A ceramic concrete composite block mold

Abstract

The present application relates to the field of block mould, and disclose a kind of ceramsite concrete composite block mould, including mould left bin plate, mould left bin plate parallelly arranged mould right bin plate, mould left bin plate and mould right bin plate bottom fixed connection mould bottom plate, the opposite surface of mould left bin plate and mould right bin plate is provided with mould cover plate, mould cover plate bottom fixed connection and is used to rotate drive cover plate connecting shaft and the surface of mould bottom plate is bored and is fixed by bolt installation mould bin main body, and the bottom of base body one side is provided with bottom supporting plate.The present application is provided with a group and horizontal movement's scraping mechanism above mould bottom plate, angle of scraping mechanism is adjusted by handle mechanism, by manually holding and making scraping mechanism along the horizontal movement above mould bottom plate, the material remaining at mould bottom plate can be scooped out along the surface of mould bottom plate, to greatly improve the use efficiency of mould, reduce the working difficulty of worker.

Description

Technical Field

[0001] This invention relates to the field of block mold technology, specifically to a mold for ceramsite concrete composite blocks. Background Technology

[0002] Concrete that uses expanded clay instead of gravel as aggregate is called expanded clay concrete. It can be divided into lightweight concrete and sand-lightweight concrete. Lightweight aggregate concrete has better heat resistance and fire resistance than ordinary concrete, but its modulus of elasticity is lower. Lightweight aggregate concrete that uses expanded clay as coarse aggregate and ordinary sand or expanded clay sand as fine aggregate is called expanded clay concrete.

[0003] In the process of using molds for composite blocks made of expanded clay aggregate concrete, in order to improve the quality of the finished products produced by the molds, materials with expanded clay aggregate concrete as the main raw material are usually put into the mold groove and allowed to overflow the mold groove to avoid the situation of insufficient material in the finished products after the block mold is used. There are many methods and structures that can remove the material overflowing from the mold groove. Most of them adopt automated cleaning structures. Automated cleaning structures are more expensive than manual cleaning, and automated scraping structures are not as thorough as manual scraping. Manual scraping is also more difficult to operate. Summary of the Invention

[0004] (a) Technical problems to be solved

[0005] In view of the above-mentioned shortcomings of the prior art, the present invention provides a mold for ceramsite concrete composite blocks, which can effectively solve the problems of the prior art.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, the present invention provides the following technical solution:

[0008] This invention discloses a mold for ceramsite concrete composite blocks, comprising a left mold plate, a right mold plate parallel to the left mold plate, a mold base plate fixedly connected to the bottom of the left and right mold plates, a mold cover plate disposed on opposite sides of the left and right mold plates, a cover plate coupling fixedly connected to the bottom of the cover plate and used for rotating the cover plate, and a mold chamber body with surface openings on the mold base plate and fixedly installed with bolts. A sliding groove is formed on the side of the left mold plate near the right mold plate, and the inner surface of the right mold plate... The mold has a guide groove at the same horizontal height as the slide body. A scraping mechanism for scraping waste material from the upper surface of the mold base plate is provided between the left and right mold plates. A handle mechanism is provided on one side of the scraping mechanism. One end of the scraping mechanism is movably connected to the slide body. The handle mechanism moves horizontally along the guide groove. A base body is fixed to the outer wall of the left and right mold plates. A bottom support plate is provided on one side of the bottom of the base body. A vibration mechanism acting on the side and bottom of the mold body is provided on the upper part of the bottom support plate.

[0009] Furthermore, the scraping mechanism includes a guide rod, a scraper body, a scraper bar, and a scraper block. The guide rod is placed between the left and right mold plates, with one end extending into the interior of the slide body and maintaining sliding, and the other end connected to the handle mechanism. The scraper body is fixed to the outer wall of the guide rod, the scraper bar is located on the inner side of the scraper body, and the scraper block is fixed to one end of the scraper bar.

[0010] Furthermore, the end of the scraper near the left mold plate has a closed structure, while the end of the scraper near the right mold plate has an open structure. The scraper bar is bent upward at the end near the open structure of the scraper, and the scraper block is in close contact with the end face of the closed structure of the scraper. The shape of the scraper block is consistent with the inner shape of the scraper.

[0011] Furthermore, the scraper body is C-shaped, and the bottom front end of the scraper body is attached to the upper end of the mold base plate.

[0012] Furthermore, the grip mechanism includes a guide block and an adjusting rod. The guide block slides within the guide groove, and the adjusting rod is mounted on the end face of the guide block away from the guide rod. The guide rod is movably connected to the guide block and extends into the interior of the guide block and is fixed to the adjusting rod.

