A portable, low-energy-consumption, ultra-quiet generator set
By designing a split generator set, using independent gasoline engine and generator unit, and through shock absorption and sound insulation design, the existing generator sets are solved in miniaturization and mobility, achieving both high power and low noise .
Patent Information
- Application Number
- CN202210296449.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-03-24
- Publication Date
- 2025-02-21
- Estimated Expiration
- 2042-03-24
AI Technical Summary
In the process of miniaturization and easy movement, existing generator sets are limited in power and have high noise pollution, making it difficult to take into account both mobility and low noise requirements.
A split generator set is designed, using split gasoline engine and generator unit, which are installed on separate bases, and noise and vibration are reduced through shock absorbers and sound insulation covers. The driving wheel and the driven wheel are connected by a synchronous belt to achieve power transmission.
It realizes the easy movement and split transportation of the generator set, improves the power and mobility of the generator, and at the same time, through shock absorption and sound insulation design, noise pollution is significantly reduced.
Smart Images

Figure CN115523022B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of generator sets, and in particular to a low-energy consumption and ultra-quiet generator set that is easy to move. Background Art
[0002] A generator set is a component used for generating electricity. It is powered by power components such as diesel engines and gasoline engines, and drives the generator shaft to rotate, thereby realizing the function of generating electricity. In order to facilitate mobility and carrying, many existing generator sets are developing in the direction of miniaturization. However, too small a size and too small a mass will result in the inability to increase the power of the generator, while a larger size and weight will make it difficult to move, which will bring inconvenience to transfer and use. In addition, the generator set will generate a lot of noise due to the operation of the power unit and the generator, which will cause greater noise pollution. Summary of the invention
[0003] Purpose of the invention: This application aims to overcome the defects of the prior art and provide a low-energy consumption and ultra-quiet generator set that is easy to move.
[0004] Technical solution: A generator set includes a generator unit and a gasoline engine unit, wherein the generator unit includes a first mounting base, a first mounting plate, a generator body mounted on the first mounting plate, and a first sound insulation cover mounted on the first mounting base; the gasoline engine includes a second mounting base, a second mounting plate, a gasoline engine body mounted on the second mounting plate, and a second sound insulation cover mounted on the second mounting base; a plurality of first shock absorbing units are connected between the first mounting plate and the first mounting base, and a plurality of second shock absorbing units are connected between the second mounting plate and the second mounting base; the output shaft of the gasoline engine body passes through the second sound insulation cover and a driving wheel is fixed at the output shaft, the rotating shaft of the generator passes through the first sound insulation cover, and a driven wheel is fixed at the rotating shaft, and a synchronous belt is connected between the driving wheel and the driven wheel.
[0005] Further, the first shock-absorbing unit includes a first rubber column connecting the first mounting base and the first mounting plate, and a first shock-absorbing spring installed between the first mounting base and the first mounting plate and surrounding the first rubber column; the second shock-absorbing unit includes a second rubber column connecting the second mounting base and the second mounting plate, and a second shock-absorbing spring installed between the second mounting base and the second mounting plate and surrounding the second rubber column.
[0006] Thus, vibration reduction of the machine units installed on the first mounting plate and the second mounting plate is achieved.
[0007] Furthermore, a panel is installed at the first soundproof cover, and the panel has a socket and a display unit; the second soundproof cover has an air inlet array and an air outlet pipe.
[0008] Thereby realizing the power supply to the equipment and the air intake and exhaust of the gasoline engine.
[0009] Further, the first base includes a first substrate, a first top plate fixed on the upper surface of the first substrate, and a first bottom plate fixed on the lower surface of the first substrate, two first side plates are connected between the first top plate and the first bottom plate, the first side plate has an operating side hole, and both sides of the first substrate have a first bar slot; the second base includes a second substrate, a second top plate fixed on the upper surface of the second substrate, and a second bottom plate fixed on the lower surface of the second substrate, two second side plates are connected between the second top plate and the second bottom plate, both sides of the second substrate have a second bar slot, and the end of the second substrate away from the first substrate also has an end slot, and the end slot is connected to the two second bar slots; the first base and the second base are connected by a U-shaped connecting unit, and both ends of the U-shaped connecting unit are connected to the first substrate by fixing bolts.
