A flow meter intelligent control system
By designing an intelligent flowmeter control system, using floating balls and movable rods to adjust the water flow, combining flashing light reminders and PLC controllers to adjust the water outlet, the problem that existing flowmeters cannot adjust the water pressure and water flow are solved, and stable water outlets and efficient use are achieved.
Patent Information
- Application Number
- CN202211082129.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-09-06
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2042-09-06
AI Technical Summary
During use of the existing flow meter, there is no mechanism that can adjust the water flow rate entering the diversion cavity according to the water pressure at the liquid inlet, resulting in excessive or too small water pressure, affecting the water output at the liquid outlet and the use of the flow meter.
Design a flowmeter intelligent control system, including a flowmeter housing, a flow control mechanism and an opening adjustment mechanism. Through the cooperation of the floating ball and the movable rod, the position of the adjustment baffle is adjusted to adjust the amount of water entering the diversion cavity. At the same time, the operator is reminded by the flashing light to be too high, and the moving baffle is adjusted through the PLC controller and the motor to adjust the water output at the liquid outlet.
The water flow rate entering the diversion cavity is dynamically adjusted according to the water pressure at the liquid inlet, avoiding the problem of excessive or too small water pressure, ensuring the stable water flow rate at the liquid outlet, and improving the efficiency of the flowmeter.
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Figure CN115435860B_ABST
Abstract
Description
[0001] The present invention relates to the technical field of flowmeters, and in particular to an intelligent control system for a flowmeter. Background Art
[0002] A flow meter is an instrument that indicates the measured flow rate and / or the total amount of fluid in a selected time interval. In simple terms, it is an instrument used to measure the flow rate of fluid in a pipeline or open channel. Flow meters are divided into differential pressure flow meters, rotor flow meters, throttling flow meters, slit flow meters, volumetric flow meters, electromagnetic flow meters, ultrasonic flow meters, etc. Classified by medium: liquid flow meters and gas flow meters.
[0003] After searching, a flow meter is disclosed in the patent publication number CN105547396A, including a measuring tube and an integrating instrument connected thereto through an air chamber seat, and also including a cantilever beam sensor assembled in the air chamber seat, the cantilever beam sensor including an assembly section, a strain section, and a force section for double-sealed assembly connection with the air chamber seat, the force section including a force rod, the lower end of the force rod is connected to a spring sheet, the lower end of the spring sheet is connected to a target rod, and the end of the target rod away from the spring sheet is connected to the target sheet; an overload ring is arranged between the spring sheet and the target sheet on the target rod; the drainage surface of the target sheet is an inner concave arc surface, the downstream surface is cone-shaped, and the outer side surface of the cone is an inner concave arc surface. The present invention has a simple structure, reasonable design, convenient assembly, and stability. Because the spring sheet has a certain rigidity and bendability, when the medium inertia impacts the target sheet or the force-bearing member, the spring sheet will produce corresponding bending deformation, thereby alleviating the impact force directly received by the sensor.
[0004] However, in the above scheme, when the medium inertia impacts the target plate or the force-bearing member, the spring plate will produce corresponding bending deformation, thereby alleviating the direct impact force on the sensor. However, during the use of the flow meter, there is no mechanism that can adjust the water flow entering the guide cavity according to the water pressure at the liquid inlet. The water pressure in the guide cavity is too high or too low, which affects the water output of the liquid outlet, thereby affecting the use of the flow meter. Therefore, an intelligent control system for the flow meter is proposed. Summary of the invention
[0005] The purpose of the present invention is to provide a flow meter intelligent control system to solve the following technical problems:
[0006] In the above scheme, when the medium inertia impacts the target plate or the force-bearing member, the spring plate will produce corresponding bending deformation, thereby alleviating the direct impact force on the sensor. However, during the use of the flow meter, there is no mechanism that can adjust the water flow entering the guide cavity according to the water pressure at the liquid inlet. The water pressure in the guide cavity is too high or too low, which affects the water output of the liquid outlet, thereby affecting the use of the flow meter. Therefore, an intelligent control system for the flow meter is proposed.
