Sound insulation device

By designing an acoustic device including magnetic attachment and movable sound insulation structure, the problem of the sound insulation device affecting maintenance and safety hazards in strong windy weather during operation of the tubular belt conveyor is solved, and the effect of facilitating maintenance and reducing safety risks is achieved.

CN115394273BActive Publication Date: 2025-06-17SHENHUA ZHUNGER ENERGY +2
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Patent Information

Application Number
CN202211202598.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-09-29
Publication Date
2025-06-17
Estimated Expiration
2042-09-29

AI Technical Summary

Technical Problem

In the prior art, the sound insulation device of the tubular belt conveyor can easily affect the normal maintenance of the conveyor by the staff during operation, and may cause the overall overturning of the conveyor in strong winds, posing a safety hazard.

Method used

A sound insulation device is designed, including a base and a sound insulation assembly. The sound insulation assembly consists of a first sound insulation structure, a second sound insulation structure and a bearing structure. The first sound insulation structure can be magnetically attached or separated from the bearing structure. The second sound insulation structure can be rotated under the action of wind to avoid the installation holes and ensure the normal operation and maintenance of the conveyor belt.

Benefits of technology

It effectively solves the problem that the sound insulation device affects staff maintenance, and reduces the resistance of the sound insulation structure in strong winds, prevents the conveyor from capsizing, and reduces safety hazards.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides a sound insulation device. The sound insulation device includes: a machine base, including a top plate, a bottom plate and a support plate, the top plate is connected to the bottom plate through the support plate, the support plate has a mounting hole for installing a tubular belt conveyor, the top plate, the bottom plate and the support plate are surrounded to form a mounting port, and the mounting port is located on both sides of the conveyor belt; a sound insulation component is arranged at the mounting port and includes a first sound insulation structure, a second sound insulation structure and at least two receiving structures, the receiving structure is arranged on the support plate, the first end of the first sound insulation structure is rotatably connected to a receiving structure, the second end of the first sound insulation structure has an attraction state of magnetic attraction with another receiving structure and a maintenance state separated from the receiving structure; the first sound insulation structure has a mounting hole, and the second sound insulation structure can be movably arranged in the mounting hole to block or avoid the mounting hole. The present invention solves the problem that the sound insulation device in the prior art affects the normal maintenance of the conveyor by the staff and even creates safety hazards.
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Description

Technical Field

[0001] The invention relates to the technical field of tubular belt conveyors, and in particular to a sound insulation device. Background Art

[0002] At present, the composition of tubular belt conveyors is basically the same as that of ordinary belt conveyors. They are also composed of driving parts, rollers, rollers, brackets, belts, belt conveyor protection, etc. The head and tail sections are exactly the same as ordinary belt conveyors. The difference is the transition section and the middle conveying section. The transition section is to gradually transition the belt from an ordinary trough to a sealed circle. The middle conveying section is to transport materials in a fully enclosed circle with the belt. The return journey of the belt is also the same.

[0003] In the prior art, tubular belt conveyors are usually used for long-distance transportation, which inevitably requires them to pass through residential areas. During the operation of tubular belt conveyors, especially when a large number of rollers are in operation, there is not only low-frequency noise generated by the friction of the rollers, but also high-frequency noise caused by the slapping of the belts and rollers due to the radial runout of the rollers. This makes sound insulation and noise reduction relatively difficult and easily brings negative impacts on the normal life of residential areas.

[0004] In order to solve the above noise problem, closed sound insulation walls (boards) are installed on both sides of the tubular belt conveyor to achieve better sound insulation and noise reduction effects. However, the above closed sound insulation walls (boards) not only make it more difficult for personnel to enter and exit the inspection equipment, but most importantly, if there is strong wind, the huge resistance caused by the closed sound insulation walls (boards) may cause the tubular belt conveyor to overturn as a whole, which will bring huge hidden dangers to its safety in use. Summary of the invention

[0005] The main purpose of the present invention is to provide a sound insulation device to solve the problem in the prior art that the sound insulation device affects the normal maintenance of the conveyor by the staff and even creates a potential safety hazard.

[0006] In order to achieve the above-mentioned object, the present invention provides a sound insulation device, comprising: a machine base, comprising a top plate, a bottom plate and a support plate, the top plate is connected to the bottom plate through the support plate, the support plate has a first mounting hole for mounting a conveyor belt of a tubular belt conveyor, the top plate, the bottom plate and the support plate surround to form a mounting opening, and the mounting opening is located on both sides of the conveyor belt; a sound insulation component is arranged at the mounting opening, the sound insulation component comprises a first sound insulation structure, a second sound insulation structure and at least two receiving structures, the receiving structure is arranged on the support plate, the first end of the first sound insulation structure is rotatably connected to one receiving structure, the second end of the first sound insulation structure has an attraction state of magnetic attraction with another receiving structure and a maintenance state of separation from the receiving structure; wherein the first sound insulation structure has a second mounting hole, and the second sound insulation structure can be movably arranged in the second mounting hole to block or avoid the second mounting hole.

