A method for preparing thermal insulation mortar
Through the dual stirring component system and spring slide structure, the uniform distribution of vitrified microbeads and rapid stirring and cleaning of mortar are achieved, which solves the problems of fragility and high viscosity of vitrified microbeads in insulation mortar, and improves the preparation efficiency and quality .
Patent Information
- Application Number
- CN202211568905.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-08
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2042-12-08
AI Technical Summary
During the preparation of insulation mortar, vitrified microbeads are easily broken, resulting in uneven distribution and high viscosity mortars are difficult to pour out and clean, affecting quality and efficiency.
The dual stirring component system is adopted to drive the rotation of the stirring drum and the rotation of the stirring blade through the sleeve. Combined with the combination of the stirring drum shaft and the stirring blade, the uniform distribution of vitrified microbeads and rapid stirring of the mortar is achieved, and the spring and slider structure are used to control it. The addition and introduction of vitrified microbeads ensure uniformity of the mortar and easy cleaning.
The quality and preparation efficiency of insulation mortar are improved, the uniform distribution of vitrified microbeads, the rapid launch of mortar and the cleaning of the mixing drum are ensured, manpower is saved, and the problems of inconsistent quality and cleaning difficulties in the existing technology are solved.
Smart Images

Figure CN115816652B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of mortar, and in particular to a method for preparing thermal insulation mortar. Background Art
[0002] Building thermal insulation mortar refers to a mortar composed of cementitious materials, lightweight aggregates and other functional additives that can insulate building walls. It has the advantages of good construction performance, stable material performance, and good environmental safety. It is a widely used building thermal insulation material. At present, when preparing thermal insulation mortar, the raw materials required for preparing thermal insulation mortar are generally placed in a mixing equipment and stirred. However, this preparation method has some serious problems:
[0003] 1. When preparing the thermal insulation mortar, it is necessary to add vitrified microspheres to the cement, and then stir to mix the vitrified microspheres and cement evenly. Since the vitrified microspheres will greatly reduce the thermal insulation effect after being broken, the stirring speed can only be slowed down to ensure that the vitrified microspheres are not broken, resulting in uneven distribution of vitrified microspheres in the thermal insulation mortar, causing inconsistent quality of the thermal insulation mortar;
[0004] 2. When preparing the thermal insulation mortar, due to the high viscosity of the thermal insulation mortar, it takes a long time to pour out the thermal insulation mortar, and a large amount of thermal insulation mortar will stick to the inner wall of the mixing container, making it difficult to clean. Summary of the invention
[0005] The object of the present invention is to provide a method for preparing thermal insulation mortar, which is not only simple to operate but also can efficiently prepare the thermal insulation mortar.
[0006] To achieve the above object, the present invention provides the following technical solution: a method for preparing thermal insulation mortar, comprising the following steps:
[0007] S1. First, the mixing drum on the frame is controlled to rotate to an upward opening position, the outer cover is opened, and raw materials for preparing thermal insulation mortar except for vitrified microspheres are added into the mixing drum, then the inner cover is opened, and an appropriate amount of vitrified microspheres are added into the mixing drum shaft, and the inner cover is closed, and finally the outer cover is closed;
[0008] S2, controlling the first stirring component and the second stirring component to stir the raw materials for preparing the thermal insulation mortar except the vitrified microspheres in the stirring drum;
[0009] S3, controlling the second stirring component to add the vitrified microspheres into the stirring drum and stirring slowly;
[0010] S4. After the thermal insulation mortar is prepared, the second stirring component is controlled to cooperate with the first stirring component to push out the thermal insulation mortar in the mixing drum, and the thermal insulation mortar adhered to the inner wall of the mixing drum is scraped off.
