A profile cutting machine capable of cutting arc chamfers

By designing a profile cutting machine with integrated cutting, pressing and chamfering functions, the problem that existing profile cutting machines cannot chamfer the cut profiles, and improve processing efficiency and cutting accuracy.

CN115647815BActive Publication Date: 2025-06-10GUANGDONG JUNDE ZHENGHAI TECH CO LTD
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Patent Information

Application Number
CN202211334568.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-10-28
Publication Date
2025-06-10
Estimated Expiration
2042-10-28

AI Technical Summary

Technical Problem

Existing profile cutting machines cannot chamfer the cut profile, resulting in low processing efficiency and low cutting accuracy.

Method used

A profile cutting machine that can cut arc chamfer is designed, integrating a cutting mechanism, a pressing mechanism and a chamfering mechanism. During the cutting process, the machine stably presses the profile through a horizontal press assembly, and chamfers the profile through a chamfering mechanism after the cutting is completed.

Benefits of technology

Improve processing efficiency, ensure cutting accuracy, and solve the problem that existing profile cutting machines cannot perform chamfering treatment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of cutting machines, and particularly relates to a profile cutting machine capable of cutting arc chamfers. A profile cutting machine capable of cutting arc chamfers includes a machine frame and a cutting mechanism, a material pressing mechanism, and a chamfering mechanism arranged on the machine frame. The top of the machine frame is symmetrically provided with workbench plates on the left and right. The two workbench plates are arranged at intervals, and a cutting opening is formed between the two workbench plates. A reference seat is provided on the front side of the workbench plate, and the workbench plate is used for placing profiles. The profile cutting machine capable of cutting arc chamfers can chamfer the cut profiles, has high processing efficiency, and has high pressing stability for the profiles during the cutting process, ensuring the cutting accuracy, and solving the problems that the existing profile cutting machines cannot chamfer the cut profiles, have low processing efficiency, and low cutting accuracy.
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Description

Technical Field

[0001] The present invention relates to the technical field of cutting machines, and in particular to a profile cutting machine capable of cutting arc chamfers. Background Art

[0002] Using profiles to make doors and windows is a relatively common method. During production and assembly, the ends of the profiles are cut into bevels. When the bevels of two profiles are aligned with each other, the two profiles form a 90° included angle state to achieve splicing. Currently, a cutting machine is usually used to cut the profiles. When cutting the profiles, due to poor pressing stability of the profiles during the cutting process, the profiles may move slightly during the cutting process, resulting in low cutting accuracy. Moreover, the cut profiles need to be unloaded from the cutting machine and then loaded into a chamfering machine for chamfering treatment, resulting in low processing efficiency. Summary of the Invention

[0003] Aiming at the problems raised in the background art, the purpose of the present invention is to provide a profile cutting machine capable of cutting arc chamfers, which can chamfer the cut profiles, has high processing efficiency, and has high pressing stability for the profiles during the cutting process, ensuring the cutting accuracy, and solving the problems that the existing profile cutting machines cannot chamfer the cut profiles, have low processing efficiency, and low cutting accuracy.

[0004] To achieve this purpose, the present invention adopts the following technical solutions:

[0005] A profile cutting machine capable of cutting arc chamfers includes a frame and a cutting mechanism, a pressing mechanism, and a chamfering mechanism arranged on the frame. The top of the frame is symmetrically provided with workbench plates on the left and right. The two workbench plates are arranged at intervals, and a cutting opening is formed between the two workbench plates. A reference seat is provided on the front side of the workbench plate, and the workbench plate is used to place profiles;

[0006] The cutting mechanism includes a first cutting component and a second cutting component. The first cutting component and the second cutting component are respectively arranged corresponding to one of the workbench plates, and the first cutting component and the second cutting component are symmetrically arranged on the rear of the corresponding workbench plate. A cutting included angle A is formed between the cutting ends of the first cutting component and the second cutting component. The cutting included angle A is greater than 0° and less than 180°. The first cutting component and the second cutting component are respectively used to cut profiles;

[0007] The pressing mechanism includes a horizontal pressing component. The horizontal pressing component is inclinedly arranged on the upper surface of the workbench plate. The pressing end of the horizontal pressing component faces the side of the cutting opening. The horizontal pressing component is used to push the profile until the profile abuts against the reference seat;

[0008] The chamfering mechanism is arranged at the front end of the frame, and the working end of the chamfering mechanism is correspondingly arranged opposite to the cutting opening. The chamfering mechanism is used for chamfering the cut profile.

[0009] Furthermore, the structures of the first cutting assembly and the second cutting assembly are the same. The first cutting assembly includes a cutting seat, a first guide rail, a first slider, a first driving device, and a cutting module.

[0010] The first guide rail is arranged on the cutting seat in the up-and-down direction. The first slider is slidably arranged on the first guide rail. The cutting module is connected to the first slider. The piston rod of the first driving device is fixedly connected to the cutting module. The first driving device drives the cutting module to perform a reciprocating up-and-down movement.

[0011] Furthermore, the cutting module includes a cutting blade, a second driving device, a first sliding seat, a fixed seat, and a fixing column.