[0007] Further, the sound insulation component further includes: a rotating shaft, which is disposed in the first sound insulation structure, and the second sound insulation structure is pivotally connected to the first sound insulation structure through the rotating shaft.

[0008] Further, the second sound insulation structure includes: a surrounding plate having a receiving cavity; a first sound insulation material disposed in the receiving cavity; the first sound insulation material is sound insulation cotton or sound insulation felt.

[0009] Further, the surrounding plate includes: a first arc-shaped plate; a second arc-shaped plate disposed opposite to the first arc-shaped plate; a first flat plate, with both ends of the first flat plate connected to the first arc-shaped plate and the second arc-shaped plate respectively; a second flat plate disposed opposite to the first flat plate, with both ends of the second flat plate connected to the first arc-shaped plate and the second arc-shaped plate respectively; wherein, the first arc-shaped plate, the first flat plate, the second arc-shaped plate and the second flat plate surround to form the receiving cavity, and the central axis of the first arc-shaped plate or the second arc-shaped plate is coaxially arranged with the central axis of the rotating shaft.

[0010] Further, the sound insulation device further includes: a magnetic attraction assembly, including a first attraction structure and a second attraction structure, the first attraction structure is disposed on a receiving structure for magnetically attracting the lower end of the first sound insulation structure or formed by at least part of the receiving structure, and the second attraction structure is disposed on the first sound insulation structure or inside the first sound insulation structure; wherein, one of the first attraction structure and the second attraction structure is a first magnet, and the other of the first attraction structure and the second attraction structure is a second magnet or made of ferromagnetic metal.

[0011] Further, the first sound insulation structure includes: a sound insulation board, with the first end of the sound insulation board rotatably connected to a receiving structure; a sound insulation container movably connected to the second end of the sound insulation board, and the second attraction structure is disposed inside the sound insulation container or on the surface of the sound insulation container away from the first end; the sound insulation container is made of non-ferromagnetic material; a connecting assembly, the second end of the sound insulation board is connected to the sound insulation container through the connecting assembly, the connecting assembly includes an elastic structure, and the elastic structure is connected to the sound insulation container to apply an elastic force to the sound insulation container to move towards the sound insulation board side; wherein, when the first sound insulation structure is in the attracted state, the elastic structure is in a stretched state.

[0012] Further, the connecting assembly further includes: a connecting body having a first mounting opening and a guiding hole communicating with each other, at least part of the sound insulation container extends into the first mounting opening to form an installation cavity with at least part of the connecting body around, and the elastic structure is disposed in the installation cavity; a connecting rod, the connecting rod passes through the guiding hole and the sound insulation container to drive the sound insulation container to move towards or away from the sound insulation board along the extending direction of the guiding hole.

[0013] Furthermore, the receiving structure is a first suction structure, and the second suction structure is arranged on the inner bottom surface of the sound insulation container; wherein the bottom surface of the sound insulation container includes a plane and an arc surface, the arc surface is arranged around the plane, and the first suction structure is used to fit with the plane.

[0014] Furthermore, the first end of the sound insulation container is movably connected to the connection body, the second end of the sound insulation container is used for magnetic attraction with the receiving structure, and the cross-sectional area of ​​the first end is smaller than the cross-sectional area of ​​the second end.

[0015] Furthermore, the sound insulation device further comprises: a limiting rod, which is located at the installation opening and at the inner side of the first sound insulation structure, so as to limit and stop the first sound insulation structure.

[0016] According to the technical solution of the present invention, the sound insulation device includes a machine base and a sound insulation assembly. The machine base includes a top plate, a bottom plate and a support plate. The top plate is connected to the bottom plate through the support plate. The support plate has a first mounting hole for mounting the conveyor belt of the tubular belt conveyor. The top plate, the bottom plate and the support plate are surrounded to form a mounting opening, and the mounting opening is located on both sides of the conveyor belt. The sound insulation assembly is arranged at the mounting opening. The sound insulation assembly includes a first sound insulation structure, a second sound insulation structure and at least two receiving structures. The receiving structure is arranged on the support plate, and the upper end of the sound insulation structure is rotatably connected to a receiving structure. The first sound insulation structure has a second mounting hole, and the second sound insulation structure can be movably arranged in the second mounting hole to block or avoid the second mounting hole. In this way, the lower end of the first sound insulation structure has an attraction state of magnetic attraction with another receiving structure and a maintenance state of separation from the receiving structure. In the initial state, the first sound insulation structure is in the attraction state, which plays a role in sound insulation and noise reduction for the conveyor belt; when the staff needs to maintain the conveyor belt, the first sound insulation structure is operated to switch the first sound insulation structure from the attraction state to the maintenance state, and the staff can maintain the conveyor belt through the installation port. Since the first sound insulation structure is magnetically attracted to the receiving structure and the second sound insulation structure is movably arranged on the first sound insulation structure, if there is strong wind, the first sound insulation structure can be separated from the receiving structure under the action of wind, reducing the resistance of the sound insulation structure to prevent the conveyor from overturning as a whole, and the second sound insulation structure can be rotated relative to the first sound insulation structure under the action of wind to avoid the second installation hole, thereby solving the problem that the sound insulation device in the prior art affects the normal maintenance of the conveyor by the staff and even creates safety hazards, which is convenient for the staff to maintain the conveyor and reduces the safety hazards caused by the sound insulation device. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The drawings constituting a part of the present application are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:

