A construction process and construction device of an assembled corrugated steel box arch structure
By designing a construction device including a base, hydraulic cylinder and pipe pillow, the problem of horizontal adjustment of the corrugated steel box arch structure when assembling on uneven ground is solved, and the construction efficiency and the operation convenience of staff are improved.
Patent Information
- Application Number
- CN202210877902.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-07-25
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2042-07-25
AI Technical Summary
During the on-site assembly of corrugated steel box arch structures, due to the uneven ground on the construction site, the height of the pipe pillows is different, and staff need to cooperate with the crane to adjust, which increases the difficulty of work and personnel burden.
A construction technology and device for an arch-shaped structure of a prefabricated corrugated steel box is designed. Using the combination of base, hydraulic cylinder and pipe pillow, the pipe pillow is pushed up through the hydraulic cylinder, and the horizontal position of the base plate is adjusted, reducing the operation difficulty of staff.
Through this construction process and device, the work difficulties of staff can be effectively reduced, construction efficiency can be improved, and the horizontal adjustment process of corrugated steel box arch structure can be simplified.
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Figure CN115324102B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of highway construction, in particular to a construction process and a construction device of an assembled corrugated steel box arch structure. Background Art
[0002] After the cross-section of the corrugated steel plate changes from straight to wavy, the cross-sectional inertia moment increases significantly. The corrugated steel plate is processed and assembled into a box-arch structure. The corrugated steel box-arch structure is a typical flexible structure that withstands larger live loads and higher cover soil through the interaction between the corrugated steel structure and the surrounding soil (the principle of common force between soil and soil).
[0003] A Chinese patent with publication number CN105926674A discloses a high-strength urban underground integrated pipe gallery, including a top plate, a bottom plate and two side plates composed of corrugated plates with protrusions on the outer side and / or the inner side, which are assembled to form a box-shaped pipe segment, and the box-shaped pipe segment is assembled along the axial direction to form an integrated pipe gallery; wherein, longitudinal beams are provided at the edges of the box-shaped pipe segment, and cross beams are provided at both ends of the top plate and / or the bottom plate along the axial direction of the box-shaped pipe segment, and columns are provided at both ends of the side plates, and the cross beams and columns are connected end to end to form a frame-type skeleton; wherein, the top plate is arched, and the direction of the arched texture is consistent with the extension direction of the pipe gallery. The structure composed of the top plate and the beams at both ends utilizes the principle of joint force between pipe and soil and continuous arch bridge. The plate and backfill soil are subjected to force synergistically. The direction of the arched texture is consistent with the extension direction of the corridor. In addition, beams are arranged side by side between adjacent top plates along the extension direction of the corridor. Except for the beams at both ends of the corridor, the horizontal components of the top plate on the beams are offset on the left and right, and the overall structure has a stronger bearing capacity.
[0004] When the corrugated steel box arch structure is assembled on site, the bottom plate of the corrugated steel box arch structure is adjusted to a horizontal level through multiple pipe sleepers. However, due to the complex construction site environment and the uneven ground, the heights of the pipe sleepers are different, and the staff are required to cooperate with the crane to ensure the level of the corrugated steel box arch structure by stacking the number of pipe sleepers, which increases the workload and difficulty of the staff.
[0005] To this end, the present invention provides a construction process and a construction device for an assembled corrugated steel box arch structure. Summary of the invention
[0006] In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background technology is solved.
