A kind of cleaning equipment for check valve before leaving factory

Abstract

A device for cleaning a check valve before it leaves the factory of the present invention comprises a cleaning table, a drainage groove is arranged around the edge of the working table surface of the cleaning table, and a waste water tank is fixedly installed at the bottom of the cleaning table; a water spray assembly is arranged at the center of the working table surface of the cleaning table, and nozzles are evenly distributed on the water spray assembly; two supporting mechanisms are symmetrically arranged on both sides of the water spray assembly, and the supporting mechanism comprises a supporting seat, and a semicircular notch is arranged on the supporting seat; the present invention supports the check valve by an arc composed of rolling balls, so that the removal and placement of the check valve becomes very simple, which is conducive to continuous cleaning operations, and cooperates with the cleaning mechanisms on both sides and the water spray assembly at the bottom, so that the holes and gaps at the check valve that are difficult to clean can be fully cleaned. In the cleaning mechanism, multiple nozzles are rotated and swung back and forth, so that the holes and gaps at the flange position of the check valve can be well cleaned, thereby realizing comprehensive cleaning of the check valve in a short time.

Description

Technical Field

[0001] The invention relates to the field related to valve processing, and in particular to a device for cleaning a check valve before it leaves the factory. Background Art

[0002] A check valve is a valve that blocks the backflow of media. It is usually T-shaped. The external structure of a check valve is more complicated than that of a normal valve. During the production process of the check valve, there are often debris and stains left in the gaps and holes of the external structure of the check valve. Therefore, the check valve often needs to be cleaned before leaving the factory to ensure that the check valve delivered to the customer has a good appearance.

[0003] In the existing factory cleaning process of check valves, it is often done manually with a spray gun, which wastes a lot of water and cannot clean small places such as gaps and holes. There are also some valve cleaning devices, such as the invention patent with application number: a valve cleaning device, whose cleaning process is very cumbersome, takes a long time and is not suitable for check valves with relatively complex shapes. Summary of the invention

[0004] The purpose of the present invention is to provide a check valve pre-shipment cleaning device to solve the above-mentioned problem.

[0005] The above technical objectives of the present invention are achieved through the following technical solutions: a pre-delivery cleaning device for a check valve, comprising a cleaning table, a drainage groove is arranged around the edge of the working table surface of the cleaning table, and a waste water tank is fixedly installed at the bottom of the cleaning table;

[0006] A water spray assembly is provided at the center of the work surface of the washing table, and nozzles are evenly distributed on the water spray assembly;

[0007] Two supporting mechanisms are symmetrically arranged on both sides of the water spray assembly, and the supporting mechanism includes a supporting seat, a semicircular notch is arranged on the supporting seat, and a row of oil chambers arranged in the supporting seat are distributed along the center of the semicircular notch of the supporting seat, and each of the oil chambers is slidably provided with a piston, and one end of a supporting rod is fixed on the piston, and the other end of the supporting rod passes through the oil chamber and is provided with a ball rolling thereon, and the position of each of the balls is on the trajectory of the same circle and the center of the circle overlaps with the center of the semicircular notch of the supporting seat;

[0008] A cleaning mechanism is provided on the outer side of each of the two support seats, and the two cleaning mechanisms are symmetrically arranged about the water spray assembly. The cleaning mechanism includes a cleaning bucket, and a cleaning chamber with an opening toward the water spray assembly is provided in the cleaning bucket. A turntable is rotatably installed in the cleaning chamber, and connecting rods are evenly fixed on the outer periphery of the turntable. The end of the connecting rod is fixedly connected to a fixed seat, and a rotating shaft is rotatably connected in the fixed seat through a torsion spring, a nozzle is fixed on the rotating shaft, and a magnet block is embedded in the nozzle, and magnet bars are evenly fixed on the inner ring of the cleaning chamber.

[0009] Preferably, holes are provided in the drainage groove near the cleaning bucket, and water inlets are fixed on both sides of the waste water tank.