[0018] Figure 1 shows a cross-sectional view showing an embodiment of a sound insulation device according to the present invention;

[0019] Figure 2 Shows Figure 1 A cross-sectional view of a second sound insulation structure of the sound insulation device;

[0020] Figure 3 Shows Figure 2 A partial cross-sectional view of the sound insulation structure of the sound insulation assembly in the embodiment of the present invention when the sound insulation structure is in a closed state;

[0021] Figure 4 Shows Figure 2 A partial cross-sectional view of the sound insulation structure of the sound insulation assembly in the maintenance state;

[0022] Figure 5 Shows Figure 1 A cross-sectional view of a receiving structure of a sound insulation component;

[0023] Figure 6 Shows Figure 1 Side view of the sound insulation device in.

[0024] The above drawings include the following reference numerals:

[0025] 1. Machine base; 101. Top plate; 102. Bottom plate; 103. Support plate; 2. First mounting hole; 3. Sound insulation assembly; 301. Support structure; 3011. First sub-support structure; 3011a. First plate section; 3011b. Second plate section; 3011c. Third plate section; 3011d. Second mounting opening; 3012. Second sub-support structure; 302. Sound insulation board; 3021. Second sound insulation material; 3022. Board body; 303. Sound insulation container ; 304, second suction structure; 305, spherical damping particles; 310, first sound insulation structure; 4, connecting body; 5, elastic structure; 6, guide hole; 7, connecting rod; 8, third sound insulation material; 11, fixing block; 12, limiting rod; 13, second sound insulation structure; 131, enclosure; 1311, first arc plate; 1312, second arc plate; 1313, first flat plate; 1314, second flat plate; 132, first sound insulation material; 14, rotating shaft. DETAILED DESCRIPTION

[0026] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0027] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.

[0028] In the present invention, unless otherwise specified, the directional words used, such as "up" and "down", usually refer to the directions shown in the drawings, or to the vertical, perpendicular or gravity directions; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above directional words are not used to limit the present invention.

[0029] In order to solve the problem in the prior art that the sound insulation device affects the normal maintenance of the conveyor by the staff and even creates a safety hazard, the present application provides a sound insulation device.

[0030] like Figures 1 to 6 As shown, the sound insulation device includes a machine base 1 and a sound insulation component 3. The machine base 1 includes a top plate 101, a bottom plate 102 and a support plate 103. The top plate 101 is connected to the bottom plate 102 through the support plate 103. The support plate 103 has a first mounting hole 2 for mounting the conveyor belt of the tubular belt conveyor. The top plate 101, the bottom plate 102 and the support plate 103 surround and form a mounting opening, and the mounting opening is located on both sides of the conveyor belt. The sound insulation component 3 is arranged at the mounting opening. The sound insulation component 3 includes a first sound insulation structure 310, a second sound insulation structure 13 and at least two receiving structures 301. The receiving structure 301 is arranged on the support plate 103. The first end of the first sound insulation structure 310 is rotatably connected to one receiving structure 301. The second end of the first sound insulation structure 310 has an attraction state of magnetic attraction with another receiving structure 301 and a maintenance state of separation from the receiving structure 301. The first sound insulation structure has a second mounting hole, and the second sound insulation structure 13 can be movably disposed in the second mounting hole to block or avoid the second mounting hole.

[0031] The technical solution of this embodiment is applied, and the sound insulation device includes a machine base 1 and a sound insulation component 3. The machine base includes a top plate 101, a bottom plate 102 and a support plate 103. The top plate 101 is connected to the bottom plate 102 through the support plate 103. The support plate 103 has a first mounting hole 2 for mounting the conveyor belt of the tubular belt conveyor. The top plate 101, the bottom plate 102 and the support plate 103 surround and form a mounting opening, and the mounting opening is located on both sides of the conveyor belt. The sound insulation component 3 is arranged at the mounting opening. The sound insulation component 3 includes a first sound insulation structure 310, a second sound insulation structure 13 and at least two receiving structures 301. The receiving structure 301 is arranged on the support plate 103, and the upper end of the sound insulation structure is rotatably connected to one of the receiving structures 301. The first sound insulation structure 310 has a second mounting hole, and the second sound insulation structure 13 can be movably arranged in the second mounting hole to block or avoid the second mounting hole. In this way, the lower end of the first sound insulation structure 310 has an attraction state of being magnetically attracted to another receiving structure 301 and a maintenance state of being separated from the receiving structure 301. In the initial state, the first sound insulation structure 310 is in the attraction state, which plays a role in sound insulation and noise reduction for the conveyor belt; when the staff needs to maintain the conveyor belt, the first sound insulation structure 310 is operated to switch the first sound insulation structure 310 from the attraction state to the maintenance state, and the staff can maintain the conveyor belt through the installation port. Since the first sound insulation structure 310 and the receiving structure 301 are magnetically attracted and the second sound insulation structure 13 is movably arranged on the first sound insulation structure 310, if strong winds occur, the first sound insulation structure 310 can be separated from the receiving structure 301 under the action of wind, thereby reducing the resistance to the sound insulation structure to prevent the conveyor from overturning as a whole, and the second sound insulation structure 13 can rotate relative to the first sound insulation structure 310 under the action of wind to avoid the second mounting hole, thereby solving the problem in the prior art that the sound insulation device affects the normal maintenance of the conveyor by the staff and even creates a safety hazard, making it convenient for the staff to maintain the conveyor and reducing the safety hazard caused by the sound insulation device.

