Tool storage and access control system
Through the connection between the intelligent tool cabinet and the MES system and multiple identification methods, tool borrowing and return management is realized, solving the problems of tool replacement closed-loop and service life management in the existing technology, and improving production efficiency and management convenience.
Patent Information
- Application Number
- CN202210953241.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-08-10
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2042-08-10
AI Technical Summary
The existing tool cabinet cannot form a closed-loop system for tool replacement, cannot effectively manage the service life and usage of the tool, and lacks convenience and accuracy.
A tool access control system was designed, and the MES system is connected through the intelligent tool cabinet, and a unique code and QR code management is set to realize the intelligent borrowing and return of tools, and the tool life is counted in real time, and the touch display screen and a variety of Operation is carried out through identification method to ensure the closed loop and safety of the tool.
Real-time control of tool use is realized, production quality and efficiency are improved, tool management is simplified, access errors are reduced, and management convenience and accuracy are improved.
Smart Images

Figure CN115346314B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of intelligent object management, and in particular to a tool storage and access control system. Background Art
[0002] The existing tool cabinets all work in the traditional vending machine mode and can only perform regular take-out and replenishment. They can only be used for daily tool storage. Production line personnel can directly take out tools from the tool cabinet by selecting the tools they need to take. After the system receives the information, it will use the rotation of the spring coil to push the knife out, completing the entire tool taking action.
[0003] The existing tool cabinet cannot form a closed-loop system for tool replacement in which old knives are recycled and new knives are received. It is even more impossible to control the service life of the used knives, and it is impossible to reflect the convenience, accuracy and systematization of tool management. Summary of the invention
[0004] In order to overcome the problems existing in the prior art, the present application provides a tool access control system.
[0005] The tool access control system provided in this application adopts the following technical solution:
[0006] A tool storage and access control system, which is based on an intelligent tool cabinet control system and is used for intelligent management of tool borrowing / returning, includes the following main steps:
[0007] S1: The super administrator sets codes for all tools to ensure that each tool position involved in the production line has a unique code;
[0008] S2: The super manager authorizes the warehouse manager to operate the smart tool cabinet. Each tool taken out of the tool cabinet has a unique QR code. The new tool can only be taken after the QR code of the old tool is collected and confirmed, ensuring the closed loop principle of one in and one out of tools.
[0009] S3: The smart cabinet system is connected to the MES system of the production line equipment. Every time the tool is used in the equipment, the tool life statistics of this tool position will be performed in the smart tool cabinet.
[0010] S4: Setting the average tool life will provide an alarm for tools that have exceeded their lifespan, so that the production line can be informed immediately and check and replace the tools;
[0011] S5: The tool usage data will also be collected and counted, and selected according to different production lines and different time periods.
[0012] By adopting the above technical solutions, the use of tools can be controlled in the first time, which greatly improves the production quality and efficiency, and makes it more convenient and accurate to analyze and control the use of production line tools.
[0013] The operation interface in the intelligent tool cabinet in step S1 includes the code and inventory of the tool, the code of the tool position of the production line, the collection record, the tool life control and recycling system.
[0014] The information and quantity of the borrowed / returned tools in step S2 are obtained by manual input by the user or by scanning and inputting the tool identification information.
[0015] In step S2, the administrator logs in by using one of IC card recognition, fingerprint recognition, face recognition, voice recognition, and account and password input recognition.
[0016] By adopting the above technical solution, the intelligent tool cabinet can clearly feedback various storage data and can control the access of the tool cabinet with one click through the operation interface. The manual input or tool identification information input during the access process effectively reduces the access errors. It is also equipped with a variety of identification methods, which is convenient for administrators to operate and has better security performance.
[0017] A tool intelligent control cabinet comprises a detachably connected tool cabinet and a control cabinet, a touch display screen is embedded in the front of the control cabinet, at least one circuit board assembly is fixedly installed on the inner wall of the control cabinet, and the circuit board assembly is respectively connected to the touch display screen and a tool controller in the tool cabinet; a tool storage rack, a tool issuing device and a tool recovery device are arranged in the tool cabinet, and all are connected to the tool controller, wherein the tool controller is arranged on the top of the tool cabinet.