[0013] Furthermore, the vibration mechanism includes a vibrating side block, a limiting cylinder, a telescopic connecting rod, a supporting ring, a vibrating upright block, and a limiting slider. The vibrating side block is disposed on one side of the mold chamber body. The limiting cylinder is sleeved on the outside of the tube diameter of the vibrating side block. The telescopic connecting rod is connected to the end of the vibrating side block away from the mold chamber body. The supporting ring is fixed to the end of the telescopic connecting rod away from the limiting cylinder. The vibrating upright block is disposed below the mold chamber body. The limiting slider slides against the outer wall of the vibrating upright block. The telescopic connecting rod and the supporting ring are L-shaped. The side wall of the vibrating upright block and the outer wall of the supporting ring are fixedly connected by the telescopic connecting rod.

[0014] Furthermore, the vibration mechanism also includes a support plate rod, a slider connecting rod, a connecting auxiliary rod, a crank body, and a handle support ring body. The support plate rod is fixed to the top of the bottom support plate, and the end of the support plate rod away from the bottom support plate extends into the inner side of the ring body and is movably connected to the ring body. The outer wall of the limiting slider body is fixed to the bottom support plate. One end of the slider connecting rod is connected to the side wall of the vibrating block. The connecting auxiliary rod is connected to the other end of the vibrating block. The handle support ring body is located on one side of the connecting auxiliary rod. The crank body is located on the side of the handle support ring body away from the connecting auxiliary rod and extends into the interior of the handle support ring body and is fixed to the connecting auxiliary rod.

[0015] Furthermore, the annular outer wall of the handle support ring is fixed to the upper end of the base plate, and the front ends of both the vibrating side block and the vibrating vertical block are made of rubber.

[0016] Furthermore, the interior of the mold chamber body has several sets of mold slots, and the bottom wall of the mold chamber body, located below the mold slots, has several sets of corresponding mold holes. A mold support plate is attached to the interior of the mold chamber body.

[0017] (III) Beneficial Effects

[0018] Compared with known public technologies, the technical solution provided by this invention has the following beneficial effects:

[0019] 1. The present invention provides a set of horizontally movable scraping mechanisms above the mold base plate. The angle of the scraping mechanism is adjusted by the handle mechanism. By manually holding the scraping mechanism and moving it horizontally along the top of the mold base plate, the remaining material filled in the mold base plate can be scraped off along the surface of the mold base plate, thereby greatly improving the efficiency of mold use and reducing the difficulty of workers' work.

[0020] 2. This invention features a detachable mold base plate, facilitating the replacement of different mold slots. A vibration mechanism is installed below the mold base plate to strike and vibrate the bottom and sides of the mold base plate. The vibration mechanism is driven by manual cranking, which saves energy and reduces emissions. The structure is simpler and the operation is more stable. Compared to the current method of manually striking the mold shell to loosen the finished product from the mold, this structure is more labor-saving, has a faster striking speed, and a higher efficiency in product separation. Attached Figure Description

[0021] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are merely some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without any creative effort.

[0022] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0023] Figure 2 This is a side view of the present invention;

[0024] Figure 3 This is a schematic diagram of the structure at the removal body in this invention;

[0025] Figure 4 This is a bottom view of the main body of the mold compartment in this invention;

[0026] Figure 5 This is a magnified view of part A in this invention;

[0027] Figure 6 This is a schematic diagram of the structure of the support rod in this invention;

[0028] Figure 7 This is a cross-sectional view of the main body of the mold compartment in this invention.

[0029] The labels in the diagram represent: 1. Left mold chamber plate; 2. Right mold chamber plate; 3. Mold cover plate; 4. Cover plate connecting shaft; 5. Mold base plate; 6. Mold chamber body; 7. Slide body; 8. Guide groove; 9. Guide block; 10. Guide rod; 11. Shovel body; 12. Shovel rod; 13. Scraper block; 14. Adjusting rod; 15. Base body; 16. Bottom support plate; 17. Support plate rod; 18. Support ring body; 19. Limiting cylinder; 20. Vibrating side block; 21. Telescopic connecting rod; 22. Vibrating vertical block; 23. Limiting slider body; 24. Slider connecting rod; 25. Connecting auxiliary rod; 26. Handle body; 27. Handle support ring body; 28. Mold hole; 29. ​​Mold support plate. Detailed Implementation

[0030] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of the present invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.