[0032] like Figure 2 As shown, the sound insulation assembly 3 further includes a rotating shaft 14. The rotating shaft 14 is disposed inside the first sound insulation structure 310, and the second sound insulation structure 13 is pivotally connected to the first sound insulation structure 310 via the rotating shaft 14.

[0033] like Figure 2 As shown, the second sound insulation structure 13 includes a panel 131 and a first sound insulation material 132. The panel 131 has a receiving cavity. The first sound insulation material 132 is arranged in the receiving cavity; the first sound insulation material 132 is sound insulation cotton or sound insulation felt.

[0034] like Figure 2As shown in the figure, the enclosing plate 131 includes a first arc plate 1311, a second arc plate 1312, a first flat plate 1313 and a second flat plate 1314. Among them, the second arc plate 1312 is arranged opposite to the first arc plate 1311. Both ends of the first flat plate 1313 are respectively connected to the first arc plate 1311 and the second arc plate 1312. The second flat plate 1314 is arranged opposite to the first flat plate 1313, and both ends of the second flat plate 1314 are respectively connected to the first arc plate 1311 and the second arc plate 1312; among them, the first arc plate 1311, the first flat plate 1313, the second arc plate 1312 and the second flat plate 1314 surround to form a receiving cavity, and the central axis of the first arc plate 1311 or the second arc plate 1312 is coaxially arranged with the central axis of the rotating shaft 14.

[0035] As Figure 1 , Figure 3 , Figure 4 and Figure 6 shown, the sound insulation device further includes a magnetic attraction assembly. The magnetic attraction assembly includes a first attraction structure and a second attraction structure 304. The first attraction structure is arranged on a receiving structure 301 for magnetically attracting the lower end of the first sound insulation structure 310 or is formed by at least part of the receiving structure 301, and the second attraction structure 304 is arranged on the first sound insulation structure 310 or is located inside the first sound insulation structure 310. Among them, one of the first attraction structure and the second attraction structure 304 is a first magnet, and the other of the first attraction structure and the second attraction structure 304 is a second magnet or is made of ferromagnetic metal. In this way, the above settings make the selection of the structures of the first attraction structure and the second attraction structure 304 more flexible on the one hand to meet different use requirements and working conditions, and also improve the processing flexibility of the staff; on the other hand, it ensures that the first sound insulation structure 310 can be magnetically attracted or separated from the receiving structure 301 to play a role in sound insulation and noise reduction and facilitate maintenance.

[0036] In this embodiment, the first attraction structure is formed by at least part of the receiving structure and is a first magnet, and the second attraction structure 304 is arranged on the first sound insulation structure 310 and is a second magnet. In this way, when the sound insulation device is in the initial state, the first magnet is magnetically attracted to the second attraction structure 304, effectively ensuring that low-frequency vibration can be fully transmitted into the first sound insulation structure 310, thereby effectively ensuring the low-frequency noise reduction effect. In case of strong wind weather, when the force of the wind on the first sound insulation structure 310 is greater than the magnetic attraction force between the first attraction structure and the second attraction structure 304, the first sound insulation structure 310 can be separated from the receiving structure 301, allowing the wind to pass through smoothly, which can not only ensure that the first sound insulation structure 310 will not be damaged, but also prevent safety problems in use due to excessive wind resistance.

[0037] Specifically, the second attraction structure 304 is a bar magnet, and the first sound insulation structure 310 is filled with a plurality of spherical damping particles, which can effectively enhance the surface contact force between the spherical damping particles, thereby enhancing the inelastic collision and friction effect between the spherical damping particles, and further enhancing the noise reduction effect.

[0038] It should be noted that the arrangement positions of the first suction structure and the second suction structure 304 are not limited thereto, and can be adjusted according to working conditions and usage requirements.

