08-04

AI Technical Summary

Technical Problem

During the installation of the new line conveyor, the fixed line leads to low flexibility in use, and can only be installed with the same model of belt conveyor, which has great limitations.

Method used

A shared power fast splicing belt conveyor is designed to achieve flexibility in power transmission and item transportation through the design of angle adjustment mechanism, transmission block and connection block. The device includes a transport frame, transmission block, connecting block, transmission belt and roller. Through angle adjustment and tension controller, the power transmission and normal operation of the conveyor belt is ensured.

Benefits of technology

It realizes flexible regulation and power sharing of belt conveyors, reduces the consumption of conveying energy, improves transportation flexibility and efficiency, and provides protection for conveyor belts.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a shared-power quick-joining belt conveyor and a method for using the same; the present invention comprises a conveyor frame, and also comprises a transmission block arranged at the transmission end of the conveyor frame through an angle adjustment mechanism and a connecting block arranged at the transmission end of the transmission block through an angle adjustment mechanism; a transmission rod is arranged inside the connecting block, a rotating rod is arranged at the power output end inside the transmission block, the transmission rod and the rotating rod are connected by a transmission belt, a turntable capable of transmitting power outward is symmetrically arranged on the surface of the rotating rod, rollers are symmetrically arranged on the surface of the conveyor frame, the rollers at the transmission end of the conveyor frame are connected to the turntable through a belt, the whole device realizes shared power by adjusting the position of the contact wheel, the overall use flexibility is high, and the use range is large, the angle and height can be adjusted according to actual conditions, and it can be widely applicable to the splicing of belt conveyors.
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Description

Technical Field

[0001] The invention relates to the technical field of belt conveyor peripherals, and in particular to a shared-power-type quick-joined belt conveyor and a use method thereof. Background Art

[0002] Belt conveyor is a friction-driven machine that transports materials in a continuous manner. It is mainly composed of a frame, conveyor belt, rollers, drums, tensioning devices, transmission devices, etc. It can form a material conveying process from the initial feeding point to the final unloading point on a certain conveying line.

[0003] However, there are some problems in the installation process of the existing new line belt conveyor. 1. Usually the conveyor belt can only be installed after the circuit is preset. Since its line is relatively fixed, it cannot be modified on a large scale in the later stage, and its flexibility of use is low; 2. When installing the whole, only the same model of belt conveyor can be used for installation, and the overall installation is relatively limited. Summary of the invention

[0004] The object of the present invention is to provide a shared-power fast-joining belt conveyor and a method of using the same to solve the problems raised in the above-mentioned background technology.

[0005] To solve the above technical problems, the present invention provides the following technical solution: comprising a conveyor frame, further comprising a transmission block arranged at a transmission end of the conveyor frame through an angle adjustment mechanism and a connecting block arranged at a transmission end of the transmission block through an angle adjustment mechanism;

[0006] A transmission rod is arranged inside the connecting block, a rotating rod is arranged at the power output end inside the transmission block, the transmission rod and the rotating rod are connected by a transmission belt, a turntable capable of transmitting power outward is symmetrically arranged on the surface of the rotating rod, rollers are symmetrically arranged on the surface of the conveyor frame, and the rollers at the transmission end of the conveyor frame are connected to the turntable through a belt.

[0007] Preferably, the angle adjustment mechanism includes a connecting cavity, a snap-fit ​​block, a threaded rod, a locking cavity and a locking block. The conveyor frame transmission end and the transmission block transmission end are both provided with threaded rods, and the surfaces of the two threaded rods are both provided with locking cavities. The locking end of the threaded rod located at the locking cavity is provided with a locking block, and the threaded rod is provided with a connecting cavity at the adjustment end of the locking cavity, and multiple snap-fit ​​blocks are provided inside the connecting cavity and the locking cavity.

[0008] Preferably, the two connecting cavities are respectively arranged on the conveyor frame and the surface of the transmission block, and the two connecting cavity adjustment ends are respectively arranged on the transmission block and the surface of the connecting block.