[0007] The purpose of the present invention can be achieved by the following technical solutions:
[0008] A flow meter intelligent control system, comprising a flow meter body, the flow meter body comprising a flow meter housing, a liquid inlet and a liquid outlet are respectively arranged on both sides of the flow meter housing, a flow control mechanism is arranged on the flow meter housing, a partition is fixedly installed in the flow meter housing, the partition divides the flow meter housing into two flow guide cavities, and an opening adjustment mechanism is arranged in each of the two flow guide cavities;
[0009] The flow control mechanism includes a floating ball, which is movably installed in the flow meter housing, a movable rod is fixedly installed on the top of the floating ball, a mounting sleeve is fixedly installed on the top of the flow meter housing, the top of the movable rod movably penetrates the mounting sleeve, a movable inclined block is slidably installed on the top of the flow meter housing, a telescopic sleeve rod is fixedly installed on one side of the movable inclined block, a first spring is provided on the outer sleeve of the telescopic sleeve rod, a fixed plate is fixedly installed on the first spring and one end of the telescopic sleeve rod away from the movable inclined block, the fixed plate is fixedly installed on the top of the flow meter housing, a pushing inclined block is fixedly installed on the end of the movable inclined block away from the first spring, a moving inclined block is fixedly installed on the movable rod, the inclined surface of the moving inclined block and the inclined surface of the pushing inclined block are fitted together, and adjusting baffles are movably inserted on both sides of the outer surface of the flow meter housing near the liquid inlet, a first fixed block is fixedly installed on the adjusting baffle, a moving wheel is rotatably installed on the first fixed block, and the moving wheel and the inclined surface of the movable inclined block are slidably installed between them.
[0010] As a further solution of the present invention: a mounting shell is fixedly mounted on the top of the flow meter housing, two slide bars are fixedly mounted on the inner top wall of the mounting shell, and the top of the movable rod is slidably mounted between the two slide bars.
[0011] As a further solution of the present invention: the adjusting baffle is outer-coated with a fixing shell, the fixing shell is fixedly mounted on the flow meter housing, and the adjusting baffle is slidably mounted in the fixing shell.
[0012] As a further solution of the present invention: a mounting plate is fixedly mounted on the fixed shell, and a second spring is fixedly mounted between the mounting plate and the second fixed block.
[0013] As a further solution of the present invention: a second fixing block is fixedly installed on the top of the movable rod, and a third spring is fixedly installed between the top of the second fixing block and the inner top wall of the installation shell.
[0014] As a further solution of the present invention: a flashing light is fixedly installed on the top of the mounting shell, a button is electrically connected to the bottom of the flashing light, the button is fixedly installed on the inner top wall of the mounting shell, and a vertical rod is fixedly installed on the top of the movable rod.
[0015] As a further solution of the present invention: the opening adjustment mechanism includes a movable baffle, which is rotatably installed in the guide cavity, and the top of the movable baffle is fixedly installed with a first gear through a connecting rod, and the connecting rod movably passes through the top of the flow meter housing, and the first gear is located at the top of the flow meter housing.
[0016] As a further solution of the present invention: a second gear is rotatably mounted on one side of the first gear, the second gear is meshed with the first gear, and a motor is fixedly mounted on the top of the second gear.
[0017] As a further solution of the present invention: the outer fixing sleeve of the motor is provided with a fixing ring, and the fixing ring is fixedly installed on the top of the flow meter housing.
[0018] As a further solution of the present invention: a control box is fixedly installed on the top of the mounting shell, and the motor and the control box are electrically connected.