[0039] In other embodiments not shown in the accompanying drawings, the first attraction structure is arranged on a receiving structure for magnetically attracting the lower end of the sound insulation structure and is a first magnet, and the second attraction structure is located in the sound insulation structure and is made of ferromagnetic metal, so that when the sound insulation device is in the initial state, the first magnet and the second attraction structure are magnetically attracted, effectively ensuring that low-frequency vibrations can be fully transmitted to the sound insulation structure, thereby effectively ensuring the low-frequency noise reduction effect. If there is strong wind, when the force of the wind on the sound insulation structure is greater than the magnetic attraction force between the first attraction structure and the second attraction structure, the sound insulation structure can be separated from the receiving structure, so that the wind can pass smoothly, which can not only ensure that the sound insulation structure will not be damaged, but also prevent the use safety problems caused by excessive wind resistance.

[0040] Optionally, the first sound insulation structure 310 includes a sound insulation board 302, a sound insulation container 303 and a connecting assembly. The first end of the sound insulation board 302 is rotatably connected to a receiving structure 301. The sound insulation container 303 is movably connected to the second end of the sound insulation board 302, and the second suction structure 304 is arranged in the sound insulation container 303 or on the surface of the sound insulation container 303 away from the first end; the sound insulation container 303 is made of non-ferromagnetic material. The second end of the sound insulation board 302 is connected to the sound insulation container 303 through a connecting assembly, and the connecting assembly includes an elastic structure 5, which is connected to the sound insulation container 303 to apply an elastic force to the sound insulation container 303 to move toward one side of the sound insulation board 302. When the first sound insulation structure 310 is in the suction state, the elastic structure 5 is in a stretched state. In this way, the soundproof container 303 is filled with spherical damping particles, and the vibration mechanism of the vibration system is consumed through the inelastic collision and friction between the spherical damping particles to achieve the effect of low-frequency noise reduction, thereby ensuring that the sound insulation device can soundproof and reduce high-frequency noise and low-frequency noise. At the same time, when the soundproof container 303 is magnetically attracted to the first attraction structure, the elastic structure 5 is in a stretched state; when the soundproof container 303 is separated from the first attraction structure, the elastic structure 5 drives the soundproof container 303 to apply an elastic force moving toward one side of the soundproof board 302 to achieve rapid separation of the soundproof container 303 and the receiving structure 301. Figure 3 and Figure 4As shown, the spherical damping particles 305 are filled in the sound insulation container 303 and the sound insulation container 303 is made of non-ferromagnetic material, thereby reducing the magnetic adsorption force between the first attraction structure and the second attraction structure 304. Under the premise of ensuring that the sound insulation device can perform sound insulation and noise reduction, the first attraction structure and the second attraction structure 304 are easily separated under the action of wind, which can not only ensure that the first sound insulation structure 310 will not be damaged, but also prevent the use safety problem caused by excessive wind resistance.

[0041] In this embodiment, the second suction structure 304 is disposed in the sound insulation container 303, and the sound insulation container 303 is made of aluminum.

[0042] Specifically, when it is necessary to inspect the conveyor belt, the inspector can directly push the soundproof container 303 to separate the soundproof container 303 from the receiving structure 301 and avoid part of the installation opening. At this time, the inspector can enter through the installation opening and perform equipment inspection. At the same time, the sound insulation board 302 is used to isolate high-frequency noise, and low-frequency vibration can be fully transmitted to the soundproof container 303, thereby effectively ensuring the low-frequency noise reduction effect.

[0043] In this embodiment, the elastic structure 5 is a spring, and when the first sound insulation structure 310 is in the attracted state, the spring is in a stretched state. In this way, the above arrangement makes the structure of the elastic structure 5 simpler, easier to process and realize, and reduces the processing cost and difficulty of the elastic structure 5.

[0044] like Figures 2 to 4 As shown, the connection assembly also includes a connection body 4 and a connection rod 7. The connection body 4 has a first installation opening and a guide hole 6 that are interconnected. At least part of the soundproof container 303 extends into the first installation opening to surround at least part of the connection body 4 to form a mounting cavity, and the elastic structure 5 is arranged in the mounting cavity. The connection rod 7 is inserted into the guide hole 6 and the soundproof container 303 to drive the soundproof container 303 to move toward or away from the soundproof board 302 along the extension direction of the guide hole 6. In this way, the above arrangement ensures that the soundproof container 303 can perform telescopic movement relative to the connection body 4. On the one hand, it ensures that the soundproof container 303 can be magnetically attracted and separated from the first attraction structure, and ensures that the soundproof device can soundproof and reduce noise on the conveyor belt, and it is also convenient for the staff to maintain the tubular belt conveyor; on the other hand, it prevents the soundproof container 303 from rotating around the connection rod 7 and causing the soundproof container 303 and / or the receiving structure 301 to be damaged due to motion interference.

[0045] In this embodiment, there are two guiding holes 6 which are arranged oppositely. The connecting rod 7 extends into the two guiding holes 6, and the extending direction of each guiding hole 6 is consistent with the lifting direction of the sound insulation container 303. Wherein, one end of the connecting body 4 is welded to the sound insulation board 302, the other end of the connecting body 4 has a first mounting opening, and the guiding hole 6 is arranged at this end.