[0007] The technical solution adopted by the present invention to solve the technical problem is: a construction process of an assembled corrugated steel box arch structure described in the present invention, the construction process comprises the following steps:
[0008] S1: At the construction site where the corrugated steel box arch structure needs to be installed, excavate the foundation pit, bury the anti-floating reinforcement according to the construction drawing, and then pour the cushion layer;
[0009] S2: Use a crane to lift the bottom plate of the corrugated steel box arch structure into the foundation pit, place leveling bricks at the center of the bottom plate, place pipe pillows at equal distances on both sides to level it, lift the bottom plate and place it on the pipe pillows, and adjust the level and elevation of the bottom plate through the pipe pillows;
[0010] S3: Lift the side panels of the corrugated steel box arch structure and fix them with bolts. Adjustable rigid supports are set between the side panels and the bottom plate flange to prevent tipping;
[0011] S4: hoist the top plate of the corrugated steel box arch structure, fasten the top plate and side plates with bolts, and complete the assembly of standard segments;
[0012] S5: The bottom plate and the anti-floating reinforcement are welded on site to prepare for the subsequent anti-floating construction of the flowing self-compacting cement soil on the outer side of the bottom plate;
[0013] S6: Cast the fluid self-compacting cement soil with the formwork on the outer side of the bottom plate; backfill the two sides and the top of the corrugated steel box arch structure channel with the original soil;
[0014] S7: Lay wire mesh on the base plate and pour concrete, and spread concrete along the arc of the base plate on both sides.
[0015] A construction device for an assembled corrugated steel box arch structure, which is suitable for the above-mentioned construction process, and comprises a base, a hydraulic cylinder and a pipe pillow; a hydraulic cylinder is installed in the middle of the top surface of the base, a pipe pillow is installed on the top of the piston rod of the hydraulic cylinder, and a corrugated steel box arch structure is supported and placed between the top surfaces of multiple pipe pillows on both sides; when working, the base is evenly placed according to the bottom plate size of the corrugated steel box arch structure, and the bottom plate of the corrugated steel box arch structure is lifted to the top surfaces of the pipe pillows on both sides, so that the pipe pillows on both sides lift the bottom plate of the corrugated steel box arch structure, and the hydraulic cylinder is started to push the pipe pillow to rise, and the height of each pipe pillow is controlled to control the level of the bottom plate of the corrugated steel box arch structure, thereby reducing the difficulty of the work of the staff and improving the construction efficiency of the staff.
[0016] Preferably, a cross beam is fixedly connected to the top end of the piston rod of the hydraulic cylinder, a slide groove is provided on the top surface of the cross beam, a screw is rotatably installed inside the slide groove, one end of the screw rotates and passes through the side wall of the slide groove, a slider is slidably installed inside the slide groove, the screw passes through the slider, and the outer ring of the screw cooperates with the internal thread of the slider, and the top surface of the slider is fixedly connected to the middle part of the bottom surface of the pipe pillow; during operation, the staff rotates the screw to drive the slider to slide along the slide groove, drive the pipe pillow to slide along the top surface of the cross beam, and adjust the position of the pipe pillow, so as to facilitate the staff to drive the pipe pillows on both sides closer together, facilitate the support work of corrugated steel box arch structures of different sizes, and improve the applicability of the construction device.
[0017] Preferably, cross bars are fixedly connected to both sides of the bottom surface of the tube pillow, and balls are rollingly installed on the bottom surface of the cross bars, and the outer walls of the balls are slidably matched with the two sides of the top surface of the cross beam; when working, when the tube pillow slides along the top surface of the cross beam, the balls roll in contact with the top surface of the cross beam, reducing the friction between the tube pillow and the cross beam, thereby reducing the resistance encountered when the screw rotates, reducing the force required for the staff to rotate the screw, and then improving the staff's operating efficiency.
[0018] Preferably, a plurality of rubber strips are fixedly connected to the top surface of the tube pillow, and a plurality of grooves are provided on the outer wall of the rubber strips; during operation, the tube pillow moves upward under the push of the hydraulic cylinder, so that the rubber strips squeeze the bottom plate of the corrugated steel box arch structure, and the rubber strips are compressed. The friction between the rubber strips and the bottom plate of the corrugated steel box arch structure is increased through the grooves, thereby reducing the probability of the bottom plate of the corrugated steel box arch structure sliding off the surface of the rubber strips, and at the same time, reducing the probability of the bottom plate of the corrugated steel box arch structure being squeezed and deformed by the tube pillow.