[0019] Beneficial effects of the present invention:
[0020] (1) In the present invention, when the water flow at the liquid inlet increases and the water pressure increases, the floating ball will move upward as the horizontal plane rises, and the movable inclined block will be driven to move upward by the movable rod. At the same time, the movable inclined block and the pushing inclined block cooperate with each other to drive the movable inclined block to move toward the fixed plate. At the same time, the second spring and the fixed block cooperate with each other to drive the adjusting baffles on both sides to approach each other, thereby reducing the gap between the two adjusting baffles, thereby avoiding excessive water entering the two guide cavities due to excessive water pressure at the liquid inlet, thereby causing excessive water pressure in the guide cavity and excessive water discharge from the liquid outlet. When the water pressure at the liquid inlet is too high, the water pressure at the liquid inlet is too high, and the water pressure at the liquid outlet is too high. When the water flow rate decreases, the water pressure at the liquid inlet decreases, and the floating ball will move upward and downward as the water level drops. At the same time, the gap between the two adjusting baffles will increase, so that the amount of water entering the two diversion cavities increases, and the water volume entering the two diversion cavities is avoided to decrease due to the decrease in the water pressure at the liquid inlet. The floating ball is set to rise and fall with the increase or decrease of the water pressure at the liquid inlet, and then the size of the gap between the two adjusting baffles is adjusted, so as to achieve the purpose of adjusting the water flow entering the two diversion cavities according to the size of the water pressure at the liquid inlet, and avoid the problem of excessive water pressure in the diversion cavity causing excessive water outflow from the liquid outlet;
[0021] (2) In the present invention, when the water flow at the liquid inlet increases to a certain amount, the floating ball will drive the movable rod to rise to a certain height, and at the same time drive the top of the vertical rod to contact the bottom of the button, and the flashing light will be turned on by the button to flash, thereby reminding the staff that the water pressure at the liquid inlet is too high through the flashing of the flashing light, so that the staff can adjust the flow meter body in time;
[0022] (3) In the present invention, the PLC controller in the control box can start the motor to drive the second gear to rotate, and the second gear and the first gear can cooperate with each other to drive the movable baffle to rotate, thereby realizing the adjustment of the gap between the movable baffle and the partition, so that the worker can adjust the water output at the liquid outlet according to the actual use requirements. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The present invention will be further described below in conjunction with the accompanying drawings.
[0024] Figure 1 It is a three-dimensional structural schematic diagram of the present invention;
[0025] Figure 2 It is a schematic diagram of the front structure of the present invention;
[0026] Figure 3 It is a schematic diagram of the oblique side structure of the present invention;
[0027] Figure 4 The present invention Figure 3 A is an enlarged structural diagram;
[0028] Figure 5 It is a structural schematic diagram of the flow control mechanism of the present invention;
[0029] Figure 6 The present invention Figure 5 The enlarged structural diagram at B in FIG.
[0030] Figure 7 The present invention Figure 5 The enlarged structural diagram at C in FIG.
[0031] Figure 8 It is a structural schematic diagram of the opening adjustment mechanism of the present invention.
[0032] In the figure: 1. flow meter body; 2. flow meter housing; 3. flow control mechanism; 4. opening adjustment mechanism; 5. partition; 6. control box;
[0033] 31. floating ball; 32. movable rod; 33. mounting shell; 34. flashing light; 35. button; 36. slide bar; 37. fixed shell; 38. adjusting baffle; 39. fixed plate; 310. telescopic sleeve; 311. movable inclined block; 312. first spring; 313. mounting plate; 314. second spring; 315. first fixed block; 316. third spring; 317. mounting sleeve; 318. pushing inclined block; 319. moving inclined block; 320. vertical rod; 321. moving wheel; 322. second fixed block;
[0034] 41. Moving baffle; 42. First gear; 43. Second gear; 44. Motor; 45. Fixed ring. DETAILED DESCRIPTION
[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0036] Example 1
[0037] See also Figure 1-6 As shown, the present invention is an intelligent control system for a flow meter, comprising a flow meter body 1, the flow meter body 1 comprising a flow meter housing 2, a liquid inlet and a liquid outlet are respectively arranged on both sides of the flow meter housing 2, so that the water inlet pipe and the water outlet pipe are respectively connected to the liquid inlet and the liquid outlet of the flow meter housing 2 for use, a flow control mechanism 3 is arranged on the flow meter housing 2, a partition plate 5 is fixedly installed in the flow meter housing 2, the partition plate 5 divides the flow meter housing 2 into two diversion cavities, which is conducive to the diversion of water flow, and an opening adjustment mechanism 4 is arranged in the two diversion cavities;