[0010] Furthermore, the first sound insulation cover and the second sound insulation cover are both made of metal material, and sound insulation cotton is installed on the inner wall; the bottom of the first sound insulation cover has a first rectangular frame-shaped flange, and the first flange and the first top plate are fixed by bolts; the bottom of the second sound insulation cover has a second rectangular frame-shaped flange, and the second flange and the second top plate are fixed by bolts.
[0011] Thereby, a stable connection between the first sound insulation cover and the first base, and a stable connection between the second sound insulation cover and the second base are achieved, which is helpful to reduce noise.
[0012] Furthermore, the U-shaped connecting unit includes a U-shaped frame and two movable arms, the U-shaped frame includes two fixed arms and a connecting rod connecting the two fixed arms, the connecting rod has a strip-shaped end protrusion that cooperates with the end slots; the fixed arm has a first strip protrusion that can be inserted into the first strip slot and the second strip slot, and the movable arm has a second strip protrusion that can be inserted into the first strip slot and the second strip slot; the fixed arm has an insertion channel and a accommodating cavity at the end of the insertion channel, the movable arm is fixed with an insertion rod inserted into the insertion channel and a movable block at the end of the insertion rod, a compression spring is connected between the movable block and the end of the accommodating cavity close to the movable arm, the end of the movable block close to the movable arm is also provided with an abutment groove, and the end of the accommodating cavity close to the movable arm is also fixed with an abutment block that cooperates with the abutment groove and can be inserted into the abutment groove; the two movable arms correspond to the two sides of the first substrate, and each movable arm is connected to one side of the first substrate by a fixing bolt.
[0013] Furthermore, the end of the first substrate close to the second substrate has a limiting hole, and the end of the second substrate close to the first substrate has a limiting column; two first supporting legs are installed on the first bottom plate, and rollers and a braking device for locking the rollers are installed on the first supporting legs; two second supporting legs are installed on the second bottom plate; first walking wheels are installed on the two first side plates, and second walking wheels are installed on the two second side plates; the first sound insulation cover has a first through hole passed by the rotating shaft, and the rotating shaft and the first through hole are not in contact; the second sound insulation cover has a second through hole passed by the output shaft, and the output shaft and the second through hole are not in contact; the first sound insulation cover has a U-shaped first push handle, and the second sound insulation cover has a U-shaped second push handle.
[0014] Further, a rectangular first reinforcement frame is fixed to the end of the first soundproof cover facing the second soundproof cover, a first fixed block is fixed to the first reinforcement frame, and the first fixed block has a rectangular insertion hole; a rectangular second reinforcement frame is fixed to the end of the second soundproof cover facing the first soundproof cover, a second fixed block is fixed to the second reinforcement frame, a first end block is fixed to the second fixed block, the first end block is connected to a second end block that can be inserted into the rectangular insertion hole through a screw, the first end block and the second end block both have threaded holes, both ends of the screw have external threads, and the screw can be rotated to make the first and second end blocks move away from each other or close to each other.
[0015] Furthermore, it also includes a limit detection block, which includes a control unit, a battery, a reference horizontal plate, a first U-shaped handle fixed to the upper surface of the reference horizontal plate, a first limit reference block fixed to the lower surface of the reference horizontal plate, a second limit reference block fixedly connected to the first limit reference block, and two vertical strip-shaped third limit reference blocks fixedly connected to the second limit reference block; the first limit reference block can be located between the first fixed block and the second fixed block and abut against both the first and second fixed blocks, the second limit reference block can be located between the first end block and the second end block and abut against both the first and second end blocks; the third limit reference block can be located between the first base and the second base and abut against both the first base and the second base; the reference horizontal plate has a first bolt and a second bolt, the first fixed block has a first threaded hole that cooperates with the first bolt, and the second fixed block has a second threaded hole that cooperates with the second bolt.
[0016] Further, the first limit reference block has first mounting holes on both sides, a first pressure sensor is installed in the first mounting hole, a first rubber block is installed at the first pressure sensor, the first rubber block facing the first fixed block abuts the first fixed block, and the second rubber block facing the second fixed block abuts the second fixed block; each third reference block has second mounting holes on both sides, a second pressure sensor is installed in the second mounting hole, a second rubber block is installed at the second pressure sensor, the second rubber block facing the first base abuts the first base, and the second rubber block facing the second base abuts the second base.