[0009] Preferably, a contact wheel is arranged on the surface of the connection block, a gear block is symmetrically arranged on the surface of the contact wheel, a transmission gear is arranged on the surface of the gear block, and the transmission rod is arranged on the surface of the transmission gear.

[0010] Preferably, a bracket is symmetrically arranged inside the transmission block, and the rotating rod is arranged on the surface of the bracket.

[0011] Preferably, a tension controller is provided inside the transmission block, and the tension controller is provided on the surface of the transmission belt.

[0012] Preferably, the conveyor frame surface is symmetrically provided with extension plates, a spring block is provided inside the extension plate, a slider is provided on one side of the spring block surface, and the roller is provided on the slider surface.

[0013] Preferably, the two rollers are connected by a conveyor belt.

[0014] Preferably, support legs are symmetrically arranged on the surface of the conveyor frame.

[0015] A method for using a shared power fast splicing belt conveyor includes the following steps:

[0016] Step 1: Adjustment: Adjust the four support legs to a height that matches the external equipment;

[0017] Step 2, transmission preparation: by rotating the locking block on the surface of the conveyor frame, the locking block drives the locking cavity on its surface to separate from the surface of the connecting cavity, and the restriction on the transmission block can be cancelled. After the transmission block reaches the specified position, the locking block is rotated in the opposite direction to close the locking cavity and the connecting cavity and re-lock the transmission block. Similarly, the angle of the connecting block is adjusted to connect the contact wheel to the lower surface of the powered external device.

[0018] Step 3, transmission: The rotation of the powered external equipment will drive the contact wheel in contact with it to rotate through friction, and the rotation of the contact wheel will drive the gear block on its surface to rotate, and the transmission gear will be driven to rotate through the tooth structure, thereby driving the transmission rod on the surface of the transmission gear to rotate, and the rotating rod will be driven to rotate under the action of the transmission belt, and the roller on the surface of the conveyor frame will be driven to rotate under the action of the turntable on the surface of the rotating rod, thereby driving the conveyor belt to rotate;

[0019] Step 4: Convey items: The conveyor belt rotates, driving the items to move. When the objects are heavy, the objects will exert greater pressure on the conveyor belt, thereby driving the slider on the roller surface to move. Under the action of the elastic force of the spring block, the conveyor belt remains taut, allowing continuous transportation.

[0020] Compared with the prior art, the present invention has the following beneficial effects:

[0021] 1. The whole device is adjusted by the segmented adjustment method. During the adjustment process, the height of the device is adjusted by the support legs so that it can better match the original equipment, and the angle of the transmission block and the connection block are adjusted and fixed by the angle adjustment mechanism, so that the contact wheel can better contact with the external equipment to ensure the transmission of power;

[0022] 2. The overall structure has a good adjustment. When adjusting the angle of the transmission block and the connecting block, in order to ensure the normal transmission of the transmission belt, the tension of the transmission belt is controlled by the tension controller to ensure operation, and the conveyor belt rotates to drive the objects to move. When the object is heavy, the object will exert a greater pressure on the conveyor belt, thereby driving the slider on the roller surface to move. Under the action of the elastic force of the spring block, the conveyor belt remains taut, which can continue to transport and has a certain protection ability for the conveyor belt;

[0023] 3. When the whole is in use, there is no need to lay the circuit in advance. The power transmission and the transportation of goods can be realized through the original conveyor. The contact wheel is driven to rotate by the external conveyor, and the transmission direction is changed by the gear block and the transmission gear to make its transmission direction the same as the rotation direction of the conveyor. The rotating rod is driven to rotate by the transmission belt, and finally the turntable is rotated to drive the roller to rotate, and finally the conveyor belt is driven to move. The overall power sharing process is realized, which greatly reduces the consumption of transportation energy. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of the overall structure of a shared power fast splicing belt conveyor and a method of using the same according to the present invention;