[0038] The flow control mechanism 3 includes a floating ball 31, which rises and falls with the size of the water flow at the liquid port. The floating ball 31 is movably installed in the flow meter housing 2. A movable rod 32 is fixedly installed on the top of the floating ball 31, and the movable inclined block 319 is driven to move by the movable rod 32. A mounting sleeve 317 is fixedly installed on the top of the flow meter housing 2. The top of the movable rod 32 movably penetrates the mounting sleeve 317. A movable inclined block 311 is slidably installed on the top of the flow meter housing 2, and the pushing inclined block 318 is driven to move by the movable inclined block 311. A telescopic sleeve rod 310 is fixedly installed on one side of the movable inclined block 311. The outer sleeve of the telescopic sleeve rod 310 is provided with a first spring 312. The movable inclined block 311 is driven to move in a direction away from the fixed plate 39 by resetting the telescopic sleeve rod 310 and the first spring 312. The first spring 312 and the telescopic sleeve rod 310 are away from the movable inclined block 311. A fixed plate 39 is fixedly installed at one end, and the fixed plate 39 is fixedly installed on the top of the flow meter housing 2. A pushing inclined block 318 is fixedly installed at one end of the movable inclined block 311 away from the first spring 312. A moving inclined block 319 is fixedly installed on the movable rod 32, and the inclined surface of the moving inclined block 319 fits the inclined surface of the pushing inclined block 318. Adjustment baffles 38 are movably inserted on both sides of the outer surface of the flow meter housing 2 near the liquid inlet. The adjustment baffles 38 on both sides are driven to move simultaneously through the cooperation of the second spring 314 and the first fixed block 315, and then the gap between the two adjustment baffles 38 is adjusted. The first fixed block 315 is fixedly installed on the adjustment baffle 38, and a moving wheel 321 is rotatably installed on the first fixed block 315. The moving wheel 321 and the inclined surface of the movable inclined block 311 are slidably installed, and the adjustment baffles 38 on both sides are driven to move simultaneously through the first fixed block 315.
[0039] A mounting shell 33 is fixedly mounted on the top of the flow meter housing 2, two slide bars 36 are fixedly mounted on the inner top wall of the mounting shell 33, and the top of the movable rod 32 is slidably mounted between the two slide bars 36, and the movement of the movable rod 32 is facilitated by the provision of the slide bar 36.
[0040] The outer sleeve of the adjusting baffle 38 is provided with a fixed shell 37, which is fixedly installed on the flow meter housing 2. The adjusting baffle 38 is slidably installed in the fixed shell 37. The adjusting baffle 38 is slidably installed by the fixed shell 37, which is convenient for the installation of the adjusting baffle 38.
[0041] A mounting plate 313 is fixedly mounted on the fixed shell 37 , and a second spring 314 is fixedly mounted between the mounting plate 313 and the first fixed block 315 . The second spring 314 drives the moving wheel 321 to move.
[0042] A second fixing block 322 is fixedly mounted on the top of the movable rod 32 , and a third spring 316 is fixedly mounted between the top of the second fixing block 322 and the inner top wall of the mounting shell 33 . The third spring 316 is provided to facilitate the resetting of the movable rod 32 .
[0043] Example 2
[0044] Based on Example 1, please refer to Figure 1-7 As shown, a flashing light 34 is fixedly installed on the top of the mounting shell 33, and a button 35 is electrically connected to the bottom of the flashing light 34. The button 35 is fixedly installed on the inner top wall of the mounting shell 33, and a vertical rod 320 is fixedly installed on the top of the movable rod 32. The flashing light 34 is turned on by the top of the vertical rod 320 contacting the bottom of the button 35, and the flashing of the flashing light 34 reminds the staff that the water pressure at the liquid inlet is too high.
[0045] Example 3
[0046] Based on Example 2, please refer to Figure 1-8 As shown, the opening adjustment mechanism 4 includes a movable baffle 41, which is rotatably installed in the guide cavity. A first gear 42 is fixedly installed on the top of the movable baffle 41 through a connecting rod. The connecting rod movably passes through the top of the flow meter housing 2. The first gear 42 is located at the top of the flow meter housing 2. The movable baffle 41 is driven to rotate by the first gear 42, thereby adjusting the water output at the liquid outlet.
