A machine tool for processing non-metallic fragile products
By designing a non-metallic fragile processing machine tool, the precise cutting of the gypsum shaft is achieved by using feeding, clamping and feeding mechanisms, the problems of low efficiency and large error in the prior art are solved, and the processing efficiency and product quality are significantly improved.
Patent Information
- Application Number
- CN202211503283.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-11-28
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2042-11-28
AI Technical Summary
In the prior art, the gypsum shaft processing method is inefficient and has large errors, which affects product quality.
A non-metal fragile processing machine tool is designed, including feeding mechanism, clamping cutting assembly and feeding mechanism, which fixes the material through a three-jaw chuck, uses a transverse and longitudinal driving mechanism to achieve accurate cutting of the material, and rotates through high speed and The cutting mechanism completes the cutting task, and the feeding mechanism is used to transport the cut materials.
Improve processing efficiency, reduce errors, and improve product quality, making the cutting of gypsum shafts more accurate and efficient.
Smart Images

Figure CN115742034B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a non-metal fragile product processing machine tool, belonging to the technical field of machine tools. Background Art
[0002] Non-metallic fragile items generally refer to items made of non-metallic materials that have poor rigidity and are easy to break. Gypsum, as a non-metallic material, has good hardness and plasticity, but poor rigidity and is easy to break.
[0003] At present, after the gypsum is processed into a shaft, the size of the gypsum shaft needs to be cut according to the customer's specifications. The existing technology often uses a semi-automatic method to cut the gypsum, that is, the gypsum shaft is placed on a workbench, the gypsum shaft is fixed after the size is measured, and then a cutting machine is used for cutting.
[0004] This processing method is not only inefficient, but also has large errors, thus affecting product quality.
[0005] Therefore, a new solution needs to be proposed to solve this problem. Summary of the invention
[0006] The technical problem to be solved by the present invention is to provide a non-metallic fragile product processing machine tool, which solves the problem that the processing method of gypsum shafts in the prior art is not only low in efficiency but also has large errors, thus affecting product quality.
[0007] The technical problem to be solved by the present invention is achieved by adopting the following technical solutions: a non-metallic fragile product processing machine tool comprises a machine body, on which are respectively provided a feeding mechanism for feeding materials and driving the materials to rotate, a clamping and cutting assembly for clamping the ends of the materials and pulling them out to a specified size for subsequent cutting, and a feeding mechanism for receiving and transporting the materials, the feeding mechanism comprises a feeding box and a feeding seat rotatably connected to the inside of the feeding box, one end of the feeding seat extends out of the feeding box and is provided with a discharging seat, and the other end is provided with a rotating power source, a discharging port is provided on the discharging seat and a three-jaw chuck is provided at the end, the clamping and cutting assembly comprises, from bottom to top, a transverse driving mechanism, a longitudinal driving mechanism, a base, and a clamping mechanism and a cutting mechanism arranged on the base, the clamping mechanism comprises a connecting box, a mounting seat is provided on the connecting box, two clamping jaws are relatively arranged on the mounting seat, and a clamping cavity that fits the shape of the material is formed between the two clamping jaws.
[0008] By adopting the above technical scheme, when processing materials, the staff first feeds the materials into the feed seat and passes them out from the discharge port of the discharge seat, then fixes the materials by the three-jaw chuck, and then starts the transverse drive mechanism to drive the base and the clamping claws to approach the materials and finally clamp the end of the materials into the clamping cavity, and then releases the fixation of the materials by the three-jaw chuck, so that when the transverse drive mechanism drives the base away from the discharge seat, the clamping claws can pull the materials out to a specified size, and then fix the materials by the three-jaw chuck, and make the clamping claws detach from the materials, and then start the transverse drive mechanism and the longitudinal drive mechanism, as well as the rotating power source for driving the feed seat to rotate, so that the materials rotate at high speed with the three-jaw chuck, and make the cutting mechanism approach the materials to cut the materials, and the cut materials can be received and transported by the feeding mechanism, so as to complete the cutting of the materials, thereby greatly improving the processing efficiency, reducing the error, and thus improving the quality of the products, and after a section of the material is cut, the rotation of the material is stopped, and the fixation of the material by the three-jaw chuck is released, and then the material is clamped to the set position by the clamping claws to cut the next section of the material.