[0018] By adopting the above technical solution, the detachable connection between the tool cabinet and the control cabinet facilitates the installation and maintenance of both. The touch screen can facilitate the administrator to operate, and the control of the touch screen is connected to the tool controller through the circuit board assembly, realizing the control of the tool cabinet. The tool cabinet stores the tools through the tool storage rack, and the tool discharging and feeding are realized through the tool issuing device and the tool recovery device. The overall coordinated operation relies on the touch screen to send instructions, and the tool controller processes and controls the coordinated operation of each component.
[0019] Preferably, a material taking port is provided below the touch screen in the control cabinet, and a material recovery port is provided on one side of the touch screen, wherein the material taking port is connected with the tool dispensing device, and an electric inner opening door is provided on the material taking port, and the material taking port switch is provided in the material taking port; the material recovery port is connected with the tool recovery device, and an electric outer opening door is provided on the material recovery port.
[0020] By adopting the above technical solution, the material taking port is used for the administrator to take out the knives, and the recycling port is used to put in the knives that need to be stored or recycled after use. The material taking port adopts an electric inner opening door to effectively avoid the risk of the faulty knives breaking out during the material discharging process. The electric outer opening door is used at the material feeding port to effectively avoid the door from affecting the internal screening mechanism. The use of an electrically controlled door opening structure can prevent the knives from harming the operator.
[0021] Preferably, the tool dispensing device is arranged at the front end of the tool storage rack in the tool cabinet, including a transverse slide groove arranged at the bottom of the tool cabinet and a longitudinal slide groove arranged relatively distributed on the inside of the tool cabinet, wherein a lifting slide bar is provided between the longitudinal slide grooves, and the two ends of the lifting slide bar are slidably connected to the longitudinal slide grooves, and the lifting slide bar is provided with a material receiving mechanism which is transversely slidably connected to itself, wherein the bottom of the material receiving mechanism is connected to the transverse slide groove by a lifting cylinder, and the bottom of the lifting cylinder is slidably connected to the transverse slide groove, and the material receiving mechanism includes a sliding part slidably connected to the lifting slide bar and a placement part for receiving the tool.
[0022] By adopting the above technical solution, the tool dispensing device is located at the front end of the tool storage rack, and is lifted and lowered on the longitudinal slide groove through the lifting slide rod through the action of the lifting cylinder at the bottom. The material receiving mechanism moves horizontally on the lifting slide groove through the sliding part therein, so that the corresponding position in the tool storage rack can be selected to take out the tool, and the tool is pushed onto the placement part through the spring push rod in the material guiding mechanism.
[0023] Preferably, the sliding part adopts an I-shaped structure, and the lifting slide bar is provided with an I-shaped through-hole adapted to the sliding part, wherein the sliding part is installed in an upper and lower split type, and the upper and lower ends protrude from the top and bottom surfaces of the lifting slide bar, the bottom of the sliding part is fixedly connected to the top of the lifting cylinder, and the top of the sliding part is fixedly connected to the bottom of the placing part; the placing part includes a chassis and a movable plate slidably connected to the chassis, wherein a telescopic cylinder for driving the movable plate is installed on the chassis.
[0024] By adopting the above technical solution, the I-shaped structure of the sliding part can be stably connected with the I-shaped perforation in the lifting slide bar, and the upper and lower split design of the sliding part can be easily installed and disassembled. In addition, the chassis of the placement part is fixedly installed, and the moving plate on the chassis can be moved on the chassis through the telescopic cylinder drive, so that the Xi'an tool distribution device can transfer the tool to the material taking port.
[0025] Preferably, a feeding trough is installed in the feeding port, wherein the side of the feeding trough adopts a structure embedded with the chassis, and the feeding trough is provided with a structure that is the same as the chassis and is used for the sliding of the movable plate, wherein a touch switch is provided at one end of the feeding trough away from the tool dispensing device.
[0026] By adopting the above technical solution, the side of the material trough can be engaged with the chassis, so that the movable plate with the tool placed on it can be pushed into the material trough through the action of the telescopic cylinder. When one end of the movable plate touches the touch switch, the electric inner door of the material taking port is opened, and the management personnel can take the tool.
[0027] Preferably, a screening mechanism is provided in the recycling material port, including a detection camera and a rotary screener, the rotary screener includes a rotating shaft and a placement slot, wherein a material guide partition is provided in a circumferential array on the rotating shaft, the placement slot is fixedly mounted on the material guide partition, a scrap box is provided at the bottom of the rotating shaft, and a recycling material guide belt is provided on the side of the rotating shaft away from the recycling material port; wherein the recycling material guide belt is connected to the tool recovery device, the recycling box is in the shape of a drawer, and is inserted on the front end surface of the control cabinet.