[0047] A second gear 43 is rotatably mounted on one side of the first gear 42, and the second gear 43 is meshed with the first gear 42. A motor 44 is fixedly mounted on the top of the second gear 43, and the second gear 43 is driven to rotate by the motor 44, thereby driving the first gear 42 to rotate.
[0048] The outer fixing sleeve of the motor 44 is provided with a fixing ring 45, and the fixing ring 45 is fixedly installed on the top of the flow meter housing 2. The position of the motor 44 is fixed by the setting of the fixing ring 45, so that the position of the motor 44 is more stable when in use.
[0049] A control box 6 is fixedly mounted on the top of the mounting shell 33. A PLC controller for controlling the motor 44 is disposed in the control box 6. The motor 44 and the control box 6 are electrically connected. The PLC controller in the control box 6 can start the motor 44 to drive the second gear 43 to rotate.
[0050] Working principle of the present invention: When using the flow meter body 1, first connect the water inlet pipe and the water outlet pipe to the liquid inlet and the liquid outlet of the flow meter housing 2 respectively. When the water flows from the liquid inlet to the liquid outlet, when the water flows through the floating ball 31, the water flow increases and the water pressure at the liquid inlet increases. At the same time, the floating ball 31 will move upward with the rise of the horizontal plane, and at the same time, the movable rod 32 drives the moving inclined block 319 to move upward along the inclined surface of the pushing inclined block 318, and at the same time drives the pushing inclined block 318 to move in the direction close to the fixed plate 39, so that the telescopic The sleeve rod 310 and the first spring 312 are compressed at the same time, and the movable inclined block 311 moves towards the direction close to the fixed plate 39 while pushing the inclined block 318. At the same time, the movable inclined block 311 loses a certain force on the second spring 314 in the compressed state. When the second spring 314 is reset, it drives the moving wheels 321 on both sides of the movable inclined block 311 to move closer to each other on the inclined surface of the movable inclined block 311. When the moving wheels 321 on both sides move closer to each other, the adjusting baffles 38 on both sides are driven closer to each other through the first fixed block 315, thereby adjusting the gap between the two adjusting baffles 38. The water flow at the liquid inlet is reduced, so that the amount of water entering the two diversion cavities is reduced. When the water flow at the liquid inlet is reduced, the water pressure at the liquid inlet is reduced, and at the same time, the floating ball 31 will move downward and upward as the horizontal plane drops. At the same time, the movable inclined block 311 is driven to move away from the fixed plate 39 through the resetting of the telescopic sleeve rod 310 and the first spring 312, and then the adjusting baffles 38 on both sides are driven to move away from each other through the mutual separation of the moving wheels 321 on both sides, thereby increasing the gap between the two adjusting baffles 38, so that the amount of water entering the two diversion cavities is increased. When the floating ball 3 When the movable rod 32 is driven to rise to a certain height, the top of the vertical rod 320 will contact the bottom of the button 35, and the flashing light 34 will be turned on by touching the button 35. The flashing of the flashing light 34 will remind the staff that the water pressure at the liquid inlet is too high. The PLC controller in the control box 6 can start the motor 44 to drive the second gear 43 to rotate, and then drive the first gear 42 to rotate at the same time, and then drive the movable baffle 41 to rotate through the first gear 42, so as to adjust the gap between the movable baffle 41 and the partition 5, and adjust the water outlet size.
[0051] The above is a detailed description of an embodiment of the present invention, but the content is only a preferred embodiment of the present invention and cannot be considered to limit the scope of implementation of the present invention. All equivalent changes and improvements made within the scope of the present invention should still fall within the scope of the patent coverage of the present invention.