[0010] Preferably, the driving assembly includes two slide grooves provided on the work surface of the washing station, and the bottom of the two slide grooves has a drainage outlet located at the top of the wastewater tank, a guide rod is fixed in one of the slide grooves, the guide rod passes through the two support seats and is slidably connected to the support seats, and a screw motor is fixed in the other slide groove, a screw is fixed on the motor shaft of the screw motor, the end of the screw is rotatably connected to the inner wall of the slide groove, and the screw has two sections of reverse threads, and the two sections of the screw thread respectively pass through one of the support seats and are threadedly connected to the support seats.

[0011] Preferably, the support mechanism also includes an oil tank fixed on one side of the support seat, the oil tank is connected to an oil pump fixed to the support seat through a conduit, the oil pump is connected to a connector through a conduit, and the connector is connected to each of the oil chambers through an oil pipe.

[0012] Preferably, hydraulic oil is stored in the oil tank, and the oil pipe and the oil chamber are filled with hydraulic oil.

[0013] Preferably, the cleaning mechanism also includes a partition fixed in the cleaning bucket, the turntable is rotatably arranged in the partition, a gear ring is fixed on the turntable inside the partition, the gear ring is meshed with a gear, the gear is fixed to the motor shaft of the rotating motor, the rotating motor is fixedly arranged in the cleaning chamber, a base is fixed in the cleaning chamber inside the partition, a water pipe is opened in the base, the water pipe is connected to the cavity in the turntable, the cavity in the turntable is connected to each of the nozzles through a water pipe, the end of the water pipe is connected to a water pump fixed on the cleaning table through a hose, and an electric slide rail fixed to the cleaning table is provided at the bottom of the cleaning bucket, the electric slide rail is equipped with an electric slider, and the electric slider is fixed to the bottom of the cleaning bucket.

[0014] Preferably, the water spray assembly can adopt a conventional high-pressure spray cleaning machine, and the cleaning water is provided by other equipment.

[0015] In summary, the present invention has the following beneficial effects: the present invention supports the check valve through the circular arc composed of rolling balls, which makes it very simple to take and place the check valve, and is conducive to continuous cleaning operations. In conjunction with the cleaning mechanisms on both sides and the water spray assembly at the bottom, the hard-to-clean holes and gaps in the check valve can be fully cleaned. In the cleaning mechanism, multiple nozzles are rotated and swung back and forth, so that the holes and gaps at the flange position of the check valve can be well cleaned, thereby achieving comprehensive cleaning of the check valve in a short time and improving factory quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0017] Figure 1 is a first schematic diagram of the appearance of an embodiment of the present invention;

[0018] Figure 2 is a first schematic diagram of the appearance of an embodiment of the present invention;

[0019] Figure 3 is a first schematic diagram of the appearance of an embodiment of the present invention;

[0020] Figure 4 is a first appearance schematic diagram of an embodiment of the present invention

[0021] Figure 5 This is a schematic diagram showing the internal structure of the support mechanism in an embodiment of the present invention;

[0022] Figure 6 is a schematic cross-sectional view of an embodiment of the present invention;

[0023] Figure 7 This is a schematic diagram showing the internal structure of the cleaning mechanism in the embodiment of the present invention. DETAILED DESCRIPTION

[0024] Combined with Figure 1-Figure 7 The device for cleaning a check valve before delivery comprises a cleaning table 10, a drainage groove 11 is arranged around the edge of the working surface of the cleaning table 10, and a waste water tank 16 is fixedly installed at the bottom of the cleaning table 10;

[0025] A water spray assembly 30 is provided at the center of the work surface of the cleaning table 10, and nozzles 31 are evenly distributed on the water spray assembly 30;

[0026] Two support mechanisms 60 are symmetrically arranged on both sides of the water spray assembly 30. The two support mechanisms 60 can approach or move away from each other under the drive of the driving assembly at the bottom. The support mechanism 60 includes a support seat 14. The support seat 14 has a semicircular notch. A row of oil chambers 34 arranged in the support seat 14 are distributed along the center of the semicircular notch of the support seat 14. A piston 35 is slidably arranged in each oil chamber 34. One end of a support rod 26 is fixed to the piston 35. The other end of the support rod 26 passes through the oil chamber 34 and is provided with a ball 36 for rolling. The position of each ball 36 is on the trajectory of the same circle and the center of the circle overlaps with the center of the semicircular notch of the support seat 14. Each piston 35 can approach or move away from the center of the semicircular notch of the support seat 14 at the same time, so that each ball 36 is always on the trajectory of the same circle, and only the size of the circle changes.