[0031] The present invention will be further described below with reference to embodiments. Example

[0032] This embodiment of a ceramsite concrete composite block mold includes a left mold plate 1, a right mold plate 2 parallel to the left mold plate 1, a mold base plate 5 fixedly connected to the bottom of the left mold plate 1 and the right mold plate 2, a mold cover plate 3 disposed on opposite sides of the left mold plate 1 and the right mold plate 2, a cover plate connecting shaft 4 fixedly connected to the bottom of the mold cover plate 3 for rotating the mold cover plate 3, and a mold chamber body 6 with surface openings on the mold base plate 5 and fixedly installed with bolts. A large space is provided at the center of the surface of the mold base plate 5 to support the mold chamber body 6. The mold chamber body 6 is attached to the bottom and center of the mold base plate 5 from bottom to top. The mold chamber body 6 can be fixedly connected to the mold base plate 5 by inserting bolts into the screw holes on the outer wall of the mold chamber body 6. After the connection, the upper plane of the mold chamber body 6 and the upper plane of the mold base plate 5 are close to being integrated. A sliding groove 7 is opened on the side of the left mold chamber plate 1 near the right mold chamber plate 2. A guide groove 8 with the same horizontal height as the sliding groove 7 is opened inside the right mold chamber plate 2. A scraping mechanism for scraping waste material from the upper surface of the mold base plate 5 is provided between the left mold chamber plate 1 and the right mold chamber plate 2. The mold cover plate 3 can be attached to the top of the mold base plate 5 by the rotation drive of the cover plate connecting shaft 4, and space for the scraping mechanism is reserved on one side of the cover plate connecting shaft 4.

[0033] The scraping mechanism includes a guide rod 10, a scraper body 11, a scraper bar 12, and a scraper block 13. The guide rod 10 is positioned between the left mold plate 1 and the right mold plate 2, with one end extending into the interior of the slide chute 7 and maintaining sliding, while the other end is connected to a handle mechanism. The scraper body 11 is fixed to the outer wall of the guide rod 10, the scraper bar 12 is located inside the scraper body 11, and the scraper block 13 is fixed to one end of the scraper bar 12. The end of the scraper body 11 closest to the left mold plate 1 has a closed structure, and the scraper body 11 is close to the mold plate 2. One end of the right compartment plate 2 has an open structure. The end of the shovel bar 12 near the open structure of the shovel body 11 is bent upwards. The scraper block 13 is in close contact with the end face of the closed structure of the shovel body 11. The shape of the scraper block 13 is consistent with the inner shape of the shovel body 11. The shovel body 11 is C-shaped, and the bottom front end of the shovel body 11 is in contact with the upper end of the mold base plate 5. A handle mechanism is provided on one side of the scraping mechanism. The handle mechanism includes a guide block 9 and an adjusting rod 14. The guide block 9 slides in the groove of the guide groove 8, and the adjusting rod 14 is installed on the guide block 9 away from the guide groove 8. The guide rod 10 is movably connected to the guide block 9 and extends into the interior of the guide block 9, where it is fixed to the adjusting rod 14. The cylindrical guide rod 10 is suspended above the mold base plate 5. After injecting ceramsite concrete into the groove of the mold chamber body 6, the amount of ceramsite concrete injected generally needs to be slightly larger than the storage space in the groove of the mold chamber body 6 to improve the accuracy of the blocks. The excess concrete is then scraped off. This device is operated by holding and rotating the adjusting rod 14, causing the guide rod 10 to drive the scraper body 1. 1. Rotate the scraper body 11 so that the bottom of the scraper body 11 is in close contact with the surface of the mold base plate 5. Then push the adjusting rod 14. The guide block 9 can be used to make the guide rod 10 move horizontally along the top of the mold base plate 5. Use the scraper body 11 to scrape out the excess ceramsite concrete on the surface of the mold base plate 5 and store the excess in the groove of the scraper body 11. When the guide rod 10 is pushed to the front end of the right compartment plate 2 of the mold, hold the upward bend of the scraper rod 12 and pull the scraper block 13 to make the scraper block 13 move along the groove of the scraper body 11 to remove the excess ceramsite concrete.