[0028] By adopting the above technical solution, after the tool is placed in the recycling material port, the screening mechanism uses a detection camera to detect whether it is put back into the tool storage rack or into the recycling box for scrapping. If it is placed in the tool storage rack, the shaft controlled by the reduction motor rotates clockwise to transfer the tool placed in the placement slot on the material guide partition to the recycling material guide belt, and the tool is transferred to the tool recovery device through the recycling material guide belt for recycling. If the shaft is to be scrapped, it rotates counterclockwise to transfer the tool to the recycling box at the bottom of the shaft, and the recycling box adopts a drawer-like structure to facilitate management personnel to take it out.
[0029] Preferably, the tool recovery device is arranged at the rear end of the tool storage rack in the tool cabinet, and includes a displacement mechanism and a material guiding mechanism. The displacement mechanism includes a longitudinal screw rod distributed on both sides of the back of the tool cabinet and the control cabinet, and a first screw sleeve is mounted on the longitudinal screw rod. The first screw sleeves are connected by a transverse screw rod, and a second screw sleeve is installed on the transverse screw rod, wherein the ends of the longitudinal screw rod and the ends of the transverse screw rod are both provided with a driving motor; the material guiding mechanism is installed on the second screw sleeve, and includes a U-shaped guide groove and a spring push rod, wherein the spring push rod is arranged at the end of the U-shaped guide groove, and the rod body of the spring push rod is adapted to the U-shaped guide groove, and a material guiding slope is provided at the end of the U-shaped guide groove away from the spring push rod.
[0030] By adopting the above technical solution, the tool recovery device drives the longitudinal screw and the transverse screw through the driving motor in the displacement mechanism to control the movement of the first thread sleeve and the second thread sleeve respectively, thereby controlling the movement of the position of the material guide mechanism installed on the second thread sleeve so that it corresponds to the position on the tool storage rack to carry out the loading and unloading of the tool. The U-shaped guide groove in the material guide mechanism can correspond to the perforation in the tool storage rack, and the tool is pushed out by the spring push rod. The material guide slope at the outlet of the U-shaped guide groove can facilitate the tool to slide into the tool storage rack. The spring push rod has different telescopic lengths when the tool is issued and the tool is recovered. When the tool is issued, the spring push rod needs to run through the entire tool storage rack, and when the tool is recovered, it only needs to be telescoped to the entrance end of the tool storage rack.
[0031] Preferably, a laser calibration mechanism capable of emitting laser is provided at the end of the U-shaped guide groove, and a laser receiving mechanism is provided on the corresponding tool storage rack.
[0032] By adopting the above technical solution, the laser calibration mechanism provided at the end of the U-shaped material guide trough can correspond to the laser receiving mechanism provided on the tool storage rack, thereby ensuring the position accuracy of the material guide mechanism and ensuring the normal operation of the tool cabinet.
[0033] In summary, the present application includes at least one of the following beneficial technical effects:
[0034] On the existing basis, the tool cabinet is intelligently connected to the production line to track and control the use information of each tool in real time, the equipment position used, the tool life, the use and recycling data statistics and other accurate tool information;
[0035] The intelligent upgrade of the tool cabinet system has evolved from a tool for storing tools into an intelligent and systematic management of tools for all production lines in the company, greatly improving the efficiency and effectiveness of tool management;
[0036] The detachable connection between the tool cabinet and the control cabinet facilitates installation and maintenance of both. The touch screen can be easily operated by the administrator, and the control of the touch screen is connected to the tool controller through the circuit board assembly, realizing the control of the tool cabinet. The tool cabinet stores tools through the tool storage rack, and the tool discharging and feeding are realized through the tool issuing device and the tool recovery device. The overall coordinated operation relies on the touch screen to send instructions, and the tool controller processes and controls the coordinated operation of each component. BRIEF DESCRIPTION OF THE DRAWINGS
[0037] Figure 1 It is a schematic diagram of the overall structure of a tool intelligent control cabinet;
[0038] Figure 2 It is a schematic diagram of the overall structure of the rear side of a tool intelligent control cabinet without the top cover;
[0039] Figure 3 yes Figure 2 Enlarged view of the middle screening mechanism;
[0040] Figure 4 yes Figure 2 Enlarged view of the middle feeding port;
[0041] Figure 5 The present invention is a schematic diagram of the overall structure of a material guide mechanism in a tool intelligent control cabinet.