[0009] The present invention is further configured as follows: the cutting mechanism comprises a connecting seat, a rotating disk is arranged on the connecting seat, a knife disk is arranged on the rotating disk, and a plurality of knives are arranged on the knife disk along the circumferential direction.
[0010] By adopting the above technical solution, since the cutting mechanism includes a connecting seat, a rotating disk, a cutter disc and a cutter, the material is cut by the cutter with a sharp tip, thereby achieving the cutting effect of the cutting mechanism on the material.
[0011] The present invention is further configured as follows: the feeding mechanism includes a conveyor belt, one end of the conveyor belt is provided with a feeding robot for receiving materials and transporting the materials to the surface of the conveyor belt, and one end of the feeding robot is provided with a receiving basket.
[0012] By adopting the above technical solution, since the feeding mechanism includes a conveyor belt and a feeding robot, when the material cutting is completed, the cut material will fall into the receiving basket and then be transported to the conveyor belt by the feeding robot, so that the staff can easily collect the cut material.
[0013] The present invention is further configured as follows: the feeding robot includes a base, a rotating seat is rotatably connected to the bottom of the base, a rotating arm is rotatably connected to one side of the rotating seat, one end of the rotating arm is fixed to the material receiving basket through a motor, and a driving structure for driving the rotating seat to rotate is arranged on the base.
[0014] By adopting the above technical solution, since the feeding robot includes a base, a rotating seat, a rotating arm and a driving structure, the driving structure drives the rotating seat to rotate, thereby driving the rotating arm and the feeding basket to rotate in a circular direction, so that the feeding basket can be transported to the material receiving and unloading position, and then the motor drives the material receiving basket to flip, so that the material can be easily unloaded onto the conveyor belt.
[0015] The present invention is further configured as follows: the transverse driving mechanism includes an inclined machine base, the machine base is connected to a screw rod through a motor, the longitudinal driving mechanism is threadedly connected to the screw rod, and the surface of the machine base is also connected to a connecting block in a transverse sliding manner, and the connecting block is fixed to the longitudinal driving mechanism.
[0016] By adopting the above technical solution, a motor drives the screw to rotate. Since the longitudinal drive mechanism slides on a surface of a machine base through a connecting block, the longitudinal drive mechanism cannot rotate. As a result, the rotation of the screw can drive the longitudinal drive mechanism to slide horizontally, thereby achieving a driving effect on the longitudinal drive mechanism.
[0017] The present invention is further configured as follows: the longitudinal driving mechanism includes a machine base 2, the machine base 2 is rotatably connected to a screw rod 2 via a motor 2, the base is threadedly connected to the screw rod 2, and the bottom of the base is slidably connected to the machine base 2 along the longitudinal direction via a plurality of sliding blocks.
[0018] By adopting the above technical solution, the second screw is driven to rotate by the second motor. Since the base slides on the surface of the second base through the sliding block, the base cannot rotate, and the rotation of the second screw can drive the base to slide longitudinally, thereby achieving a driving effect on the base.
[0019] The present invention is further configured as follows: the driving structure includes an electric push rod arranged on one side of the base, a rack is fixed to the output end of the electric push rod, a gear meshing with the rack is arranged on the base, and the gear is connected to the rotating seat.
[0020] By adopting the above technical solution, the gear and the rack are meshed, so that when the electric push rod drives the rack to slide, the gear can rotate accordingly and drive the rotating seat to rotate, thereby achieving the driving effect of the driving structure.
[0021] The present invention is further configured as follows: the rotating disk is rotatably connected to one side of the connecting seat, and a motor three for driving the rotating disk to rotate is arranged on the other side of the connecting seat; a plurality of embedding grooves are opened on the surface of the cutter disc, and the cutter is embedded in the embedding groove and connected to the cutter disc bolts.
[0022] By adopting the above technical solution, since a number of grooves are opened on the surface of the cutter disc, the staff can install a number of different cutting tools on the cutter disc and switch the cutting tools by rotating the rotating disc driven by motor three, so as to perform different types of machining on the material, making the machine tool more adaptable.
[0023] The present invention is further configured as follows: the rotational power source is a motor four arranged on the surface of the feed box, and the motor four is connected to the feed seat through a pulley and a transmission belt.