[0034] One end of the scraping mechanism is movably connected to the slide body 7. The handle mechanism moves horizontally along the guide groove 8. The outer walls of the left mold chamber plate 1 and the right mold chamber plate 2 are fixed with a base body 15, and a bottom support plate 16 is provided on one side of the bottom of the base body 15. The upper part of the bottom support plate 16 is provided with a vibration mechanism that acts on the side and bottom of the mold chamber body 6. The vibration mechanism includes a vibrating side block 20, a limiting cylinder 19, a telescopic connecting rod 21, a support ring 18, a vibrating vertical block 22, and a limiting slider 23. The annular outer wall of the handle support ring 27 is fixed to the upper end of the bottom support plate 16. The front ends of the vibrating side block 20 and the vibrating vertical block 22 are both made of rubber. When the rubber vibrating side block 20 and the vibrating vertical block 22 abut against the surface of the mold chamber body 6, they have a certain... To enhance the buffering capacity, the vibration side block 20 is located on one side of the mold chamber body 6. A limiting cylinder 19 is sleeved around the outer diameter of the vibration side block 20. To improve the stability of the limiting cylinder 19, its outer wall is fixed to the base body 15. A telescopic connecting rod 21 is connected to the end of the vibration side block 20 away from the mold chamber body 6. A support ring 18 is fixed to the end of the telescopic connecting rod 21 away from the limiting cylinder 19. The vibration upright block 22 is located below the mold chamber body 6. A limiting slider 23 slides against the outer wall of the vibration upright block 22. The telescopic connecting rod 21 and the support ring 18 are L-shaped. The side wall of the vibration upright block 22 and the outer wall of the support ring 18 are fixedly connected by the telescopic connecting rod 21. The vibration mechanism also includes a support plate rod 17, a slider connecting rod 24, and a connecting pair. The system comprises a rod 25, a crank body 26, and a handle support ring 27. A support rod 17 is fixed to the top of the bottom support plate 16, with one end of the support rod 17 extending into the inner annular side of the support ring 18 and movably connected to it. The outer wall of the limiting slider body 23 is fixed to the bottom support plate 16. One end of the slider connecting rod 24 is connected to the side wall of the vibrating block 22, and the connecting auxiliary rod 25 is connected to the other end of the vibrating block 22. The handle support ring 27 is located on one side of the connecting auxiliary rod 25, and the crank body 26 is located on the side of the handle support ring 27 away from the connecting auxiliary rod 25 and extends into the interior of the handle support ring 27, fixed to the connecting auxiliary rod 25. When demolding is required, the outside of the crank body 26 can be grasped and rotated, with the crank body 26 and connecting auxiliary rod 25... The connecting ring 27 serves as a support point, allowing the connecting rod 25 to rotate. The front end of the connecting rod 25 is movably connected to the slider connecting rod 24. After the connecting rod 25 rotates, it causes the bottom of the slider connecting rod 24 to move in a circular trajectory. Due to the limiting slider body 23 restricting the longitudinal movement of the vibrating block 22, and under the push of the top of the slider connecting rod 24, the vibrating block 22 moves longitudinally repeatedly. The vibrating block 22 is located below the mold chamber body 6. When the vibrating block 22 moves longitudinally, it can strike the bottom of the mold chamber body 6. During the up and down movement of the vibrating block 22, it can drive the telescopic connecting rod 21 near one end of the vibrating block 22 to move. Through the support of the ring body 18, another set of telescopic connecting rods 21 moves.This allows the vibrating side block 20, movably connected to the top of the telescopic connecting rod 21, to move horizontally inside the limiting cylinder 19. The vibrating side block 20 then strikes the side wall of the mold chamber body 6. This allows for simultaneous striking of the bottom and sides of the mold chamber body 6 by operating a set of crank handles 26, thus assisting in the demolding of the composite block mold.

[0035] The mold chamber body 6 has several sets of mold slots inside, and the bottom wall of the mold chamber body 6 and the mold slots have several sets of corresponding mold holes 28. The mold support plate 29 is attached to the inside of the mold chamber body 6. Each set of mold slots corresponds to a set of mold holes 28. A tool can be inserted into the mold hole 28 and the mold support plate 29 can be lifted upward to achieve quick demolding.