[0042] Description of the accompanying drawings: 1. tool cabinet; 11. tool controller; 12. tool storage rack; 13. tool issuing device; 131. horizontal slide; 132. longitudinal slide; 133. lifting slide rod; 134. material receiving mechanism; 1341. sliding part; 1342. placing part; 13421. chassis; 13422. moving plate; 13423. telescopic cylinder; 135. lifting cylinder; 14. tool recovery device; 141. displacement mechanism; 1411. longitudinal screw rod; 1412. first screw sleeve; 1413. horizontal screw rod; 1414. second screw sleeve; 142. material guiding mechanism; 14 21. U-shaped guide groove; 1422. Spring push rod; 1423. Material guide slope; 1424. Laser calibration mechanism; 1425. Laser receiving mechanism; 2. Control cabinet; 21. Touch screen; 22. Circuit board assembly; 23. Material taking port; 231. Electric inner opening door; 232. Material taking chute; 2321. Touch pressure switch; 24. Recycling material port; 241. Electric outer opening door; 25. Screening mechanism; 251. Detection camera; 252. Rotary screener; 2521. Rotating shaft; 2522. Placement slot; 2523. Material guide partition; 2524. Scrap box; 253. Recycling material guide belt. DETAILED DESCRIPTION
[0043] The following is combined with Figure 1-5 This application is described in further detail.
[0044] The embodiment of the present application discloses a tool access control system.
[0045] A tool storage and access control system, which is based on an intelligent tool cabinet control system and is used for intelligent management of tool borrowing / returning, includes the following main steps:
[0046] S1: The super administrator sets codes for all tools to ensure that each tool position involved in the production line has a unique code;
[0047] S2: The super manager authorizes the warehouse manager to operate the smart tool cabinet. Each tool taken out of the tool cabinet has a unique QR code. The new tool can only be taken after the QR code of the old tool is collected and confirmed, ensuring the closed loop principle of one in and one out of tools.
[0048] S3: The smart cabinet system is connected to the MES system of the production line equipment. Every time the tool is used in the equipment, the tool life statistics of this tool position will be performed in the smart tool cabinet.
[0049] S4: Setting the average tool life will provide an alarm for tools that have exceeded their lifespan, so that the production line can be informed immediately and check and replace the tools;
[0050] S5: The tool usage data will also be collected and counted, and selected according to different production lines and different time periods.
[0051] The first-time control of tool usage has greatly improved production quality and efficiency, and it is more convenient and accurate to analyze and control the usage of production line tools.
[0052] The operation interface in the intelligent tool cabinet in step S1 includes the code and inventory of the tool, the code of the tool position of the production line, the collection record, the tool life control and recycling system.
[0053] The information and quantity of the borrowed / returned tools in step S2 are obtained by manual input by the user or by scanning and inputting the tool identification information.
[0054] In step S2, the administrator logs in by using one of IC card recognition, fingerprint recognition, face recognition, voice recognition, and account and password input recognition.
[0055] The intelligent tool cabinet can clearly feedback various storage data, and can control the access of the tool cabinet with one click through the operation interface. Manual input or tool identification information input during access effectively reduces access errors. It is also equipped with a variety of identification methods, which is convenient for administrators to operate and has better security performance.
[0056] Reference Figure 1 , Figure 2 , Figure 3 and Figure 4A tool intelligent control cabinet comprises a detachably connected tool cabinet 1 and a control cabinet 2, a touch screen 21 is embedded on the front of the control cabinet 2, at least one circuit board assembly 22 is fixedly installed on the inner wall of the control cabinet 2, and the circuit board assembly 22 is respectively connected to the touch screen 21 and the tool controller 11 in the tool cabinet 1; the tool cabinet 1 is provided with a tool storage rack 12, a tool issuing device 13 and a tool recovery device 14, and all are connected to the tool controller 11, wherein the tool controller 11 is arranged on the top of the tool cabinet 1. The detachable connection between the tool cabinet 1 and the control cabinet 2 facilitates the installation and maintenance of both. The touch screen 21 can facilitate the operation of the administrator, and the control of the touch screen 21 is connected to the tool controller 11 through the circuit board assembly 22, so as to realize the control of the tool to the tool cabinet 1. The tool cabinet 1 stores the tool through the tool storage rack 12, and realizes the discharging and feeding of the tool through the tool issuing device 13 and the tool recovery device 14. The overall coordinated operation relies on the touch screen 21 to send instructions, and the tool controller 11 processes and controls the coordinated operation of each component.