[0027] A cleaning mechanism 50 is provided on the outer side of each of the two support seats 14, and the two cleaning mechanisms 50 are symmetrically arranged about the water spray assembly 30. The cleaning mechanism 50 includes a cleaning bucket 12, and a cleaning chamber 13 with an opening toward the water spray assembly 30 is provided in the cleaning bucket 12. A turntable 41 is rotatably installed in the cleaning chamber 13, and connecting rods 45 are evenly fixed on the outer periphery of the turntable 41. The end of the connecting rod 45 is fixedly connected to a fixing seat 37, and a rotating shaft 39 is rotatably connected in the fixing seat 37 through a torsion spring 43. A nozzle 38 is fixed on the rotating shaft 39, and a magnet block 42 is embedded in the nozzle 38. Magnet strips 40 are evenly fixed on the inner ring of the cleaning chamber 13, and the magnet strips 40 have a repelling effect on the magnet block 42. When the nozzle 38 rotates with the turntable 41, the repulsive force of the magnet strip 40 on the magnet block 42 will change, and cooperate with the torsion spring 43 to make the nozzle 38 swing repeatedly.

[0028] Advantageously, holes are formed in the drainage trough 11 near the cleaning bucket 12 for waste water to flow back into the waste water tank 16 , and water inlets 17 are fixed on both sides of the waste water tank 16 for better catching waste water flowing out of the holes.

[0029] Advantageously, the drive assembly includes two chutes 21 provided on the work surface of the washing station 10, and the bottom of the two chutes 21 has a drain port 28 located at the top of the waste water tank 16, and the drain port 28 is used for waste water to flow back into the waste water tank 16. A guide rod 20 is fixed in one of the chutes 21, and the guide rod 20 passes through the two support seats 14 and is slidably connected to the support seats 14. A screw motor 29 is fixed in the other chute 21, and a screw 27 is fixed on the motor shaft of the screw motor 29. The end of the screw 27 is rotatably connected to the inner wall of the chute 21, and the screw 27 has two sections of reverse threads, and the two sections of threads of the screw 27 respectively pass through one of the support seats 14 and are threadedly connected to the support seats 14.

[0030] Advantageously, the support mechanism 60 further comprises an oil tank 23 fixed on one side of the support seat 14 , the oil tank 23 being connected to an oil pump 22 fixed to the support seat 14 via a conduit, the oil pump 22 being connected to a connector 32 via a conduit, and the connector 32 being connected to each of the oil chambers 34 via an oil pipe 33 .

[0031] Advantageously, hydraulic oil is stored in the oil tank 23 , and the oil pipe 33 and the oil chamber 34 are filled with hydraulic oil.

[0032] Advantageously, the cleaning mechanism 50 further comprises a partition 46 fixed in the cleaning bucket 12, the turntable 41 is rotatably arranged in the partition 46, a gear ring 51 is fixed on the turntable 41 inside the partition 46, the gear ring 51 is meshed with a gear 47, the gear 47 is fixed to the motor shaft of a rotating motor 48, the rotating motor 48 is fixedly arranged in the cleaning chamber 13, a base 49 is fixedly arranged in the cleaning chamber 13 inside the partition 46, a water pipe 52 is opened in the base 49, the water pipe 52 is connected to the cavity in the turntable 41, the cavity in the turntable 41 is connected to each of the nozzles 38 through the water pipe 44, the end of the water pipe 52 is connected to the water pump 15 fixed on the cleaning table 10 through the hose 18, and an electric slide rail 24 fixed to the cleaning table 10 is provided at the bottom of the cleaning bucket 12, the electric slide rail 24 is equipped with an electric slider 25, and the electric slider 25 is fixed to the bottom of the cleaning bucket 12.

[0033] Advantageously, the water spray assembly 30 may be a conventional high-pressure spray washer, and the cleaning water is provided by other equipment.