[0025] Figure 2 It is a side view schematic diagram of a shared power type fast splicing belt conveyor and a method of using the same according to the present invention;

[0026] Figure 3 It is a schematic diagram of the angle adjustment mechanism structure of a shared power fast splicing belt conveyor and a method of using the same according to the present invention;

[0027] Figure 4 A schematic diagram of the internal structure of a connection block of a shared power type fast splicing belt conveyor and a method of using the same in the present invention;

[0028] Figure 5 It is a schematic diagram of the internal structure of a transmission block of a shared power type fast splicing belt conveyor and a method of using the same according to the present invention;

[0029] Figure 6 This is a schematic diagram of the internal structure of an extension plate of a shared-power quick-joining belt conveyor and a method of using the same in the present invention.

[0030] In the figure: 1. conveyor frame; 2. transmission block; 301. connecting cavity; 302. engaging block; 303. threaded rod; 304. locking cavity; 305. locking block; 4. connecting block; 501. contact wheel; 502. gear block; 503. transmission gear; 504. transmission rod; 505. bracket; 506. rotating rod; 507. transmission belt; 508. turntable; 509. tension controller; 6. conveyor belt; 7. extension plate; 8. roller; 9. slider; 10. spring block; 11. supporting leg. DETAILED DESCRIPTION

[0031] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.

[0032] See also Figure 1-6 As shown, a shared power fast splicing belt conveyor and a method of using the same include a conveyor frame 1, a transmission block 2 arranged at the transmission end of the conveyor frame 1 through an angle adjustment mechanism, and a connecting block 4 arranged at the transmission end of the transmission block 2 through an angle adjustment mechanism;

[0033] A transmission rod 504 is arranged inside the connecting block 4, a rotating rod 506 is arranged at the power output end inside the transmission block 2, the transmission rod 504 and the rotating rod 506 are connected by a transmission belt 507, a turntable 508 capable of transmitting power outward is symmetrically arranged on the surface of the rotating rod 506, rollers 8 are symmetrically arranged on the surface of the conveyor frame 1, and the rollers 8 at the transmission end of the conveyor frame 1 are connected to the turntable 508 through a belt.

[0034] Specifically, the angle adjustment mechanism includes a connecting cavity 301, a snap block 302, a threaded rod 303, a locking cavity 304 and a locking block 305. The transmission end of the conveyor frame 1 and the transmission end of the transmission block 2 are both provided with a threaded rod 303. The surfaces of the two threaded rods 303 are both provided with a locking cavity 304. The locking end of the threaded rod 303 located in the locking cavity 304 is provided with a locking block 305. The adjustment end of the threaded rod 303 located in the locking cavity 304 is provided with a connecting cavity 301. Multiple snap blocks 302 are provided inside the connecting cavity 301 and the locking cavity 304. The angles of the transmission block 2 and the connecting block 4 are adjusted and fixed respectively through the angle adjustment mechanism, so that the contact wheel 501 can better contact with external equipment to ensure the transmission of power.

[0035] Specifically, the two connecting cavities 301 are respectively arranged on the surfaces of the conveyor frame 1 and the transmission block 2, and the two adjusting ends of the connecting cavities 301 are respectively arranged on the surfaces of the transmission block 2 and the connecting block 4; the connecting cavity 301 is supported by the conveyor frame 1 and the transmission block 2 to limit its rotation position, and the adjusting ends of the two connecting cavities 301 are respectively arranged on the surfaces of the transmission block 2 and the connecting block 4, so that when the connecting cavity 301 is locked, the position of the transmission block 2 and the connecting block 4 on its surface will be locked.

[0036] Specifically, a contact wheel 501 is arranged on the surface of the connecting block 4, a gear block 502 is symmetrically arranged on the surface of the contact wheel 501, a transmission gear 503 is arranged on the surface of the gear block 502, and the transmission rod 504 is arranged on the surface of the transmission gear 503; the contact wheel 501 is driven to rotate by an external conveyor, and the transmission direction is changed by the gear block 502 and the transmission gear 503, so that its transmission direction is the same as the opposite direction of the rotation of the conveyor.