[0017] The rubber block thereby abuts to transmit the pressure to the pressure sensor, so that the pressure sensor detects the pressure.
[0018] Furthermore, when the U-shaped connecting unit fixedly connects the first base and the second base so that the first and second bases are both in a horizontal state, the two rollers and the two second supporting legs are supported on the ground, and the two first running wheels and the two second running wheels are not in contact with the ground.
[0019] Furthermore, the first top plate, the first bottom plate and the first substrate are integrally formed; and the second top plate, the second bottom plate and the second substrate are integrally formed.
[0020] Furthermore, the first top plate, the first bottom plate and the first substrate are flush at one end close to the second base, the first top plate and the first bottom plate are flush at one end away from the second base, and the end of the first top plate away from the second base protrudes out of the end of the first substrate away from the second base.
[0021] Furthermore, the length of the first substrate is less than two-thirds of the length of the first top plate and greater than half of the length of the first top plate.
[0022] Furthermore, the second top plate, the second bottom plate and the second substrate are flush with one end close to the first base, the second top plate and the second bottom plate are flush with one end away from the first base, and the end of the second top plate away from the first base protrudes out of one end of the second substrate away from the first base.
[0023] Furthermore, the length of the second base plate is less than two-thirds of the length of the second top plate and greater than half of the length of the second top plate.
[0024] Furthermore, the operating side hole is used to install or remove the fixing bolt.
[0025] Furthermore, there are two limiting holes and two limiting pins.
[0026] Furthermore, the limiting plug hole and the limiting plug column are both cylindrical, and the end of the limiting plug column has a chamfer.
[0027] Furthermore, two second U-shaped handles are installed on the connecting rod of the U-shaped connecting unit.
[0028] Furthermore, an end plate is connected between the second top plate and the second bottom plate, the end plate has an end hole, the connecting rod of the U-shaped frame has a rubber column that can be inserted into the end hole, the end of the rubber column has a threaded hole, and a limiting bolt can be installed at the threaded hole.
[0029] Therefore, when the components are transported separately, the rubber plug posts of the U-shaped connection unit can be inserted into the end holes and limited in position by the limiting bolts.
[0030] Furthermore, the control unit and the battery are installed in a mounting cavity, and the mounting cavity is located in the reference horizontal plate.
[0031] Furthermore, the screw has a smooth outer circumferential wall, the outer circumferential wall is located between two external threads, and the outer circumferential wall has a plurality of blind holes, which are distributed in a circular shape with equal spacing.
[0032] Therefore, the screw rod can be easily operated by inserting a tool into the blind hole, so that the screw rod can be easily rotated.
[0033] Further, the diameter of the first running wheel is equal to the diameter of the second running wheel.
[0034] Furthermore, the diameter of the first running wheel is greater than 10 times the diameter of the second running wheel.
[0035] Furthermore, the generator set can be in a combined state, in which the U-shaped connecting unit fixedly connects the first base and the second base, and the two movable arms are fixed to the first base by fixing bolts; the abutment block at the movable block abuts the abutment groove; the first limit reference block is located between the first fixed block and the second fixed block and abuts the first and second fixed blocks; the second limit reference block is located between the first end block and the second end block and abuts the first and second end blocks; the two third limit reference blocks are located between the first base and the second base and abut the first and second bases; the synchronous belt is connected between the driving wheel and the driven wheel and is in a taut state.
[0036] Further, in the combined state, the second strip-shaped protrusion is located at the first strip-shaped slot.