[0012] The first sliding seat is connected to the first slider. The first sliding seat is arranged in front of the cutting seat. The fixed seat is arranged behind the cutting seat. And a fixing column is fixedly connected between the first sliding seat and the fixed seat.

[0013] The cutting blade is rotatably arranged on the first sliding seat. The second driving device is fixedly arranged on the fixed seat. The output end of the second driving device is in transmission connection with the cutting blade. The second driving device drives the cutting blade to rotate. The piston rod of the first driving device is fixedly connected to the fixed seat.

[0014] Furthermore, the cutting module further includes a rotating shaft, a first pulley, a second pulley, and a belt.

[0015] The rotating shaft is rotatably arranged at the front end of the first sliding seat. One end of the rotating shaft is fixedly connected to the cutting blade. The other end of the rotating shaft is fixedly connected to the first pulley. The output end of the second driving device is fixedly connected to the second pulley.

[0016] The first sliding seat is provided with a first through hole for the belt to pass through. The cutting seat is provided with a second through hole for the belt to pass through. The fixed seat is provided with a third through hole for the belt to pass through. The belt passes through the first through hole, the second through hole, and the third through hole and is wound around the first pulley and the second pulley.

[0017] The second driving device drives the second pulley to rotate, thereby driving the first pulley to rotate. The first pulley rotates to drive the cutting blade to rotate.

[0018] Further explanation is as follows. The cutting blade is inclined and located above the cutting opening. The surface of the workbench plate opposite to the cutting blade is an inclined surface, and the cutting opening is in front of the inclined surface. A cutting angle A is formed between the cutting blade of the cutting module of the first cutting assembly and the cutting blade of the cutting module of the second cutting assembly, and the cutting angle A is 90°.

[0019] Further explanation is as follows. The chamfering mechanism includes a third driving device, a second sliding seat, a fourth driving device, a third sliding seat, a fifth driving device, a fourth sliding seat, and a chamfering module.

[0020] The third driving device is fixedly arranged on the front end face of the frame. The second sliding seat is arranged to slide up and down on the front end face of the frame. The piston rod of the third driving device is fixedly connected to the second sliding seat, and the third driving device drives the second sliding seat to perform a reciprocating up-and-down sliding motion.

[0021] The fourth driving device is fixedly arranged on the front end face of the frame. The third sliding seat is arranged to slide back and forth on the upper surface of the second sliding seat. The piston rod of the fourth driving device is fixedly connected to the third sliding seat, and the fourth driving device drives the third sliding seat to perform a reciprocating back-and-forth sliding motion.

[0022] The fifth driving device is fixedly arranged on the third sliding seat. The fourth sliding seat is arranged to slide left and right on the upper surface of the third sliding seat. The piston rod of the fifth driving device is fixedly connected to the fourth sliding seat, and the fifth driving device drives the fourth sliding seat to perform a reciprocating left-and-right sliding motion.

[0023] The chamfering module is arranged on the upper surface of the fourth sliding seat, and the working end of the chamfering module is arranged corresponding to the cutting opening.

[0024] Further explanation is as follows. The chamfering module includes a chamfering tool and a sixth driving device. The sixth driving device is arranged on the fourth sliding seat. The output end of the sixth driving device is fixedly connected to the chamfering tool. The sixth driving device drives the chamfering tool to rotate, and the chamfering tool is arranged corresponding to the cutting opening.

[0025] Further explanation is as follows. The horizontal material pressing assembly includes a material pressing rod, a material pressing wheel, and a seventh driving device. The material pressing rod is inclined and arranged on the upper surface of the workbench plate. The material pressing rod is arranged to slide along its own setting direction on the surface of the workbench plate. The material pressing wheel is rotatably arranged at one end of the material pressing rod close to the reference seat, and the plane where the rotation direction of the material pressing wheel is located is horizontally arranged. The piston rod of the seventh driving device is fixedly connected to the material pressing rod, and the seventh driving device drives the material pressing rod to perform a reciprocating motion of approaching and departing from the reference seat.

[0026] Further elaboration is as follows. The blank holding mechanism further includes a vertical blank holding component, which is arranged above the workbench plate, and the vertical blank holding component is arranged close to the cutting opening;

[0027] The vertical blank holding component includes a blank holding block and an eighth driving device. The eighth driving device is fixedly arranged on the reference seat, the output end of the eighth driving device is fixedly connected to the blank holding block, the blank holding block is horizontally arranged, and the eighth driving device drives the blank holding block to perform a reciprocating up-and-down movement, so that the blank holding block presses the profile tightly against the workbench plate or releases the profile.

[0028] Further elaboration is as follows. The horizontal blank holding component and the vertical blank holding component are symmetrically arranged on the two workbench plates respectively;

[0029] The included angle B between the vertical plane where the blank holding rod is located and the vertical plane where the reference seat is located is 45°.