[0024] By adopting the above technical solution, the pulley and the transmission belt are driven to rotate by the motor 4, thereby achieving the driving effect of the feed seat.
[0025] The beneficial effect of the present invention is that when processing materials, the staff first feeds the materials into the feed seat and passes them out from the discharge port of the discharge seat, then fixes the materials by the three-jaw chuck, then starts the transverse driving mechanism to drive the base and the clamping claws to approach the materials and finally clamp the ends of the materials into the clamping cavity, then releases the fixation of the materials by the three-jaw chuck, so that when the transverse driving mechanism drives the base away from the discharge seat, the clamping claws can pull the materials out to a specified size, then fix the materials by the three-jaw chuck, and separate the clamping claws from the materials, then starts the transverse driving mechanism and the longitudinal driving mechanism, and the rotating power source for driving the feed seat to rotate, so that the materials rotate at high speed with the three-jaw chuck, and the cutting mechanism approaches the materials to cut the materials, and the cut materials can be received and transported by the feeding mechanism, thereby completing the cutting of the materials, thereby greatly improving the processing efficiency, reducing the error, and thus improving the quality of the products, and after a section of the material is cut, the rotation of the materials is stopped, and the fixation of the materials by the three-jaw chuck is released, and then the materials are clamped to the set position by the clamping claws to cut the next section of the materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 The structure of the present invention is schematically shown Figure 1 ;
[0027] Figure 2 The structure of the present invention is schematically shown Figure 2 ;
[0028] Figure 3 for Figure 1 A schematic diagram of the enlarged structure at A in the middle;
[0029] Figure 4 for Figure 1 A schematic diagram of the enlarged structure at B in the middle;
[0030] Figure 5 for Figure 2 Schematic diagram of the enlarged structure at C in the middle;
[0031] Figure 6 It is a schematic structural diagram of the longitudinal driving mechanism, base, clamping mechanism and cutting mechanism in the present invention.
[0032] In the figure: 1. body; 2. feeding mechanism; 21. feeding box; 22. feeding seat; 23. discharging seat; 24. rotating power source; 241. motor 4; 242. pulley; 243. transmission belt; 25. discharging port; 26. three-jaw chuck; 3. feeding mechanism; 31. conveyor belt; 32. receiving basket; 33. base; 34. rotating seat; 35. rotating arm; 36. motor; 37. electric push rod; 38. rack; 39. gear; 4. transverse Driving mechanism; 41. Machine base one; 42. Motor one; 43. Screw one; 44. Connecting block; 5. Longitudinal driving mechanism; 51. Machine base two; 52. Motor two; 53. Screw two; 54. Sliding block; 6. Base; 7. Clamping mechanism; 71. Connecting box; 72. Mounting seat; 73. Clamping claw; 74. Clamping cavity; 8. Cutting mechanism; 81. Connecting seat; 82. Rotating disk; 83. Cutter disk; 84. Cutter; 85. Motor three; 86. Groove. DETAILED DESCRIPTION
[0033] In order to make the technical means, creative features, objectives and effects of the present invention easier to understand, the present invention is further described below with reference to specific illustrations.
[0034] like Figures 1 to 6 As shown, a non-metallic fragile product processing machine tool includes a machine body 1, on which are respectively provided a feeding mechanism 2 for feeding materials and driving the materials to rotate, a clamping and cutting assembly for clamping the end of the material and pulling it out to a specified size and then cutting it, and a feeding mechanism 3 for receiving and transporting the material.
[0035] like Figure 4 and Figure 5 As shown, the feeding mechanism 2 includes a feeding box 21 and a feeding seat 22 rotatably connected to the inside of the feeding box 21, one end of the feeding seat 22 extends out of the feeding box 21 and is provided with a discharging seat 23, and the other end is provided with a rotating power source 24, the rotating power source 24 is a motor 241 arranged on the surface of the feeding box 21, the motor 241 is connected to the feeding seat 22 through a pulley 242 and a transmission belt 243, and a discharging port 25 is opened on the discharging seat 23 and a three-jaw chuck 26 is provided at the end.
[0036] like Figure 1 and Figure 2 As shown, the clamping and cutting assembly includes, from bottom to top, a transverse driving mechanism 4, a longitudinal driving mechanism 5, a base 6, and a clamping mechanism 7 and a cutting mechanism 8 arranged on the base 6.