[0037] Beneficial effects: The generator set of the present application has the following advantages over the existing generator sets:
[0038] 1) The gasoline engine and generator can be separated and transported separately, making the generator set easy to move;
[0039] 2) Due to the split and movable structure, the single gasoline engine and generator can be larger in size, which is conducive to high-power generation;
[0040] 3) A split soundproof cover is used, and the soundproof cover is fixedly connected to the base, and there is a shock-absorbing structure between the internal gasoline engine and generator and the base, so that the shock-absorbing effect is better;
[0041] 4) When the two split structures are assembled, precise positioning can be achieved, thereby achieving accurate installation and tightening of the synchronous belt, thereby efficiently realizing power transmission. BRIEF DESCRIPTION OF THE DRAWINGS
[0042] Figure 1 A schematic diagram showing the first-person perspective of the components of a generator set;
[0043] Figure 2 This is an enlarged view of area A;
[0044] Figure 3 This is a schematic diagram of the second perspective of the disassembly of the generator set components. For the sake of clarity, the insertion channel of one of the fixed arms is exposed;
[0045] Figure 4 This is a schematic diagram of the generator set in the combined state;
[0046] Figure 5 It is a schematic diagram of the limit detection block;
[0047] Figure 6 Schematic diagram of a U-shaped connection unit. DETAILED DESCRIPTION
[0048] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0049] Figure numerals: 1 generator unit; 1.1 first base plate; 1.1.1 first strip slot; 1.1.2 limit socket; 1.2 first bottom plate; 1.3 first top plate; 1.4 first side plate; 1.4.1 first running wheel; 1.4.2 operating side hole; 1.5 first shock-absorbing spring; 1.6 first rubber column; 1.7 first mounting plate; 1.8 first soundproof cover; 1.9 first push handle; 1.10 first reinforcement frame; 1.11 first fixing block; 1.12 first supporting leg; 1.12.1 roller; 2 gasoline engine unit; 2.1 second base plate; 2.1.1 second strip slot; 2.1.2 end slot; 2.2 second top plate; 2.2.1 end plate; 2.2.2 end hole; 2.3 second bottom plate; 2.4 second side plate; 2.4.1 second walking wheel; 2.5 second shock absorbing spring; 2.6 second rubber column; 2.7 second mounting plate; 2.8 second soundproof cover; 2.8.1 air inlet hole array; 2.8.2 air outlet pipe; 2.9 second push handle; 2.10 second fixing block; 2.10.1 second threaded hole; 2.10.2 second reinforcing frame; 2.11 first end block; 2.12 second end block; 2.13 screw rod; 2.13.1 blind hole; 2.14 limit plug column; 2.15 second supporting leg; 3.1 driving wheel; 3.2 driven wheel; 3.3 synchronous belt; 4 limit detection block; 4.1 second U-shaped handle; 4.2 third limit reference block; 4.3 second limit reference block; 4.4 first limit reference block; 4.5 reference horizontal plate; 4.6 first bolt; 4.7.1 The second rubber block; 4.7.2 the first rubber block; 4.8 the second bolt; 4.9 the indicator light; 5 U-shaped connecting unit; 5.1 U-shaped frame; 5.1.1 the first strip protrusion; 5.1.2 the second U-shaped handle; 5.1.3 the rubber plug post; 5.1.4 the threaded hole of the rubber plug post; 5.1.5 the abutment block; 5.2 the movable arm; 5.2.1 the second strip protrusion; 5.2.2 the plug rod; 5.2.3 the movable block; 5.2.3.1 the abutment groove; 5.2.4 the compression spring; 5.3 the end protrusion.
[0050] The following is a specific description in conjunction with the accompanying drawings: A low-energy consumption and ultra-quiet generator set that is easy to move, including a generator unit and a gasoline engine unit, the generator unit including a first mounting base, a first mounting plate 1.7, a generator body installed at the first mounting plate 1.7, and a first sound insulation cover 1.8 installed at the first mounting base; the gasoline engine includes a second mounting base, a second mounting plate 2.7, a gasoline engine body installed at the second mounting plate 2.7, and a second sound insulation cover 2.8 installed at the second mounting base; a plurality of first shock absorbing units are connected between the first mounting plate 1.7 and the first mounting base, and a plurality of second shock absorbing units are connected between the second mounting plate 2.7 and the second mounting base; the output shaft of the gasoline engine body passes through the second sound insulation cover and a driving wheel 3.1 is fixed at the output shaft, the rotating shaft of the generator passes through the first sound insulation cover, and a driven wheel 3.2 is fixed at the rotating shaft, and a synchronous belt 3.3 is connected between the driving wheel 3.1 and the driven wheel 3.2. The first damping unit includes a first rubber column 1.6 connecting the first mounting base and the first mounting plate 1.7, and a first damping spring 1.5 installed between the first mounting base and the first mounting plate 1.7 and surrounding the first rubber column 1.6; the second damping unit includes a second rubber column 2.6 connecting the second mounting base and the second mounting plate 2.7, and a second damping spring 2.5 installed between the second mounting base and the second mounting plate 2.7 and surrounding the second rubber column 2.6. A panel is installed at the first soundproof cover 1.8, and the panel has a socket and a display unit; the second soundproof cover 2.8 has an air inlet array and an air outlet pipe.