[0030] Compared with the prior art, the embodiments of the present invention have the following beneficial effects:

[0031] The above-mentioned profile cutting machine capable of cutting arc chamfers can perform chamfering treatment on the cut profile, has high processing efficiency, and has high pressing stability for the profile during the cutting process, ensuring the cutting accuracy, and solving the problems that the existing profile cutting machines cannot chamfer the cut profile, have low processing efficiency and low cutting accuracy. Description of the Drawings

[0032] Figure 1 is a three-dimensional structural schematic diagram of a profile cutting machine capable of cutting arc chamfers according to an embodiment of the present invention;

[0033] Figure 2 is a three-dimensional structural schematic diagram (removing the first housing and the second housing) of a profile cutting machine capable of cutting arc chamfers according to an embodiment of the present invention;

[0034] Figure 3 is a top view (removing the first housing and the second housing) of a profile cutting machine capable of cutting arc chamfers according to an embodiment of the present invention;

[0035] Figure 4 is a three-dimensional structural schematic diagram of the first cutting component of the cutting mechanism of a profile cutting machine capable of cutting arc chamfers according to an embodiment of the present invention;

[0036] Figure 5 is a top view of the first cutting component of the cutting mechanism of a profile cutting machine capable of cutting arc chamfers according to an embodiment of the present invention;

[0037] Figure 6Schematic diagram of cutting a profile according to an embodiment of the present invention;

[0038] Figure 7 Schematic three-dimensional structure diagram of a chamfering mechanism of a profile cutting machine capable of cutting circular arc chamfers according to an embodiment of the present invention;

[0039] Figure 8 Schematic diagram of chamfering a profile according to an embodiment of the present invention;

[0040] Figure 9 Schematic three-dimensional structure diagram of a profile cutting machine capable of cutting circular arc chamfers according to an embodiment of the present invention;

[0041] Figure 10 is Figure 9 Enlarged schematic diagram at position C of

[0042] Figure 11 is Figure 9 Enlarged schematic diagram at position D of

[0043] Wherein: frame 1, workbench plate 11, cutting opening 111, reference seat 112, inclined surface 113, sliding frame 114, fifth guide rail 115, fifth slider 116, cutting mechanism 2, first cutting assembly 21, cutting seat 211, second through opening 2111, first guide rail 212, first slider 213, first driving device 214, cutting module 215, cutting blade 2151, second driving device 2152, first sliding seat 2153, first through opening 2159, fixed seat 2154, third through opening 2150, fixed column 2155, rotating shaft 2156, first pulley 2157, second pulley 2158, second cutting assembly 22, pressing mechanism 3, horizontal pressing assembly 31, pressing rod 311, pressing wheel 312, seventh driving device 313, vertical pressing assembly 32, pressing block 321, eighth driving device 322, chamfering mechanism 4, third driving device 41, second sliding seat 42, fourth driving device 43, third sliding seat 44, fifth driving device 45, fourth sliding seat 46, chamfering module 47, chamfering tool 471, sixth driving device 472, adjusting seat 473, mounting seat 474, lead screw 475, hand wheel 476, second guide rail 481, third guide rail 482, third slider 483, fourth guide rail 484, fourth slider 485, profile 5, first outer shell 6, second outer shell 7. Detailed implementation manners

[0044] The embodiments of the present invention will be described in detail below. Examples of the embodiments are shown in the accompanying drawings, where the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention and should not be construed as limiting the present invention.

[0045] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present invention. In addition, the features defined as "first" and "second" may explicitly or implicitly include one or more of such features, which are used to distinguish and describe features, without order or importance.

[0046] In the description of the present invention, unless otherwise specified, the meaning of "a plurality of" is two or more.

[0047] As Figures 1 to 3 shown, a profile cutting machine capable of cutting arc chamfers includes a frame 1, and a cutting mechanism 2, a material pressing mechanism 3, and a chamfering mechanism 4 provided on the frame 1. The top of the frame 1 is symmetrically provided with workbench plates 11 on the left and right. The two workbench plates 11 are spaced apart, and a cutting opening 111 is formed between the two workbench plates 11. A reference seat 112 is provided on the front side of the workbench plate 11. The workbench plate 11 is used for placing the profile 5;

[0048] The cutting mechanism 2 includes a first cutting assembly 21 and a second cutting assembly 22. The first cutting assembly 21 and the second cutting assembly 22 are respectively provided corresponding to one of the workbench plates 11, and the first cutting assembly 21 and the second cutting assembly 22 are symmetrically arranged on the rear of the corresponding workbench plate 11 on the left and right. A cutting angle A is formed between the cutting ends of the first cutting assembly 21 and the second cutting assembly 22. The cutting angle A is greater than 0° and less than 180°. The first cutting assembly 21 and the second cutting assembly 22 are respectively used for cutting the profile 5;

[0049] The material pressing mechanism 3 includes a horizontal material pressing assembly 31. The horizontal material pressing assembly 31 is inclinedly arranged on the upper surface of the workbench plate 11. The material pressing end of the horizontal material pressing assembly 31 is arranged towards the side of the cutting opening 111. The horizontal material pressing assembly 31 is used for pushing the profile 5 until the profile 5 abuts against the reference seat 112;

[0050] The chamfering mechanism 4 is arranged at the front end of the frame 1. The working end of the chamfering mechanism 4 is arranged corresponding to the cutting opening 111. The chamfering mechanism 4 is used for chamfering the cut profile 5.