[0011] Furthermore, a collecting trough is provided in the frame just below the mixing drum in the first mixing assembly; the first mixing assembly comprises a first frame body, a first slide groove is provided on the left side of the frame in the vertical direction, a guide slide rod is provided on the first frame body and extends into the first slide groove, a first electric push rod is fixedly provided on the left side of the frame, a telescopic end of the first electric push rod is vertically upward and fixedly connected to the first frame body, and the first electric push rod is used to drive the first frame body to move in the vertical direction; a first motor is fixedly provided on the upper end of the first frame body, a sleeve is fixedly provided on the output shaft of the first motor, and a mixing drum is rotatably connected in the sleeve; the lower end of the mixing drum is fixed A retaining ring is provided, and a piston plate is slidably connected to the mixing drum above the retaining ring. An outer cover is hinged at the upper opening of the mixing drum. An upper convex edge is provided on the outer side of the mixing drum above the sleeve and a lower convex edge is provided below. A connecting frame is rotatably connected to the outer side of the mixing drum between the lower convex edge and the sleeve. The second mixing component is arranged on the connecting frame, and the second mixing component includes a mixing barrel shaft, which is slidably connected to the piston plate along the axial direction of the mixing barrel. A first transmission component is provided between the mixing drum and the first frame body. When the first motor drives the sleeve to rotate, the first transmission component drives the mixing drum and the connecting frame to rotate, and the mixing drum and the connecting frame rotate in opposite directions.
[0012] Furthermore, the first transmission assembly includes a first bevel gear, which is fixedly mounted on the first frame and sleeved on the outside of the first motor output shaft; an upper bevel gear meshing with the first bevel gear is provided on the outside of the mixing drum between the sleeve and the upper flange, and a lower bevel gear meshing with the first bevel gear is provided between the connecting frame and the sleeve, the upper bevel gear is fixedly mounted on the upper flange, and the lower bevel gear is fixedly mounted on the connecting frame.
[0013] Furthermore, the second stirring assembly includes a second frame, which is rotatably connected to the outer side of the piston plate extending out of the stirring barrel shaft, and a second electric push rod is fixedly provided on the second frame, and the telescopic end of the second electric push rod is fixedly connected to the connecting frame, and the second electric push rod is used to control the distance between the end of the stirring barrel shaft extending into the stirring barrel and the outer cover; the end of the stirring barrel shaft extending into the stirring barrel is an open end and is provided with an inner cover, and a first slide plate is axially slidably connected to the stirring barrel shaft, and a first spring is provided in the stirring barrel shaft for forcing the first slide plate to move toward the inner cover direction; the blind end of the stirring barrel shaft is rotatably connected to the first shaft rod, and a plurality of stirring blade assemblies connected to the first shaft rod are provided in the stirring barrel shaft near the inner cover, and the second frame is provided with a second transmission assembly between the first shaft rod and the stirring barrel shaft, and the second transmission assembly is used to drive the first shaft rod and the stirring barrel shaft to rotate, and the first shaft rod and the stirring barrel shaft rotate in opposite directions.
[0014] Furthermore, the second transmission assembly includes a second motor, which is fixedly mounted on a second frame, and a second bevel gear is fixedly provided on an output shaft of the second motor, and a third bevel gear meshing with the second bevel gear is fixedly provided on one end of the first shaft extending from the mixing barrel shaft, and a fourth bevel gear meshing with the second bevel gear is fixedly provided on the outer side of the mixing barrel shaft.
[0015] Furthermore, the stirring blade assembly includes a stirring blade body, a side wall of the stirring barrel shaft is provided with a notch, the stirring blade body is arranged at the notch through a hinge shaft, a limiting protrusion is provided on the stirring blade body, a torsion spring is sleeved on the hinge shaft, and the torsion spring is used to force the stirring blade body to rotate outward from the notch, and when the stirring blade body is completely rotated outward from the notch, the limiting protrusion abuts against the inner side wall of the stirring barrel shaft; the stirring blade body is provided with a paddle extending into the stirring barrel shaft, and one end of the first shaft rod extending into the stirring barrel shaft is provided with a plurality of paddle rods corresponding to the stirring blade body one by one.
[0016] Furthermore, when the first shaft rotates, the lever drives the stirring blade body through the lever plate to rotate into the stirring barrel shaft from the slot. When the lever is disengaged from the lever plate, the torsion spring forces the stirring blade body to extend outward from the slot to the stirring barrel shaft.