[0037] Specifically, the transmission block 2 is symmetrically provided with a bracket 505 , and the rotating rod 506 is provided on the surface of the bracket 505 ; the rotating rod 506 is supported by the bracket 505 .

[0038] Specifically, a tension controller 509 is provided inside the transmission block 2, and the tension controller 509 is provided on the surface of the transmission belt 507; the tension of the transmission belt 507 is controlled by the tension controller 509, so that even if the transmission block 2 or the connecting block 4 rotates the transmission belt 507, the tension state can be maintained to ensure operation.

[0039] Specifically, the surface of the conveyor frame 1 is symmetrically provided with extension plates 7, a spring block 10 is arranged inside the extension plate 7, a slider 9 is arranged on one side of the surface of the spring block 10, and the roller 8 is arranged on the surface of the slider 9; and the conveyor belt 6 rotates to drive the objects to move. When the objects are heavier, the objects will exert greater pressure on the conveyor belt 6, thereby driving the slider 9 on the surface of the roller 8 to move. Under the action of the elastic force of the spring block 10, the conveyor belt 6 is still kept in a taut state, so that continuous transportation can be achieved, and the conveyor belt 6 has a certain protection capability.

[0040] Specifically, the two rollers 8 are connected via a conveyor belt 6 ; the conveyor belt 6 is driven to move by the rotation of the rollers 8 .

[0041] Specifically, the surface of the conveyor frame 1 is symmetrically provided with support legs 11; during the adjustment process, the height of the device is first adjusted through the support legs 11 so that it can better match the original equipment.

[0042] A method for using a shared power fast splicing belt conveyor comprises the following steps:

[0043] Step 1: Adjustment: Adjust the four support legs 11 to a height that matches the external equipment;

[0044] Step 2, transmission preparation: by rotating the locking block 305 on the surface of the conveyor frame 1, the locking block 305 drives the locking cavity 304 on its surface to disengage from the surface of the connecting cavity 301, so as to cancel the restriction on the transmission block 2. After the transmission block 2 reaches the specified position, the locking block 305 is rotated in the opposite direction to close the locking cavity 304 and the connecting cavity 301 again to re-lock the transmission block 2. Similarly, the angle of the connecting block 4 is adjusted to connect the contact wheel 501 to the lower surface of the powered external device.

[0045] Step 3, transmission: The rotation of the powered external device will drive the contact wheel 501 in contact with it to rotate through friction, and the rotation of the contact wheel 501 will drive the gear block 502 on its surface to rotate, and drive the transmission gear 503 to rotate through the toothed structure, thereby driving the transmission rod on the surface of the transmission gear 503 to rotate, and under the action of the transmission belt 507, the rotation rod 506 is driven to rotate, and under the action of the turntable 508 on the surface of the rotation rod 506, the roller 8 on the surface of the conveyor frame 1 is driven to rotate, thereby driving the conveyor belt 6 to rotate;

[0046] Step 4, conveying items: The conveyor belt 6 rotates, driving the items to move. When the objects are heavy, the items will exert greater pressure on the conveyor belt 6, thereby driving the slider 9 on the surface of the roller 8 to move. Under the action of the elastic force of the spring block 10, the conveyor belt 6 remains taut, allowing continuous transportation.