[0037] The transverse driving mechanism 4 includes a tilted machine base 41, on which a screw 43 is rotatably connected via a motor 42, and a longitudinal driving mechanism 5 is threadedly connected to the screw 43. A connecting block 44 is also slidably connected to the surface of the machine base 41 in a transverse direction, and the connecting block 44 is fixed to the longitudinal driving mechanism 5.
[0038] The longitudinal driving mechanism 5 includes a machine base 51, on which a screw 53 is rotatably connected via a motor 52, a base 6 is threadedly connected to the screw 53, and the bottom of the base 6 is slidably connected to the machine base 51 along the longitudinal direction via a plurality of sliding blocks 54.
[0039] like Figure 6 As shown, the clamping mechanism 7 includes a connection box 71 , a mounting seat 72 is arranged on the connection box 71 , two clamping jaws 73 are arranged opposite to each other on the mounting seat 72 , and a clamping cavity 74 that fits the shape of the material is formed between the two clamping jaws 73 .
[0040] like Figure 6 As shown, the cutting mechanism 8 includes a connecting seat 81, a rotating disk 82 is rotatably connected to the connecting seat 81, a cutter disc 83 is arranged on the rotating disk 82, and a plurality of cutters 84 are arranged on the cutter disc 83 along the circumferential direction. A motor 3 85 for driving the rotating disk 82 to rotate is arranged on one side of the connecting seat 81. A plurality of embedded grooves 86 are opened on the surface of the cutter disc 83. The cutters 84 are embedded in the embedded grooves 86 and are bolted to the cutter disc 83. The staff can install a plurality of different cutters 84 on the cutter disc 83 and switch the cutters 84 by driving the rotating disk 82 to rotate through the motor 3 85, so as to perform different types of machining on the material, making the machine tool more adaptable.
[0041] like Figure 2 and Figure 3As shown, the feeding mechanism 3 includes a conveyor belt 31, one end of the conveyor belt 31 is provided with a feeding manipulator for receiving materials and transporting the materials to the surface of the conveyor belt 31, one end of the feeding manipulator is provided with a receiving basket 32, the feeding manipulator includes a base 33, the bottom of the base 33 is rotatably connected to a rotating seat 34, one side of the rotating seat 34 is rotatably connected to a rotating arm 35, one end of the rotating arm 35 is fixed to the receiving basket 32 through a motor 36, and a driving structure for driving the rotating seat 34 to rotate is provided on the base 33, and the driving structure includes an electric push rod 37 provided on one side of the base 33, a rack 38 is fixed to the output end of the electric push rod 37, and a gear 39 meshing with the rack 38 is provided on the base 33, and the gear 39 is connected to the rotating seat 34. When the material is cut, the cut material will fall into the receiving basket 32, and then be transported to the conveyor belt 31 by the feeding manipulator, so that the staff can easily collect the cut material. Among them, the feeding robot pushes the rack 38 to slide through the electric push rod 37, thereby driving the gear 39 and the rotating seat 34 to rotate, thereby driving the rotating arm 35 and the feeding basket to rotate in the circumferential direction, so that the feeding basket can be transported to the material receiving and unloading position, and then the motor 36 drives the receiving basket 32 to flip, so that the material can be easily unloaded onto the conveyor belt 31.
[0042] The specific workflow is as follows:
[0043] First, the staff sends the material into the feed seat 22 and passes it out from the discharge port 25 of the discharge seat 23, then fixes the material through the three-jaw chuck 26, and then starts the transverse drive mechanism 4, that is, drives the screw 1 43 to rotate through the motor 1 42, drives the base 6 and the clamping claw 73 to approach the material and finally makes the end of the material clamped in the clamping cavity 74, and then releases the fixation of the material by the three-jaw chuck 26, and drives the base 6 away from the discharge seat 23 through the motor 1 42, so that the clamping claw 73 can pull the material out to a specified size, and then fixes the material through the three-jaw chuck 26, and makes the clamping claw 73 separate from the material, and then starts the transverse drive mechanism 4 and the longitudinal drive mechanism 5, that is, drives the screw 2 53 to rotate through the motor 2 52, drives the base 6 to change its position downward, so that the tool 84 is close to the material, and then The motor 42 drives the screw 43 to rotate, driving the base 6 to move horizontally, so that the tool 84 moves to the position to be cut, and then the motor 4 241 is started, and the transmission belt 243 drives the feed seat 22 to rotate through the pulley 242, so that the material rotates at high speed with the three-jaw chuck 26, and then the longitudinal drive mechanism 5 makes the tool 84 approach the material to cut the material, and the cut material can be collected by the receiving basket 32 and transported to the conveyor belt 31 by the feeding robot, so as to complete the cutting of the material, thereby greatly improving the processing efficiency, reducing the error, and thus improving the quality of the product. After a section of the material is cut, the rotation of the material is stopped, and the three-jaw chuck 26 releases the fixation of the material, and then the material is clamped to the set position by the clamp 73 to cut the next section of the material.