[0051] Before cutting, place the profile 5 on the two workbench plates 11, and then use the horizontal material pressing component 31 to push the profile 5 until it abuts against the reference seat 112, so as to fix the processing position of the profile 5. Since the material pressing end of the horizontal material pressing component 31 is arranged towards the side of the cutting opening 111, after the horizontal material pressing component 31 pushes the profile 5 until it abuts against the reference seat 112, the pressing point of the horizontal material pressing component 31 on the profile 5 can be closer to the position where the profile 5 needs to be cut, so as to ensure the stability of the pressing of the horizontal material pressing component 31 on the profile 5. After the profile 5 is stably pressed, by setting the cutting mechanism 2, the first cutting component 21 and the second cutting component 22 of the cutting mechanism 2 respectively cut the profile 5 placed on the workbench plate 11 into two halves. Since the profile 5 is stably pressed, the cutting accuracy is effectively guaranteed. After cutting, the chamfering mechanism 4 can be used to chamfer the cut profile 5. The chamfering mechanism 4 can chamfer the two cut profiles 5 respectively, without the need to unload the two cut profiles 5 and then use a chamfering machine for chamfering, and the processing efficiency is high.

[0052] The profile cutting machine capable of cutting circular chamfers can chamfer the cut profile 5, has high processing efficiency, and has high pressing stability for the profile 5 during the cutting process, ensuring the cutting accuracy, and solves the problems that the existing profile cutting machines cannot chamfer the cut profile 5, have low processing efficiency and low cutting accuracy.

[0053] As Figure 4 and Figure 5 shown, further illustrate that the structures of the first cutting component 21 and the second cutting component 22 are the same. The first cutting component 21 includes a cutting seat 211, a first guide rail 212, a first slider 213, a first driving device 214 and a cutting module 215;

[0054] The first guide rail 212 is arranged on the cutting seat 211 in the up and down direction. The first slider 213 is slidably arranged on the first guide rail 212. The cutting module 215 is connected to the first slider 213. The piston rod of the first driving device 214 is fixedly connected to the cutting module 215. The first driving device 214 drives the cutting module 215 to make a reciprocating up and down movement.

[0055] By setting the first guide rail 212, the first slider 213 and the first driving device 214, the first driving device 214 drives the cutting module 215 to perform a reciprocating up-and-down movement, realizing the up-and-down movement of the cutting module 215. In the initial state, the cutting module 215 is located above the workbench 11. When the profile 5 needs to be cut, the first driving device 214 drives the cutting module 215 to move downward to cut the profile 5 from top to bottom. After cutting, the first driving device 214 drives the cutting module 215 to move upward and reset. Since the cutting module 215 cuts from top to bottom and has its own gravity during cutting, the cutting force is large, and the cutting surface of the profile 5 can be a vertical surface, with high cutting efficiency and cutting accuracy. Specifically, the first driving device 214 is a cylinder, with a fast driving speed and high driving efficiency.

[0056] Specifically, the cutting module 215 includes a cutting blade 2151, a second driving device 2152, a first sliding seat 2153, a fixed seat 2154 and a fixed column 2155;

[0057] The first sliding seat 2153 is connected to the first slider 213. The first sliding seat 2153 is arranged in front of the cutting seat 211, and the fixed seat 2154 is arranged behind the cutting seat 211. A fixed column 2155 is fixedly connected between the first sliding seat 2153 and the fixed seat 2154;

[0058] The cutting blade 2151 is rotatably arranged on the first sliding seat 2153. The second driving device 2152 is fixedly arranged on the fixed seat 2154. The output end of the second driving device 2152 is in transmission connection with the cutting blade 2151. The second driving device 2152 drives the cutting blade 2151 to rotate, and the piston rod of the first driving device 214 is fixedly connected to the fixed seat 2154.

[0059] By setting the first sliding seat 2153, the fixing of the cutting blade 2151 is realized. By setting the fixing seat 2154, the fixing of the second driving device 2152 is realized. And since the fixing column 2155 is fixedly connected between the first sliding seat 2153 and the fixing seat 2154, the piston rod of the first driving device 214 is fixedly connected to the fixing seat 2154. The first driving device 214 drives the fixing seat 2154 to move up and down. The fixing seat 2154 drives the first sliding seat 2153 to slide up and down, realizing the reciprocating movement of the first driving device 214 driving the cutting module 215 to move up and down, and being able to ensure the driving stability of the second driving device 2152 for the cutting blade 2151. The second driving device 2152 drives the cutting blade 2151 to rotate to realize the cutting of the profile 5 by the cutting blade 2151. Specifically, a plurality of fixing columns 2155 are provided to ensure the connection stability between the first sliding seat 2153 and the fixing seat 2154. The second driving device 2152 is a motor with high driving stability.