[0017] Furthermore, each stirring blade body is provided with a radial groove along the radial direction of the hinge axis, and a piston hole connected to the radial groove, a piston body is slidably connected in the radial groove, the piston body is provided with a protrusion extending into the piston hole, and a second spring is provided in the radial groove for forcing the piston body to drive the protrusion to extend into the piston hole; after the vitrified micro-beads are installed in the stirring barrel shaft, as the stirring blade body is screwed into the stirring barrel shaft, the vitrified micro-beads enter the piston hole and push the piston body to compress the second spring through the protrusion, and when the stirring blade body is screwed out of the stirring barrel shaft from the groove, the protrusion pushes the vitrified micro-beads into the stirring barrel.
[0018] Beneficial Effects
[0019] Compared with the prior art, the technical solution of the present invention has the following advantages:
[0020] 1. In the present invention, the sleeve is provided so that the sleeve can drive the mixing drum to rotate, and through the first transmission component, the sleeve can drive the mixing drum to rotate while driving the mixing drum to rotate, and through the first transmission component, the stirring blade body can be driven to rotate when the sleeve drives the mixing drum to rotate, and then a better stirring effect can be achieved through multi-directional rotation, so that before adding vitrified microspheres in the preparation of thermal insulation mortar, the raw materials can be quickly stirred evenly, the efficiency is improved, and the quality of the thermal insulation mortar is guaranteed;
[0021] 2. In the present invention, a stirring barrel shaft is provided, and a retractable stirring blade body is provided on the stirring barrel shaft. Through the cooperation of the stirring blade body and the first shaft rod, the stirring blade body can be driven to retract and extend during the rotation process, so that the stirring blade body can bring the vitrified micro-beads into the stirring barrel while stirring, and the second electric push rod drives the movement of the stirring barrel shaft to bring the vitrified micro-beads to different positions of the stirring barrel for stirring, so that the vitrified micro-beads can be more evenly distributed in the thermal insulation mortar, thereby ensuring the quality of the thermal insulation mortar;
[0022] 3. In the present invention, a first shaft is provided, and the first shaft and the mixing barrel shaft are driven to rotate in opposite directions by the second transmission component. Due to the unidirectional swinging effect of the mixing blade body, when the mixing barrel shaft rotates counterclockwise, the lever on the first shaft cooperates with the lever plate on the mixing blade body to push the mixing blade body to extend all the time, so that the mixing blade body is kept in a state of stirring all the time, thereby providing a thorough stirring effect for the thermal insulation mortar before the vitrified microspheres are put in. When the mixing barrel shaft rotates clockwise, the first shaft lever shifts the lever plate on the mixing blade body, and drives the mixing blade body to retract and extend under the maximum use of the torsion spring. The vitrified microspheres can be brought out of the mixing barrel shaft by the action of the piston body and the second spring in the mixing blade body, thereby completing the stirring and bringing the vitrified microspheres into the mixing barrel. The structure is ingenious, and different working modes can be changed according to different working states.
[0023] 4. In the present invention, by setting the first slide plate and the first spring, when adding vitrified microspheres to the mixing barrel shaft, the opening of the mixing barrel shaft faces upward, and the vitrified microspheres push the first slide plate to overcome the first spring and move downward by their own gravity. When the vitrified microspheres need to be added to the thermal insulation mortar, the opening of the mixing barrel shaft faces downward, and the first spring pushes the first slide plate to give the vitrified microspheres an outward thrust, thereby ensuring that the vitrified microspheres can be added to the thermal insulation mortar.