[0046] Optionally, there is one elastic structure 5; or, there are multiple elastic structures 5 which are all arranged in the mounting cavity. In this way, the above setting makes the selection of the number of the elastic structures 5 more flexible to meet different usage requirements and working conditions, and also improves the processing flexibility of the staff.

[0047] In this embodiment, the sound insulation board 302 is of a hollow structure, and a second sound insulation material 3021 is filled in the hollow structure. The second sound insulation material 3021 is sound insulation cotton or sound insulation felt; and / or, a third sound insulation material 8 is filled in the second mounting hole. The third sound insulation material 8 is sound insulation cotton or sound insulation felt. In this way, the above setting ensures that the sound insulation board 302 and / or the connecting component have a noise reduction and sound insulation effect, thereby reducing the noise generated during the operation of the conveyor belt and improving the user experience. At the same time, the above setting makes the selection of the structures of the second sound insulation material 3021 and the third sound insulation material 8 more diverse to meet different usage requirements and working conditions, and also improves the processing flexibility of the staff.

[0048] Specifically, the sound insulation board 302 includes a plurality of plate bodies 3022 connected end to end. The plate bodies 3022 are first steel plates, and a plurality of first steel plates surround to form a hollow cavity. The second sound insulation material 3021 is arranged in the hollow cavity. The connecting body 4 is made by welding three second steel plates distributed in an n shape to each other, and the second steel plate located at the uppermost part is fixedly connected to the bottom end of the plate body 3022 by welding.

[0049] Optionally, there are multiple first sound insulation structures 310 on the same side, and the multiple first sound insulation structures 310 are arranged at intervals along the height direction and / or the length direction of the sound insulation device; there are multiple receiving structures 301 on the same side, and the multiple receiving structures 301 are arranged at intervals along the height direction of the sound insulation device. The multiple receiving structures 301 include at least one first sub-receiving structure 3011 and at least one second sub-receiving structure 3012. The first sub-receiving structure 3011 is arranged between two adjacent first sound insulation structures 310, and the second sub-receiving structure 3012 is arranged below the lowermost first sound insulation structure 310. In this way, the above arrangement increases the sound insulation area of the first sound insulation structure 310, thereby improving the sound insulation effect of the sound insulation device to prevent the noise generated during the operation of the conveyor belt from being transmitted to the residential area. At the same time, two adjacent first sound insulation structures 310 are connected by the first sub-receiving structure 3011, and the second sub-receiving structure 3012 is arranged below the lowermost first sound insulation structure 310 and magnetically attracts or separates from the second sub-receiving structure 3012.

[0050] In this embodiment, there are multiple groups of sound insulation structures on the same side, and the multiple groups of sound insulation structures are arranged at intervals along the conveying direction of the conveyor belt. Each group of sound insulation structures includes two first sound insulation structures 310, and the two first sound insulation structures 310 are arranged at intervals along the height direction of the sound insulation device. A first sub-receiving structure 3011 is arranged between the two first sound insulation structures 310, and the second sub-receiving structure 3012 is located below the lowermost first sound insulation structure 310.

[0051] It should be noted that each group of sound insulation structures includes three, or four, or five, or multiple first sound insulation structures 310.

[0052] As Figure 5 shown, the first sub-receiving structure 3011 includes a first plate segment 3011a, a second plate segment 3011b, and a third plate segment 3011c. The third plate segment 3011c is arranged opposite to the first plate segment 3011a, and the first plate segment 3011a is connected to the third plate segment 3011c through the second plate segment 3011b. The first plate segment 3011a, the second plate segment 3011b, and the third plate segment 3011c surround to form a second installation opening 3011d. In this way, the above arrangement makes the structure of the first sub-receiving structure 3011 simpler, easier to process and implement, and reduces the processing cost and processing difficulty of the first sub-receiving structure 3011.

[0053] In this embodiment, the first end of the sound insulation container 303 is movably connected to the connection body 4, the second end of the sound insulation container 303 is used for magnetic attraction with the receiving structure 301, and the cross-sectional area of the first end is smaller than that of the second end. In this way, the cross-sectional area of the sound insulation container 303 is larger than its upper cross-sectional area, and the bottom surface of the sound insulation container 303 is arranged in a flat shape so that the sound insulation container 303 fits better with the receiving structure 301. Under the action of the first magnetic attraction structure for magnetically adsorbing spherical damping particles, the bottom surface of the sound insulation container 303 is stressed and fits on the top side surface of the corresponding receiving structure 301.

[0054] Specifically, when the wind force is too large, the sound insulation container 303 swings along with the sound insulation board 302. During the swinging process, the spring is stretched, so that the spring forms a pulling force on the sound insulation container 303 to improve the smoothness when the sound insulation container 303 leaves the receiving structure 301. After the sound insulation container 303 leaves the receiving structure 301, the stretched spring resets, and the sound insulation container 303 retracts slightly, so that there is a gap between it and the receiving structure 301. In this way, when the wind blows by, there will be no interference between the sound insulation board 302 and the sound insulation container 303 during the reset process, effectively ensuring that the reset sound insulation container 303 can form sufficient contact with the receiving structure 301 again, and ensuring that the sound insulation device can reduce noise and isolate sound. Among them, during the manufacturing process, the upper part of the sound insulation container 303 filled with spherical damping particles can be welded to the spring in advance and the spring can be stretched. Then, the topmost second steel plate is welded to the top of the spring, and the other two second steel plates are welded on both sides of this second steel plate. Finally, the topmost second steel plate is welded to the bottom of the first steel plate of the sound insulation board 302, thereby improving the convenience of the entire installation and construction.