[0019] Preferably, a steel bar is embedded inside the rubber strip, and the bottom surface of the steel bar is fixedly connected to the top surface of the tube pillow; during operation, the supporting strength of the rubber strip is improved by the embedded steel bar, thereby reducing the probability of excessive compression of the rubber strip and reducing the surface friction of the rubber strip, thereby improving the stability of the support of the corrugated steel box arch structure.
[0020] Preferably, a cavity is provided inside the rubber strip, and a plurality of air holes are provided on the inner wall of the groove, and the air holes are connected to the cavity; during operation, when the rubber strip squeezes the bottom plate of the corrugated steel box arch structure, the cavity is compressed, and the air inside the cavity is sprayed into the groove from the air holes, and the dust in the bottom plate area of the corrugated steel box arch structure contacted by the rubber strip is blown away, thereby reducing the probability of sliding between the rubber strip and the bottom plate of the corrugated steel box arch structure due to excessive dust, thereby further improving the stability of the support of the corrugated steel box arch structure.
[0021] Preferably, a mounting groove is provided in the middle of the top surface of the base, the inner wall of the mounting groove is slidably matched with the outer wall of the hydraulic cylinder, a plurality of No. 1 springs are fixedly connected between the bottom outer ring of the hydraulic cylinder and the bottom outer ring of the mounting groove, a plurality of guide rods are fixedly connected to the outer ring of the mounting groove, the guide rods slide through the bottom outer ring of the hydraulic cylinder, the outer ring of the guide rods is sleeved on the inner ring of the No. 1 spring, a receiving groove is provided on the bottom surface of the base, a pressure plate is slidably installed on the bottom surface of the middle part of the mounting groove, a plurality of pressure rods are fixedly connected to the bottom surface of the pressure plate, the pressure rods slide through the top wall of the receiving groove, and the inside of the receiving groove is slidably installed There is a fixed plate, the bottom surface of which is fixedly connected with a plurality of spikes, the top surface of the fixed plate is fixedly connected to the bottom end of the pressure rod, and a plurality of No. 2 springs are installed between the bottom surface of the pressure plate and the middle bottom surface of the mounting groove; when working, when the hydraulic cylinder pushes the pipe pillow upward, the hydraulic cylinder slides downward into the mounting groove, pushing the No. 1 spring to compress, and the hydraulic cylinder pushes the pressure plate downward, pushing the pressure rod to slide into the receiving groove, pushing the fixed plate to slide downward, pushing the spikes downward, so that the tips of the spikes are inserted into the bottom surface, thereby reducing the probability of the base sliding, thereby improving the stability of the construction device and the firmness of the support.
[0022] Preferably, a plurality of through grooves are provided around the outer wall of the spur, and the lower end of the through groove is located in the middle of the bottom slope of the spur; during operation, the efficiency of the spur penetrating into the ground is improved by the through grooves, thereby further reducing the probability of the base sliding.
[0023] The beneficial effects of the present invention are as follows:
[0024] 1. The construction process and construction device of an assembled corrugated steel box arch structure described in the present invention are provided with a base, a hydraulic cylinder and a pipe sleeper; the bottom plate of the corrugated steel box arch structure is lifted to the top surfaces of the pipe sleepers on both sides, so that the pipe sleepers on both sides lift the bottom plate of the corrugated steel box arch structure, and the hydraulic cylinder pushes the pipe sleepers to rise, and the height of each pipe sleeper is controlled to control the level of the bottom plate of the corrugated steel box arch structure, thereby reducing the difficulty of the work of the staff and improving the construction efficiency of the staff.