[0051] The first base comprises a first substrate 1.1, a first top plate 1.3 fixed on the upper surface of the first substrate 1.1, and a first bottom plate 1.2 fixed on the lower surface of the first substrate 1.1, two first side plates 1.4 are connected between the first top plate 1.3 and the first bottom plate 1.2, the first side plate 1.4 has an operation side hole 1.4.2, and both sides of the first substrate 1.1 have a first strip slot 1.1.1; the second base comprises a second substrate 2.1, a second top plate 2.2 fixed on the upper surface of the second substrate 2.1, and a second bottom plate 2.3 fixed on the lower surface of the second substrate 2.1, two second side plates 2.4 are connected between the second top plate 2.2 and the second bottom plate 2.3, both sides of the second substrate 2.1 have a second strip slot 2.1.1, and the end of the second substrate 2.1 away from the first substrate 1.1 also has an end slot 2.1.2, and the end slot 2.1.2 is connected to the two second strip slots 2.1.1; the first base and the second base are connected by a U-shaped connecting unit 5 The U-shaped connection unit 5 is connected at both ends to the first base plate 1.1 by fixing bolts. The first soundproof cover 1.8 and the second soundproof cover 2.8 are both made of metal materials, and soundproof cotton is installed on the inner wall; the bottom of the first soundproof cover 1.8 has a first rectangular frame-shaped convex edge, and the first convex edge and the first top plate 1.3 are fixed by bolts; the bottom of the second soundproof cover 2.8 has a second rectangular frame-shaped convex edge, and the second convex edge and the second top plate 2.2 are fixed by bolts. The U-shaped connecting unit 5 includes a U-shaped frame 5.1 and two movable arms 5.2. The U-shaped frame 5.1 includes two fixed arms and a connecting rod connecting the two fixed arms, and the connecting rod has a strip-shaped end protrusion that cooperates with the end slot; the fixed arm has a first strip protrusion that can be inserted into the first strip slot 1.1.1 and the second strip slot 2.1.1, and the movable arm has a second strip protrusion that can be inserted into the first strip slot 1.1.1 and the second strip slot 2.1.1; the fixed arm has an insertion channel and a accommodating cavity located at the end of the insertion channel, and an insertion rod 5.2.2 inserted into the insertion channel and a movable block 5.2.3 located at the end of the insertion rod are fixed to the movable arm, and a compression spring 5.2.4 is connected between the movable block 5.2.3 and the end of the accommodating cavity close to the movable arm, and the movable block 5.2.3 is close to the movable arm 5.2 The end of the accommodating cavity also has an abutment groove 5.2.3.1, and the end of the accommodating cavity close to the movable arm is also fixed with an abutment block 5.1.5 that cooperates with the abutment groove 5.2.3.1 and can be inserted into the abutment groove 5.2.3.1; the two movable arms 5.2 correspond to the two sides of the first substrate 1.1, and each movable arm 5.2 is connected to one side of the first substrate 1.1 by a fixing bolt.
[0052] The end of the first substrate 1.1 close to the second substrate 2.1 has a limiting plug hole, and the end of the second substrate 2.1 close to the first substrate 1.1 has a limiting plug column 2.14; two first supporting legs 1.12 are installed at the first bottom plate 1.2, and rollers 1.12.1 and a brake device for locking the rollers 1.12.1 are installed at the first supporting legs 1.12; two second supporting legs 2.15 are installed at the second bottom plate 2.3; first walking wheels 1.4.1 are installed at the two first side plates 1.4, and second walking wheels 2.4.1 are installed at the two second side plates 2.4; the first soundproof cover 1.8 has a first through hole passed by the rotating shaft, and the rotating shaft and the first through hole are not in contact; the second soundproof cover 2.8 has a second through hole passed by the output shaft, and the output shaft and the second through hole are not in contact; a U-shaped first push handle 1.9 is installed at the first soundproof cover 1.8, and a U-shaped second push handle 2.9 is installed at the second soundproof cover 2.8. A rectangular first reinforcement frame 1.10 is fixed to the end of the first soundproof cover 1.8 facing the second soundproof cover 2.8, and a first fixed block 1.11 is fixed to the first reinforcement frame 1.10, and the first fixed block 1.11 has a rectangular insertion hole; a rectangular second reinforcement frame 2.10.2 is fixed to the end of the second soundproof cover 2.8 facing the first soundproof cover 1.8, and a second fixed block 2.10 is fixed to the second reinforcement frame 2.10.2, and a first end block 2.11 is fixed to the second fixed block 2.10, and the first end block 2.11 is connected to the second end block 2.12 which can be inserted into the rectangular insertion hole through a screw 2.13, and the first end block 2.11 and the second end block 2.12 both have threaded holes, and both ends of the screw 2.13 have external threads, and the screw 2.13 can rotate so that the first and second end blocks 2.11 and 2.12 are away from each other or close to each other.