[0024] 5. In the present invention, by arranging a piston plate in the mixing drum and controlling the extension and retraction of the stirring blade body, when material needs to be unloaded, the stirring blade body is controlled to retract, driving the mixing drum axis to move outward. When the stirring blade body comes to the outside of the piston plate, the stirring blade body is controlled to extend to clamp the piston plate, and then the mixing drum axis is controlled to move inward to drive the piston plate to follow the movement. Not only can the thermal insulation mortar in the mixing drum be quickly pushed out, but also the inside of the mixing drum can be scraped clean, thereby improving efficiency and saving manpower. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 is a cross-sectional view of the present invention;
[0026] Figure 2 This is a cross-sectional view of the present invention when vitrified microspheres are placed in the device for stirring;
[0027] Figure 3 For the present invention Figure 1 The enlarged image at point I in the middle;
[0028] Figure 4 For the present invention Figure 2 Enlarged view of II in the middle;
[0029] Figure 5 When the stirring blade body is retracted by the lever during the process of placing the vitrified microspheres in the present invention Figure 4 Section view in the AA direction;
[0030] Figure 6 When the torsion spring drives the stirring blade body to extend during the process of placing the vitrified microspheres in the present invention, Figure 4 Section view in the AA direction;
[0031] Figure 7 When the lever of the present invention pushes the stirring blade body to maintain the extended position Figure 4 Section view along AA direction. DETAILED DESCRIPTION
[0032] See also Figure 1-7 As shown, a method for preparing thermal insulation mortar comprises the following steps:
[0033] S1. First, the mixing drum 21 on the frame 11 is controlled to rotate to an upward opening position, the outer cover 22 is opened, and raw materials for preparing thermal insulation mortar except for vitrified microspheres are added into the mixing drum 21, then the inner cover 32 is opened, and a proper amount of vitrified microspheres are added into the mixing barrel shaft 31, and the inner cover 32 is closed, and finally the outer cover 22 is closed;
[0034] S2, controlling the first stirring component and the second stirring component to stir the raw materials for preparing the thermal insulation mortar except the vitrified microspheres in the stirring drum 21;
[0035] S3, controlling the second stirring component to add the vitrified microspheres into the stirring drum 21 and stirring slowly;
[0036] S4. After the thermal insulation mortar is prepared, the second stirring component is controlled to cooperate with the first stirring component to push out the thermal insulation mortar in the mixing drum 21 , and the thermal insulation mortar adhered to the inner wall of the mixing drum 21 is scraped off.
[0037] A collecting trough 111 is provided in the frame 11 just below the mixing drum 21 in the first mixing assembly; the first mixing assembly comprises a first frame body 12, a first slide groove 11a is provided on the left side of the frame 11 in the vertical direction, a guide slide rod 12a extending into the first slide groove 11a is provided on the first frame body 12, a first electric push rod 14 is fixedly provided on the left side of the frame 11, a telescopic end of the first electric push rod 14 is vertically upward and fixedly connected to the first frame body 12, and the first electric push rod 14 is used to drive the first frame body 12 to move in the vertical direction; a first motor 13 is fixedly provided on the upper end of the first frame body 12, a sleeve 15 is fixedly provided on the output shaft of the first motor 13, and a mixing drum 21 is rotatably connected in the sleeve; a retaining ring 23a is fixedly provided on the lower end of the mixing drum 21, A piston plate 23 is slidably connected above the retaining ring 23a in the mixing drum 21, an outer cover 22 is hinged at the upper opening of the mixing drum 21, an upper flange 2a is provided above the sleeve 15 on the outer side of the mixing drum 21, and a lower flange 2b is provided below the lower side, and a connecting frame 42 is rotatably connected between the lower flange 2b and the sleeve 15 on the outer side of the mixing drum 21, the second mixing component is arranged on the connecting frame 42, the second mixing component includes a mixing barrel shaft 31, and the mixing barrel shaft 31 is slidably connected in the piston plate 23 along the axial direction of the mixing drum 21; a first transmission component is provided between the mixing drum 21 and the first frame 12, when the first motor 13 drives the sleeve 15 to rotate, the first transmission component drives the mixing drum 21 and the connecting frame 42 to rotate, and the mixing drum 21 and the connecting frame 42 rotate in opposite directions. The first transmission assembly includes a first bevel gear 61, which is fixedly mounted on the first frame 12 and sleeved on the outside of the output shaft of the first motor 13; an upper bevel gear 62 meshing with the first bevel gear 61 is provided on the outside of the mixing drum 21 between the sleeve 15 and the upper flange 2a, and a lower bevel gear 63 meshing with the first bevel gear 61 is provided between the connecting frame 42 and the sleeve 15, the upper bevel gear 62 is fixedly mounted on the upper flange 2a, and the lower bevel gear 63 is fixedly mounted on the connecting frame 42.