[0025] 2. The construction process and construction device of an assembled corrugated steel box arch structure described in the present invention are achieved by setting a pressure plate, a pressure rod, a fixed plate and a spike; when the hydraulic cylinder pushes the pipe pillow to move upward, the hydraulic cylinder slides downward into the installation groove, and the hydraulic cylinder pushes the pressure plate to move downward, pushes the pressure rod to slide into the storage groove, pushes the fixed plate to slide downward, and pushes the spike to move downward, so that the tip of the spike is inserted into the bottom surface, thereby reducing the probability of the base sliding, and then improving the stability of the construction device and the firmness of the support. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] The present invention will be further described below in conjunction with the accompanying drawings.
[0027] Figure 1 is a three-dimensional diagram of the first embodiment of the present invention;
[0028] Figure 2 is a front view of the first embodiment of the present invention;
[0029] Figure 3 yes Figure 2 Partial cross-sectional view at point A;
[0030] Figure 4 yes Figure 3 A partial enlarged view of point B in the middle;
[0031] Figure 5 yes Figure 3 A partial enlarged view of point C in the middle;
[0032] Figure 6 is a partial cross-sectional view of a fixing plate according to a second embodiment of the present invention;
[0033] Figure 7 It is a construction process flow chart of the present invention;
[0034] In the figure: 1. base; 2. hydraulic cylinder; 3. pipe pillow; 4. crossbeam; 5. slide groove; 6. screw rod; 7. slider; 8. cross bar; 9. ball bearing; 10. rubber strip; 11. groove; 12. steel bar; 13. cavity; 14. air hole; 15. mounting groove; 16. No. 1 spring; 17. guide rod; 18. storage groove; 19. pressure plate; 20. pressure rod; 21. fixing plate; 22. spur; 23. No. 2 spring; 24. through groove; 25. semicircular ring; 26. elastic rod; 27. steel ball. DETAILED DESCRIPTION
[0035] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
[0036] Embodiment 1
[0037] like Figure 7 As shown, a construction process of an assembled corrugated steel box arch structure according to an embodiment of the present invention comprises the following steps:
[0038] S1: At the construction site where the corrugated steel box arch structure needs to be installed, excavate the foundation pit, bury the anti-floating reinforcement according to the construction drawing, and then pour the cushion layer;
[0039] S2: Use a crane to lift the bottom plate of the corrugated steel box arch structure into the foundation pit, place leveling bricks at the center of the bottom plate, place pipe pillows 3 at equal distances on both sides to level it, lift the bottom plate and place it on the pipe pillows 3, and adjust the level and elevation of the bottom plate through the pipe pillows 3;
[0040] S3: Lift the side panels of the corrugated steel box arch structure and fix them with bolts. Adjustable rigid supports are set between the side panels and the bottom plate flange to prevent tipping;
[0041] S4: hoist the top plate of the corrugated steel box arch structure, fasten the top plate and side plates with bolts, and complete the assembly of standard segments;
[0042] S5: The bottom plate and the anti-floating reinforcement are welded on site to prepare for the subsequent anti-floating construction of the flowing self-compacting cement soil on the outer side of the bottom plate;
[0043] S6: Cast the fluid self-compacting cement soil with the formwork on the outer side of the bottom plate; backfill the two sides and the top of the corrugated steel box arch structure channel with the original soil;
[0044] S7: Lay wire mesh on the base plate and pour concrete, and spread concrete along the arc of the base plate on both sides.
[0045] like Figure 1 to Figure 2 As shown, a construction device for an assembled corrugated steel box arch structure is suitable for the above-mentioned construction process, and the construction device comprises a base 1, a hydraulic cylinder 2 and a pipe pillow 3; a hydraulic cylinder 2 is installed in the middle of the top surface of the base 1, a pipe pillow 3 is installed on the top of the piston rod of the hydraulic cylinder 2, and a corrugated steel box arch structure is supported and placed between the top surfaces of multiple pipe pillows 3 on both sides; when working, the base 1 is evenly placed according to the bottom plate size of the corrugated steel box arch structure, the bottom plate of the corrugated steel box arch structure is lifted to the top surfaces of the pipe pillows 3 on both sides, so that the pipe pillows 3 on both sides lift the bottom plate of the corrugated steel box arch structure, the hydraulic cylinder 2 is started, the pipe pillow 3 is pushed up, and the height of each pipe pillow 3 is controlled to control the level of the bottom plate of the corrugated steel box arch structure, thereby reducing the difficulty of the work of the staff and improving the construction efficiency of the staff.