[0034] Method of use of the present invention:

[0035] First, adjust the size of the check valve to be cleaned, and control the oil pump 22 to work according to the diameter of the neck next to the flange at the two opening positions of the check valve (set as d1). The oil pump 22 pumps the hydraulic oil in the oil tank 23 into each oil chamber 34 through the connector 32 and the oil pipe 33, so that each ball 36 moves toward the middle until the trajectory diameter of the circle where each ball 36 is located is the same as d1. Then control the screw motor 29 to start, and the screw motor 29 drives the drain port 28 to rotate. Under the action of the threads of the drain port 28 and the two support seats 14, the two support seats 14 are driven to move closer or farther, so that the distance between the two groups of balls 36 is exactly the same as the neck next to the flange at the two opening positions of the check valve. The check valve can be supported by the two groups of balls 36. After being supported, the check valve is manually shaken. Under the action of the weight of the check valve itself and the rolling action of the balls 36, the valve cover part of the check valve can be directly opposite to the water spray assembly 30 at the bottom;

[0036] Control the electric slider 25 to drive the cleaning bucket 12 to move, so that the two cleaning buckets 12 cover the check valve flange, and the nozzle 38 points to the neck position of the flange;

[0037] After completion, the rotating motor 48 is started, and the rotating motor 48 drives the gear 47 to rotate, and the engagement of the gear 47 and the gear ring 51 drives the turntable 41 to rotate, and the turntable 41 drives each nozzle 38 to rotate together. During the rotation process, the repulsive force of the magnet block 42 on the nozzle 38 by the magnet bar 40 will change, and the torsion spring 43 is used to make the nozzle 38 swing repeatedly, and the water pump 15 pumps water from the outside, through the hose 18, the water pipe 52, the cavity in the turntable 41, and the water pipe 44, and finally sprays out from the nozzle 38. With the rotation and repeated swinging of the nozzle 38, the holes and gaps at the flange of the check valve can be well cleaned;

[0038] In addition, the water spray assembly 30 is started to flush the valve cover of the check valve through the spray head 31. During the flushing process, the check valve can be manually pushed to achieve a better cleaning effect. Due to the presence of each ball 36, the check valve can be pushed and rotated more easily.

[0039] The cleaned waste water will flow into the waste water tank 16 from the drain port 28 and the holes in the drain tank 11, and can be reused after being purified;

[0040] After one check valve is cleaned, the two cleaning barrels 12 are controlled to move away from each other, a new check valve is taken out and replaced, and then the two cleaning barrels 12 are controlled to reset, and the new check valve can be cleaned, and the cleaning of the check valve can be continued.

[0041] The above embodiments are only for illustrating the technical concept and features of the present invention, and their purpose is to enable people familiar with the technology in this field to understand the content of the present invention and implement it, and they cannot be used to limit the protection scope of the present invention. Any equivalent changes or modifications made according to the spirit of the present invention should be included in the protection scope of the present invention.