[0047] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A shared power fast splicing belt conveyor, characterized in that: It comprises a conveyor frame (1), a transmission block (2) arranged at the transmission end of the conveyor frame (1) via an angle adjustment mechanism, and a connection block (4) arranged at the transmission end of the transmission block (2) via the angle adjustment mechanism; A transmission rod (504) is arranged inside the connection block (4), a rotating rod (506) is arranged at the power output end inside the transmission block (2), the transmission rod (504) and the rotating rod (506) are connected via a transmission belt (507), a rotating disk (508) capable of transmitting power outward is symmetrically arranged on the surface of the rotating rod (506), rollers (8) are symmetrically arranged on the surface of the conveyor frame (1), and the rollers (8) at the transmission end of the conveyor frame (1) are connected to the rotating disk (508) via a belt; The angle adjustment mechanism comprises a connecting cavity (301), a snap-fit ​​block (302), a threaded rod (303), a locking cavity (304) and a locking block (305); the transmission end of the conveyor frame (1) and the transmission end of the transmission block (2) are both provided with a threaded rod (303); the surfaces of the two threaded rods (303) are both provided with a locking cavity (304); the locking end of the threaded rod (303) located in the locking cavity (304) is provided with a locking block (305); the adjustment end of the threaded rod (303) located in the locking cavity (304) is provided with a connecting cavity (301); and a plurality of snap-fit ​​blocks (302) are both provided inside the connecting cavity (301) and the locking cavity (304); The two connecting cavities (301) are respectively arranged on the surface of the conveyor frame (1) and the transmission block (2); and the adjustment ends of the two connecting cavities (301) are respectively arranged on the surface of the transmission block (2) and the connecting block (4); A contact wheel (501) is arranged on the surface of the connection block (4), a gear block (502) is symmetrically arranged on the surface of the contact wheel (501), a transmission gear (503) is arranged on the surface of the gear block (502), and the transmission rod (504) is arranged on the surface of the transmission gear (503); A bracket (505) is symmetrically arranged inside the transmission block (2), and the rotating rod (506) is arranged on the surface of the bracket (505); A tension controller (509) is arranged inside the transmission block (2), and the tension controller (509) is arranged on the surface of the transmission belt (507).

2. A shared power fast splicing belt conveyor according to claim 1, characterized in that: The surface of the conveyor frame (1) is symmetrically provided with an extension plate (7), a spring block (10) is arranged inside the extension plate (7), a slider (9) is arranged on one side of the surface of the spring block (10), and the roller (8) is arranged on the surface of the slider (9).

3. A shared power fast splicing belt conveyor according to claim 1, characterized in that: The two rollers (8) are connected via a conveyor belt (6).

4. The shared power fast splicing belt conveyor according to claim 1 is characterized in that: Support legs (11) are symmetrically arranged on the surface of the conveyor frame (1).

5. A method for using a shared power fast splicing belt conveyor according to any one of claims 1 to 4, characterized in that: The following steps are involved: Step 1: Adjustment: Adjust the four support legs (11) to a height that matches the external equipment; Step 2, transmission preparation: by rotating the locking block (305) on the surface of the conveyor frame (1), the locking block (305) drives the locking cavity (304) on its surface to separate from the surface of the connecting cavity (301), so as to cancel the restriction on the transmission block (2); after the transmission block (2) reaches the specified position, the locking block (305) is rotated in the opposite direction, so that the locking cavity (304) and the connecting cavity (301) are closed again and the transmission block (2) is re-locked; similarly, the angle of the connecting block (4) is adjusted so that the contact wheel (501) is connected to the lower surface of the powered external device; Step 3, transmission: The rotation of the powered external device will drive the contact wheel (501) in contact with it to rotate through friction, and the rotation of the contact wheel (501) will drive the gear block (502) on its surface to rotate, and drive the transmission gear (503) to rotate through the toothed structure, thereby driving the transmission rod on the surface of the transmission gear (503) to rotate, and under the action of the transmission belt (507), the rotation rod (506) is driven to rotate, and under the action of the turntable (508) on the surface of the rotation rod (506), the roller (8) on the surface of the conveyor frame (1) is driven to rotate, thereby driving the conveyor belt (6) to rotate; Step 4: Conveying items: The conveyor belt (6) rotates, driving the items to move. When the items are heavy, the items will exert a greater pressure on the conveyor belt (6), thereby driving the slider (9) on the surface of the roller (8) to move. Under the action of the elastic force of the spring block (10), the conveyor belt (6) remains taut, allowing continuous transportation.

Citation Information

Patent Citations

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    CN202754413U

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