Claims
1. A flow meter intelligent control system, characterized in that: The flow meter comprises a flow meter body (1), the flow meter body (1) comprising a flow meter housing (2), a liquid inlet and a liquid outlet being respectively arranged on two sides of the flow meter housing (2), a flow control mechanism (3) being arranged on the flow meter housing (2), a partition (5) being fixedly installed in the flow meter housing (2), the partition (5) dividing the flow meter housing (2) into two flow guide cavities, and an opening adjustment mechanism (4) being arranged in each of the two flow guide cavities; The flow control mechanism (3) comprises a floating ball (31), the floating ball (31) being movably mounted in a flow meter housing (2), a movable rod (32) being fixedly mounted on the top of the floating ball (31), a mounting sleeve (317) being fixedly mounted on the top of the flow meter housing (2), the top of the movable rod (32) movably passing through the mounting sleeve (317), a movable inclined block (311) being slidably mounted on the top of the flow meter housing (2), a telescopic sleeve rod (310) being fixedly mounted on one side of the movable inclined block (311), a first spring (312) being disposed on the outer sleeve of the telescopic sleeve rod (310), and a fixed spring (312) being fixedly mounted on one end of the first spring (312) and the telescopic sleeve rod (310) away from the movable inclined block (311). A plate (39), wherein the fixed plate (39) is fixedly mounted on the top of the flow meter housing (2); a push inclined block (318) is fixedly mounted on one end of the movable inclined block (311) away from the first spring (312); a movable inclined block (319) is fixedly mounted on the movable rod (32); the inclined surface of the movable inclined block (319) and the inclined surface of the push inclined block (318) are in contact with each other; an adjustment baffle (38) is movably inserted on both sides of the outer surface of the flow meter housing (2) near the liquid inlet; a first fixed block (315) is fixedly mounted on the adjustment baffle (38); a moving wheel (321) is rotatably mounted on the first fixed block (315); and the moving wheel (321) is slidably mounted between the inclined surface of the movable inclined block (311); The outer cover of the regulating baffle (38) is provided with a fixed shell (37), the fixed shell (37) is fixedly mounted on the flow meter housing (2), and the regulating baffle (38) is slidably mounted in the fixed shell (37); A mounting plate (313) is fixedly mounted on the fixed shell (37), and a second spring (314) is fixedly mounted between the mounting plate (313) and the first fixed block (315).
2. A flow meter intelligent control system according to claim 1, characterized in that: A mounting shell (33) is fixedly mounted on the top of the flow meter housing (2), two slide bars (36) are fixedly mounted on the inner top wall of the mounting shell (33), and the top of the movable rod (32) is slidably mounted between the two slide bars (36).
3. A flow meter intelligent control system according to claim 2, characterized in that: A second fixing block (322) is also fixedly mounted on the top of the movable rod (32), and a third spring (316) is fixedly mounted between the top of the second fixing block (322) and the inner top wall of the mounting shell (33).
4. A flow meter intelligent control system according to claim 2, characterized in that: A flashing light (34) is fixedly mounted on the top of the mounting shell (33); a button (35) is electrically connected to the bottom of the flashing light (34); the button (35) is fixedly mounted on the inner top wall of the mounting shell (33); and a vertical rod (320) is fixedly mounted on the top of the movable rod (32).
5. The flow meter intelligent control system according to claim 1, characterized in that: The opening adjustment mechanism (4) comprises a movable baffle (41), the movable baffle (41) being rotatably mounted in the flow guide cavity, a first gear (42) being fixedly mounted on the top of the movable baffle (41) via a connecting rod, the connecting rod movably passing through the top of the flow meter housing (2), and the first gear (42) being located on the top of the flow meter housing (2).
6. A flow meter intelligent control system according to claim 5, characterized in that: A second gear (43) is rotatably mounted on one side of the first gear (42), the second gear (43) is meshed with the first gear (42), and a motor (44) is fixedly mounted on the top of the second gear (43).
7. A flow meter intelligent control system according to claim 6, characterized in that: The outer fixing sleeve of the motor (44) is provided with a fixing ring (45), and the fixing ring (45) is fixedly mounted on the top of the flow meter housing (2).
8. The flow meter intelligent control system according to claim 2, characterized in that: A control box (6) is fixedly mounted on the top of the mounting shell (33), and the motor (44) and the control box (6) are electrically connected.
Citation Information
Patent Citations
Flowmeter
CN105547396A
Water tank with water pressure monitoring function
CN112112231A
Multi-point liquid level measuring device for design institute
CN114636457A