[0060] Furthermore, the first driving devices 214 of the first cutting assembly 21 and the first driving devices 214 of the second cutting assembly 22 can operate independently or simultaneously to drive the corresponding cutting blades 2151 to move up and down, with strong processing flexibility.

[0061] Furthermore, the cutting module 215 further includes a rotating shaft 2156, a first pulley 2157, a second pulley 2158 and a belt;

[0062] The rotating shaft 2156 is rotatably arranged at the front end of the first sliding seat 2153. One end of the rotating shaft 2156 is fixedly connected to the cutting blade 2151, and the other end of the rotating shaft 2156 is fixedly connected to the first pulley 2157. The output end of the second driving device 2152 is fixedly connected to the second pulley 2158;

[0063] The first sliding seat 2153 is provided with a first through hole 2159 for the belt to pass through, the cutting seat 211 is provided with a second through hole 2111 for the belt to pass through, and the fixing seat 2154 is provided with a third through hole 2150 for the belt to pass through. The belt passes through the first through hole 2159, the second through hole 2111 and the third through hole 2150 and is wound around the first pulley 2157 and the second pulley 2158;

[0064] The second driving device 2152 drives the second pulley 2158 to rotate, thereby driving the first pulley 2157 to rotate. The rotation of the first pulley 2157 drives the cutting blade 2151 to rotate.

[0065] By arranging the rotating shaft 2156, the first pulley 2157, the second pulley 2158 and the belt, the transmission connection between the output end of the second driving device 2152 and the cutting blade 2151 is realized. The output end of the second driving device 2152 drives the second pulley 2158 to rotate. Under the action of the belt, the first pulley 2157 is driven to rotate, and the rotation of the first pulley 2157 drives the cutting blade 2151 to rotate, with strong driving stability.

[0066] Specifically, the cutting blade 2151 is inclined, and the cutting blade 2151 is located above the cutting opening 111. The surface of the workbench 11 opposite to the cutting blade 2151 is an inclined surface 113. The cutting opening 111 is located in front of the inclined surface 113. A cutting angle A is formed between the cutting blade 2151 of the cutting module 215 of the first cutting assembly 21 and the cutting blade 2151 of the cutting module 215 of the second cutting assembly 22, and the cutting angle A is 90°.

[0067] By arranging the cutting blade 2151 to be inclined, the surface of the workbench 11 opposite to the cutting blade 2151 is an inclined surface 113. The workbench 11 can avoid and cooperate with the cutting blade 2151. The cutting angle A is 90°. After the cutting blades 2151 of the cutting modules 215 of the first cutting assembly 21 and the second cutting assembly 22 complete the cutting of the profile 5, the profile 5 can be cut into two parts, and the cutting surface is an inclined surface 113 with an inclination angle of 45°. As Figure 6 shown, when the 45° angles of two profiles are aligned with each other, the two profiles are in a state of forming a 90° angle with each other, which is convenient for splicing.

[0068] As Figure 7 shown, further illustrate that the chamfering mechanism 4 includes a third driving device 41, a second sliding seat 42, a fourth driving device 43, a third sliding seat 44, a fifth driving device 45, a fourth sliding seat 46 and a chamfering module 47;

[0069] The third driving device 41 is fixedly arranged on the front end face of the frame 1. The second sliding seat 42 is slidably arranged up and down on the front end face of the frame 1. The piston rod of the third driving device 41 is fixedly connected with the second sliding seat 42. The third driving device 41 drives the second sliding seat 42 to perform a reciprocating up and down sliding motion;

[0070] The fourth driving device 43 is fixedly arranged on the front end face of the frame 1. The third sliding seat 44 is slidably arranged back and forth on the upper surface of the second sliding seat 42. The piston rod of the fourth driving device 43 is fixedly connected to the third sliding seat 44. The fourth driving device 43 drives the third sliding seat 44 to perform a reciprocating motion of sliding back and forth.

[0071] The fifth driving device 45 is fixedly arranged on the third sliding seat 44. The fourth sliding seat 46 is slidably arranged left and right on the upper surface of the third sliding seat 44. The piston rod of the fifth driving device 45 is fixedly connected to the fourth sliding seat 46. The fifth driving device 45 drives the fourth sliding seat 46 to perform a reciprocating motion of sliding left and right.

[0072] The chamfering module 47 is arranged on the upper surface of the fourth sliding seat 46, and the working end of the chamfering module 47 is arranged corresponding to the cutting opening 111.

[0073] By arranging the third driving device 41, the second sliding seat 42, the fourth driving device 43, the third sliding seat 44, the fifth driving device 45 and the fourth sliding seat 46, the chamfering module 47 can be driven to move in three directions of up and down, back and forth, and left and right, so that the chamfering module 47 can respectively chamfer the two profiles 5 obtained by cutting. For example, the chamfering module 47 can first chamfer the profile 5 that has been cut on the left side, and then move to the right to chamfer the profile 5 that has been cut on the right side. When chamfering, the chamfering of the sharp corners of the cut profiles 5 can be realized through movements in different directions, and the chamfer can be a circular arc chamfer or a straight chamfer. As Figure 8 shown, after chamfering, Figure 8 (a) is a circular arc chamfer, Figure 8 (b) is a straight chamfer. Different chamfering treatments can be carried out according to the needs of the product. It only needs to control the movement of the chamfering module 47 in three directions through the third driving device 41, the fourth driving device 43 and the fifth driving device 45. The processing flexibility is high, and the chamfering of the two profiles 5 obtained by cutting can be completed simultaneously in one processing, and the processing efficiency is high.