[0046] like Figure 3 to Figure 4 As shown, the top end of the piston rod of the hydraulic cylinder 2 is fixedly connected to a cross beam 4, and a slide groove 5 is opened on the top surface of the cross beam 4. A screw rod 6 is rotatably installed inside the slide groove 5, and one end of the screw rod 6 rotates and passes through the side wall of the slide groove 5, and a slider 7 is slidably installed inside the slide groove 5, and the screw 6 passes through the slider 7, and the outer ring of the screw rod 6 cooperates with the internal thread of the slider 7, and the top surface of the slider 7 is fixedly connected to the middle part of the bottom surface of the pipe pillow 3; when working, the staff rotates the screw 6 to drive the slider 7 to slide along the slide groove 5, drive the pipe pillow 3 to slide along the top surface of the cross beam 4, and adjust the position of the pipe pillow 3, so as to facilitate the staff to drive the pipe pillows 3 on both sides to get close to each other, facilitate the support work of corrugated steel box arch structures of different sizes, and improve the application range of the construction device.
[0047] like Figure 4As shown, cross bars 8 are fixedly connected to both sides of the bottom surface of the tube pillow 3, and balls 9 are rollingly installed on the bottom surface of the cross bars 8. The outer walls of the balls 9 slide with the two sides of the top surface of the cross beam 4; when working, when the tube pillow 3 slides along the top surface of the cross beam 4, the balls 9 roll against the top surface of the cross beam 4, which reduces the friction between the tube pillow 3 and the cross beam 4, thereby reducing the resistance encountered by the screw 6 when rotating, reducing the force required for the staff to rotate the screw 6, and then improving the staff's operating efficiency.
[0048] like Figure 3 to Figure 4 As shown, a plurality of rubber strips 10 are fixedly connected to the top surface of the tube pillow 3, and a plurality of grooves 11 are provided on the outer wall of the rubber strips 10; when working, the tube pillow 3 moves upward under the push of the hydraulic cylinder 2, so that the rubber strips 10 squeeze the bottom plate of the corrugated steel box arch structure, so that the rubber strips 10 are compressed, and the friction between the rubber strips 10 and the bottom plate of the corrugated steel box arch structure is increased through the grooves 11, thereby reducing the probability of the bottom plate of the corrugated steel box arch structure sliding off the surface of the rubber strips 10, and at the same time, reducing the probability of the bottom plate of the corrugated steel box arch structure being squeezed and deformed by the tube pillow 3.
[0049] like Figure 4 As shown, the interior of the rubber strip 10 is inlaid with a steel strip 12, and the bottom surface of the steel strip 12 is fixedly connected to the top surface of the tube pillow 3; during operation, the supporting strength of the rubber strip 10 is improved by the inlaid steel strip 12, thereby reducing the probability of excessive compression of the rubber strip 10 and reducing the surface friction of the rubber strip 10, thereby improving the stability of the support of the corrugated steel box arch structure.
[0050] like Figure 4 As shown, a cavity 13 is provided inside the rubber strip 10, and a plurality of air holes 14 are provided on the inner wall of the groove 11, and the air holes 14 are connected to the cavity 13; during operation, when the rubber strip 10 squeezes the bottom plate of the corrugated steel box arch structure, the cavity 13 is compressed, and the air inside the cavity 13 is sprayed into the groove 11 from the air holes 14, and the dust in the bottom plate area of the corrugated steel box arch structure contacted by the rubber strip 10 is blown away, thereby reducing the probability of sliding between the rubber strip 10 and the bottom plate of the corrugated steel box arch structure due to excessive dust, thereby further improving the stability of the corrugated steel box arch structure support.