[0038] The second stirring assembly includes a second frame 41, which is rotatably connected to the outer side of the stirring barrel shaft 31 extending out of the piston plate 23, and a second electric push rod 43 is fixedly provided on the second frame 41. The telescopic end of the second electric push rod 43 is fixedly connected to the connecting frame 42, and the second electric push rod 43 is used to control the distance between the end of the stirring barrel shaft 31 extending into the stirring barrel 21 and the outer cover 22; the end of the stirring barrel shaft 31 extending into the stirring barrel 21 is an open end and is provided with an inner cover 32, and a first sliding member is axially connected to the stirring barrel shaft 31. The first spring 34 for forcing the first slide plate 33 to move toward the inner cover 32 is provided in the mixing barrel shaft 31; the blind end of the mixing barrel shaft 31 is rotatably connected to the first shaft rod 51, and the mixing barrel shaft 31 is provided with a plurality of stirring blade assemblies connected to the first shaft rod 51 near the inner cover 32; the second frame 41 is provided with a second transmission assembly between the first shaft rod 51 and the mixing barrel shaft 31, and the second transmission assembly is used to drive the first shaft rod 51 and the mixing barrel shaft 31 to rotate, and the first shaft rod 51 and the mixing barrel shaft 31 rotate in opposite directions. The second transmission assembly includes a second motor 44, the second motor 44 is fixedly mounted on the second frame 41, and a second bevel gear 45 is fixedly provided on the output shaft of the second motor 44, and a third bevel gear 52 meshing with the second bevel gear 45 is fixedly provided on one end of the first shaft rod 51 extending out of the mixing barrel shaft 31, and a fourth bevel gear 35 meshing with the second bevel gear is fixedly provided on the outer side of the mixing barrel shaft 31.
[0039] The stirring blade assembly includes a stirring blade body 71, a side wall of the stirring barrel shaft 31 is provided with a notch 3a, the stirring blade body 71 is arranged at the notch 3a through a hinge shaft 7a, a limiting protrusion 712 is provided on the stirring blade body 71, a torsion spring 72 is sleeved on the hinge shaft 7a, and the torsion spring 72 is used to force the stirring blade body 71 to rotate outward from the notch 3a, when the stirring blade body 71 is completely rotated outward from the notch 3a, the limiting protrusion 712 abuts against the inner side wall of the stirring barrel shaft 31; the stirring blade body 71 is provided with a paddle 711 extending into the stirring barrel shaft 31, and one end of the first shaft rod 51 extending into the stirring barrel shaft 31 is provided with a plurality of paddle rods 511 corresponding to the stirring blade body 71 one by one. When the first shaft rotates, the lever 511 drives the stirring blade body 71 through the lever plate 711 to rotate into the stirring barrel shaft 31 from the slot 3a. When the lever 511 is disengaged from the lever plate 711, the torsion spring 72 forces the stirring blade body 71 to extend outward from the slot 3a to the stirring barrel shaft 31.
[0040] Each stirring blade body 71 is provided with a radial groove 7b and a piston hole 7c connected to the radial groove 7b along the radial direction of the hinge shaft 7a. A piston body 731 is slidably connected in the radial groove 7b. The piston body 731 is provided with a protrusion 73 extending into the piston hole 7c. The radial groove 7b is provided with a second spring 74 for forcing the piston body 731 to drive the protrusion 73 to extend into the piston hole 7c. After the vitrified microspheres are installed in the stirring barrel shaft 31, as the stirring blade body 71 is screwed into the stirring barrel shaft 31, the vitrified microspheres enter the piston hole 7c and push the piston body 731 to compress the second spring 74 through the protrusion 73. When the stirring blade body 71 is screwed out of the stirring barrel shaft 31 from the notch 3a, the protrusion 73 pushes the vitrified microspheres into the stirring barrel 21.