[0057] Reference Figure 1 , Figure 2 and Figure 4 A material taking port 23 is provided below the touch screen 21 in the control cabinet 2, and a material recovery port 24 is provided on one side of the touch screen 21, wherein the material taking port 23 is connected with the tool dispensing device 13, and an electric inner opening door 231 is provided on the material taking port 23, and the switch of the material taking port 23 is provided in the material taking port 23; the material recovery port 24 is connected with the tool recovery device 14, and an electric outer opening door 241 is provided on the material recovery port 24. The material taking port 23 is used for the administrator to take out the tool, and the material recovery port 24 is used to put in the tool that needs to be stored or recovered after use. The material taking port 23 adopts an electric inner opening door 231, which effectively avoids the risk of the faulty tool collapsing during the material discharging process, and the electric outer opening door 241 is adopted at the material inlet, which can effectively avoid the door from affecting the internal screening mechanism 25. The use of an electrically controlled door opening structure can prevent the tool from harming the operator.
[0058] Reference Figure 1 , Figure 2 and Figure 4The tool dispensing device 13 is arranged at the front end of the tool storage rack 12 in the tool cabinet 1, and includes a transverse slide groove 131 arranged at the bottom of the tool cabinet 1 and a longitudinal slide groove 132 arranged on the inner side of the tool cabinet 1 and relatively distributed, wherein a lifting slide rod 133 is arranged between the longitudinal slide grooves 132, and the two ends of the lifting slide rod 133 are slidably connected with the longitudinal slide groove 132, and the lifting slide rod 133 is provided with a material receiving mechanism 134 which is slidably connected with itself transversely, wherein the bottom of the material receiving mechanism 134 is connected to the transverse slide groove 131 through a lifting cylinder 135, and the bottom of the lifting cylinder 135 is slidably connected to the transverse slide groove 131, and the material receiving mechanism 134 includes a sliding part 1341 slidably connected to the lifting slide rod 133 and a placement part 1342 for receiving the tool. The tool dispensing device 13 is at the front end of the tool storage rack 12. It is raised and lowered on the longitudinal slide 132 through the lifting slide rod 133 through the action of the lifting cylinder 135 at the bottom. The material receiving mechanism 134 moves horizontally on the lifting slide through the sliding part 1341 therein, so that the tool can be selected from the corresponding position in the tool storage rack 12 to take out the tool, and the tool is pushed into the placement part 1342 through the spring push rod 1422 in the material guiding mechanism 142.
[0059] Reference Figure 1 , Figure 2 and Figure 4 The sliding part 1341 adopts an I-shaped structure, and the lifting slide bar 133 is provided with an I-shaped perforation adapted to the sliding part 1341, wherein the sliding part 1341 is installed in an upper and lower split type, and the upper and lower ends protrude from the top and bottom surfaces of the lifting slide bar 133, the bottom of the sliding part 1341 is fixedly connected to the top of the lifting cylinder 135, and the top of the sliding part 1341 is fixedly connected to the bottom of the placement part 1342; the placement part 1342 includes a chassis 13421 and a moving plate 13422 slidably connected to the chassis 13421, wherein a telescopic cylinder 13423 for driving the moving plate 13422 is installed on the chassis 13421. The I-shaped structure of the sliding part 1341 can be stably connected to the I-shaped perforation in the lifting slide bar 133, and the upper and lower split design of the sliding part 1341 can be easily installed and disassembled. And the chassis of the placement part 1342 is fixedly installed, and the movable plate 13422 on the chassis 13421 can be moved on the chassis 13421 by being driven by the telescopic cylinder 13423, so that the Xi'an tool dispensing device 13 has the function of transferring the tool to the material taking port 23.
[0060] Reference Figure 1 , Figure 2 and Figure 4A material taking trough 232 is installed in the material taking port 23, wherein the side of the material taking trough 232 adopts a structure that is embedded with the chassis 13421, and the material taking trough 232 is provided with a structure that is the same as the chassis 13421 and is used for the sliding of the movable plate 13422, wherein the end of the material taking trough 232 away from the tool dispensing device 13 is provided with a touch-pressure switch 2321. The side of the material taking trough 232 can be embedded with the chassis 13421, so that the movable plate 13422 with the tool placed thereon is pushed into the material taking trough 232 through the action of the telescopic cylinder 13423, and when one end of the movable plate 13422 touches the touch-pressure switch 2321, the electric inner opening door 231 of the material taking port 23 is opened, and the management personnel can take the tool.