[0053] In addition, the generator set of the present application also includes a limit detection block 4, which includes a control unit, a battery, a reference horizontal plate 4.5, a first U-shaped handle 4.1 fixed to the upper surface of the reference horizontal plate 4.5, a first limit reference block 4.4 fixed to the lower surface of the reference horizontal plate 4.5, a second limit reference block 4.3 fixedly connected to the first limit reference block 4.4, and two vertical strip-shaped third limit reference blocks 4.2 fixedly connected to the second limit reference block 4.3; the first limit reference block 4.4 can be located between the first fixed block 1.10 and the second fixed block 2.10 and abut against the first and second fixed blocks 1.10 and 2.10, the second limit reference block 4.3 can be located between the first end block 2.11 and the second end block 2.12 and abut against the first and second end blocks; the third limit reference block 4.2 can be located between the first base and the second base and abut against the first base and the second base; the reference horizontal plate 4.5 has a first bolt 4.6 and a second bolt 4.8, the first fixing block 1.10 has a first threaded hole matched with the first bolt 4.6, and the second fixing block 2.10 has a second threaded hole matched with the second bolt. Both sides of the first limit reference block 4.4 have first mounting holes, a first pressure sensor is installed in the first mounting hole, a first rubber block 4.7.2 is installed at the first pressure sensor, the first rubber block 4.7.2 facing the first fixing block 1.10 abuts against the first fixing block 1.10, and the second rubber block 4.7.2 facing the second fixing block 2.10 abuts against the second fixing block 2.10; both sides of each third reference block 4.2 have second mounting holes, a second pressure sensor is installed in the second mounting hole, a second rubber block 4.7.1 is installed at the second pressure sensor, the second rubber block 4.7.1 facing the first base abuts against the first base, and the second rubber block 4.7.1 facing the second base abuts against the second base.
[0054] As shown in the figure, the generator set of the present application can be transported separately and used together. As shown in the figure, when transported separately, the U-shaped connection unit is loosened and the synchronous belt is removed. And as shown in the figure, the generator set can use the first running wheel to move, and the gasoline unit can use the second running wheel to move, so as to achieve separate movement, so that a single generator set or gasoline unit can be set to a larger specification, so as to achieve split transportation. During transportation, the rubber plug of the U-shaped connection unit can be inserted into the end hole and limited by the limit bolt, making it more convenient to transport the U-shaped connection unit.