[0074] Specifically, the third driving device 41, the fourth driving device 43 and the fifth driving device 45 are all cylinders, with fast driving speed and high driving efficiency.

[0075] Furthermore, the chamfering mechanism 4 further includes a second guide rail 481, a second slider, a third guide rail 482, a third slider 483, a fourth guide rail 484 and a fourth slider 485. The second guide rail 481 is arranged along the up and down direction on the front end face of the frame 1. The second slider is slidably arranged on the second guide rail 481, and the second sliding seat 42 is connected to the second slider;

[0076] The third guide rail 482 is arranged on the upper surface of the second sliding seat 42 in the front-back direction. The third slider 483 is slidably arranged on the third guide rail 482, and the third sliding seat 44 is connected to the third slider 483.

[0077] The fourth guide rail 484 is arranged on the upper surface of the third sliding seat 44 in the left-right direction. The fourth slider 485 is slidably arranged on the fourth guide rail 484, and the fourth sliding seat 46 is connected to the fourth slider 485.

[0078] The second sliding seat 42, the third sliding seat 44, and the fourth sliding seat 46 respectively achieve the up-and-down sliding of the second sliding seat 42, the front-back sliding of the third sliding seat 44, and the left-right sliding of the fourth sliding seat 46 through the cooperation of the guide rail and the slider. The sliding stability is strong, thereby ensuring the movement stability of the chamfering module 47 and improving the chamfering accuracy.

[0079] Further explanation, the chamfering module 47 includes a chamfering tool 471 and a sixth driving device 472. The sixth driving device 472 is arranged on the fourth sliding seat 46. The output end of the sixth driving device 472 is fixedly connected to the chamfering tool 471. The sixth driving device 472 drives the chamfering tool 471 to rotate, and the chamfering tool 471 is arranged corresponding to the cutting opening 111.

[0080] By setting the sixth driving device 472, the sixth driving device 472 drives the chamfering tool 471 to rotate. While the chamfering tool 471 is rotating, the third driving device 41, the fourth driving device 43, and the fifth driving device 45 control the chamfering module 47 to move in three directions, thereby driving the chamfering tool 471 to enter the cutting opening 111 and chamfer the two cut profiles 5. Specifically, the sixth driving device 472 is a motor.

[0081] Preferably, the chamfering module 47 further includes an adjusting seat 473, a mounting seat 474, a lead screw 475, and a hand wheel 476. The adjusting seat 473 is arranged on the fourth sliding seat 46. The lead screw 475 is rotatably arranged on the adjusting seat 473. The hand wheel 476 is fixedly connected to the lead screw 475. The mounting seat 474 is slidably arranged in the front-back direction on the adjusting seat 473, and the mounting seat 474 is connected to the lead screw 475 through a slider and a lead screw nut. The front-back position of the mounting seat 474 can be finely adjusted by rotating the hand wheel 476 to facilitate the fine adjustment of the front-back position of the chamfering tool 471.

[0082] Such as Figures 9 to 11As shown in the figure, for further illustration, the horizontal material pressing assembly 31 includes a material pressing rod 311, a material pressing wheel 312 and a seventh driving device 313. The material pressing rod 311 is inclined and arranged on the upper surface of the workbench plate 11. The material pressing rod 311 is slidably arranged on the surface of the workbench plate 11 along its own arrangement direction. The material pressing wheel 312 is rotatably arranged at one end of the material pressing rod 311 close to the reference seat 112, and the plane where the rotation direction of the material pressing wheel 312 is located is horizontally arranged. The piston rod of the seventh driving device 313 is fixedly connected to the material pressing rod 311, and the seventh driving device 313 drives the material pressing rod 311 to make a reciprocating motion of approaching and departing from the reference seat 112.

[0083] By arranging the seventh driving device 313, the seventh driving device 313 drives the material pressing rod 311 to make a reciprocating motion of approaching and departing from the reference seat 112, thereby driving the material pressing wheel 312 to push the profile 5 until the profile 5 abuts against the reference seat 112. Since the plane where the rotation direction of the material pressing wheel 312 is located is horizontally arranged, the rotating surface of the material pressing wheel 312 can abut against the surface of the profile 5, which can ensure the pressing stability of the profile 5 while avoiding damaging the surface of the profile 5. Specifically, the seventh driving device 313 is a cylinder.

[0084] Specifically, a sliding frame 114 is inclinedly arranged on the upper surface of the workbench plate 11. A fifth guide rail 115 is inclinedly arranged on the sliding frame 114. A fifth slider 116 is slidably arranged on the fifth guide rail 115. The material pressing rod 311 is connected to the fifth slider 116, realizing that the material pressing rod 311 is slidably arranged on the surface of the workbench plate 11 along its own arrangement direction.