[0061] Reference Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 The recycling port 24 is provided with a screening mechanism 25, including a detection camera 251 and a rotary screener 252, the rotary screener including a rotating shaft 2521 and a placement slot 2522, wherein the rotating shaft 2521 has a material guide partition 2523 in a circumferential array, the placement slot 2522 is fixedly mounted on the material guide partition 2523, a scrap box 2524 is provided at the bottom of the rotating shaft 2521, and a recycling guide belt 253 is provided on the side of the rotating shaft 2521 away from the recycling port 24; wherein the recycling guide belt 253 is connected to the tool recycling device 14, the recycling box is in the shape of a drawer, and is inserted on the front face of the control cabinet 2. After the tool is placed in the recycling port 24, the screening mechanism 25 detects whether it is put back into the tool storage rack 12 or put into the recycling box for scrapping through the detection camera 251. If the tool is placed in the tool storage rack 12, the rotating shaft 2521 controlled by the reduction motor rotates clockwise to transfer the tool placed in the placement slot 2522 on the guide partition 2523 to the recovery guide belt 253, and the tool is transferred to the tool recovery device 14 for recovery through the recovery guide belt 253. If the tool is to be scrapped, the rotating shaft 2521 rotates counterclockwise to transfer the tool to the recovery box at the bottom of the rotating shaft 2521, and the recovery box is a drawer-like structure, which is convenient for management personnel to take out.
[0062] Reference Figure 1 , Figure 2 , Figure 3 and Figure 5The tool recovery device 14 is arranged at the rear end of the tool storage rack 12 in the tool cabinet 1, and includes a displacement mechanism 141 and a material guide mechanism 142. The displacement mechanism 141 includes a longitudinal screw rod 1411 distributed on both sides of the back of the tool cabinet 1 and the control cabinet 2. The longitudinal screw rod 1411 is sleeved with a first wire sleeve 1412. The first wire sleeves 1412 are connected by a transverse screw rod 1413, and a second wire sleeve 1414 is installed on the transverse screw rod 1413. The ends of the longitudinal screw rod 1411 and the ends of the transverse screw rod 1413 are both provided with a driving motor; the material guide mechanism 142 is installed on the second wire sleeve 1414, and includes a U-shaped guide groove 1421 and a spring push rod 1422, wherein the spring push rod 1422 is arranged at the end of the U-shaped guide groove 1421, and the rod body of the spring push rod 1422 is adapted to the U-shaped guide groove 1421, and a material guide slope 1423 is arranged at one end of the U-shaped guide groove 1421 away from the spring push rod 1422. In the tool recovery device 14, the longitudinal screw rod 1411 and the transverse screw rod 1413 are driven by the driving motor in the displacement mechanism 141 to respectively control the movement of the positions of the first wire sleeve 1412 and the second wire sleeve 1414, thereby controlling the movement of the position of the material guide mechanism 142 installed on the second wire sleeve 1414, so that it corresponds to the position on the tool storage rack 12, so as to carry out the loading and unloading of the tool. The U-shaped guide groove 1421 in the material guide mechanism 142 can correspond to the perforation in the tool storage rack 12, and the tool is pushed out by the spring push rod 1422. The material guide slope 1423 at the outlet of the U-shaped guide groove 1421 can facilitate the tool to slide into the tool storage rack 12. The spring push rod 1422 has different extension lengths when the tool is released and the tool is recovered. When the tool is released, the spring push rod 1422 needs to pass through the entire tool storage rack 12, and when the tool is recovered, it only needs to be extended to the entrance end of the tool storage rack 12.
[0063] Reference Figure 2 and Figure 5 The end of the U-shaped guide groove 1421 is provided with a laser calibration mechanism 1424 capable of emitting lasers, and the corresponding tool storage rack 12 is provided with a laser receiving mechanism 1425. The laser calibration mechanism 1424 provided at the end of the U-shaped guide groove can correspond to the laser receiving mechanism 1425 provided on the tool storage rack 12, thereby ensuring the position accuracy of the guide mechanism 142 and ensuring the normal operation of the tool cabinet 1.