[0055] When it is necessary to assemble and use, as shown in the figure, two operators use the roller of the first support leg and the second support leg as support points from both sides, insert the limit plug into the limit plug hole (after insertion, the first and second travel wheels are not in contact with the ground), and push the generator unit so that the first base completely abuts the second base (at this time, the second end block is inserted into the rectangular plug hole), and use the fixing bolts to fix the two movable arms of the U-shaped connection unit to the two sides of the first base. At this time, the driving wheel and the driven wheel are close to each other, so that it is convenient to install the synchronous belt. After the installation is completed, the screw rod is rotated by a tool, so that under the drive of the screw rod, the two end blocks will move away from each other, and the first and second bases will move away from each other (the second support leg is fixed, but the first support leg has a roller, so as to facilitate the separation of the first and second bases), until the abutment block of the U-shaped connection unit abuts the abutment groove and cannot continue to extend, so that the synchronous belt is tightened, and the screw rod is also tightened and cannot continue to rotate. Then insert the limit detection block between the first base and the second base. In theory, the first, second and third limit reference blocks of the limit base are designed to just abut each component, and the measurement values of the first and second pressure sensors should be within the set range. The indicator light is on (or the green light is on), thereby confirming that the spacing between the first and second bases and the spacing between the first and second sound insulation covers are qualified (the reason for failure may be, on the one hand, the adjustment problem, the first and second bases are not pulled apart enough; on the other hand, it may be due to the deformation of the first and second sound insulation covers, resulting in the spacing between the first and second bases being qualified, but the spacing between the first and second sound insulation covers being unqualified. At this time, the designated light is off (or the red light is on), thereby reminding the user to check and maintain), and the detection limit block is locked with the first and second bolts. Thus, the generator set can be used normally, and the roller is locked with the brake device, so that the generator set can be used normally. Since the first soundproof cover is firmly connected to the first base, and the second soundproof cover is firmly connected to the second base, the generator set body is mounted on the first mounting plate, and the gasoline engine body is mounted on the second mounting plate, thereby effectively achieving shock absorption. The generator assembly of the present application is transported using the first and second running wheels, but when fine-tuning the distance between the first and second bases and supporting the generator set for power generation, two second rollers and two second support legs are used for support. Because the diameter of the roller is very small, it has a smaller elastic deformation when supporting, so when supporting power generation, it can better ensure that the first and second bases are in a horizontal state, thereby ensuring the stability of power generation and the shock absorption effect of the first and second bases.
[0056] It should be noted that the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, an element defined by the sentence "comprises a ..." does not exclude the existence of other identical elements in the process, method, article or device including the element.
[0057] Although the present invention has been illustrated and described with respect to the preferred embodiments, it will be appreciated by those skilled in the art that various changes and modifications may be made to the present invention without departing from the scope of the present invention as defined by the claims.
Claims
1. A portable, low-energy, ultra-quiet generator set, characterized in that: It comprises a generator unit and a gasoline engine unit, wherein the generator unit comprises a first mounting base, a first mounting plate, a generator body mounted on the first mounting plate, and a first soundproof cover mounted on the first mounting base; the gasoline engine comprises a second mounting base, a second mounting plate, a gasoline engine body mounted on the second mounting plate, and a second soundproof cover mounted on the second mounting base; a plurality of first damping units are connected between the first mounting plate and the first mounting base, and a plurality of second damping units are connected between the second mounting plate and the second mounting base; the output shaft of the gasoline engine body passes through the second soundproof cover and a driving wheel is fixed at the output shaft, the rotating shaft of the generator passes through the first soundproof cover, and a driven wheel is fixed at the rotating shaft, and a synchronous belt is connected between the driving wheel and the driven wheel; The first shock absorbing unit comprises a first rubber column connected to the first mounting base and the first mounting plate, and a first shock absorbing spring installed between the first mounting base and the first mounting plate and surrounding the first rubber column; the second shock absorbing unit comprises a second rubber column connected to the second mounting base and the second mounting plate, and a second shock absorbing spring installed between the second mounting base and the second mounting plate and surrounding the second rubber column; A panel is installed at the first soundproof cover, and the panel has a socket and a display unit; the second soundproof cover has an air inlet array and an air outlet pipe; The first mounting base comprises a first substrate, a first top plate fixed to the upper surface of the first substrate, and a first bottom plate fixed to the lower surface of the first substrate, two first side plates are connected between the first top plate and the first bottom plate, the first side plate has an operation side hole, and both sides of the first substrate have a first strip slot; the second mounting base comprises a second substrate, a second top plate fixed to the upper surface of the second substrate, and a second bottom plate fixed to the lower surface of the second substrate, two second side plates are connected between the second top plate and the second bottom plate, both sides of the second substrate have a second strip slot, and the end of the second substrate away from the first substrate also has an end slot, and the end slot is connected to the two second strip slots; the first mounting base and the second mounting base are connected by a U-shaped connecting unit, and both ends of the U-shaped connecting unit are connected to the first substrate by fixing bolts; The first soundproof cover and the second soundproof cover are both made of metal material, and sound insulation cotton is installed on the inner wall; the bottom of the first soundproof cover has a first rectangular frame-shaped flange, and the first flange and the first top plate are fixed by bolts; the bottom of the second soundproof cover has a second rectangular frame-shaped flange, and the second flange and the second top plate are fixed by bolts.