[0036] The above embodiments are only used to illustrate the technical solutions of the present invention, and are not intended to limit it. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A mold for ceramsite concrete composite blocks, comprising a left mold plate (1), a right mold plate (2) parallel to the left mold plate (1), a mold base plate (5) fixedly connected to the bottom of the left mold plate (1) and the right mold plate (2), a mold cover plate (3) disposed on opposite sides of the left mold plate (1) and the right mold plate (2), a cover plate connecting shaft (4) fixedly connected to the bottom of the mold cover plate (3) and used for rotating the mold cover plate (3), and a mold chamber body (6) with surface openings on the mold base plate (5) and fixedly installed by bolts, characterized in that: The mold left compartment plate (1) has a sliding groove (7) on the side near the mold right compartment plate (2). The mold right compartment plate (2) has a guide groove (8) with the same horizontal height as the sliding groove (7). A scraping mechanism for scraping waste material from the upper surface of the mold bottom plate (5) is provided between the mold left compartment plate (1) and the mold right compartment plate (2). A handle mechanism is provided on one side of the scraping mechanism. One end of the scraping mechanism is movably connected to the sliding groove (7). The handle mechanism moves horizontally along the guide groove (8). A base body (15) is fixed on the outer side wall of the mold left compartment plate (1) and the mold right compartment plate (2). A bottom support plate (16) is provided on one side of the bottom of the base body (15). A vibration mechanism acting on the side and bottom of the mold compartment body (6) is provided on the upper part of the bottom support plate (16). The scraping mechanism includes a guide rod (10), a scraper body (11), a scraper bar (12), and a scraper block (13). The guide rod (10) is placed between the left mold plate (1) and the right mold plate (2), and one end of the guide rod (10) extends into the interior of the slide body (7) and remains sliding. The other end of the guide rod (10) is connected to the handle mechanism. The scraper body (11) is fixed to the outer wall of the guide rod (10), the scraper bar (12) is disposed on the inner side of the scraper body (11), and the scraper block (13) is fixed to one end of the scraper bar (12). The grip mechanism includes a guide block (9) and an adjusting rod (14). The guide block (9) slides in the groove of the guide groove (8). The adjusting rod (14) is installed on the end face of the guide block (9) away from the guide rod (10). The guide rod (10) is movably connected to the guide block (9) and extends into the interior of the guide block (9) and is fixed to the adjusting rod (14).

2. The mold for a lightweight aggregate concrete composite block according to claim 1, characterized in that: The end of the scraper (11) near the left compartment plate (1) of the mold adopts a closed structure, and the end of the scraper (11) near the right compartment plate (2) of the mold adopts an open structure. The scraper (12) is bent upward at the end of the open structure of the scraper (11). The scraper (13) is in close contact with the end face of the closed structure of the scraper (11). The shape of the scraper (13) is consistent with the inner shape of the scraper (11).

3. The mold for a lightweight aggregate concrete composite block according to claim 2, characterized in that: The scraper (11) is C-shaped, and the bottom front end of the scraper (11) is attached to the upper end of the mold base plate (5).

4. The mold for a lightweight aggregate concrete composite block according to claim 1, characterized in that: The vibration mechanism includes a vibration side block (20), a limiting cylinder (19), a telescopic connecting rod (21), a support ring (18), a vibration upright block (22), and a limiting slider (23). The vibration side block (20) is located on one side of the mold chamber body (6). The limiting cylinder (19) is sleeved on the outside of the tube diameter of the vibration side block (20). The telescopic connecting rod (21) is connected to the end of the vibration side block (20) away from the mold chamber body (6). The support ring (18) is fixed to the end of the telescopic connecting rod (21) away from the limiting cylinder (19). The vibration upright block (22) is located below the mold chamber body (6). The limiting slider (23) slides against the outer wall of the vibration upright block (22). The telescopic connecting rod (21) and the support ring (18) are L-shaped. The side wall of the vibration upright block (22) and the outer wall of the support ring (18) are fixedly connected by the telescopic connecting rod (21).

5. A mold for ceramsite concrete composite blocks according to claim 4, characterized in that: The vibration mechanism also includes a support rod (17), a slider connecting rod (24), a connecting auxiliary rod (25), a rocker body (26), and a handle support ring (27). The support rod (17) is fixed to the top of the bottom support plate (16), and one end of the support rod (17) away from the bottom support plate (16) extends into the inner side of the ring support body (18) and is movably connected to the ring support body (18). The outer wall of the limiting slider body (23) is fixed to the bottom support plate (16). One end of the slider connecting rod (24) is connected to the side wall of the vibration block (22). The connecting auxiliary rod (25) is connected to the other end of the vibration block (22). The handle support ring (27) is located on one side of the connecting auxiliary rod (25). The rocker body (26) is located on the side of the handle support ring (27) away from the connecting auxiliary rod (25) and extends into the interior of the handle support ring (27) and is fixed to the connecting auxiliary rod (25).

6. The mold for a lightweight aggregate concrete composite block according to claim 5, characterized in that: The annular outer wall of the handle support ring (27) is fixed to the upper end of the bottom support plate (16), and the front ends of the vibrating side block (20) and the vibrating vertical block (22) are both made of rubber.

7. The mold for a lightweight aggregate concrete composite block according to claim 1, characterized in that: The mold storage body (6) has several sets of mold slots inside, and the bottom wall of the mold storage body (6) and the mold slots are provided with several sets of corresponding mold holes (28). The mold storage body (6) has a mold support plate (29) attached inside.

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