[0064] Working principle: During the tool distribution process, the tool placement rack places the mobile disk 13422 in the material receiving mechanism 134 at the corresponding grid exit of the tool storage cabinet through the movement of the lifting slide bar 133 and the material receiving mechanism 134 on the lifting slide bar 133, and the tool placed in the tool storage cabinet is pushed into the mobile disk 13422 through the spring push rod 1422 in the material guide mechanism 142. The material receiving mechanism 134 is moved, and the chassis 13421 on the material receiving mechanism 134 is adapted and engaged with the material trough 232, and then the mobile disk 13422 is pushed into the material trough 232 by the telescopic cylinder 13423, and the mobile disk 13422 triggers the touch switch 2321, and the electric inner door 231 opens, and the manager takes out the tool.
[0065] During the tool recovery process, the management personnel put the tool into the recovery material port 24, and the tool is detected by the detection camera 251 in the screening mechanism 25. When the tool can be reused, the rotating shaft 2521 controlled by the reduction motor rotates clockwise to transfer the tool placed in the placement slot 2522 on the material guide partition 2523 to the recovery material guide belt, and the tool is transferred to the tool recovery device 14 for recovery through the recovery material guide belt. When it can no longer be used, the scrap rotating shaft 2521 rotates counterclockwise to transfer the tool to the recovery box at the bottom of the rotating shaft 2521. In the tool recovery device 14, the driving motor in the displacement mechanism 141 drives the longitudinal screw rod 1411 and the transverse screw rod 1413 to control the movement of the first wire sleeve 1412 and the second wire sleeve 1414 respectively, thereby controlling the movement of the position of the material guide mechanism 142 installed on the second wire sleeve 1414, so that it corresponds to the position on the tool storage rack 12. After the laser calibration mechanism 1424 provided at the end of the U-shaped material guide groove on the material guide mechanism 142 is calibrated with the laser receiving mechanism 1425 provided on the tool storage rack 12, the spring push rod 1422 in the material guide mechanism 142 pushes the tool out, and the material guide slope 1423 at the exit of the U-shaped guide groove 1421 can facilitate the tool to slide into the tool storage rack 12.
[0066] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A tool access control system, characterized in that: The management and control system is based on an intelligent tool cabinet control system, comprising an intelligent tool control cabinet, comprising a detachably connected tool cabinet body (1) and a control cabinet body (2), wherein a touch display screen (21) is embedded on the front of the control cabinet body (2), and at least one circuit board assembly (22) is fixedly installed on the inner wall of the control cabinet body (2), wherein the circuit board assembly (22) is respectively connected to the touch display screen (21) and a tool controller (11) in the tool cabinet body (1); wherein a tool storage rack (12), a tool issuing device (13) and a tool recovery device (14) are provided in the tool cabinet body (1), and are all connected to the tool controller (11), wherein the tool controller (11) is arranged at the top of the tool cabinet body (1), and the tool recovery device (14) is arranged at the rear end of the tool storage rack (12) in the tool cabinet body (1), and comprises a displacement mechanism (141) and a material guiding mechanism (142), wherein the displacement mechanism (141) comprises a plurality of components distributed in the tool cabinet body (1 ) and the longitudinal screw rod (1411) on both sides of the back of the control cabinet (2), the longitudinal screw rod (1411) is sleeved with a first thread sleeve (1412), the first thread sleeves (1412) are connected by a transverse screw rod (1413), and the transverse screw rod (1413) is installed with a second thread sleeve (1414), wherein the end of the longitudinal screw rod (1411) and the end of the transverse screw rod (1413) are both provided with a driving motor; the material guide mechanism (142) is installed The second wire sleeve (1414) includes a U-shaped guide groove (1421) and a spring push rod (1422), wherein the spring push rod (1422) is arranged at the end of the U-shaped guide groove (1421), and the rod body of the spring push rod (1422) is adapted to the U-shaped guide groove (1421), and a material guide slope (1423) is arranged at one end of the U-shaped guide groove (1421) away from the spring push rod (1422), which is used for intelligent management of borrowing / returning of cutting tools, and includes the following main steps: S1: The super administrator sets codes for all tools to ensure that each tool position involved in the production line has a unique code; S2: The super manager authorizes the warehouse manager to operate the smart tool cabinet. Each tool taken out of the tool cabinet has a unique QR code. The new tool can only be taken after the QR code of the old tool is collected and confirmed, ensuring the closed loop principle of one in and one out of tools. S3: The smart cabinet system is connected to the MES system of the production line equipment. Every time the tool is used in the equipment, the tool life statistics of this tool position will be performed in the smart tool cabinet. S4: Setting the average tool life will provide an alarm for tools that have exceeded their lifespan, so that the production line can be informed immediately and check and replace the tools; S5: The tool usage data will also be collected and counted, and selected according to different production lines and different time periods.