[0085] For further illustration, the material pressing mechanism 3 further includes a vertical material pressing assembly 32. The vertical material pressing assembly 32 is arranged above the workbench plate 11 and is close to the cutting opening 111.

[0086] The vertical material pressing assembly 32 includes a material pressing block 321 and an eighth driving device 322. The eighth driving device 322 is fixedly arranged on the reference seat 112. The output end of the eighth driving device 322 is fixedly connected to the material pressing block 321. The material pressing block 321 is horizontally arranged. The eighth driving device 322 drives the material pressing block 321 to make a reciprocating motion of moving up and down, so that the material pressing block 321 presses the profile 5 against the workbench plate 11 or releases the profile 5.

[0087] By setting the vertical material pressing assembly 32, the eighth driving device 322 drives the material pressing block 321 to move downward to press the profile 5 against the workbench plate 11, or the eighth driving device 322 drives the material pressing block 321 to move upward to release the profile 5, so as to fix the profile 5 during the processing. Specifically, the eighth driving device 322 can be a cylinder. In addition, the vertical material pressing assembly 32 is arranged close to the cutting opening 111, which can make the pressing point of the vertical material pressing assembly 32 on the profile 5 closer to the position where the profile 5 needs to be cut, and cooperate with the horizontal material pressing assembly 31 to further ensure the stability of pressing the profile 5.

[0088] Preferably, the horizontal material pressing assembly 31 and the vertical material pressing assembly 32 are symmetrically arranged on the two workbench plates 11 respectively;

[0089] The included angle B between the vertical plane where the material pressing rod 311 is located and the vertical plane where the reference seat 112 is located is 45°.

[0090] Specifically, one horizontal material pressing assembly 31 and one vertical material pressing assembly 32 are respectively arranged on the surfaces of the two workbench plates 11. By symmetrically arranging the horizontal material pressing assembly 31 and the vertical material pressing assembly 32 on the two workbench plates 11 respectively, and the included angle B between the vertical plane where the material pressing rod 311 is located and the vertical plane where the reference seat 112 is located is 45°, the symmetrically arranged horizontal material pressing assembly 31 and vertical material pressing assembly 32 cooperate with the pressing angle of the horizontal material pressing assembly 31, which can further ensure the smoothness of pressing the profile 5.

[0091] Furthermore, it further includes a first outer shell 6 and a second outer shell 7. The first outer shell 6 is arranged on the top of the frame 1, and the first outer shell 6 covers the cutting mechanism 2 and the material pressing mechanism 3. The second outer shell 7 is arranged at the front end of the frame 1, and the second outer shell 7 covers the chamfering mechanism 4. By setting the first outer shell 6 and the second outer shell 7, the cutting mechanism 2, the material pressing mechanism 3 and the chamfering mechanism 4 can be protected to avoid the influence of the external environment during the operation of the cutting machine.

[0092] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirits of the present invention. The scope of the present invention is defined by the claims and their equivalents.

Claims

1. A profile cutting machine capable of cutting arc chamfers, characterized in that, it includes a frame and a cutting mechanism, a material pressing mechanism and a chamfering mechanism arranged on the frame. The top of the frame is symmetrically provided with workbench plates on the left and right. The two workbench plates are arranged at intervals, and a cutting opening is formed between the two workbench plates. A reference seat is provided on the front side of the workbench plate, and the workbench plate is used for placing profiles; The cutting mechanism includes a first cutting component and a second cutting component. The first cutting component and the second cutting component are respectively arranged corresponding to one of the workbench plates, and the first cutting component and the second cutting component are symmetrically arranged on the rear of the corresponding workbench plate. A cutting angle A is formed between the cutting ends of the first cutting component and the second cutting component. The cutting angle A is greater than 0° and less than 180°. The first cutting component and the second cutting component are respectively used for cutting profiles; The material pressing mechanism includes a horizontal material pressing component. The horizontal material pressing component is inclinedly arranged on the upper surface of the workbench plate. The material pressing end of the horizontal material pressing component is arranged towards one side of the cutting opening. The horizontal material pressing component is used for pushing the profile until the profile abuts against the reference seat; The chamfering mechanism is arranged at the front end of the frame. The working end of the chamfering mechanism is arranged corresponding to the cutting opening. The chamfering mechanism is used for chamfering the cut profile; The structures of the first cutting component and the second cutting component are the same. The first cutting component includes a cutting seat, a first guide rail, a first slider, a first driving device and a cutting module; The first guide rail is arranged on the cutting seat in the up and down direction. The first slider is slidably arranged on the first guide rail. The cutting module is connected with the first slider. The piston rod of the first driving device is fixedly connected with the cutting module. The first driving device drives the cutting module to make a reciprocating up and down movement; The cutting module includes a cutting blade, a second driving device, a first sliding seat, a fixed seat and a fixed column; The first sliding seat is connected with the first slider. The first sliding seat is arranged in front of the cutting seat. The fixed seat is arranged behind the cutting seat. And a fixed column is fixedly connected between the first sliding seat and the fixed seat; The cutting blade is rotatably arranged on the first sliding seat. The second driving device is fixedly arranged on the fixed seat. The output end of the second driving device is in transmission connection with the cutting blade. The second driving device drives the cutting blade to rotate. The piston rod of the first driving device is fixedly connected with the fixed seat.