[0041] In the above S1 of this embodiment, the first motor 13 is used to control the mixing drum 21 to rotate to the opening upward position; a proper amount of glass beads are added to the mixing drum shaft 31, and the gravity of the glass beads themselves can push the first slide plate 33 to overcome the first spring 34 and move downward.
[0042] In the above S2 of the present embodiment, when the first stirring component and the second stirring component are controlled to stir the raw materials for preparing the thermal insulation mortar except the vitrified microspheres in the mixing drum 21, the first electric push rod 14 is controlled to extend to drive the mixing drum 21 to rise, and the first motor 13 is started to drive the sleeve 15 to rotate. Since the first bevel gear 61 is fixedly connected to the first frame 12, and the first bevel gear 61 is respectively meshed with the upper bevel gear 62 and the lower bevel gear 63, the upper bevel gear 62 is fixedly connected to the mixing drum 21, and the lower bevel gear 63 is fixedly connected to the connecting frame 42, the connecting frame 42 is rotated with the mixing drum 21, so that the sleeve 15 drives the mixing drum 21 to rotate when rotating, and at the same time drives the connecting frame 42 to rotate around the mixing drum 21, and the rotation direction is opposite to the rotation direction of the mixing drum 21. At the same time, the second motor 44 is controlled to rotate to drive the second bevel gear 45 to rotate. Since the second bevel gear 45 is respectively meshed with the third bevel gear 52 and the fourth bevel gear 35, the mixing barrel shaft 31 is driven to rotate counterclockwise ( Figure 7 Since the fourth bevel gear 35 and the third bevel gear 52 rotate in opposite directions, the first shaft 51 rotates clockwise ( Figure 7 The lever 511 is driven to push the plate 711, so that the stirring blade body 71 is rotated out of the notch 3a. Due to the positioning of the limiting protrusion 712, the stirring blade body 71 is positioned at the extended position, and then the second motor 44 is stopped, and the lever 511 is kept at the brake pad of the second motor 44. Figure 7 In the position shown, at this time, since the second bevel gear 45 does not rotate, the connecting frame 42 rotates, which drives the mixing barrel shaft 31 to rotate, and then drives the mixing blade body 71 to mix the raw materials in the mixing drum 21, and at the same time controls the second electric push rod 43 to extend and retract, so as to achieve the purpose of uniform mixing and complete rapid mixing.
[0043] In the above S3 of this embodiment, when the second stirring component is controlled to add the vitrified microspheres into the stirring drum 21 and slowly stir, the first motor 13 is controlled to rotate so that the stirring drum 21 stops at a position where the outer cover 22 is facing downward, and then the first electric push rod 14 is controlled to contract to drive the stirring drum 21 to descend. At this time, the inner cover 32 on the stirring drum shaft 31 is also facing downward, and the first spring 34 pushes the first slide plate 33 downward to give the vitrified microspheres in the stirring drum shaft 31 a thrust to move outward, and then the second motor 44 is started to drive the second bevel gear 45 to rotate, thereby driving the stirring drum shaft 31 to rotate clockwise ( Figure 6 Since the first shaft 51 and the mixing barrel shaft 31 rotate in opposite directions, the lever 511 pushes the lever plate 711 to drive the mixing blade body 71 to overcome the torsion spring 72 and rotate, so that the mixing blade body 71 is retracted into the mixing barrel shaft 31 (such as Figure 5 As shown, since the vitrified microspheres are acted upon by the first spring 34, the vitrified microspheres push the piston body 731 through the protrusion 73 to overcome the second spring 74 and enter the piston hole 7c in the stirring blade body 71. When the lever 511 passes over the lever plate 711, the stirring blade body 71 rotates outward under the action of the torsion spring 72, and the protrusion 73 is pushed out under the action of the second spring 74, bringing the vitrified microspheres into the mixing drum 21. By controlling the second electric push rod 43 to continuously extend and retract, the second motor 44 can continuously rotate, so that the mixing drum shaft 31 continuously rotates to drive the stirring blade body 71 to perform slow stirring, while adding the vitrified microspheres little by little to different positions in the mixing drum 21, which is more conducive to the uniform distribution of the vitrified microspheres and completes the preparation of the thermal insulation mortar.