2. A tool access control system according to claim 1, characterized in that: The operation interface in the intelligent tool cabinet in step S1 includes the code and inventory of the tool, the code of the tool position of the production line, the collection record, the tool life control and recycling system.
3. A tool storage and access control system according to claim 1, characterized in that: A material taking port (23) is arranged below the touch display screen (21) in the control cabinet (2), and a material recovery port (24) is arranged on one side of the touch display screen (21), wherein the material taking port (23) is connected to the tool dispensing device (13), and an electric inner opening door (231) is arranged on the material taking port (23), and a switch of the material taking port (23) is arranged inside the material taking port (23); the material recovery port (24) is connected to the tool recovery device (14), and an electric outer opening door (241) is arranged on the material recovery port (24).
4. A tool storage and access control system according to claim 3, characterized in that: The tool dispensing device (13) is arranged at the front end of the tool storage rack (12) in the tool cabinet (1), and comprises a transverse slide groove (131) arranged at the bottom of the tool cabinet (1) and a longitudinal slide groove (132) arranged on the inner side of the tool cabinet (1) and relatively distributed, wherein a lifting slide rod (133) is arranged between the longitudinal slide grooves (132), and the two ends of the lifting slide rod (133) are slidably connected to the longitudinal slide groove (132), and the lifting slide rod (133) is provided with a material receiving mechanism (134) which is slidably connected to itself transversely, wherein the bottom of the material receiving mechanism (134) is connected to the transverse slide groove (131) through a lifting cylinder (135), and the bottom of the lifting cylinder (135) is slidably connected to the transverse slide groove (131), and the material receiving mechanism (134) comprises a sliding part (1341) slidably connected to the lifting slide rod (133) and a placement part (1342) for receiving the tool.
5. A tool storage and access control system according to claim 4, characterized in that: The sliding part (1341) adopts an I-shaped structure, and the lifting slide bar (133) is provided with an I-shaped perforation adapted to the sliding part (1341), wherein the sliding part (1341) is installed in an upper and lower split manner, and the upper and lower ends protrude from the top surface and the bottom surface of the lifting slide bar (133), the bottom of the sliding part (1341) is fixedly connected to the top of the lifting cylinder (135), and the top of the sliding part (1341) is fixedly connected to the bottom of the placement part (1342); the placement part (1342) includes a chassis (13421) and a moving disk (13422) slidably connected to the chassis (13421), wherein a telescopic cylinder (13423) for driving the moving disk (13422) is installed on the chassis (13421).
6. A tool storage and access control system according to claim 5, characterized in that: A material taking trough (232) is installed in the material taking port (23), wherein the side of the material taking trough (232) adopts a structure that is embedded with the chassis (13421), and the material taking trough (232) is provided with a structure that is the same as the chassis (13421) and is used for the sliding of the movable plate (13422), wherein a touch pressure switch (2321) is provided at one end of the material taking trough (232) away from the tool dispensing device (13).
7. A tool storage and access control system according to claim 3, characterized in that: A screening mechanism (25) is arranged in the recycling material port (24), comprising a detection camera (251) and a rotary screener (252); the rotary screener (252) comprises a rotating shaft (2521) and a placement slot (2522); a material guide baffle (2523) is arranged in a circular array on the rotating shaft (2521); the placement slot (2522) is fixedly mounted on the material guide baffle (2523); a scrap box (2524) is arranged at the bottom of the rotating shaft (2521); a recycling material guide belt (253) is arranged on the side of the rotating shaft (2521) away from the recycling material port (24); the recycling material guide belt (253) is connected to the tool recovery device (14); the recycling box is in the shape of a drawer and is inserted into the front end surface of the control cabinet (2).
8. A tool storage and access control system according to claim 1, characterized in that: A laser calibration mechanism (1424) capable of emitting laser light is provided at the end of the U-shaped guide groove (1421), and a laser receiving mechanism (1425) is provided on the corresponding tool storage rack (12).
Citation Information
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