2. The portable, low-energy consumption, ultra-quiet generator set according to claim 1 is characterized in that: The U-shaped connecting unit comprises a U-shaped frame and two movable arms, and the U-shaped frame comprises two fixed arms and a connecting rod connecting the two fixed arms, and the connecting rod has a strip-shaped end protrusion that cooperates with the end slots; the fixed arm has a first strip protrusion that can be inserted into the first strip slot and the second strip slot, and the movable arm has a second strip protrusion that can be inserted into the first strip slot and the second strip slot; the fixed arm has an insertion channel and a accommodating cavity located at the end of the insertion channel, and the movable arm is fixed with an insertion rod inserted into the insertion channel and a movable block located at the end of the insertion rod, a compression spring is connected between the movable block and the end of the accommodating cavity close to the movable arm, the end of the movable block close to the movable arm also has an abutment groove, and the end of the accommodating cavity close to the movable arm is also fixed with an abutment block that cooperates with the abutment groove and can be inserted into the abutment groove; the two movable arms correspond to the two sides of the first substrate, and each movable arm is connected to one side of the first substrate by a fixing bolt.
3. The portable, low-energy consumption, ultra-quiet generator set according to claim 2 is characterized in that: The end of the first substrate close to the second substrate is provided with a limiting plug hole, and the end of the second substrate close to the first substrate is provided with a limiting plug column; two first supporting legs are installed on the first bottom plate, and rollers and a brake device for locking the rollers are installed on the first supporting legs; two second supporting legs are installed on the second bottom plate; first walking wheels are installed on the two first side plates, and second walking wheels are installed on the two second side plates; the first sound insulation cover is provided with a first through hole through which the rotating shaft passes, and the rotating shaft and the first through hole are not in contact; the second sound insulation cover is provided with a second through hole through which the output shaft passes, and the output shaft and the second through hole are not in contact; a U-shaped first push handle is installed on the first sound insulation cover, and a U-shaped second push handle is installed on the second sound insulation cover.
4. The portable, low-energy consumption, ultra-quiet generator set according to claim 3 is characterized in that: A first rectangular reinforcement frame is fixed to the end of the first soundproof cover facing the second soundproof cover, a first fixed block is fixed to the first reinforcement frame, and the first fixed block has a rectangular insertion hole; a second rectangular reinforcement frame is fixed to the end of the second soundproof cover facing the first soundproof cover, a second fixed block is fixed to the second reinforcement frame, a first end block is fixed to the second fixed block, the first end block is connected to a second end block that can be inserted into the rectangular insertion hole through a screw, the first end block and the second end block both have threaded holes, both ends of the screw have external threads, and the screw can be rotated to make the first and second end blocks move away from or close to each other.
5. The portable, low-energy consumption, ultra-quiet generator set according to claim 4 is characterized in that: It also includes a limit detection block, which includes a control unit, a battery, a reference horizontal plate, a first U-shaped handle fixed to the upper surface of the reference horizontal plate, a first limit reference block fixed to the lower surface of the reference horizontal plate, a second limit reference block fixedly connected to the first limit reference block, and two vertical strip-shaped third limit reference blocks fixedly connected to the second limit reference block; the first limit reference block can be located between the first fixed block and the second fixed block and abut against both the first and second fixed blocks, the second limit reference block can be located between the first end block and the second end block and abut against both the first and second end blocks; the third limit reference block can be located between the first mounting base and the second mounting base and abut against both the first mounting base and the second mounting base; the reference horizontal plate is provided with a first bolt and a second bolt, the first fixed block is provided with a first threaded hole matching with the first bolt, and the second fixed block is provided with a second threaded hole matching with the second bolt.
6. The portable, low-energy consumption, ultra-quiet generator set according to claim 5 is characterized in that: Both sides of the first limit reference block have first mounting holes, a first pressure sensor is installed in the first mounting hole, a first rubber block is installed at the first pressure sensor, the first rubber block facing the first fixed block abuts the first fixed block, and the second rubber block facing the second fixed block abuts the second fixed block; both sides of each third reference block have second mounting holes, a second pressure sensor is installed in the second mounting hole, a second rubber block is installed at the second pressure sensor, the second rubber block facing the first mounting base abuts the first mounting base, and the second rubber block facing the second mounting base abuts the second mounting base.
Citation Information
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