[0051] like Figure 3 and Figure 5As shown, a mounting groove 15 is provided in the middle of the top surface of the base 1, and the inner wall of the mounting groove 15 is slidably matched with the outer wall of the hydraulic cylinder 2. A plurality of No. 1 springs 16 are fixedly connected between the bottom outer ring of the hydraulic cylinder 2 and the bottom outer ring of the mounting groove 15. A plurality of guide rods 17 are fixedly connected to the outer ring of the mounting groove 15. The guide rods 17 slide through the bottom outer ring of the hydraulic cylinder 2, and the outer ring of the guide rods 17 is sleeved on the inner ring of the No. 1 spring 16. A receiving groove 18 is provided on the bottom surface of the base 1, and a pressure plate 19 is slidably installed on the middle bottom surface of the mounting groove 15. A plurality of pressure rods 20 are fixedly connected to the bottom surface of the pressure plate 19. The pressure rods 20 slide through the top wall of the receiving groove 18, and the inside of the receiving groove 18 is slidably installed. There is a fixed plate 21, and a plurality of spikes 22 are fixedly connected to the bottom surface of the fixed plate 21. The top surface of the fixed plate 21 is fixedly connected to the bottom end of the pressure rod 20. A plurality of No. 2 springs 23 are installed between the bottom surface of the pressure plate 19 and the middle bottom surface of the mounting groove 15. During operation, when the hydraulic cylinder 2 pushes the pipe pillow 3 to move upward, the hydraulic cylinder 2 slides downward into the mounting groove 15, pushing the No. 1 spring 16 to compress, and the hydraulic cylinder 2 pushes the pressure plate 19 to move downward, pushing the pressure rod 20 to slide into the receiving groove 18, pushing the fixed plate 21 to slide downward, pushing the spikes 22 to move downward, so that the tip of the spikes 22 is inserted into the bottom surface, thereby reducing the probability of sliding of the base 1, thereby improving the stability of the construction device and the firmness of the support.
[0052] like Figure 5 As shown, a plurality of through grooves 24 are formed around the outer wall of the spur 22, and the lower end of the through groove 24 is located in the middle of the bottom slope of the spur 22; during operation, the through grooves 24 improve the efficiency of the spur 22 penetrating into the ground, thereby further reducing the probability of the base 1 sliding.
[0053] Embodiment 2
[0054] like Figure 6 As shown, compared with Example 1, another implementation of the present invention is: the outer ring of the fixed plate 21 is fixed with a plurality of semicircular rings 25, the inner wall of the receiving groove 18 is fixed with a plurality of elastic rods 26, the end of the elastic rod 26 is fixed with a steel ball 27, and the outer wall of the steel ball 27 is slidably matched with the outer wall of the semicircular ring 25; during operation, when the construction device is used up, the fixed plate 21 slides into the receiving groove 18 under the elastic force of the second spring 23, so that the steel ball 27 hits the semicircular ring 25, so that the elastic rod 26 bends, and the force of the steel ball 27 hitting the semicircular ring 25 is increased, so that the fixed plate 21 vibrates, and the dust on the surface of the spur 22 is shaken off, thereby facilitating the cleaning work of the staff, and at the same time reducing the influence of excessive dust on the reuse of the construction device.
[0055] During work: at the construction site where the corrugated steel box arch structure needs to be installed, a foundation pit is excavated, and the anti-floating reinforcement is first buried and the cushion layer is poured according to the construction drawing; construction devices are placed on both sides of the bottom surface of the foundation pit, so that the pipe pillows 3 on both sides are opposite to each other, and the distance between the pipe pillows 3 on both sides matches the bottom plate size of the corrugated steel box arch structure, and the bottom plate is hoisted and placed on the pipe pillows 3;
[0056] The rubber strip 10 squeezes the bottom plate of the corrugated steel box arch structure, so that the rubber strip 10 is compressed. When the rubber strip 10 squeezes the bottom plate of the corrugated steel box arch structure, the cavity 13 is compressed, and the air inside the cavity 13 is sprayed into the groove 11 from the air hole 14, and the dust in the bottom plate area of the corrugated steel box arch structure that the rubber strip 10 contacts is blown away. The groove 11 is opened to increase the friction between the rubber strip 10 and the bottom plate of the corrugated steel box arch structure.