[0044] In the above S4 of this embodiment, when the second stirring assembly is controlled to cooperate with the first stirring assembly to push out the thermal insulation mortar in the stirring drum 21, the second motor 44 is controlled to drive the stirring drum shaft 31 and the first shaft 51 to rotate, so that the stirring blade body 71 stops in a fully retracted state (such as Figure 5 As shown), the second electric push rod 43 is controlled to extend to drive the mixing drum shaft 31 to move upward. When the mixing blade body 71 is completely above the piston plate 23, the second motor 44 is controlled to rotate to extend the mixing blade body 71 and clamp the piston plate 23 between the mixing blade body 71 and the inner cover 32. The outer cover 22 is then opened, and the thermal insulation mortar falls into the collecting tank 111. At the same time, the second electric push rod 43 is controlled to contract to drive the piston plate 23 to descend, push out the thermal insulation mortar in the mixing drum 21, and scrape off the thermal insulation mortar adhered to the inner wall of the mixing drum 21 to complete the cleaning, save manpower, and then complete automatic unloading and internal cleaning.
[0045] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.
Claims
1. A method for preparing thermal insulation mortar, characterized in that: The following steps are involved: S1. First, the mixing drum on the frame is controlled to rotate to an upward opening position, the outer cover is opened, and raw materials for preparing thermal insulation mortar except for vitrified microspheres are added into the mixing drum, then the inner cover is opened, and an appropriate amount of vitrified microspheres are added into the mixing drum shaft, and the inner cover is closed, and finally the outer cover is closed; S2, controlling the first stirring component and the second stirring component to stir the raw materials for preparing the thermal insulation mortar except the vitrified microspheres in the stirring drum; S3, controlling the second stirring component to add the vitrified microspheres into the stirring drum and stirring slowly; S4. After the thermal insulation mortar is prepared, the second stirring component is controlled to cooperate with the first stirring component to push out the thermal insulation mortar in the mixing drum, and the thermal insulation mortar adhered to the inner wall of the mixing drum is scraped off; A collecting trough is provided in the frame just below the mixing drum in the first mixing assembly; the first mixing assembly comprises a first frame body, a first slide groove is provided on the left side of the frame in the vertical direction, a guide slide rod is provided on the first frame body and extends into the first slide groove, a first electric push rod is fixedly provided on the left side of the frame, a telescopic end of the first electric push rod is vertically upward and fixedly connected to the first frame body, and the first electric push rod is used to drive the first frame body to move in the vertical direction; a first motor is fixedly provided on the upper end of the first frame body, a sleeve is fixedly provided on the output shaft of the first motor, and a mixing drum is rotatably connected in the sleeve; a stopper is fixedly provided at the lower end of the mixing drum The mixing drum comprises a first frame, a second frame, a second stirring assembly, a second stirring assembly, a first transmission assembly, a second transmission assembly, a first ... lower transmission assembly, a lower transmission assembly, a lower transmission assembly, a lower transmission assembly, a lower transmission assembly, a first transmission assembly, a first transmission assembly, a first transmission assembly, a first transmission assembly, a first transmission assembly, a first transmission assembly, a first transmission assembly, a first transmission assembly, a first transmission assembly, a first transmission assembly, a first transmission assembly, a lower transmission assembly, a lower transmission assembly, a first transmission assembly, a first transmission assembly, a first transmission assembly, a first transmission assembly, a first transmission assembly, a first transmission assembly, a first transmission assembly, a first transmission assembly, a first transmission assembly, a first transmission assembly, a lower transmission assembly, a lower transmission assembly, a first transmission assembly, a first transmission assembly, a first transmission assembly, a first transmission assembly, a first transmission assembly, a first transmission assembly, a first transmission assembly, a first transmission assembly, a first transmission assembly, a first transmission assembly, a first transmission assembly, a first transmission assembly, a first transmission assembly, a first transmission assembly, a first transmission assembly, a lower transmission assembly, a first