[0044] The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of the present invention is defined by the attached claims and their equivalents.
Claims
1. A non-metallic fragile product processing machine tool, characterized in that: The machine body (1) is provided with a feeding mechanism (2) for feeding materials and driving the materials to rotate, a clamping and cutting assembly for clamping the ends of the materials and pulling them out to a specified size for subsequent cutting, and a feeding mechanism (3) for receiving and transporting the materials. The feeding mechanism (2) comprises a feeding box (21) and a feeding seat (22) rotatably connected to the inside of the feeding box (21). One end of the feeding seat (22) extends out of the feeding box (21) and is provided with a discharging seat (23), and the other end is provided with a rotation power source (24). The rotation power source (24) is a motor four (241) arranged on the surface of the feeding box (21). The motor four (241) is connected to the feeding box (21). The feed seats (22) are connected via a pulley (242) and a transmission belt (243); a discharge port (25) is provided on the discharge seat (23) and a three-jaw chuck (26) is provided at the end; the clamping and cutting assembly comprises, from bottom to top, a transverse drive mechanism (4), a longitudinal drive mechanism (5), a base (6), and a clamping mechanism (7) and a cutting mechanism (8) arranged on the base (6); the clamping mechanism (7) comprises a connection box (71); a mounting seat (72) is provided on the connection box (71); two clamping jaws (73) are arranged opposite to each other on the mounting seat (72); a clamping cavity (74) that fits the shape of the material is formed between the two clamping jaws (73); The feeding mechanism (3) comprises a conveyor belt (31), one end of the conveyor belt (31) is provided with a feeding robot for receiving materials and conveying the materials to the surface of the conveyor belt (31), and one end of the feeding robot is provided with a receiving basket (32); The feeding robot comprises a base (33), the bottom of the base (33) is rotatably connected to a rotating seat (34), one side of the rotating seat (34) is rotatably connected to a rotating arm (35), one end of the rotating arm (35) is fixed to the material receiving basket (32) via a motor (36), and a driving structure for driving the rotating seat (34) to rotate is provided on the base (33); The driving structure comprises an electric push rod (37) arranged on one side of the base (33); a rack (38) is fixed to the output end of the electric push rod (37); a gear (39) meshing with the rack (38) is arranged on the base (33); and the gear (39) is connected to the rotating seat (34); The cutting mechanism (8) comprises a connecting seat (81), a rotating disk (82) is arranged on the connecting seat (81), a knife disc (83) is arranged on the rotating disk (82), a plurality of knives (84) are arranged on the knife disc (83) along the circumferential direction, the rotating disk (82) is rotatably connected to one side of the connecting seat (81), a motor (85) for driving the rotating disk (82) to rotate is arranged on the other side of the connecting seat (81), a plurality of embedded grooves (86) are formed on the surface of the knife disc (83), the knives (84) are embedded in the embedded grooves (86) and are bolted to the knife disc (83); The transverse driving mechanism (4) comprises a tilted machine base (41), the machine base being rotatably connected to a screw (43) via a motor (42), the longitudinal driving mechanism (5) being threadedly connected to the screw (43), the surface of the machine base (41) being further slidably connected to a connecting block (44) in a transverse direction, the connecting block (44) being fixed to the longitudinal driving mechanism (5); The longitudinal driving mechanism (5) comprises a second machine base (51), a second screw rod (53) being rotatably connected to the second machine base (51) via a second motor (52), the base (6) being threadedly connected to the second screw rod (53), and the bottom of the base (6) being slidably connected to the second machine base (51) along the longitudinal direction via a plurality of sliding blocks (54).