[0057] The screw rod 6 is turned to drive the slider 7 to slide along the slide groove 5, driving the pipe pillow 3 to slide along the top surface of the cross beam 4, and the ball 9 rolls against the top surface of the cross beam 4 to adjust the horizontal position of the pipe pillow 3; the hydraulic cylinder 2 is started to push the pipe pillow 3 to rise, and the height of each pipe pillow 3 is controlled to control the level of the bottom plate of the corrugated steel box arch structure; at the same time, when the hydraulic cylinder 2 pushes the pipe pillow 3 to move upward, the hydraulic cylinder 2 slides downward into the installation groove 15, pushing the No. 1 spring 16 to compress, and the hydraulic cylinder 2 pushes the pressure plate 19 to move downward, pushing the pressure rod 20 to slide into the storage groove 18, pushing the fixed plate 21 to slide downward, and pushing the spur 22 to move downward, so that the tip of the spur 22 is inserted into the bottom surface, which reduces the probability of the base 1 sliding, improves the stability of the construction device and the firmness of the support, reduces the difficulty of the work of the staff, and improves the construction efficiency of the staff;
[0058] After the bottom plate is adjusted to the level, the side plates of the corrugated steel box arch structure are hoisted and fixed with bolts. Adjustable rigid supports are set between the side plates and the bottom plate flanges. Then the top plate of the corrugated steel box arch structure is hoisted. The top plate and the side plates are fastened with bolts to complete the assembly of standard segments. The bottom plate and anti-floating reinforcement are welded on site. Finally, the outer side of the bottom plate is supported by formwork and poured with flowing self-compacting cement soil. The sides and top of the corrugated steel box arch structure channel are backfilled with original soil. Wire mesh is laid on the bottom plate to pour concrete, and concrete is poured along the arc of the bottom plate on both sides.
[0059] The above-mentioned front, back, left, right, top and bottom are all based on the figures in the specification. Figure 1 As a benchmark, according to the person's observation perspective, the side of the device facing the observer is defined as the front, the left side of the observer is defined as the left, and so on.
[0060] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the scope of protection of the present invention.
[0061] The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A construction process for an assembled corrugated steel box arch structure, characterized in that: The construction process comprises the following steps: S1: At the construction site where the corrugated steel box arch structure needs to be installed, excavate the foundation pit, bury the anti-floating reinforcement according to the construction drawing, and then pour the cushion layer; S2: Use a crane to lift the bottom plate of the corrugated steel box arch structure into the foundation pit, place leveling bricks at the center of the bottom plate, place pipe pillows (3) at equal distances on both sides to level the bottom plate, lift the bottom plate and place it on the pipe pillows (3), and adjust the level and elevation of the bottom plate through the pipe pillows (3); S3: Lift the side panels of the corrugated steel box arch structure and fix them with bolts. Adjustable rigid supports are set between the side panels and the bottom plate flange to prevent tipping; S4: hoist the top plate of the corrugated steel box arch structure, fasten the top plate and side plates with bolts, and complete the assembly of standard segments; S5: The bottom plate and the anti-floating reinforcement are welded on site to prepare for the subsequent anti-floating construction of the flowing self-compacting cement soil on the outer side of the bottom plate; S6: Cast the fluid self-compacting cement soil with the formwork on the outer side of the bottom plate; backfill the two sides and the top of the corrugated steel box arch structure channel with the original soil; S7: Lay steel wire mesh on the bottom plate and pour concrete, and pour concrete along the arc of the bottom plate on both sides; The construction device used in the construction process comprises a base (1), a hydraulic cylinder (2) and a pipe pillow (3); a hydraulic cylinder (2) is installed in the middle of the top surface of the base (1), a pipe pillow (3) is installed at the top end of the piston rod of the hydraulic cylinder (2), and a corrugated steel box arch structure is supported and placed between the top surfaces of the plurality of pipe pillows (3) on both sides; The top end of the piston rod of the hydraulic cylinder (2) is fixedly connected to a crossbeam (4), the top surface of the crossbeam (4) is provided with a slide groove (5), a screw rod (6) is rotatably installed inside the slide groove (5), one end of the screw rod (6) rotates through the side wall of the slide groove (5), a slider (7) is slidably installed inside the slide groove (5), the screw rod (6) penetrates the slider (7), and the outer ring of the screw rod (6) cooperates with the internal thread of the slider (7), and the top surface of the slider (7) is fixedly connected to the middle part of the bottom surface of the pipe pillow (3); Both sides of the bottom surface of the tube pillow (3) are fixedly connected with horizontal bars (8), and the bottom surface of the horizontal bars (8) is rollingly mounted with balls (9), and the outer walls of the balls (9) are slidably matched with both sides of the top surface of the cross beam (4); A plurality of rubber strips (10) are fixedly connected to the top surface of the tube pillow (3), and a plurality of grooves (11) are formed on the outer wall of the rubber strip (10); A steel strip (12) is embedded inside the rubber strip (10), and the bottom surface of the steel strip (12) is fixedly connected to the top surface of the tube pillow (3); A cavity (13) is provided inside the rubber strip (10), and a plurality of air holes (14) are provided on the inner wall of the groove (11), wherein the air holes (14) are connected to the cavity (13).
2. The construction process of the assembled corrugated steel box arch structure according to claim 1 is characterized in that: A mounting groove (15) is provided in the middle of the top surface of the base (1), the inner wall of the mounting groove (15) is slidably matched with the outer wall of the hydraulic cylinder (2), a plurality of No. 1 springs (16) are fixedly connected between the bottom outer ring of the hydraulic cylinder (2) and the bottom outer ring of the mounting groove (15), a plurality of guide rods (17) are fixedly connected to the outer ring of the mounting groove (15), the guide rods (17) slidably penetrate the bottom outer ring of the hydraulic cylinder (2), the outer ring of the guide rods (17) is sleeved on the inner ring of the No. 1 spring (16), and a receiving groove (18) is provided on the bottom surface of the base (1). A pressure plate (19) is slidably mounted on the bottom surface of the middle part of the installation groove (15), and a plurality of pressure rods (20) are fixedly connected to the bottom surface of the pressure plate (19). The pressure rods (20) slide through the top wall of the storage groove (18), and a fixing plate (21) is slidably mounted inside the storage groove (18). A plurality of protrusions (22) are fixedly connected to the bottom surface of the fixing plate (21), and the top surface of the fixing plate (21) is fixedly connected to the bottom end of the pressure rod (20). A plurality of No. 2 springs (23) are installed between the bottom surface of the pressure plate (19) and the bottom surface of the middle part of the installation groove (15).
3. The construction process of the assembled corrugated steel box arch structure according to claim 2 is characterized in that: A plurality of through slots (24) are formed around the outer wall of the thorn (22), and the lower end of the through slot (24) is located in the middle of the bottom inclined surface of the thorn (22).
4. The construction process of the assembled corrugated steel box arch structure according to claim 2 is characterized by: The outer ring of the fixing plate (21) is fixedly connected to a plurality of semicircular rings (25), the inner wall of the receiving groove (18) is fixedly connected to a plurality of elastic rods (26), the ends of the elastic rods (26) are fixedly connected to steel balls (27), and the outer walls of the steel balls (27) are slidably matched with the outer walls of the semicircular rings (25).
Citation Information
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