2. The profile cutting machine capable of cutting arc chamfers according to claim 1, characterized in that, the cutting module further includes a rotating shaft, a first pulley, a second pulley and a belt; The rotating shaft is rotatably arranged at the front end of the first sliding seat. One end of the rotating shaft is fixedly connected with the cutting blade. The other end of the rotating shaft is fixedly connected with the first pulley. The output end of the second driving device is fixedly connected with the second pulley; The first sliding seat is provided with a first through opening for the belt to pass through, the cutting seat is provided with a second through opening for the belt to pass through, the fixed seat is provided with a third through opening for the belt to pass through, and the belt passes through the first through opening, the second through opening and the third through opening and is wound around the first pulley and the second pulley; The second driving device drives the second pulley to rotate, thereby driving the first pulley to rotate, and the rotation of the first pulley drives the cutting blade to rotate.

3. The profile cutting machine capable of cutting arc chamfers according to claim 1, characterized in that, the cutting blade is inclined, and the cutting blade is located above the cutting opening. One side of the workbench plate opposite to the cutting blade is an inclined surface, the cutting opening is located in front of the inclined surface, and a cutting angle A is formed between the cutting blade of the cutting module of the first cutting assembly and the cutting blade of the cutting module of the second cutting assembly, and the cutting angle A is 90°.

4. The profile cutting machine capable of cutting arc chamfers according to claim 1, characterized in that, the chamfering mechanism includes a third driving device, a second sliding seat, a fourth driving device, a third sliding seat, a fifth driving device, a fourth sliding seat and a chamfering module; The third driving device is fixedly arranged on the front end face of the frame, the second sliding seat is slidably arranged up and down on the front end face of the frame, the piston rod of the third driving device is fixedly connected with the second sliding seat, and the third driving device drives the second sliding seat to make a reciprocating up and down sliding motion; The fourth driving device is fixedly arranged on the front end face of the frame, the third sliding seat is slidably arranged back and forth on the upper surface of the second sliding seat, the piston rod of the fourth driving device is fixedly connected with the third sliding seat, and the fourth driving device drives the third sliding seat to make a reciprocating back and forth sliding motion; The fifth driving device is fixedly arranged on the third sliding seat, the fourth sliding seat is slidably arranged left and right on the upper surface of the third sliding seat, the piston rod of the fifth driving device is fixedly connected with the fourth sliding seat, and the fifth driving device drives the fourth sliding seat to make a reciprocating left and right sliding motion; The chamfering module is arranged on the upper surface of the fourth sliding seat, and the working end of the chamfering module is arranged corresponding to the cutting opening.

5. The profile cutting machine capable of cutting arc chamfers according to claim 4, characterized in that, the chamfering module includes a chamfering tool and a sixth driving device. The sixth driving device is arranged on the fourth sliding seat, the output end of the sixth driving device is fixedly connected with the chamfering tool, the sixth driving device drives the chamfering tool to rotate, and the chamfering tool is arranged corresponding to the cutting opening.

6. The profile cutting machine capable of cutting arc chamfers according to claim 1, characterized in that, The horizontal material pressing assembly includes a material pressing rod, a material pressing wheel and a seventh driving device. The material pressing rod is inclined and arranged on the upper surface of the workbench plate. The material pressing rod is slidably arranged on the surface of the workbench plate along its own arrangement direction. The material pressing wheel is rotatably arranged at one end of the material pressing rod close to the reference seat, and the plane where the rotation direction of the material pressing wheel is located is horizontally arranged. The piston rod of the seventh driving device is fixedly connected to the material pressing rod, and the seventh driving device drives the material pressing rod to make a reciprocating motion close to and away from the reference seat.

7. The profile cutting machine capable of cutting arc chamfers according to claim 6, characterized in that the material pressing mechanism further includes a vertical material pressing assembly. The vertical material pressing assembly is arranged above the workbench plate and is close to the cutting port; the vertical material pressing assembly includes a material pressing block and an eighth driving device. The eighth driving device is fixedly arranged on the reference seat. The output end of the eighth driving device is fixedly connected to the material pressing block. The material pressing block is horizontally arranged. The eighth driving device drives the material pressing block to make a reciprocating up and down movement so that the material pressing block presses the profile tightly on the workbench plate or loosens the profile.

8. The profile cutting machine capable of cutting arc chamfers according to claim 7, characterized in that the horizontal material pressing assembly and the vertical material pressing assembly are symmetrically arranged on the two workbench plates respectively; the included angle B between the vertical plane where the material pressing rod is located and the vertical plane where the reference seat is located is 45°.

Citation Information

Patent Citations

  • Breaking system for cutting materials

    CN110788396A

  • Automobile skylight guide rail cutting, chamfering and drilling integrated equipment

    CN113182878A