transmission assembly, a first transmission assembly, a first transmission assembly, a first transmission assembly, a first transmission assembly, a first transmission assembly, a first transmission assembly, a first transmission assembly, a first transmission assembly, a first transmission assembly, a first transmission assembly The second stirring assembly includes a second frame, the second frame is rotatably connected to the outer side of the piston plate extending out of the stirring barrel shaft, a second electric push rod is fixedly provided on the second frame, the telescopic end of the second electric push rod is fixedly connected to the connecting frame, the second electric push rod is used to control the distance between the end of the stirring barrel shaft extending into the stirring barrel and the outer cover; the end of the stirring barrel shaft extending into the stirring barrel is an open end and is provided with an inner cover, a first slide plate is axially slidably connected to the stirring barrel shaft, and a first spring is provided in the stirring barrel shaft for forcing the first slide plate to move toward the inner cover; the blind end of the stirring barrel shaft is rotatably connected to the first shaft rod, and a plurality of stirring blade assemblies connected to the first shaft rod are provided in the stirring barrel shaft near the inner cover, the second frame is provided with a second transmission assembly between the first shaft rod and the stirring barrel shaft, the second transmission assembly is used to drive the first shaft rod and the stirring barrel shaft to rotate, and the first shaft rod and the stirring barrel shaft rotate in opposite directions; The stirring blade assembly comprises a stirring blade body, a notch is provided on the side wall of the stirring barrel shaft, the stirring blade body is arranged at the notch through a hinge shaft, a limiting protrusion is provided on the stirring blade body, a torsion spring is sleeved on the hinge shaft, the torsion spring is used to force the stirring blade body to rotate out of the notch, when the stirring blade body completely rotates out of the notch, the limiting protrusion abuts against the inner side wall of the stirring barrel shaft; the stirring blade body is provided with a paddle extending into the stirring barrel shaft, and one end of the first shaft rod extending into the stirring barrel shaft is provided with a plurality of paddles corresponding to the stirring blade body one by one; Each stirring blade body is provided with a radial groove along the radial direction of the hinge axis, and a piston hole connected to the radial groove; a piston body is slidably connected in the radial groove; a protrusion is provided on the piston body and extends into the piston hole; a second spring is provided in the radial groove for forcing the piston body to drive the protrusion to extend into the piston hole; after the mixing barrel shaft is equipped with vitrified micro-beads, as the stirring blade body is screwed into the mixing barrel shaft, the vitrified micro-beads enter the piston hole and push the piston body to compress the second spring through the protrusion; when the stirring blade body is screwed out of the mixing barrel shaft from the notch, the protrusion pushes the vitrified micro-beads into the mixing barrel.
2. The method for preparing the thermal insulation mortar according to claim 1, characterized in that: The first transmission assembly includes a first bevel gear, which is fixedly mounted on the first frame and sleeved on the outside of the first motor output shaft; an upper bevel gear meshing with the first bevel gear is provided on the outside of the mixing drum between the sleeve and the upper flange, and a lower bevel gear meshing with the first bevel gear is provided between the connecting frame and the sleeve, the upper bevel gear is fixedly mounted on the upper flange, and the lower bevel gear is fixedly mounted on the connecting frame.
3. The method for preparing the thermal insulation mortar according to claim 2, characterized in that: The second transmission assembly includes a second motor, which is fixedly mounted on a second frame. A second bevel gear is fixedly disposed on an output shaft of the second motor. A third bevel gear meshing with the second bevel gear is fixedly disposed on one end of the first shaft extending from the mixing barrel shaft. A fourth bevel gear meshing with the second bevel gear is fixedly disposed on the outer side of the mixing barrel shaft.
4. The method for preparing the thermal insulation mortar according to claim 3, characterized in that: When the first shaft rotates, the lever drives the stirring blade body through the shift plate to rotate into the stirring barrel shaft from the notch. When the lever is disengaged from the shift plate, the torsion spring forces the stirring blade body to extend outward from the notch to the stirring barrel shaft.