Claims

1. A check valve pre-shipment cleaning device, comprising a cleaning station (10), characterized in that: The clear A drainage groove (11) is arranged around the edge of the work surface of the washing table (10), and a drainage groove (11) is fixedly arranged at the bottom of the washing table (10). A waste water tank (16) is provided; A water spray assembly (30) is provided at the center of the work surface of the cleaning table (10). The components (30) are evenly distributed with nozzles (31); Two supporting mechanisms (60) are symmetrically arranged on both sides of the water spray assembly (30). The supporting mechanisms (60) The invention comprises a support seat (14), wherein the support seat (14) has a semicircular notch, and a semicircular notch is formed along the support seat (14). A row of oil chambers (34) arranged in the support seat (14) is distributed at the center of the semicircular notch. The oil chamber (34) is slidably provided with a piston (35), and one end of a support rod (26) is fixed to the piston (35). The other end of the support rod (26) passes through the oil chamber (34) and is provided with a ball (36) for rolling. The position of the ball (36) is on the same circular trajectory and the center of the circle is aligned with the semicircular notch of the support seat (14). The centers of the circles overlap, and the support mechanism (60) further comprises an oil tank (23) fixed to one side of the support seat (14). The oil tank (23) is connected to an oil pump (22) fixed to the support seat (14) through a conduit, and the oil pump (22) The connecting head (32) is connected via a conduit, and the connecting head (32) is connected to each of the oil chambers via an oil pipe (33) (34), the operation of the oil pump (22) is controlled according to the diameter of the neck next to the flange at the two opening positions of the check valve, The oil pump (22) pumps the hydraulic oil in the oil tank (23) into each oil chamber through the connector (32) and the oil pipe (33). (34), so that each ball (36) moves toward the middle until the trajectory of the circle where each ball (36) is located The diameter is the same as the diameter of the neck next to the flange at the two opening positions of the check valve, through two sets of balls (36) to support the check valve. After supporting it, manually shake the check valve. Under the rolling action, the valve cover part of the check valve can face the water spray assembly (30) at the bottom; A cleaning mechanism (50) is provided on the outside of each of the two support seats (14). The cleaning mechanism (50) is symmetrically arranged with respect to the water spray assembly (30), and the cleaning mechanism (50) comprises a cleaning bucket (12), A cleaning chamber (13) is provided in the cleaning bucket (12) and is opened toward the water spray assembly (30). A rotating disk (41) is rotatably mounted in the cavity (13), and connecting rods (45) are evenly fixed on the outer circumference of the rotating disk (41). The end of the connecting rod (45) is fixedly connected to the fixing seat (37), and a torsion spring (43) is provided in the fixing seat (37). The rotating shaft (39) is rotatably connected to the rotating shaft (39), and a nozzle (38) is fixed on the rotating shaft (39). A magnet block (42) is embedded therein, and magnet strips (40) are evenly fixed on the inner ring of the cleaning chamber (13); The cleaning mechanism (50) further comprises a partition (46) fixed in the cleaning bucket (12). The disk (41) is rotatably arranged in the partition (46), and a fixed plate is provided on the rotating disk (41) inside the partition (46). A gear ring (51) is provided, the gear ring (51) meshes with a gear (47), and the gear (47) meshes with a rotating motor (48). The motor shaft is fixed, the rotating motor (48) is fixedly arranged in the cleaning chamber (13), and the partition (46) A base (49) is fixedly provided in the cleaning chamber (13) on the inner side, and a passage is provided in the base (49). A water pipe (52) is connected to the cavity in the rotating disk (41). The cavity is connected to each of the nozzles (38) through a water pipe (44), and the end of the water pipe (52) is connected to the nozzles (38) through a hose (18). A water pump (15) is connected to the cleaning table (10), and a water pump (15) is provided at the bottom of the cleaning bucket (12). The cleaning table (10) is fixed with an electric slide rail (24), wherein the electric slide rail (24) is equipped with an electric slider (25). The electric slide block (25) is fixed to the bottom of the cleaning bucket (12).

2. The pre-shipment cleaning device for check valves according to claim 1 is characterized by: The drainage groove (11) is provided with a hole at a position near the cleaning bucket (12). (16) Water inlets (17) are fixed on both sides.

3. The pre-shipment cleaning device for check valves according to claim 1 is characterized by: two The supporting mechanisms (60) are driven by the driving assembly at the bottom to move closer to or farther from each other. The driving assembly comprises two slide grooves (21) provided on the working surface of the cleaning table (10), the two slide grooves (21) being The bottom of the chute (21) has a drain outlet (28) located at the top of the waste water tank (16), one of which A guide rod (20) is fixed in the slide groove (21), and the guide rod (20) passes through the two support seats (14) and is connected to the The support seat (14) is slidably connected, and a screw motor (29) is fixedly arranged in the other slide groove (21). A screw (27) is fixed on the motor shaft of the screw motor (29), and the end of the screw (27) is connected to the slide groove. (21) is rotatably connected to the inner wall, and the screw (27) has two sections of opposite threads, and the two ends of the screw (27) The thread segments respectively penetrate one of the support seats (14) and are threadedly connected to the support seats (14).

4. The pre-shipment cleaning device for check valves according to claim 1 is characterized by: Place The oil tank (23) stores hydraulic oil, and the oil pipe (33) and the oil chamber (34) are filled with hydraulic oil.

5. The pre-shipment cleaning device for check valves according to claim 1 is characterized by: Place The water spray assembly (30) adopts a conventional high-pressure spray washing machine.

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