[0055] In this embodiment, the receiving structure 301 is the first magnetic attraction structure, and the second magnetic attraction structure 304 is arranged on the inner bottom surface of the sound insulation container 303. Among them, the bottom surface of the sound insulation container 303 includes a flat surface and an arc surface, the arc surface surrounds the flat surface, and the first magnetic attraction structure is used for fitting with the flat surface. In this way, during the movement of the sound insulation container 303 relative to the receiving structure 301, the above setting of the arc surface can prevent structural interference between the sound insulation container 303 and the receiving structure 301 and damage the sound insulation container 303, extending the service life of the sound insulation device.

[0056] Such as Figure 1As shown in the figure, the sound insulation device further includes a limiting rod 12. The limiting rod 12 is located at the installation opening and inside the first sound insulation structure 310 for limiting and blocking the first sound insulation structure 310. Specifically, limiting rods 12 for limiting the unfolding angle of the sound insulation board 302 are fixedly connected between the supporting members inside the upper receiving structure 301 among two adjacent receiving structures 301. The unfolding angle of the sound insulation board 302 is restricted by the limiting rod 12 to prevent the sound insulation board 302 from colliding with the pipe belt conveyor after being blown open by the wind, thereby effectively further improving the practical effect.

[0057] As Figure 1 shown in the figure, a fixing block 11 is fixedly connected downward at a position corresponding to the upper end of the first sound insulation structure 310 on the receiving structure 301. Both ends of the pivot shaft of the first sound insulation structure 310 extend to the outside of the plate body 3022 and are rotatably installed on the corresponding fixing blocks 11.

[0058] From the above description, it can be seen that the above embodiments of the present invention achieve the following technical effects:

[0059] The sound insulation device includes a machine base and a sound insulation component. The machine base includes a top plate, a bottom plate and a support plate. The top plate is connected to the bottom plate through the support plate. The support plate has a first installation hole for installing the conveyor belt of the tubular belt conveyor. The top plate, the bottom plate and the support plate surround to form an installation opening, and the installation opening is located on both sides of the conveyor belt. The sound insulation component is arranged at the installation opening. The sound insulation component includes a first sound insulation structure, a second sound insulation structure and at least two receiving structures. The receiving structures are arranged on the support plate, and the upper end of the sound insulation structure is rotatably connected to one of the receiving structures. The first sound insulation structure has a second installation hole, and the second sound insulation structure is movably arranged in the second installation hole to block or avoid the second installation hole. In this way, the lower end of the first sound insulation structure has a suction state of magnetically attracting to another receiving structure and a maintenance state of separating from the receiving structure. In the initial state, the first sound insulation structure is in the suction state, playing a role in sound insulation and noise reduction for the conveyor belt. When the staff needs to maintain the conveyor belt, the first sound insulation structure is operated to switch the first sound insulation structure from the suction state to the maintenance state. At this time, the staff can maintain the conveyor belt through the installation opening. Since the first sound insulation structure is magnetically attracted to the receiving structure and the second sound insulation structure is movably arranged on the first sound insulation structure, in case of strong wind weather, the first sound insulation structure can be separated from the receiving structure under the action of wind force, reducing the resistance received by the sound insulation structure to prevent the overall overturning of the conveyor, and the second sound insulation structure can rotate relative to the first sound insulation structure under the action of wind force to avoid the second installation hole, thus solving the problem in the prior art that the sound insulation device affects the normal maintenance of the conveyor by the staff and even poses a safety hazard, facilitating the staff to maintain the conveyor and reducing the safety hazard brought by the sound insulation device.

[0060] Obviously, the embodiments described above are only some of the embodiments of the present invention, not all of them. All other embodiments obtained by those of ordinary skill in the art based on the embodiments in the present invention without creative efforts shall fall within the protection scope of the present invention.

[0061] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, they specify the presence of features, steps, operations, devices, components, and / or combinations thereof.

[0062] It should be noted that the terms "first", "second", etc. in the description and claims of the present application and the above drawings are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged under appropriate circumstances so that the embodiments of the present application described herein can be implemented in an order different from those illustrated or described herein.

[0063] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention can have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A sound insulation device, characterized in that, include: A machine base (1), comprising a top plate (101), a bottom plate (102) and a support plate (103), wherein the top plate (101) is connected to the bottom plate (102) via the support plate (103), the support plate (103) having a first mounting hole (2) for mounting a conveyor belt of a tubular belt conveyor, and the top plate (101), the bottom plate (102) and the support plate (103) surround and form a mounting opening, wherein the mounting opening is located on both sides of the conveyor belt; A sound insulation component (3) is arranged at the installation opening, the sound insulation component (3) comprising a first sound insulation structure (310), a second sound insulation structure (13) and at least two receiving structures (301), the receiving structures (301) being arranged on the support plate (103), the first end of the first sound insulation structure (310) being rotatably connected to one of the receiving structures (301), and the second end of the first sound insulation structure (310) having an attracted state in which it is magnetically attracted to another of the receiving structures (301) and a maintenance state in which it is separated from the receiving structure (301); A magnetic attraction component, comprising a first attraction structure and a second attraction structure (304), wherein the first attraction structure is arranged on a receiving structure (301) for magnetically attracting the lower end of the first sound insulation structure (310) or is formed by at least a portion of the receiving structure (301), and the second attraction structure (304) is arranged on the first sound insulation structure (310) or is located in the first sound insulation structure (310); The first sound insulation structure has a second mounting hole, the second sound insulation structure (13) is movably arranged in the second mounting hole to block or avoid the second mounting hole, and the first sound insulation structure (310) comprises: a sound insulation board (302), a first end of the sound insulation board (302) being rotatably connected to one of the receiving structures (301); a sound insulation container (303) being movably connected to a second end of the sound insulation board (302), and the second suction structure (304) being arranged in the sound insulation container (303) or arranged in the sound insulation container (301). 03) on a surface away from the first end; the sound insulation container (303) is made of a non-ferromagnetic material; a connecting component, the second end of the sound insulation board (302) is connected to the sound insulation container (303) through the connecting component, the connecting component comprising an elastic structure (5), the elastic structure (5) is connected to the sound insulation container (303) to apply an elastic force to the sound insulation container (303) to move toward one side of the sound insulation board (302); wherein when the first sound insulation structure (310) is in the attracted state, the elastic structure (5) is in a stretched state.

2. The sound insulation device according to claim 1, characterized in that, The sound insulation assembly also includes: The rotating shaft (14) is disposed inside the first sound insulation structure (310), and the second sound insulation structure (13) is pivotally connected to the first sound insulation structure (310) via the rotating shaft (14).

3. The sound insulation device according to claim 2, characterized in that, The second sound insulation structure (13) comprises: A surrounding plate (131) having a receiving cavity; The first sound insulation material (132) is disposed in the accommodation cavity; the first sound insulation material (132) is sound insulation cotton or sound insulation felt.

4. The sound insulation device according to claim 3, characterized in that, The surrounding plate (131) includes: The first arc plate (1311); The second arc plate (1312), which is disposed opposite to the first arc plate (1311); The first flat plate (1313), and both ends of the first flat plate (1313) are respectively connected to the first arc plate (1311) and the second arc plate (1312); The second flat plate (1314), which is disposed opposite to the first flat plate (1313), and both ends of the second flat plate (1314) are respectively connected to the first arc plate (1311) and the second arc plate (1312); wherein, the first arc plate (1311), the first flat plate (1313), the second arc plate (1312) and the second flat plate (1314) surround to form the accommodation cavity, and the central axis of the first arc plate (1311) or the second arc plate (1312) is coaxially disposed with the central axis of the rotating shaft (14).

5. The sound insulation device according to claim 1, characterized in that, wherein, One of the first attracting structure and the second attracting structure (304) is a first magnet, and the other of the first attracting structure and the second attracting structure (304) is a second magnet or made of ferromagnetic metal.

6. The sound insulation device according to claim 1, characterized in that, The connecting assembly further includes: The connecting body (4), which has a first mounting opening and a guiding hole (6) that communicate with each other. At least part of the sound insulation container (303) extends into the first mounting opening to form an installation cavity with at least part of the connecting body (4) around it, and the elastic structure (5) is disposed in the installation cavity; The connecting rod (7), and the connecting rod (7) passes through the guiding hole (6) and the sound insulation container (303) to drive the sound insulation container (303) to move toward or away from the sound insulation plate (302) along the extending direction of the guiding hole (6).

7. The sound insulation device according to claim 1, characterized in that, The receiving structure (301) is the first attracting structure, and the second attracting structure (304) is disposed on the inner bottom surface of the sound insulation container (303); wherein, the bottom surface of the sound insulation container (303) includes a flat surface and an arc surface, the arc surface surrounds the flat surface, and the first attracting structure is used to fit with the flat surface.

8. The sound insulation device according to claim 6, characterized in that, The first end of the sound insulation container (303) is movably connected to the connecting body (4), and the second end of the sound insulation container (303) is used for magnetic attraction with the receiving structure (301), and the cross-sectional area of the first end is smaller than that of the second end.

9. The sound insulation device according to claim 1, characterized in that, The sound insulation device further includes: The limiting rod (12), and the limiting rod (12) is located at the mounting opening and inside the first sound insulation structure (310) to be used for limiting and stopping the first sound insulation structure (310).

Citation Information

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